TW201343088A - Processed food for people with chewing or swallowing difficulty and producing method thereof - Google Patents
Processed food for people with chewing or swallowing difficulty and producing method thereof Download PDFInfo
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本發明涉及食品領域，特別涉及一種為咀嚼困難的高齡者、具有吞咽障礙者及嬰幼兒斷奶期提供的易咀嚼吞咽的食品及其製造方法。The present invention relates to the field of foods, and in particular to a food for easy chewing and swallowing provided for an elderly person who has difficulty in chewing, a person with dysphagia, and a weaning period of an infant, and a method for producing the same.
本發明是為咀嚼困難的高齡者和吞咽障礙者提供的護理食品，該食品還用於嬰幼兒的斷奶食品，咀嚼能力較差的人群，也能容易地吃下，本發明介紹了為咀嚼或吞咽困難者提供的加工食品及其製造方法。雖是經過加工過的食品，可其具有與用真實材料製成的食品極為近似的外觀形狀。The invention provides a nursing food for an elderly person with difficulty in chewing and a person with dysphagia. The food is also used for the weaning food of infants and young children, and the people with poor chewing ability can also easily eat it. The present invention describes chewing or swallowing. Processed foods provided by people with difficulty and methods of making the same. Although it is a processed food, it has an appearance shape which is very similar to a food made of a real material.
近年來，隨著我國人口的高齡化，長壽化，咀嚼功能和吞咽功能降低的高齡者不斷增多。該變化導致極為柔軟且容易吞咽的加工食品在飲食中的需求量不斷增加。而且像這樣的極為柔軟且容易吞咽的加工食品，也是咀嚼功能不十分發達的的嬰幼兒在斷奶時的有效食品。In recent years, with the aging of our population, the elderly who have longevity, chewing function and swallowing function are increasing. This change has led to an increasing demand for processed foods that are extremely soft and easy to swallow. Moreover, such a processed food which is extremely soft and easy to swallow is also an effective food for infants and young children whose chewing function is not well developed at the time of weaning.
因此，根據咀嚼或吞咽功能低下的高齡者和咀嚼功能不十分發達的嬰幼兒在攝取食物時的攝取能力，結合食品的各式各樣的性質，產生了不僅將食品材料切得很細，而且用攪拌機攪成糊狀等對應措施來滿足上述特殊人群的需求。Therefore, according to the ingestion ability of the elderly who are depressed by chewing or swallowing function and the infants whose chewing function is not developed, in combination with the various properties of the food, it is produced that not only the food material is cut fine, but also Use a mixer to stir into a paste and other measures to meet the needs of the above special population.
還有，在基本的食品素材中，有肉類的加工方法比較難的說法。在這種情況下，專利檔1(特開2005-110677號公報)提供了一種對咀嚼困難者及輕度吞咽困難者提供的有適當固體形狀的食用肉軟加工食品及其製造方法的提案。在該提案中，在餡狀或細碎狀的食用肉材料裏，至少要混合進澱粉和油脂和增加粘性多糖類和水而製成食用肉混合材，再將這一食用肉混合材按所指定形狀加工成食用肉混合成型品。Also, in the basic food materials, there is a saying that the processing method of meat is difficult. In this case, Patent Document 1 (JP-A-2005-110677) proposes a meat soft processed food having a suitable solid shape for a person who has difficulty in chewing and a person with mild dysphagia, and a method for producing the same. In this proposal, in the stuffed or finely divided edible meat material, at least starch and fat are added and the viscous polysaccharide and water are added to form a meat mixed material, and the edible meat mixed material is designated as specified. The shape is processed into a meat mixed product.
還有，專利檔2(特開2005-269947號公報)提供了一種容易吞咽具有保持形狀性質的魚肉混合產品的製造方法的提案。在該提案中，在魚肉的原材料裏，添加上以食鹽為主的調料後混製成有粘稠性的魚肉糨糊狀，再添加預糊化澱粉和氣泡劑等，經過這個添加過程，在經過口腔攝取時，不僅在口中有似溶化的柔軟感覺，在製造過程中也起了保持形狀性質的作用。Further, Patent Document 2 (JP-A-2005-269947) proposes a method for easily swallowing a method for producing a fish-boiled product having a shape retaining property. In this proposal, a salt-based seasoning is added to the raw material of the fish, and then mixed into a viscous fish paste, and then pre-gelatinized starch and a bubble agent are added, and after the addition process, In the oral ingestion, not only does it have a soft feeling like melting in the mouth, but also plays a role in maintaining the shape property during the manufacturing process.
專利檔3(特開2007-252218號公報)提供了一種將海鮮，食用肉或蔬菜和水果類等食物中的某種食物切段後，混合加工成軟的容易吃的加工食品的提案。這一加工食品是為吞咽或者咀嚼功能低下和吞咽或咀嚼功能較差的人而製造的。其製造程式是先將海鮮，食用肉或蔬菜和水果類等食物中的某個切段，混合後，至少分成兩份以上作為食品材料，再分別放入成型模裏進行成型加工或用食用色素進行染色加工後，最後將這些加工過的食品材料組合成成品，製成的成品能再現被切成小塊的海鮮和食用肉或蔬菜水果類製成成品的外觀及形狀。Patent Document 3 (JP-A-2007-252218) proposes a method in which a certain food in food such as seafood, meat, vegetables, and fruits is cut into pieces and then processed into a soft and easy-to-eat processed food. This processed food is made for people who have low swallowing or chewing function and poor swallowing or chewing function. The manufacturing procedure is to first divide a slice of food such as seafood, meat or vegetables and fruits, and then mix it into at least two or more portions as food materials, and then separately put them into a molding die for molding or food coloring. After the dyeing process, these processed food materials are finally combined into a finished product, and the finished product can reproduce the appearance and shape of the finished product which is cut into small pieces of seafood and edible meat or vegetables and fruits.
接下來，專利檔4(特開2001-78681號公報)及(特開平7-7489號公報)提供了一種對食品裝飾技術的提案。Next, a proposal for food decoration technology is provided in the patent document 4 (Japanese Laid-Open Patent Publication No. 2001-78681) and the Japanese Patent Publication No. Hei 7-7489.
在專利檔4(特開2001-78681號公報)提供了一種在蛋糕等食品上粘貼畫像使其成為帶有畫像食品的提案。為增加食用者的視覺效果，在食用膜上用食用墨印上以人物相片等為樣本的畫像，再將印有畫像的食用膜按適當的尺寸切好，然後粘貼在為生日紀念日等提供的裝飾蛋糕上。Patent Document 4 (JP-A-2001-78681) proposes a method of attaching an image to a food such as a cake to make it a food with an image. In order to increase the visual effect of the consumer, a portrait with a portrait of a person as a sample is printed on the edible film, and the edible film printed with the image is cut to an appropriate size, and then pasted for birthday anniversary and the like. On the decorative cake.
