TW201346110A

TW201346110A - Imitation wood floor and manufacturing method thereof

Info

Publication number: TW201346110A
Application number: TW101116775A
Authority: TW
Inventors: Hui-Li Wang
Original assignee: Hui-Li Wang
Priority date: 2012-05-11
Filing date: 2012-05-11
Publication date: 2013-11-16

Abstract

The manufacturing method of a imitation wood floor comprises the following steps: printing a decoration layer, ink printing wood grains along the same direction at the top of foaming sheet, followed by printing a transparent wear resistant layer over the ink at top of forming sheet; coating adhesive at the bottom of forming sheet; covering a release paper which adheres a release paper on the adhesive at the bottom of foaming sheet; and cutting into an appropriated size along a predetermined vertical and horizontal cutting lines. Therefore, an elongated modular floor with imitation wood can be manufactured by the present method.

Description

仿實木地板及其製作方法Imitation wood floor and manufacturing method thereof

　　本發明與仿實木地板及其製作方法有關，尤指一種仿實木紋路之組合式地板及其製作方法。The invention relates to a solid wood floor and a manufacturing method thereof, in particular to a combined floor of a solid wood grain and a manufacturing method thereof.

　　一般居家或辦公室為求環境之典雅氣息，常使用實木作為地板，但實木地板容易受潮，且組裝不易、材料成本高，故有具木紋之組合式塑膠地磚的替代品出現，其鋪設於地板後亦同樣有實木地板的視覺效果，然而此種塑膠地磚質地較硬，須以強力黏膠才能將其穩固地平貼於地面，以致未來若有損壞維修或是換新的需求時，非常難以拆除，造成極大的不便。Generally, at home or office, in order to seek the elegance of the environment, solid wood is often used as the floor, but the solid wood floor is easy to get wet, and the assembly is not easy, and the material cost is high. Therefore, there is a substitute for the combination of wood-grained plastic floor tiles, which is laid on the floor. After that, there is also the visual effect of solid wood flooring. However, the plastic floor tiles are hard and must be firmly adhered to the ground with strong adhesive, so that it is very difficult to dismantle in the future if there is damage or repair or replacement. , causing great inconvenience.

　　有鑑於此，故如何解決上述問題即為本發明所欲解決之首要課題，因此本案發明人乃經過不斷的苦思與試作後，才終於有本發明之產生。In view of this, how to solve the above problem is the primary problem to be solved by the present invention. Therefore, the inventor of the present invention finally has the invention after continuous hard thinking and trial work.

　　本發明之目的在於解決上述的問題而提供一種仿實木地板及其製作方法，其以成本低且質軟之發泡板印製仿實木之木紋，使其具有實木之視覺效果，同時具有施工容易、維護成本低之功效。The object of the present invention is to solve the above problems and provide a solid wood floor and a manufacturing method thereof, which are printed with wood grain of imitation wood with a low cost and soft foam board, so that it has the visual effect of solid wood and has construction. Easy and low maintenance costs.

　　為達前述之目的，本發明提供一種仿實木地板之製作方法，其步驟包括有：
　　印製飾層，於發泡板之頂面上以油墨印製沿同一方向延伸之木紋，再印刷一耐磨層覆蓋於發泡板頂面之油墨上；
　　塗佈黏膠，於發泡板之底面上塗佈黏膠；
　　覆蓋離形紙，於發泡板底面之黏膠外貼覆離形紙；
　　以及裁切，沿著預定裁切之縱向及橫向裁線切割成適當尺寸。For the purpose of the foregoing, the present invention provides a method for manufacturing a solid wood floor, the steps of which include:
Printing the decorative layer, printing the wood grain extending in the same direction on the top surface of the foaming board with ink, and printing a wear layer covering the ink on the top surface of the foaming board;
Coating the adhesive and coating the adhesive on the bottom surface of the foamed plate;
Covering the release paper, and attaching the release paper to the adhesive on the bottom surface of the foamed plate;
And cutting, cutting into appropriate sizes along the longitudinal and transverse cuts of the predetermined cut.

