TW201400324A - Crack paint construction method - Google Patents

Crack paint construction method Download PDF

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TW201400324A
TW201400324A TW101122304A TW101122304A TW201400324A TW 201400324 A TW201400324 A TW 201400324A TW 101122304 A TW101122304 A TW 101122304A TW 101122304 A TW101122304 A TW 101122304A TW 201400324 A TW201400324 A TW 201400324A
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crack
layer
paint
substrate
lacquer
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TW101122304A
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Chinese (zh)
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TWI477409B (en
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Ke-Fan Huang
Ke-Cheng Huang
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Ke-Fan Huang
Ke-Cheng Huang
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Abstract

A crack paint construction method includes the following steps: step one: applying a primer layer on a surface of at base material; step two: imposing a middle coating layer on the primer layer; step three: imposing a crack paint layer on the middle coating layer; step four: imposing a crack control manner for the crack paint layer before it is not dried yet, thereby controlling crack and flowing directions of the crack pain layer so that the crack paint layer will have three-dimensional texture and patterns at isotropy, and afterward it is dried at room temperature to achieve viscosity without sticking hands; and step five: applying a transparent protection paint layer on the dried crack paint layer. The construction method of this invention enables the crack paint to present isotropic cracks similar to wood or stone textures or rock and landscape patterns.

Description

裂紋漆工法 Crack paint method

本發明係關於以裂紋漆於一底材表面創造各式圖案或立體紋路的方法。 The present invention relates to a method of creating various patterns or three-dimensional lines on a substrate surface with a cracked paint.

裂紋漆,以PU二液型聚胺酯裂紋漆為例,其主要由醇酸多元醇樹脂配合各色顏料及裂紋粉混合研磨而成。裂紋漆必需在同一特性或具有相同官能團的一層或多層底漆或中塗的表面才能完全融合並展現裂紋漆的裂紋特性。主要原理是裂紋漆的乾燥速度和收縮力大於底漆或中塗,因此可迅速的產生裂紋,如第一圖所示,裂紋漆產生的裂紋紋理是多向性的,龜裂狀的花紋,變化多端,但錯落有致。裂紋的大小端視裂紋漆層的厚度以及中塗的濕度而定。裂紋漆層厚度愈厚,裂紋大而密度低,反之,裂紋小而密度高。形成裂紋後,應於裂紋漆的表面噴塗透明的保護漆保護之。 The crack paint is exemplified by a PU two-liquid polyurethane crack paint, which is mainly composed of an alkyd polyol resin mixed with various color pigments and cracked powder. The cracked paint must be completely fused and exhibit cracking characteristics of the cracked paint on the same characteristic or one or more layers of primer or intermediate coated surface having the same functional group. The main principle is that the cracking speed and shrinkage force of the cracked paint is greater than that of the primer or the intermediate coating, so cracks can be generated quickly. As shown in the first figure, the crack texture generated by the cracked paint is multi-directional, crack-like pattern, change It’s versatile, but it’s patchy. The size of the crack depends on the thickness of the cracked paint layer and the humidity of the medium coating. The thicker the crack lacquer layer, the larger the crack and the lower the density. Conversely, the crack is small and the density is high. After the crack is formed, it should be protected by a transparent protective paint on the surface of the cracked paint.

傳統裂紋漆的使用方法,大致如下: The use of traditional crack lacquer is as follows:

(一)進行噴塗之前先將底材處理清潔,填平縫隙和小孔,乾燥後打磨整平。 (1) Before the spraying, the substrate is cleaned, the gaps and small holes are filled, and the sanding is smoothed and leveled.

(二)於底材的表面以噴塗法或塗刷法施配一底漆層,並於室溫下進行乾燥。(乾燥所需時間視室溫和相對濕度而定) (2) Applying a primer layer to the surface of the substrate by spraying or brushing, and drying at room temperature. (The time required for drying depends on room temperature and relative humidity)

(三)底漆層乾燥後,於其上施配一與裂紋漆同一特性或具有相同官能團的中塗層,並於室溫下乾燥。 (3) After the primer layer is dried, an intermediate coating having the same characteristics as the cracked paint or having the same functional group is applied thereto and dried at room temperature.