專利檔5(實開平7-7489號公報)提供了一種自動粘貼食用膜裝置的提案。通過在麵包和麵點包的食品的表面上自動粘貼食用膜的做法，可獲得食品的設計感和高級感的效果。Patent Document 5 (JP-A-7-7489) proposes a device for automatically attaching an edible film device. By automatically sticking the edible film on the surface of the food packaged on the bread and the pastry, the design feeling and the high-quality effect of the food can be obtained.
接下來，專利檔6(特開2010-99023號公報)是本申請的申請人關於咀嚼困難的高齡者和吞咽障害者的護理食品，和嬰幼兒斷奶食品的再成型軟食品的提案。Next, Patent Document 6 (Japanese Laid-Open Patent Publication No. 2010-99023) is a proposal of the applicant of the present application for a care food for an elderly person who has difficulty chewing and a swallowing person, and a reshaped soft food for infant and infant food.
上述提案先將海鮮，食用肉或蔬菜和水果類等食物切段後，混合加工成軟的容易吃的加工食品的提案。這一加工食品是為吞咽或者咀嚼功能低下和吞咽或咀嚼功能較差的人製造的。其製造程式是先將海鮮，食用肉或蔬菜和水果類等食物的某個切段，混合後，至少分成兩份以上作為食品材料，再分別放入成型模裏進行成型加工或用食用色素進行染色加工，最後將這些加工過的食品材料組合成成品，製成的成品能再現被切成小塊的海鮮和食用肉或蔬菜水果類製成成品的外觀及形狀。The above proposal proposes a process of mixing seafood, meat, vegetables, and fruits into a soft, easy-to-eat processed food. This processed food is made for people who have low swallowing or chewing function and poor swallowing or chewing function. The manufacturing procedure is to first divide a portion of food such as seafood, meat or vegetables and fruits, and then mix it into at least two or more portions as food materials, and then separately put them into a molding die for molding processing or using food coloring. The dyeing process finally combines the processed food materials into finished products, and the finished product can reproduce the appearance and shape of the finished products which are cut into small pieces of seafood and edible meat or vegetables and fruits.
現有技術專利檔：Prior art patent file:
專利檔1：特開2005-110677號公報(第5頁35行～第6頁12行)；Patent Document 1: JP-A-2005-110677 (page 5, line 35 to page 6, line 12);
專利檔2：特開2005-269947號公報(第3頁4行～第4頁11行)；Patent Document 2: JP-A-2005-269947 (page 3, line 4 to page 4, line 11);
專利檔3：特開2007-252218號公報；Patent Document 3: JP-A-2007-252218;
專利檔4：特開2001-78681號公報(第2頁右欄19行～第3頁右欄4行)；Patent Document 4: JP-A-2001-78681 (page 2, right column, 19 lines to page 3, right column, line 4);
專利檔5：實開平7-7489號公報(第2頁左欄2行～同20行)；Patent Document 5: Shikaiping No. 7-7489 (page 2, left column, 2 lines to 20 lines);
專利檔6：特開2010-99023號公報。Patent Document 6: JP-A-2010-99023.
在實現本發明的過程中，發明人發現現有技術至少存在以下問題：雖然上述的各種專利檔裏提出了為咀嚼或吞咽困難者提供加工食品及其製造方法的方案，但根據專利檔1和2的方案所加工的食品與用真實材料製成的成品的外觀形狀有很大的差別，無法確定是否能勾起食用者的食欲；作為食品外觀的改善技術，在專利檔4及5裏提出了提案，這一提案就是在食用膜上進行印刷，然後將其粘貼在食品的一部分上的粘貼技術的方案，通過對外部的裝飾不僅起到了柔和內部的圖像，抑制不協調感，防止影響食欲的作用，還起到了使食品具有設計感和高級感的作用。但是經過加工的食品與用真實材料製成的成品的外觀形狀有很大的差別，無法確定是否能勾起食用者的食欲；還有，在上述的專利檔4及5所提出的技術方案是在食用膜上進行印刷後將其必須粘貼在食品上的方案。在專利檔3及6所提出的技術方案有兩種製造程式，第一，以小麥粉為主體的混合液里加上染色劑，然後將其烤成片狀，接下來將該片放在已做好的模仿魚切斷形狀的魚糜上進行疊層、粘合處理。第二，被分出的兩種以上的食品材料分別進行成型或染色處理後，再將該些食品材料拼成產品。也就是說，在這些專利檔提出的技術方案裏，不管是使用食用膜、片狀部材、或分出份的食品材料，將它們拼成產品的程式都是必須的。In the process of implementing the present invention, the inventors have found that at least the following problems exist in the prior art: although the above various patent documents propose solutions for providing processed foods and methods for manufacturing the same for those who have difficulty in chewing or swallowing, according to patent documents 1 and 2 The food processed by the scheme differs greatly from the appearance of the finished product made of real materials, and it is impossible to determine whether it can evoke the appetite of the consumer; as an improvement technique for the appearance of food, it is proposed in Patent Documents 4 and 5. Proposal, this proposal is a paste technique that prints on the edible film and then attaches it to a part of the food. By externally decorating, it not only plays a soft internal image, but also suppresses the sense of discomfort and prevents appetite. The role of the food has a sense of design and a sense of high quality. However, the processed foods are very different from the appearance of finished products made of real materials, and it is impossible to determine whether the appetite of the consumer can be evoked; and the technical solution proposed in the above patent documents 4 and 5 is After printing on an edible film, it must be adhered to the food. There are two manufacturing programs in the technical solutions proposed in Patent Documents 3 and 6. First, a stain is added to the mixture of wheat flour as a main component, and then baked into a sheet, and then the sheet is placed on the already made. It is good to laminate and bond the fish that are shaped like fish cuts. Second, after the two or more kinds of food materials that have been separated are separately molded or dyed, the food materials are assembled into products. That is to say, in the technical solutions proposed by these patent documents, whether using edible films, sheet materials, or divided food materials, a program for assembling them into products is necessary.
為了解決上述問題，本發明實施例提供了一種為咀嚼或吞咽困難者提供的加工食品及其製造方法，所述方法在加工食品的製造過程中，不使用食用膜，通過模仿顏色、質地及圖案中的至少某項，實行直接印刷。所述技術方案如下：In order to solve the above problems, embodiments of the present invention provide a processed food provided for a person who has difficulty in chewing or swallowing, and a method of manufacturing the same, which does not use an edible film during the manufacturing process of the processed food, by imitating color, texture and pattern At least one of the items is directly printed. The technical solution is as follows:
本發明為解決上述問題，需要實現下述目的：In order to solve the above problems, the present invention needs to achieve the following objectives:
本發明的第一目的是要為咀嚼或吞咽困難者提供一種加工食品及製造方法，使經過加工的食品不僅要近似用真實材料製成的成品的外觀形狀，又要有勾起食用者的食欲的性狀。The first object of the present invention is to provide a processed food and a manufacturing method for those who have difficulty in chewing or swallowing, so that the processed food not only approximates the appearance shape of the finished product made of real materials, but also has the appetite of the consumer. Traits.