　　此外，依據本發明提供之方法所製作之仿實木地板，其具有一以發泡材料製成之長形本體，該本體界定有一頂面及一底面，其中該頂面上依序疊設有一油墨層及一呈透明之保護層，該油墨層之油墨乃順沿該本體之長邊方向分布形成木頭紋路；而該底面上塗佈有一黏性層，且於該黏性層外設有一離形紙。In addition, the imitation solid wood floor made according to the method provided by the present invention has an elongated body made of a foamed material, the body defining a top surface and a bottom surface, wherein the top surface is sequentially laminated with an ink. a layer and a transparent protective layer, the ink of the ink layer is distributed along the longitudinal direction of the body to form a wood grain; and the bottom surface is coated with a viscous layer, and a peripheral layer is disposed on the adhesive layer paper.

　　請參閱第１圖並同時對照第２、３圖，此為本發明所提供之一種仿實木地板之製作方法，其步驟包括有：Please refer to FIG. 1 and compare with the second and third figures. This is a method for manufacturing a solid wood floor provided by the present invention, and the steps thereof include:

（１０）印製飾層，於發泡板２之頂面２１上以油墨３印製沿同一方向延伸之木紋，再印刷一透明耐磨層４覆蓋於發泡板２頂面２１之油墨３上以形成保護作用；(10) printing the decorative layer, printing the wood grain extending in the same direction with the ink 3 on the top surface 21 of the foaming plate 2, and printing a transparent wear-resistant layer 4 covering the ink of the top surface 21 of the foaming plate 2 3 to form a protective effect;

（１１）塗佈黏膠５，於發泡板２之底面２２上塗佈黏膠５，俾供黏貼於地面；(11) coating the adhesive 5, applying the adhesive 5 on the bottom surface 22 of the foamed plate 2, and applying the adhesive to the ground;

（１２）覆蓋離形紙６，於發泡板２底面２２之黏膠５外貼覆離形紙６；(12) covering the release paper 6, the adhesive paper 5 on the bottom surface 22 of the foaming plate 2 is attached to the release paper 6;

以及（１３）裁切，沿著預定裁切之縱向及橫向裁線７切割成適當尺寸。And (13) cutting, cutting into the appropriate size along the longitudinal and transverse cut lines 7 of the predetermined cut.

　　其中於步驟（１０）中，該發泡板２之材質乃選用ＥＶＡ發泡材料，且發泡板２及油墨３乃選用接近木頭顏色之同色系顏色，如褐色系，而發泡板２之顏色與油墨３顏色相比則相對較淺，如此可襯托印刷後之視覺效果，令其有看起來更像實木的感覺。此外，步驟（１０）有另一種實施方式，亦即於膠膜之一面以油墨印刷沿同一方向延伸之木紋，再將該膠膜以該印有木紋之面貼覆於發泡板之頂面上，俾以膠膜之外側保護印於內側之木紋油墨。In the step (10), the material of the foaming plate 2 is selected from the EVA foaming material, and the foaming plate 2 and the ink 3 are selected from the same color color as the wood color, such as a brown color, and the foaming plate 2 The color is relatively shallow compared to the color of the ink 3, so that it can set off the visual effect after printing, making it look more like solid wood. In addition, the step (10) has another embodiment, that is, the wood grain extending in the same direction is printed on one side of the film by the ink, and the film is attached to the foam board by the surface printed with the wood grain. On the top surface, the outer side of the film protects the wood grain ink printed on the inner side.

　　再來經步驟（１１）、（１２）塗佈黏膠５及覆蓋離形紙６之後，則成為如第２、３圖所示之半成品。接著於步驟（１３）中，於發泡板２上設定預定裁切之縱向及橫向的裁線７，並在開始裁切之前先沿各裁線７對該發泡板２加熱使其稍微軟化，接著再以裁刀沿各裁線７裁切以將上述之發泡板２切成適當的尺寸即完成。After the application of the adhesive 5 and the release of the release paper 6 via the steps (11) and (12), the semi-finished product as shown in Figs. 2 and 3 is obtained. Next, in the step (13), the longitudinal and lateral cut lines 7 of the predetermined cut are set on the foamed sheet 2, and the foamed sheet 2 is heated to slightly soften along the respective cut lines 7 before starting the cutting. Then, it is completed by cutting the cutting board 7 along the respective cutting lines 7 to cut the above-mentioned foamed sheet 2 into an appropriate size.