(四)中塗層乾燥後,於表面施配裂紋漆,依照所預期的裂紋大小和形狀來控制施配的厚度。若希望裂紋細密,施配的厚度則薄一些;若希望裂紋大而清晰,則可施配得厚一些。裂紋漆的施配時機與中塗層的濕潤度有 關,這也會影響裂紋的大小和形狀,若中塗層的乾燥程度高,裂紋較緻密均勻;若中塗層的乾燥程度低,則裂紋粗而大,並且在一段時間後,會在粗大的裂紋區域內再形成小的裂紋。 (4) After the middle coating is dried, a crack paint is applied to the surface, and the thickness of the application is controlled according to the expected crack size and shape. If the crack is desired to be fine, the thickness of the application is thin; if the crack is desired to be large and clear, it can be thicker. The timing of the application of the cracked paint and the wetness of the medium coating are Off, this also affects the size and shape of the crack. If the coating is dry, the crack is dense and uniform. If the coating is dry, the crack is thick and large, and after a while, it will be coarse. A small crack is formed in the crack region.

以往的裂紋漆工藝會產生如第一圖所示的多向性龜裂狀的花紋,本發明則是以不同於以往的工法,以突破裂紋漆之多向龜裂特性,控制裂紋漆的裂紋方向,從而表現各式圖案或立體紋路,所述之圖案可為近乎石岩山水之圖形,所述之立體紋路為均向性裂紋,近乎石紋或木紋之表現。 The conventional crack lacquer process produces a multi-directional crack-like pattern as shown in the first figure. The present invention controls the crack of the cracked paint by breaking the multi-directional cracking characteristics of the cracked paint by a different method from the prior art. The direction, thereby expressing various patterns or three-dimensional lines, the pattern may be a pattern of near stone rock landscape, the three-dimensional texture is a uniform crack, almost stone or wood grain.

一種裂紋漆工法,包括以下步驟:步驟一:於一底材表面施配一底漆層,並於室溫下待該底漆層乾燥至不沾手的粘度;步驟二:於該底漆層上施配一中塗層,並於室溫下待其乾燥至不沾手之粘度;步驟三:於該中塗層上施配一裂紋漆層;步驟四:於上述裂紋漆層未乾燥之前,對該裂紋漆層施予一裂紋控制法,控制該裂紋漆層的裂紋方向和流動方向,使該裂紋漆層呈現均向性的立體紋路和圖案;之後,於室溫下乾燥至不沾手之粘度;步驟五:於該裂紋漆層乾燥後於其上施配一透明的保護漆層。 A crack lacing method comprises the following steps: Step 1: applying a primer layer on a surface of a substrate, and drying the primer layer to a viscosity at a non-sticking temperature at room temperature; Step 2: on the primer layer Applying a medium coating and drying it to a non-stick viscosity at room temperature; Step 3: applying a crack lacquer layer to the middle coating layer; Step 4: Before the crack lacquer layer is not dried, The crack lacquer layer is subjected to a crack control method to control the crack direction and the flow direction of the crack lacquer layer, so that the crack lacquer layer exhibits a uniform three-dimensional texture and pattern; after that, it is dried at room temperature to a viscosity that is not sticky. Step 5: After the cracked paint layer is dried, a transparent protective paint layer is applied thereon.

所述之裂紋控制法包括塗刷法以及下拉法。 The crack control method includes a brushing method and a down-draw method.

所述之塗刷法,係在裂紋漆層尚未乾燥之前,以漆刷刷過該裂紋漆層,突破裂紋漆原本多向性龜裂特性,使裂紋漆層產生均向性的斷裂紋或深淺裂紋,其視覺效果近似於木紋或石紋。 The brushing method is to brush the cracked paint layer with a paint brush before the crack paint layer is dried, and break through the original multi-directional cracking characteristic of the crack paint, so that the crack paint layer is uniformly fractured or shallow. Crack, its visual effect is similar to wood grain or stone grain.