本發明的第二目的提供一種能簡單有效地制出為咀嚼或吞咽困難者提供的加工食品的製造方法。這一方法在不使用食用膜、片狀部材或分成份兒的食品材料的情況下，在經過加工後，製成的產品有近似於用真實材料製成的食品的外觀形狀，具有能勾起食用者的食欲的性狀。A second object of the present invention is to provide a method for producing a processed food which is provided for a person who has difficulty in chewing or swallowing, simply and efficiently. In the case where the edible film, the sheet member or the food material of the component is not used, the processed product has a shape similar to that of a food made of a real material, and can be evoked. The appetite trait of the consumer.
本發明為解決實現上述目的，提供了用糊狀原料成型的為咀嚼及吞咽困難者提供的加工食品的製造方案。該糊狀原料包括由海鮮、食用肉、蔬菜及水果裏選出的材料掰碎或切斷做成的主材料。在為咀嚼及吞咽困難者提供的加工食品的至少某個領域，模仿被選的主材料所具有的顏色、質地及圖案中的至少某項，用食用墨進行直接印刷製成的加工食品。SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a manufacturing method of a processed food product which is formed by a paste-form raw material and which is provided for those who have difficulty in chewing and swallowing. The paste material includes a main material which is chopped or cut from a material selected from seafood, meat, vegetables and fruits. In at least one field of processed food provided for those who have difficulty in chewing and swallowing, at least one of the color, texture and pattern of the selected main material is imitated, and the processed food is directly printed by using the edible ink.
上述的為咀嚼及吞咽困難者提供的加工食品是用糊狀原料製成的。這一糊狀原料是從海鮮、食用肉、蔬菜及水果裏選出的1種或2種以上的材料，將其掰碎或切斷後作為主材料，然後任意添加其他成分，比如增粘劑和膠凝劑進行加熱成型而製成的。或對該食品也可使用粘合材料，除使用雞蛋黃、雞蛋白和大豆油作為粘合材料外，還可使用磨碎芋頭、磨碎山芋、糯米粉、馬鈴薯和玉米澱粉、麵包粉、大豆油和其他的含有植物油的食用油等。還可添加適宜的調味料和油脂的其他的成分。The above-mentioned processed foods for those who have difficulty in chewing and swallowing are made of a paste-like raw material. This paste-like material is one or more materials selected from seafood, meat, vegetables, and fruits. It is chopped or cut into a main material, and then arbitrarily added with other ingredients such as tackifiers and gums. The gelling agent is prepared by heat molding. Or the adhesive material can be used for the food, in addition to using egg yolk, egg white and soybean oil as the binding material, it can also be used to grind taro, ground hawthorn, glutinous rice flour, potato and corn starch, bread flour, large Soybean oil and other edible oils containing vegetable oil. Other ingredients such as flavorings and fats can also be added.
還有，將該糊狀原料所使用的主材料掰碎或切斷，使其形成餡狀、細碎狀、糊狀等很細緻的狀態。其大小是按至少能讓咀嚼及吞咽困難者和嬰幼兒不用嚼就可吃下的標準所定。Further, the main material used for the paste-like raw material is chopped or cut to form a fine state such as a filling, a finely divided shape, or a paste. The size is determined by at least the criteria for chewing and swallowing difficulties and infants who can eat without chewing.
可以選擇1種材料作為主材料，其糊狀原料能表現出真實材料的本來的味覺。但是，也可以將構成糊狀原料的2種以上的主材料組合起來，這一組合可以是，比如食用肉和蔬菜等不同種類的組合，也可以是西蘭花和胡羅貝等同種類(蔬菜)的組合。One material can be selected as the main material, and the paste material can express the original taste of the real material. However, two or more kinds of main materials constituting the paste raw material may be combined, and the combination may be, for example, a combination of different kinds of meat and vegetables, or a broccoli and a carrot (almond). The combination.
接下來，本發明的為咀嚼及吞咽困難者提供的加工食品是在糊狀原料上模仿被選的主材料所具有的顏色、質地及圖案中的至少某一個，用食用墨進行直接印刷所制的食品。有兩種印刷方式。第一，選擇1種材料作為主材料的情況下，經過加工的食品能再現與用真實材料製成的食品的顏色、質地及圖案中的至少某一項的印刷。第二，構成的主材料是由2種以上的材料組合成的情況下，經過組合，能表現出提供味道及食感的模仿材料所具有的顏色、質地及圖案中的至少某一項的印刷。Next, the processed food provided by the present invention for those who have difficulty in chewing and swallowing is prepared by imprinting at least one of the color, texture and pattern of the selected main material on the paste material, and directly printing with edible ink. food. There are two ways to print. First, in the case where one material is selected as the main material, the processed food can reproduce printing of at least one of the color, texture, and pattern of the food made of the real material. Second, when the main material of the composition is a combination of two or more kinds of materials, it is possible to display at least one of the color, the texture, and the pattern of the imitation material that provides the taste and the texture. .
這一印刷程式在為咀嚼及吞咽困難者提供的加工食品的製造過程中或製造後的某一時機都是可實行的。但印刷的是，模仿構成糊狀原料的主材料所具有的顏色、質地及圖案中的至少某一項。就是通過模仿構成主材料的材料所表現的質地等的印刷，可使為咀嚼及吞咽困難者提供的加工食品，雖是經過加工的食品，但看上去有著與用真實材料製成的食品極為近似的外觀形狀。在這裏，主材料所具有的顏色、質地及圖案中的至少某一項是對模仿主材料在烹飪時所顯現的顏色、質地及圖案所說，有只表現其中的一項的情況，也有表現將其中2項以上組合起來的情況。這裏的顏色是指烹飪後的主材料所顯現的顏色及質地，對烹飪後的主材料整體來說，在視覺上其表面要有勻稱的顏色和明亮度，在觸覺上要有能感覺到凹凸部分有比例的強弱感的變化，就是要有材質的感覺。還有，圖案是指烹飪後的主材料的一部分或全部所顯現的圖案。This printing procedure is practicable during or after manufacture of processed foods for those who have difficulty chewing and swallowing. However, it is printed to imitate at least one of the color, texture and pattern of the main material constituting the paste material. By printing the texture represented by the material constituting the main material, the processed food provided for those who have difficulty in chewing and swallowing, although processed food, looks very similar to food made from real materials. The appearance of the shape. Here, at least one of the color, the texture and the pattern of the main material is said to represent the color, texture and pattern which the main material exhibits during cooking, and only one of them is expressed, and there is also performance. A case where two or more of them are combined. The color here refers to the color and texture of the main material after cooking. For the main material after cooking, the surface should have a uniform color and brightness visually, and the touch should have a bump. Part of the change in the proportion of strength and weakness is to have the feeling of material. Further, the pattern refers to a pattern in which a part or all of the main material after cooking is developed.