　　而以上述製作方法製成之仿實木地板則如第４圖所示者，其具有一以ＥＶＡ發泡材料製成之長形本體８，該本體８界定有一頂面８１及一底面８２，其中該頂面８１上依序疊設有一油墨層８３及一呈透明之保護層８４，該油墨層８３之油墨乃以印刷方式，順沿該本體８之長邊方向分布形成木頭紋路，該保護層８４則為一設於油墨層８３外之保護膜，以提供對於油墨層８３之保護作用；而該底面８２上塗佈有一黏性層８５而可供黏貼於地面，且於該黏性層８５外設有一離形紙８６，在尚未使用時可保護該黏性層８５。The imitation solid wood floor made by the above manufacturing method is as shown in FIG. 4, and has an elongated body 8 made of EVA foam material, and the body 8 defines a top surface 81 and a bottom surface 82, wherein An ink layer 83 and a transparent protective layer 84 are sequentially stacked on the top surface 81. The ink of the ink layer 83 is printed in a pattern along the longitudinal direction of the body 8 to form a wood grain. 84 is a protective film disposed outside the ink layer 83 to provide protection for the ink layer 83; and the bottom surface 82 is coated with a viscous layer 85 for adhering to the ground, and the adhesive layer 85 A release paper 86 is provided externally to protect the adhesive layer 85 when not in use.

　　本發明於使用時，取多數本發明之單元進行排列，即可營造出仿實木地板的視覺感受，同時利用其質軟之特性，即使地面不甚平整，亦可完整地伏貼於地面，施工非常簡單，而不須似習用結構一般使用強力黏膠黏貼於地面，造成日後維護或換新之困難，實具有相當的實用性及便利性。When the invention is used, most of the units of the invention are arranged to form a visual feeling of the imitation solid wood floor, and at the same time, by using the soft and soft characteristics, even if the ground is not flat, the ground can be completely affixed to the ground, and the construction is very It is simple, and it is not necessary to use a strong adhesive to adhere to the ground, which makes it difficult to maintain or replace it in the future. It is quite practical and convenient.

　　以上所述實施例之揭示乃用以說明本發明，並非用以限制本發明。由以上詳細說明，可使熟知本項技藝者明瞭本發明的確可達成前述目的，實已符合專利法之規定，爰提出專利申請。The above description of the embodiments is provided to illustrate the invention and is not intended to limit the invention. From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the foregoing objects and is in accordance with the provisions of the Patent Law.

10．．．印製飾層10. . . Printed layer

11．．．塗佈黏膠11. . . Coated adhesive

12．．．覆蓋離形紙12. . . Covering the release paper

13．．．裁切13. . . Cutting

2．．．發泡板2. . . Foam board

21．．．頂面twenty one. . . Top surface

22．．．底面twenty two. . . Bottom

3．．．油墨3. . . Ink

4．．．耐磨層4. . . Wear layer

5．．．黏膠5. . . Viscose

6．．．離形紙6. . . Release paper

7．．．裁線7. . . Cutting line

8．．．本體8. . . Ontology

81．．．頂面81. . . Top surface

82．．．底面82. . . Bottom

83．．．油墨層83. . . Ink layer

84．．．保護層84. . . The protective layer

85．．．黏性層85. . . Viscous layer

86．．．離形紙86. . . Release paper

第１圖為本發明之製作方法的步驟流程圖Figure 1 is a flow chart showing the steps of the manufacturing method of the present invention.