所述之下拉法,將先將裂紋漆依預定的路徑噴塗於被直立之底材之中塗層表面,形成一圖案路徑後,再將一層裂紋漆由上往下全面的噴塗於整個底材表面,覆蓋上述的圖案路徑,形成二次重塗,該二次重塗的圖案路徑的裂紋漆厚度是大於其他區域的,並受到重力的影響而往下流動同時產生龜裂紋,據此形成近乎石岩山水之圖案。 The lower drawing method firstly sprays the crack paint on the surface of the coating in the upright substrate according to a predetermined path to form a pattern path, and then sprays a layer of crack paint from the top to the bottom on the entire substrate. The surface covers the pattern path to form a secondary recoating, and the cracked paint thickness of the pattern path of the second recoating is larger than other regions, and is flown downward by the influence of gravity to generate a crack of the turtle, thereby forming Nearly the pattern of stone rock landscape.

為便於說明本案於上述發明內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。 For the convenience of the description, the central idea expressed in the column of the above summary of the present invention is expressed by a specific embodiment. Various items in the embodiments are depicted in terms of ratios, dimensions, amounts of deformation, or displacements that are suitable for illustration, and are not drawn to the proportions of actual elements, as set forth above.

如第二圖,本發明之裂紋漆工法,主要包括以下步驟: As shown in the second figure, the crack lacing method of the present invention mainly comprises the following steps:

步驟1:於一底材10表面施配一底漆層11,並於室溫下待該底漆層11乾燥至不沾手的粘度。 Step 1: A primer layer 11 is applied to the surface of a substrate 10, and the primer layer 11 is allowed to dry to a non-stick viscosity at room temperature.

步驟2:於該底漆層11上施配一中塗層12,並於室溫下待其乾燥至不沾手之粘度。 Step 2: A medium coating layer 12 is applied to the primer layer 11 and allowed to dry to a non-stick viscosity at room temperature.

步驟3:於該中塗層12上施配一裂紋漆層13。 Step 3: A crack lacquer layer 13 is applied to the intermediate coating 12.

步驟4:於上述裂紋漆層13未乾燥之前,對該裂紋漆層13施予一裂紋控制法,據以突破裂紋漆之多向龜裂特性,控制裂紋漆層13的裂紋方向和流動方向,使該裂紋漆產生均向性的立體紋路或各式圖案;所述之均向性立體紋路近乎石紋或木紋(如第四圖、第五圖);所述之圖案近乎石岩山水之圖形(如第七圖)。 Step 4: Before the crack lacquer layer 13 is not dried, a crack control method is applied to the crack lacquer layer 13, so as to break the cracking characteristic of the crack lacquer and control the crack direction and flow direction of the crack lacquer layer 13, The cracked paint produces a uniform three-dimensional texture or various patterns; the uniform three-dimensional texture is nearly stone or wood grain (such as the fourth figure, the fifth figure); the pattern is close to the stone rock landscape Graphics (as in Figure 7).

步驟5:裂紋漆層13乾燥後於其上施配一透明的保護漆層14。 Step 5: After the cracked lacquer layer 13 is dried, a transparent protective lacquer layer 14 is applied thereto.

上述步驟1中所述的底材10,在本發明中是沒有限制的,只要該底材 具有可使底漆層附著的表面即可,例如:金屬、塑料、水泥、木料...等。 The substrate 10 described in the above step 1 is not limited in the present invention as long as the substrate It is sufficient to have a surface on which the primer layer can be attached, for example, metal, plastic, cement, wood, and the like.