接下來，對於本發明的為咀嚼及吞咽困難者提供的加工食品來說，有像上述一樣，模仿顏色、質地及圖案中的至少某一項，在這一加工食品的製造過程中或製造後，在該加工食品的半成品或成品上，用食用墨進行直接印刷的這一特徵。通過像這樣的直接印刷，可不使用以前的食用膜了，不僅降低了製造成本，更省略了食用膜的印刷程式和從印刷後的食用膜上取出所需要的部分，將其粘貼在加工食品上的工序。Next, for the processed food provided by the present invention for those who have difficulty in chewing and swallowing, as in the above, imitating at least one of color, texture and pattern, during or after the manufacturing of the processed food. In the semi-finished or finished product of the processed food, the feature of direct printing with edible ink. By direct printing like this, it is possible to use not only the conventional edible film, but also to reduce the manufacturing cost, and to omit the printing program of the edible film and the portion required for taking out from the printed edible film, and attach it to the processed food. Process.
前述的使用食用墨的印刷是在為咀嚼或吞咽困難者提供的加工食品的製造過程中，對這一加工食品的半成品進行的印刷，其中對填充在成型模型裏的糊狀原料進行的印刷是最好的。多數情況下，為使填充在成型模型裏的糊狀原料成型，會對其進行加熱處理，在加熱處理前應使用食用墨進行印刷，這樣不僅可提高食用墨在糊狀原料裏的滲透性，還可除去印刷部分的剝落和脫離等問題。所以，製造為咀嚼或吞咽困難者提供的加工食品時，最好是將印刷後的糊狀原料進行加熱處理使其固化成型。還有，將印刷後的糊狀原料進行加熱處理使其固化時，因糊狀原料和食用墨的很好的相容性而提高了它的一體性，可通過比如顯微鏡等的確認。The aforementioned printing using edible ink is a printing of a semi-finished product of the processed food in the manufacturing process of the processed food provided for those who have difficulty in chewing or swallowing, wherein the printing of the paste-like raw material filled in the molding model is the best. In most cases, in order to mold the paste material filled in the molding model, it will be heat treated, and the ink should be used for printing before the heat treatment, so that the permeability of the edible ink in the paste material can be improved. Problems such as peeling and detachment of the printed portion can also be removed. Therefore, when manufacturing a processed food provided for those who have difficulty in chewing or swallowing, it is preferable to heat-process the paste-form raw material after printing to solidify it. Further, when the paste-form raw material after printing is subjected to heat treatment to be cured, the integrity of the paste-form raw material and the edible ink is improved, and it can be confirmed by, for example, a microscope.
本發明為解決前述問題，提供了一種為咀嚼或吞咽困難者提供的加工食品的製造方法。即，像以下所示的糊狀原料製造程式、填充程式、矯平程式、加熱程式所構成，還有在它們之間還有個印刷程式。印刷程式是在填充程式以後和在加熱程式之前或之後所進行的。下面詳細介紹一下為咀嚼或吞咽困難者提供的加工食品的製造方法。SUMMARY OF THE INVENTION The present invention has been made to solve the aforementioned problems, and provides a method of manufacturing a processed food provided for those who have difficulty in chewing or swallowing. That is, it is composed of a paste-like raw material manufacturing program, a filling program, a leveling program, and a heating program as shown below, and there is also a printing program between them. The printing program is performed after the program is filled and before or after the heating program. The following is a detailed description of the manufacturing method of processed foods for those who have difficulty chewing or swallowing.
為咀嚼或吞咽困難者提供的加工食品的製造方法，由5個程式構成。第一，將從海鮮、食用肉、蔬菜及水果裏選出的材料掰碎或切斷，然後作為主材料，混合上粘合材料混練加工成糊狀原料的製造程式。第二，將製成的糊狀原料填充進成型模型裏的填充程式。第三，使填充在成型模型裏的的糊狀原料的表面變平的矯平程式。第四，對矯平後的糊狀原料進行加熱，使其固化的加熱程式。第五，在加工食品上採用食用墨進行直接印刷的印刷程式。特別是這一程式在加熱程式之前或之後的至少某個情況下進行，採用食用墨模仿主材料的顏色、質地及圖案中的至少某項，對糊狀原料或糊狀原料經過加熱而固化的材料直接進行印刷。The method of manufacturing processed foods for those who have difficulty chewing or swallowing is composed of five programs. First, the material selected from seafood, meat, vegetables, and fruits is chopped or cut, and then used as a main material, and the bonding material is mixed and processed into a paste-like raw material. Second, the prepared paste material is filled into the filling program in the molding model. Third, a leveling program for flattening the surface of the paste-like material filled in the molding model. Fourth, a heating program for heating the leveled paste material to cure it. Fifth, a printing program that uses edible ink for direct printing on processed foods. In particular, the program is carried out at least in some cases before or after the heating process, using edible ink to imitate at least one of the color, texture and pattern of the main material, and curing the paste material or the paste material by heating. The material is printed directly.
對製造方法來說，印刷程式是對糊狀原料或經過加熱程式而固化的材料而進行的直接印刷程式，這樣既可省略又要準備食用膜並將其印刷，再按所指定的形狀裁剪下來，又要進行粘貼的複雜的製造程式，也可除去使用食用膜的必要性。For the manufacturing method, the printing program is a direct printing program for the paste material or the material cured by the heating program, so that the film can be omitted and prepared, and then printed, and then cut according to the specified shape. In addition, the complicated manufacturing procedure to be pasted is also required, and the necessity of using the edible film can also be removed.
特別是，對製造方法來說，印刷程式是在矯平程式以後加熱程式以前進行是最好的。通過矯平程式可除去模型裏的糊狀原料表面的凹凸部分使其適合印刷。還有，因是在加熱程式前所進行的，也就是說在糊狀原料固化前進行印刷，所以印刷後的食用墨可與糊狀原料的粒子及成份結合起來，就能顯示出與真實物更接近的性狀(質地等)。還有，可提高食用墨和糊狀原料的一體性，可防止以後出現的印刷部分的脫離，裂縫等問題。通過加熱程式能還可以避免糊狀原料產生的氣泡和在加熱時產生的熱斑等所造成的凹凸不平以及膨脹等現象引起的不能保障印刷面的平坦問題。而且，在用食用墨印刷後的狀態下進行加熱固化後，它的印刷部分的顏色和質感等也是沒有問題的。所以，本發明的印刷程式在矯平程式之前加熱程式之後進行是最好的。In particular, for the manufacturing method, the printing program is best performed before the leveling program is heated. The uneven portion of the surface of the paste material in the mold can be removed by a leveling program to make it suitable for printing. In addition, since it is carried out before the heating process, that is, before the paste material is cured, the printed ink can be combined with the particles and components of the paste material to display the real thing. Closer traits (texture, etc.). Further, the integrity of the edible ink and the paste-like raw material can be improved, and problems such as detachment of the printed portion and cracks which occur later can be prevented. The heating program can also prevent the flatness of the printing surface from being caused by the unevenness caused by the bubbles generated by the paste material and the hot spots generated during heating, and the like. Further, after heat curing in a state after printing with edible ink, the color and texture of the printed portion thereof are not problematic. Therefore, the printing program of the present invention is best performed after heating the program before the leveling program.