第２圖為未經裁切之本發明的立體示意圖Figure 2 is a perspective view of the present invention without cutting

第３圖為未經裁切之本發明的立體分解示意圖Figure 3 is a perspective exploded view of the present invention without cutting

第４圖為裁切完成之本發明的立體示意圖Figure 4 is a perspective view of the present invention in which the cutting is completed

10．．．印製飾層10. . . Printed layer

11．．．塗佈黏膠11. . . Coated adhesive

12．．．覆蓋離形紙12. . . Covering the release paper

13．．．裁切13. . . Cutting

Claims

一種仿實木地板之製作方法，其步驟包括有：
　　印製飾層，於發泡板之頂面上以油墨印刷沿同一方向延伸之木紋，再印刷一透明耐磨層覆蓋於發泡板頂面之油墨上；
　　塗佈黏膠，於發泡板之底面上塗佈黏膠；
　　覆蓋離形紙，於發泡板底面之黏膠外貼覆離形紙；
　　以及裁切，沿著預定裁切之縱向及橫向裁線切割成適當尺寸。A method for manufacturing a solid wood floor, the steps of which include:
Printing the decorative layer, printing the wood grain extending in the same direction with the ink on the top surface of the foaming plate, and printing a transparent wear-resistant layer covering the ink on the top surface of the foaming plate;
Coating the adhesive and coating the adhesive on the bottom surface of the foamed plate;
Covering the release paper, and attaching the release paper to the adhesive on the bottom surface of the foamed plate;
And cutting, cutting into appropriate sizes along the longitudinal and transverse cuts of the predetermined cut.

一種仿實木地板之製作方法，其步驟包括有：
　　印製飾層，於膠膜之一面以油墨印刷沿同一方向延伸之木紋，再將該膠膜以該面貼覆於發泡板之頂面上；
　　塗佈黏膠，於發泡板之底面上塗佈黏膠；
　　覆蓋離形紙，於發泡板底面之黏膠外貼覆離形紙；
　　以及裁切，沿著預定裁切之縱向及橫向裁線切割成適當尺寸。A method for manufacturing a solid wood floor, the steps of which include:
Printing the decorative layer, printing the wood grain extending in the same direction with ink on one side of the film, and then attaching the film to the top surface of the foaming plate;
Coating the adhesive and coating the adhesive on the bottom surface of the foamed plate;
Covering the release paper, and attaching the release paper to the adhesive on the bottom surface of the foamed plate;
And cutting, cutting into appropriate sizes along the longitudinal and transverse cuts of the predetermined cut.

依申請專利範圍第１項或第２項所述之仿實木地板之製作方法，其中於裁切之前先於發泡板之頂面加熱。The method for manufacturing a solid wood floor according to the first or second aspect of the patent application, wherein the top surface of the foaming plate is heated before cutting.

依申請專利範圍第３項所述之仿實木地板之製作方法，其中於裁切之前，乃先於發泡板之頂面上沿著預定裁切之各裁線加熱。According to the method for manufacturing the imitation solid wood floor according to the third aspect of the patent application, before the cutting, the cutting is performed on the top surface of the foaming board along the cutting lines of the predetermined cutting.

一種仿實木地板，其具有一以發泡材料製成之長形本體，該本體界定有一頂面及一底面，其中該頂面上依序疊設有一油墨層及一呈透明之保護層，該油墨層之油墨乃順沿該本體之長邊方向分布形成木頭紋路；而該底面上塗佈有一黏性層，且於該黏性層外設有一離形紙。An imitation solid wood floor having an elongated body made of a foamed material, the body defining a top surface and a bottom surface, wherein the top surface is sequentially provided with an ink layer and a transparent protective layer. The ink of the ink layer is distributed along the longitudinal direction of the body to form a wood grain; and the bottom surface is coated with a viscous layer, and a release paper is disposed on the adhesive layer.

依申請專利範圍第５項所述之仿實木地板，其中，該本體乃以ＥＶＡ發泡材料製成。The imitation solid wood floor according to claim 5, wherein the body is made of an EVA foam material.

依申請專利範圍第５項所述之仿實木地板，其中，該本體之顏色與該油墨層之油墨顏色屬同色系，而該本體之顏色較淺於該油墨層之油墨顏色。The imitation solid wood floor according to claim 5, wherein the color of the body is the same color as the ink color of the ink layer, and the color of the body is lighter than the ink color of the ink layer.