上述步驟2中所述的中塗層12,係要讓裂紋漆層13滑動並產生裂紋的基礎,因此應選用與裂紋漆層13為同一特性或具有相同官能團的漆劑。例如:選用PU二液型聚胺酯裂紋漆,該中塗層或底漆亦應選用含PU二液型聚胺酯的漆劑。上述中塗層12係漆劑和溶劑之混合,所述的溶劑為香蕉水(Banana oil)。漆劑與溶劑的比例可為重量比6:3、6:2、6:1。6:3之比例可使裂紋漆層13產生正常的多向性龜裂花紋。6:2之比例,使中塗層的濃度提高,膜厚變大,與6:3比例相較,裂紋漆的滑動性較大,故可產生中型的多向性龜裂花紋。6:1之比例,中塗層12的濃度再提高,膜厚加高,乾燥時間拉長,因此裂紋漆的滑動會更大,故可產生大型的多向性龜裂花紋。 The intermediate coating layer 12 described in the above step 2 is the basis for the crack lacquer layer 13 to slide and cracks, so that the lacquer agent having the same characteristics as the crack lacquer layer 13 or having the same functional group should be selected. For example, the PU two-liquid polyurethane cracking paint is selected, and the medium coating or the primer should also be selected from the polyurethane containing the polyurethane two-liquid polyurethane. The above intermediate coating 12 is a mixture of a lacquer and a solvent, and the solvent is banana oil. The ratio of paint to solvent may be 6:3, 6:2, 6:1 by weight. The ratio of 6:3 may cause the cracked paint layer 13 to produce a normal multi-directional crack pattern. The ratio of 6:2 increases the concentration of the medium coating layer and increases the film thickness. Compared with the ratio of 6:3, the slidability of the crack lacquer is large, so that a medium-sized multi-directional crack pattern can be produced. At a ratio of 6:1, the concentration of the intermediate coating 12 is further increased, the film thickness is increased, and the drying time is elongated, so that the cracking of the crack paint is larger, so that a large multi-directional crack pattern can be produced.

上述步驟3中的裂紋漆需與硬化劑混合才能使用,以PU二液型聚胺酯裂紋漆為例,其硬化劑選用異氰酸酯。裂紋漆與硬化劑的混合比例為6:1(重量比)。 The crack lacquer in the above step 3 needs to be mixed with a hardener to be used. For example, the PU two-liquid polyurethane crack lacquer is made of an isocyanate. The mixing ratio of the crack paint to the hardener is 6:1 (weight ratio).

上述步驟4中的裂紋控制法依據所欲形成的圖案或紋路而有差異。在本發明中,塗刷法可使裂紋漆層產生近乎石紋或木紋的立體紋路。下拉法可使裂紋漆層產生近乎石岩山水之圖形。 The crack control method in the above step 4 differs depending on the pattern or texture to be formed. In the present invention, the brushing method can cause the cracked paint layer to produce a three-dimensional grain of near stone or wood grain. The pull-down method allows the cracked paint layer to produce a pattern of near-stone rock landscapes.

如第三圖,所述之塗刷法,係在裂紋漆層13尚未乾燥之前,以漆刷20接觸裂紋漆層13,並沿著預定方向移動該漆刷20,使裂紋漆層13依照漆刷20的走向產生均向性裂紋131,如第四圖和第五圖,該均向性裂紋131依據漆刷的移動方向和移動距離,配合裂紋漆層的膜厚,可產生斷裂紋或深淺裂紋,該均向性裂紋131的視覺效果近似於木紋或石紋。 As shown in the third figure, the brushing method is to contact the crack lacquer layer 13 with the lacquer brush 20 before the crack lacquer layer 13 has not dried, and move the lacquer brush 20 in a predetermined direction so that the crack lacquer layer 13 conforms to the lacquer. The orientation of the brush 20 produces an isotropic crack 131. As shown in the fourth and fifth figures, the uniformity crack 131 can be broken or shallow depending on the moving direction and moving distance of the paint brush and the film thickness of the cracked paint layer. The visual effect of the uniformity crack 131 is similar to wood grain or stone grain.