接下來，前述的印刷程式可以是活版印刷、柔板印刷、膠版印刷、孔版印刷、熱轉印印刷及噴墨式印刷等，具體印刷過程根據所選的上述印刷方法進行，噴墨式印刷是最好的。噴墨式印刷可使用平板式噴墨式印刷機來進行，將該印刷機配置在成型模型上是最好的。通過使用平板式噴墨式印刷機，對定量的糊狀原料(填充在成型模型後的狀態)可進行一次性的印刷動作，可提高作業效率。Next, the printing program may be a letterpress printing, a flexographic printing, an offset printing, a stencil printing, a thermal transfer printing, an inkjet printing, etc., and the specific printing process is performed according to the above selected printing method, and the inkjet printing is the best. Ink jet printing can be carried out using a flatbed type ink jet printer, and it is preferable to arrange the printing machine on a molding model. By using a flatbed type inkjet printer, a one-time printing operation can be performed on a predetermined amount of paste-like raw material (a state after being filled in a molding mold), and work efficiency can be improved.
在上述本發明中，印刷所使用的食用墨的成分至少是可以食用的，也可以限於能食用的塗料。但是，因為要印刷，所以為了容易製造還是用墨比較好。還有所用的墨不管是染料墨還是顏料墨，只要能食用都是可以的，但是為了解決在印刷時的脫離現象，有必要保持其在糊狀原料中的滲透性，所以食用墨是最好的。In the above invention, the components of the edible ink used for printing are at least edible, and may be limited to edible coatings. However, because it is necessary to print, it is better to use it for easy manufacture. Also, the ink used is either dye ink or pigment ink, as long as it can be eaten, but in order to solve the detachment during printing, it is necessary to maintain its permeability in the paste material, so it is best to eat ink. of.
食用墨是由食用天然色素、食用二醇化合物、食用脂肪酸酯、乙醇及含有純水的食用噴墨印刷用的墨水所組成。食用色素可使用梔子色素的食用墨水及包含有食用色素、黏度調整劑和水的噴墨印刷用墨水等。Edible inks are composed of edible natural pigments, edible diol compounds, edible fatty acid esters, ethanol, and inks for edible inkjet printing containing pure water. As the food coloring matter, an edible ink of a scorpion dye and an ink for inkjet printing containing a food coloring matter, a viscosity adjusting agent, and water can be used.
本發明實施例提供的技術方案的有益效果是：上述本發明提供的為咀嚼或吞咽困難者提供的加工食品，可不用食用膜，而是通過對該加工食品直接進行印刷而製成。該加工食品對咀嚼或吞咽功能低下和沒有十分的咀嚼或吞咽功能的人有適當的性狀，而且製造方法簡易、製造成本低廉。即，不採取像以前的用食用膜、片狀部材或將食品材料分成份的做法，而製成有著與用真實材料製成的食品近似的外觀形象及能勾起食用者的食欲的性狀的加工食品；本發明提供了能簡易有效的製造出為咀嚼或吞咽困難者提供的加工食品的其製造方法。通過用食用墨進行直接印刷，可用糊狀原料製造出對為咀嚼或吞咽困難者提供的加工食品，可使這一加工食品的整體有同樣的柔軟感，可避免因使用食用膜而導致的加工食品粘貼食用膜的部分與其它的部分彈性不均的問題；上述根據本發明提供的為咀嚼或吞咽困難者提供的加工食品及其製造方法，以海鮮、食用肉、蔬菜及水果為主材料的經過加工的食品，通過印刷，能再現與用真實材料製成的食品的一樣的外觀形狀，這樣能取得增進食用者的食欲的效果。The technical solution provided by the embodiment of the present invention has the beneficial effects that the processed food provided by the present invention for those who have difficulty in chewing or swallowing can be made by directly printing the processed food without using the edible film. The processed food has suitable traits for people who have low chewing or swallowing function and who do not have a very chewing or swallowing function, and the manufacturing method is simple and the manufacturing cost is low. That is, it does not take the appearance of an edible film, a sheet-like member, or a food material as in the prior art, and has an appearance image similar to a food made of a real material and an trait that can evoke the appetite of the consumer. Processed food; the present invention provides a method for producing a processed food provided for a person who has difficulty in chewing or swallowing, simply and efficiently. By direct printing with edible ink, the processed food provided for those who have difficulty in chewing or swallowing can be produced from the paste raw material, so that the processed food can have the same softness as a whole, and the processing caused by the use of the edible film can be avoided. The problem that the portion of the food-paste edible film is unevenly elasticized with other parts; the processed food provided by the above-mentioned invention for those who have difficulty in chewing or swallowing, and the method for producing the same, using seafood, meat, vegetables and fruits as main materials The processed food can be reproduced by printing to reproduce the same appearance as that of a food made of a real material, so that the appetite of the consumer can be improved.
為使本發明的目的、技術方案和優點更加清楚，下面將結合附圖對本發明實施方式作進一步地詳細描述。The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
以下，參照圖形具體說明一下，與本發明實施例有關的為咀嚼或吞咽困難者提供的加工食品50及其製造方法。圖1A-E是本發明實施例中1提供的為咀嚼或吞咽困難者提供的加工食品50的製造方法程式簡略圖，圖2A是本發明實施例中提供的是根據圖1的製造方法而製成的為咀嚼或吞咽困難者提供的加工食品，圖2B是圖2A的B-B’斷面圖，圖3A是本發明實施例2中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖，圖3B是本發明實施例2中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖，圖4A是本發明實施例3中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖，圖4B是本發明實施例3中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖，圖5A是本發明實施例4中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖，圖5B是本發明實施例4中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖，圖6A是本發明實施例5中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖，圖6B是本發明實施例5中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖。Hereinafter, the processed food 50 provided for those who have difficulty in chewing or swallowing and a method of manufacturing the same according to the embodiment of the present invention will be specifically described with reference to the drawings. 1A-E are schematic diagrams showing a manufacturing method of a processed food 50 provided for a person who has difficulty chewing or swallowing according to an embodiment of the present invention, and FIG. 2A is a manufacturing method according to the manufacturing method of FIG. 2B is a processed food provided for those who have difficulty in chewing or swallowing, FIG. 2B is a cross-sectional view taken along line BB' of FIG. 2A, and FIG. 3A is a processed food provided by a person who has difficulty in chewing or swallowing provided in Example 2 of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 3B is a schematic view showing a printing procedure taken for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 2 of the present invention, and FIG. 4A is a view showing a printing procedure provided in Embodiment 3 of the present invention. A schematic diagram of a filling procedure taken to produce a processed food provided for a person who has difficulty chewing or swallowing, and FIG. 4B is a schematic view of a printing procedure taken for manufacturing a processed food provided by a person who has difficulty chewing or swallowing, provided in Example 3 of the present invention. 5A is a schematic view showing a filling procedure adopted for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 4 of the present invention, and FIG. 5B is a manufacturing method provided in Embodiment 4 of the present invention. A schematic diagram of a printing program taken by a processed food provided by a person with difficulty in swallowing, and FIG. 6A is a schematic view showing a filling procedure taken for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing provided in Example 5 of the present invention, FIG. 6B It is a schematic diagram of a printing program taken in the manufacture of processed food provided for those who have difficulty in chewing or swallowing, provided in Example 5 of the present invention.
實施例1參照圖1，本發明實施例提供了一種為咀嚼或吞咽困難者提供的加工食品50及其製造方法。Embodiment 1 Referring to FIG. 1, an embodiment of the present invention provides a processed food 50 provided for a person who has difficulty in chewing or swallowing and a method of manufacturing the same.
該製造方法包括5個製造程式：第一，糊狀原料的製造程式：將材料切段後作為主材料12，然後和粘合材料14混練成糊狀原料10；第二，填充程式：將糊狀原料10填充在成型模型20的穴位22裏的；第三，矯平程式：使填充在成型模型20(準確說是穴位22)裏的糊狀原料10的表面變平坦；第四，印刷程式：在被矯平後的糊狀原料10上，模仿主材料12的原材料所具有的顏色、質地及圖案中的某一項，用食用墨直接對糊狀原料10進行印刷；第五，加熱程式：對成型模型20裏的被直接印刷後的糊狀原料10進行加熱，通過加熱使其固化。The manufacturing method includes five manufacturing procedures: First, a manufacturing process of the paste material: the material is cut into a main material 12, and then mixed with the bonding material 14 into a paste material 10; second, the filling program: the paste The material 10 is filled in the acupuncture point 22 of the molding model 20; third, the leveling program: flattening the surface of the paste material 10 filled in the molding model 20 (accurately referred to as the acupuncture point 22); fourth, the printing program : on the paste-like raw material 10 after being leveled, imitating one of the color, texture and pattern of the raw material of the main material 12, directly printing the paste-like raw material 10 with the edible ink; fifth, heating program : The paste-form raw material 10 directly printed in the molding model 20 is heated and solidified by heating.
糊狀原料10的製造程式具體是：選三文魚、鱈魚、鰤的幼魚、馬青魚等魚作為主材料12，將上述主材料12的頭、皮及骨頭除去後，剩下的魚肉按圖1A所示，用切斷裝置31等切碎，然後往被切斷的主材料12裏按所指定的比率添加粘合材料14，然後進行混合攪拌，製成糊狀原料10。粘合材料14含有山芋、雞蛋及增粘性多糖類等成分，並含有油、砂糖、食鹽等調味成分以及水。Specifically, the manufacturing procedure of the paste-form raw material 10 is: selecting fish such as salmon, squid, squid, and mackerel as the main material 12, and removing the head, the skin, and the bone of the main material 12, and the remaining fish is as shown in FIG. 1A. It is shown that it is shredded by the cutting device 31 or the like, and then the binder material 14 is added to the cut main material 12 at a predetermined ratio, and then mixed and stirred to prepare a paste-like raw material 10. The binder 14 contains ingredients such as hawthorn, eggs, and a thickening polysaccharide, and contains flavoring components such as oil, sugar, and salt, and water.
上述各材料的具體混合比率，例如按以下重量百分比配比，切斷後的魚肉(主材料12)42%、粘合材料中的山芋15%、雞蛋14%、植物油7.9%、砂糖20%、食鹽0.5%、水8.7%、增粘性多糖類0.1%等，將它們進行混練，到成泥糊狀為止。The specific mixing ratio of each of the above materials is, for example, the following percentage by weight, 42% of the cut fish (main material 12), 15% of hawthorn in the binding material, 14% of eggs, 7.9% of vegetable oil, 20% of sugar, and salt. 0.5%, 8.7% of water, 0.1% of a thickened polysaccharide, etc., and kneaded them until they become a paste.
接下來，圖1B是填充程式過程。這填充程式是，將製成的糊狀原料10填充在成型模型20上的多個的穴位22裏。特別是，本發明實施例中構成糊狀原料10的主材料12所使用的是魚，所以各穴位22的形狀採取了魚在烹飪時所具有的形狀，特別是模仿了魚切斷的形狀。還有，在將糊狀原料10往成型模型20裏填充之前，可往糊狀原料10裏添加比如“魷魚墨”和“紅色食用色素”等的食用色素，也可按糊狀原料10整體所希望呈現的顏色進行配色調整。Next, Figure 1B is a fill program process. This filling procedure is to fill the prepared paste material 10 into a plurality of acupuncture points 22 on the molding mold 20. In particular, in the embodiment of the present invention, the main material 12 constituting the paste-like raw material 10 is fish, and therefore the shape of each of the acupuncture points 22 takes the shape that the fish has when cooking, and in particular, the shape in which the fish is cut. Further, before the paste material 10 is filled into the molding die 20, food coloring agents such as "salmon ink" and "red food coloring matter" may be added to the paste material 10, or the paste material 10 may be used as a whole. The color that you want to present is adjusted for color matching.
接下來，圖1C是矯平程式過程。為了能使填充後的穴位22裏的糊狀原料10表面變平坦，實施矯平程式。該矯平程式如像圖1C所示，用板子將穴位22裏凸出的部分切下，使用板狀部材32使其平坦，也可根據填充後的糊狀原料10的流動性，根據糊狀原料10表面的不平整性傾斜成型模型20，而進行矯平。Next, Figure 1C is a leveling procedure. In order to flatten the surface of the paste-like raw material 10 in the acupoints 22 after filling, a leveling program is performed. As shown in Fig. 1C, the flattening program cuts out the convex portion of the acupuncture point 22 by a plate, flattens it using the plate-like member 32, and can also be based on the fluidity of the filled paste-like raw material 10, according to the paste. The unevenness of the surface of the raw material 10 is inclined to form the mold 20, and is leveled.