如第六圖,所述的下拉法,進一步包括以下步驟:步驟4-1:使底材10直立;步驟4-2:將裂紋漆依預定的路徑噴塗,形成一圖案路徑31;步驟4-3:將一層裂紋漆33由上往下全面的噴塗於整個底材表面,覆蓋上述的圖案路徑31,形成二次重塗;經步驟4-3後,該二次重塗的圖案路徑的裂紋漆厚度是大於其他區域的;步驟4-4:使底材保持直立,利用上述圖案路徑31具有二次重塗之厚度,使其受到重力的影響而往下流動,同時產生龜裂紋,而這個路徑的龜裂紋是大於其他區域的,因此形成近乎石岩山水之圖案(如第七圖)。 As shown in the sixth figure, the down-draw method further includes the following steps: Step 4-1: erecting the substrate 10; Step 4-2: spraying the crack lacquer according to a predetermined path to form a pattern path 31; Step 4 3: a layer of crack paint 33 is sprayed from top to bottom over the entire surface of the substrate, covering the pattern path 31 described above to form a secondary recoating; after step 4-3, the crack of the pattern path of the second recoating The thickness of the lacquer is greater than that of other regions; Step 4-4: Keeping the substrate upright, using the pattern path 31 described above to have a thickness of secondary recoating, causing it to flow downward by the influence of gravity, and at the same time generating a crack of the turtle. The crack of the turtle in this path is larger than that of other areas, thus forming a pattern similar to the stone rock landscape (as shown in the seventh figure).

在下拉法中執行步驟4-2和步驟4-3的速度要快,以免裂紋漆乾燥而影響圖形變化。 Perform steps 4-2 and 4-3 in the pull-down method at a faster rate to prevent the crack paint from drying and affecting the pattern change.

綜上所述,基於本發明之工法,可在各種底材的表面創造出類似木紋或石紋之均向紋路,以及石岩山水圖案。 In summary, based on the method of the present invention, a uniform grain pattern similar to wood grain or stone grain and a stone rock landscape pattern can be created on the surface of various substrates.

中央控制系統可進一步應用於本發明中。該中央控制系統可控制一機械手臂以噴槍噴塗底漆、中塗和裂紋漆。該中央控制系統亦可以機械手臂控制上述的漆刷。該中央控制系統亦儲存及設定各種的圖案路徑,並控制機械手臂執行依據所設定的圖案路徑進行裂紋漆的噴塗。 A central control system can be further applied to the present invention. The central control system controls a robotic arm to spray primer, intermediate coating and cracked paint with a spray gun. The central control system can also control the paint brush described above by a robot arm. The central control system also stores and sets various pattern paths, and controls the robotic arm to perform the spraying of the crack paint according to the set pattern path.

10‧‧‧底材 10‧‧‧Substrate

11‧‧‧底漆層 11‧‧‧ Primer layer

12‧‧‧中塗層 12‧‧‧ Medium coating

13‧‧‧裂紋漆層 13‧‧‧Crack paint layer

131‧‧‧均向性裂紋 131‧‧‧Universal Cracks

14‧‧‧保護漆層 14‧‧‧Protective paint layer

20‧‧‧漆刷 20‧‧‧ Paint brush

31‧‧‧圖案路徑 31‧‧‧ pattern path

33‧‧‧裂紋漆 33‧‧‧Crack paint

第一圖為以傳統工法施配裂紋漆之裂紋形狀。 The first picture shows the crack shape of the cracked paint applied by the traditional method.

第二圖為本發明裂紋漆工法之步驟示意圖。 The second figure is a schematic diagram of the steps of the crack lacquering method of the present invention.

第三圖為本發明以塗刷法使裂紋漆形成均向性裂紋之示意圖。 The third figure is a schematic view of the invention in which the cracking paint forms a uniform crack by the brushing method.

第四圖為本發明在底材上形成均向性裂紋之表面示意圖。 The fourth figure is a schematic view of the surface of the invention in which a uniform crack is formed on the substrate.

第五圖為第四圖之5-5剖面圖。 The fifth picture is a cross-sectional view of 5-5 of the fourth figure.

第六圖為本發明以下拉法使裂紋漆形成石岩山水圖案之示意圖。 The sixth figure is a schematic view of the following drawing method for forming a cracked lacquer into a stone rock landscape pattern.

第七圖為本發明在底材上形成石岩山水圖案之表面示意圖。 The seventh figure is a schematic view of the surface of the invention forming a stone rock landscape pattern on the substrate.