接下來，圖1D是印刷程式過程。在填充後的成型模型20的各穴位22裏被矯平的各糊狀原料10的上面，按圖1D所示，模仿構成糊狀原料10的主材料12的原材料所具有的圖案和質地等，用噴墨印刷機33進行印刷。特別是本發明實施例中構成糊狀原料10的主材料12使用的是魚，所以通過印刷，可表現出當該魚在烹飪時所顯現的皮紋的色彩，圖案或質地(印刷部分P)，能取得近似真實物製成的食品的外觀形狀效果。並且，通過印刷也可能表現出真實物的質地等，所以模仿烤魚在製造為咀嚼或吞咽困難者提供的加工食品50時，不僅皮的部分能印刷，就連能讓人聯想到烤的程度的色彩也能印刷。即，這一印刷程式是通過用食用墨對糊狀原料10進行直接印刷，使其有了能體現各式各樣的圖案或複雜的圖案和質地的可能性。還有，這一印刷程式是通過對還沒固化的糊狀原料10所進行的，所以像圖2的B-B’斷面圖所示，墨34可以滲入到糊狀原料10的內部，可避免在吃的時候因為加熱而出現的印刷圖案有裂紋或脫離等問題。Next, Fig. 1D is a printing program process. The upper surface of each paste-like raw material 10 that is leveled in each of the acupuncture points 22 of the molded mold 20 after filling, as shown in FIG. 1D, mimics the pattern and texture of the raw material of the main material 12 constituting the paste-like raw material 10, Printing is performed by the ink jet printer 33. In particular, in the embodiment of the present invention, the main material 12 constituting the paste-like raw material 10 is fish, so that by printing, the color, pattern or texture of the skin texture which appears when the fish is cooked can be expressed (printing portion P). It is possible to obtain an appearance shape effect of a food made of an approximate real thing. Moreover, it is also possible to express the texture of the real thing by printing, so that when the processed fish is manufactured by the grilled fish for the purpose of chewing or swallowing, 50 parts of the skin can be printed, and even the degree of roasting can be reminiscent. The color can also be printed. That is, this printing program is capable of directly printing the paste material 10 by using the edible ink, so that it has the possibility of embodying various patterns or complicated patterns and textures. Further, this printing program is carried out by the paste-like raw material 10 which has not yet been solidified, so that the ink 34 can be infiltrated into the inside of the paste-like raw material 10 as shown in the sectional view of Fig. 2B-B'. Avoid problems such as cracks or detachment of printed patterns that occur due to heating when eating.
接下來，圖1E是加熱程式過程。像圖1E所示，被印刷過的糊狀原料10通過加熱，可使其按所指定的形狀固化成型。這一加熱程式是對每個成型模型20都用蒸汽烤箱35等烹飪用具加熱1分以上，到食品材料的中心溫度到達75℃時進行固化成型。通過上述步驟，糊狀原料10在成型模型20裏的狀態下製成為咀嚼或吞咽困難者提供的加工食品50。Next, Fig. 1E is a heating program process. As shown in Fig. 1E, the printed paste-like raw material 10 can be solidified and molded in a specified shape by heating. In this heating program, each molding model 20 is heated by a cooking utensil such as a steam oven 35 for one minute or more, and is solidified when the center temperature of the food material reaches 75 °C. Through the above steps, the paste material 10 is made into the processed food 50 provided for those who have difficulty in chewing or swallowing in the state of the molding model 20.
完成加熱程式後，用速凍庫在一定的時間內將食品材料的中心溫度冷卻到大約3℃以下，然後在-20℃左右的恒溫下冷凍後從模型裏取出。在本發明實施例中，急速冷凍的時間為90分鐘左右比較合適。並且，這一為咀嚼或吞咽困難者提供的加工食品50所指定的包裝方式是真空包裝，通過使用真空包裝不僅可提高食品的保存性，還可使這一加工食品在包裝的狀態下，將其在一定的時間裏再次進行加熱，然後再進行冷卻，進行-18℃以下的冷凍保存。After the heating program is completed, the center temperature of the food material is cooled to about 3 ° C or less in a quick freezing library for a certain period of time, and then frozen at a constant temperature of about -20 ° C and then taken out from the mold. In the embodiment of the present invention, the time for rapid freezing is about 90 minutes. Moreover, the packaging method specified for the processed food 50 provided for those who have difficulty chewing or swallowing is vacuum packaging, and the vacuum packaging can not only improve the preservation of the food, but also make the processed food in a packaged state. It is heated again for a certain period of time, and then cooled to perform cryopreservation below -18 °C.
上述為咀嚼或吞咽困難者提供的加工食品50的製造程式不僅是一種可以省去將材料分成兩份、在食用膜上印刷或粘貼等程式的簡易程式，而且是一種可以容易進行複雜圖案的印刷等的程式。通過這一程式，能製造出一種看起來更加接近真實物，並能喚起食欲的為咀嚼或吞咽困難者提供的加工食品50。The above-mentioned manufacturing process for the processed food 50 provided for those who have difficulty in chewing or swallowing is not only a simple program which can dispense with the process of dividing the material into two parts, printing or pasting on the edible film, but also a printing which can easily perform complicated patterns. Waiting for the program. Through this program, a processed food product 50 that is closer to the real thing and can evoke appetite for those who have difficulty chewing or swallowing can be created.
實施例2Example 2
本發明實施例提供了與貝類真實物近似的為咀嚼或吞咽困難者提供的加工食品50的製造方法。但是，本發明實施例製成的為咀嚼或吞咽困難者提供的加工食品50，可基本上按與上述實施例1中相同的方法製造。圖3A是關於實施例2將糊狀原料10向成型模型20填充的填充程式的簡略圖，圖3B是印刷程式的簡略圖。Embodiments of the present invention provide a method of manufacturing a processed food 50 that is similar to a shellfish real thing for those who have difficulty chewing or swallowing. However, the processed food 50 prepared by the embodiment of the present invention for those who have difficulty in chewing or swallowing can be manufactured substantially in the same manner as in the above-described Embodiment 1. Fig. 3A is a schematic view showing a filling program for filling the paste material 10 into the molding die 20 in the second embodiment, and Fig. 3B is a schematic view of the printing program.
在本發明實施例中，如圖3A和圖3B所示，每一個為咀嚼或吞咽困難者提供的加工食品50，製作時都在成型模型20上備有2個穴位22，在各自的穴位22裏填充糊狀原料10。模仿扇貝製造為咀嚼或吞咽困難者提供的加工食品50時，可將扇貝的貝柱與其卵巢分別取出，再分別切碎，也可將扇貝的貝柱與其卵巢一起取出，一塊切碎。接下來，往被切碎的材料裏按所指定的比率添加山芋、雞蛋、蔥頭，再添油、砂糖、食鹽、增粘性多糖類等進行混合攪拌，製成糊狀原料10。In the embodiment of the present invention, as shown in FIG. 3A and FIG. 3B, each of the processed foods 50 provided for those who have difficulty in chewing or swallowing is prepared with two acupuncture points 22 on the molding model 20 at the respective acupoints 22 The paste material 10 is filled therein. When imitating scallops to produce processed foods for people who have difficulty chewing or swallowing, the scallops can be taken out of the scallops and their ovaries separately, and then chopped, and the scallops can be taken out together with the ovaries and chopped. Next, hawthorn, egg, and onion are added to the chopped material at a predetermined ratio, and then oil, sugar, salt, and a thickening polysaccharide are added and mixed to form a paste-like raw material 10.
以扇貝為主材料的加工食品，具體的混合比率，比如可以按以下重量百分比配比：切斷後的貝肉(主材料12)53.8%、作為粘合材料的山芋11.7%、雞蛋11.2%、植物油6.6%，砂糖2.5%，食鹽0.5%，蔥頭13.7%，增粘性多糖類是0.1%等，將它們混練，到泥糊狀為止，製成第一糊狀原料10a。For processed foods with scallops as the main material, the specific mixing ratio can be, for example, the following percentage by weight: 53.8% of cut shellfish (main material 12), 11.7% of hawthorn as binding material, 11.2% of egg, vegetable oil 6.6%, sugar 2.5%, salt 0.5%, onion 13.7%, tackifying polysaccharide 0.1%, etc., and kneaded them to make a paste-like material 10a.