131‧‧‧均向性裂紋 131‧‧‧Universal Cracks

Claims (5)

一種裂紋漆工法,包括以下步驟:步驟1:於一底材表面施配一底漆層,並於室溫下待該底漆層乾燥至不沾手的粘度;步驟2:於該底漆層上施配一中塗層,並於室溫下待其乾燥至不沾手之粘度;步驟3:於該中塗層上施配一裂紋漆層;步驟4:於上述裂紋漆層未乾燥之前,對該裂紋漆層施予一裂紋控制法,控制該裂紋漆層的裂紋方向和流動方向,使該裂紋漆層呈現均向性的立體紋路和圖案;之後,於室溫下乾燥至不沾手之粘度;步驟5:於該裂紋漆層乾燥後於其上施配一透明的保護漆層。 A crack lacquering method comprising the following steps: Step 1: applying a primer layer on a surface of a substrate, and drying the primer layer to a non-stick viscosity at room temperature; Step 2: on the primer layer Applying a medium coating and drying it to a non-stick viscosity at room temperature; Step 3: applying a crack lacquer layer to the middle coating layer; Step 4: before the crack lacquer layer is not dried, The crack lacquer layer is subjected to a crack control method to control the crack direction and the flow direction of the crack lacquer layer, so that the crack lacquer layer exhibits a uniform three-dimensional texture and pattern; after that, it is dried at room temperature to a viscosity that is not sticky. Step 5: After the cracked paint layer is dried, a transparent protective paint layer is applied thereon. 如申請專利範圍第1項所述裂紋漆工法,其中,步驟4所述的裂紋控制法包括漆刷法,該漆刷法係於該裂紋漆層尚未乾燥之前,以漆刷接觸該裂紋漆層,並沿著預定方向移動該漆刷,使裂紋漆層依照漆刷的走向產生均向性裂紋。 The crack lacing method according to Item 1, wherein the crack control method according to the step 4 includes a lacquer brush method, and the lacquer brush method contacts the crack lacquer layer with a paint brush before the crack lacquer layer is not dried. And moving the paint brush in a predetermined direction, so that the crack paint layer produces an isotropic crack according to the direction of the paint brush. 如申請專利範圍第1項所述裂紋漆工法,其中,步驟4所述之裂紋控制法包括下拉法,該下拉法包含以下步驟:步驟4-1:使該底材直立;步驟4-2:將裂紋漆依預定的路徑噴塗,於該底材之中塗層表面形成一圖案路徑;步驟4-3:將一層裂紋漆由上往下全面的噴塗於整個底材表面,於上述圖案路徑所經之處形成二次重塗;步驟4-4:使底材保持直立,利用上述圖案路徑具有二次重塗之厚度, 使其受到重力的影響而往下流動,同時產生龜裂紋。 The crack lacing method of claim 1, wherein the crack control method according to step 4 comprises a pull-down method, the pull-down method comprising the following steps: Step 4-1: erecting the substrate; Step 4-2: Spraying the crack paint according to a predetermined path, forming a pattern path on the surface of the coating in the substrate; Step 4-3: spraying a layer of crack paint from the top to the bottom on the entire surface of the substrate, in the pattern path Forming a secondary recoating at the location; Step 4-4: Keeping the substrate upright, using the pattern path described above to have a secondary recoating thickness, It is caused to flow downward by the influence of gravity, and at the same time, a crack of the turtle is generated. 如申請專利範圍第1項所述,其中,該裂紋漆層之漆劑係裂紋漆與硬化劑的混合;其中,該裂紋漆與硬化劑之重量比為6:1。 As described in claim 1, wherein the paint of the cracked paint layer is a mixture of a crack paint and a hardener; wherein the weight ratio of the crack paint to the hardener is 6:1. 如申請專利範圍第1項所述,其中,步驟1該底材之選用,係該底材具有可供該底漆層附著之表面即可。 As described in claim 1, wherein the substrate is selected in step 1, the substrate has a surface to which the primer layer is attached.
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