接下來，取出被混合加工後的第一糊狀原料10a的一部分(本本實施例中含有扇貝卵巢部分的貝肉部分)，添加食用色素“扇貝卵巢”，製成第二糊狀原料10b。通過添加食用色素，能使製成的成品有真實扇貝卵巢所具有的顏色。Next, a part of the first paste-form raw material 10a after the mixing process (the shellfish portion of the scallop ovary portion in the present embodiment) is taken out, and the food coloring "scallop ovary" is added to prepare a second paste-like raw material 10b. By adding food coloring, the finished product can be made to have the color of the real scallop ovary.
可以選用的其他的製造方法是可用扇貝貝柱製造第一糊狀原料10a，用扇貝卵巢部分製造第二糊狀原料10b。Other manufacturing methods that can be used are the production of the first paste material 10a using a scallop shell and the second paste material 10b using the scallop ovary portion.
接下來，如圖3A所示，將第一糊狀原料10a填充進被製作成有扇貝貝柱形狀的穴位22裏，再將第二糊狀原料10b填充進被製作成有扇貝卵巢形狀的穴位22裏。然後，對填充後的各糊狀原料10a，10b或是某個的糊狀原料10，按圖3B所示，像上述的實施例1所用的方法，用食用墨進行直接印刷。這一印除了色彩，連烤的痕跡等都能很好地再現出與用真實材料製成的成品相似的色彩、圖案、質地(印刷部分P)性質等。Next, as shown in FIG. 3A, the first paste-like raw material 10a is filled into the acupuncture points 22 which are formed into a shape of a scallop shell, and the second paste-like raw material 10b is filled into the acupuncture points 22 which are formed into a scallop ovary shape. in. Then, the filled paste-like raw materials 10a, 10b or a certain paste-like raw material 10 was directly printed with edible ink as shown in Fig. 3B as shown in Fig. 3B. This print, in addition to color, even the traces of baking, can reproduce colors, patterns, textures (printing portion P) properties similar to those made with real materials.
此後，用蒸汽烤箱35等烹飪用具對每個成型模型20進行加熱1分以上，到糊狀原料10的中心溫度到達75℃後使其固化成型。完成加熱程式後，用速凍庫在一定的時間內將食品材料的中心溫度冷卻到大約3℃以下，然後在-20℃左右的恒溫下冷凍後將加工食品從模型裏取出。在本發明實施例中作為急速冷凍的時間可以是大約90分鐘比較合適。Thereafter, each molding die 20 is heated by a cooking utensil such as a steam oven 35 for one minute or more, and is solidified after the center temperature of the paste material 10 reaches 75 °C. After the heating program is completed, the center temperature of the food material is cooled to about 3 ° C or less in a quick freezing library for a certain period of time, and then the processed food is taken out from the mold after freezing at a constant temperature of about -20 ° C. The time for rapid freezing in the embodiment of the present invention may be about 90 minutes.
此後，將第一糊狀原料10a的貝柱部分和第二糊狀原料10b的卵巢部分，用所指定的包裝材料進行真空包裝，這樣不僅可提高各食品材料的素材粘結力，同時也可提高食品的保存性，而且，為咀嚼或吞咽困難者提供的加工食品50用所制定的包裝材料進行能提高保存性的真空包裝，能使加工食品50在真空包裝的狀態下，再次進行加熱，然後再進行冷卻，進行-18℃以下的冷凍保存。Thereafter, the shell portion of the first paste material 10a and the ovary portion of the second paste material 10b are vacuum-packed with the specified packaging material, which not only improves the material adhesion of each food material, but also improves the material. The preservability of the food, and the processed food provided for those who have difficulty in chewing or swallowing 50. The vacuum packaging which can improve the preservability is prepared by using the packaging material prepared, and the processed food 50 can be heated again under vacuum packaging, and then The mixture was further cooled and stored under refrigeration at -18 ° C or lower.
實施例3Example 3
本實施例提供了一種選食用肉作為主材料12，為咀嚼或吞咽困難者提供的加工食品50的製造方法。接下來，參照圖4A和圖4B說明一下，在本實施例中，按以下重量百分比配比材料，肉切碎後作為主材料12占40.0%，作為粘合用的山芋25.0%，雞蛋14.0%，植物油8.0%，砂糖0.83%，食鹽0.83%，水5.0%，豬的提取物4.0%等，將它們進行混練，到變成泥糊狀為止，製成糊狀原料10。This embodiment provides a method of manufacturing processed food 50 provided for the person who has difficulty in chewing or swallowing, using meat as the main material 12. Next, referring to FIG. 4A and FIG. 4B, in the present embodiment, according to the following composition by weight, the meat is chopped and used as the main material 12 accounted for 40.0%, as the bonding hawthorn 25.0%, the egg 14.0% In the case of vegetable oil 8.0%, sugar 0.83%, salt 0.83%, water 5.0%, and pig extract 4.0%, etc., they are kneaded until they become muddy, and a paste-like raw material 10 is obtained.
接下來，將糊狀原料10像圖4A所示，填充進成型模型20被模仿牛排狀製成的穴位22裏，然後將其表面矯平後，像圖4B所示，再直接在該糊狀原料10上用食用墨印刷上模仿食用肥肉或霜降雪花肉等的顏色和圖案(印刷部分P)。然後，將該各成型模型20用蒸汽烤箱35等烹飪用具加熱1分以上，到糊狀原料10的中心溫度到達75℃後使其固化成型。完成加熱程式後，用速凍庫在90分鐘內將食品材料的中心溫度冷卻到大約3℃以下，然後在-20℃左右的恒溫下冷凍後從模型裏取出。並且，將為咀嚼或吞咽困難者提供的加工食品50在真空包裝的狀態下，在一定的時間裏再次進行加熱，然後再進行冷卻，進行-18℃以下的冷凍保存。Next, as shown in Fig. 4A, the paste material 10 is filled into the acupoints 22 of the molding model 20 which are imitated in the shape of a steak, and then the surface thereof is leveled, as shown in Fig. 4B, and directly in the paste. The raw material 10 is printed with edible ink to imitate the color and pattern of the edible fat or frosted flannel (printing portion P). Then, each of the molding molds 20 is heated by a cooking utensil such as a steam oven 35 for one minute or more, and the center temperature of the paste-form raw material 10 reaches 75 ° C, and then solidified and molded. After the heating program is completed, the center temperature of the food material is cooled to about 3 ° C or less in 90 minutes using a quick freezing library, and then frozen at a constant temperature of about -20 ° C and then taken out from the mold. Further, the processed food 50 provided for those who have difficulty in chewing or swallowing is heated again in a vacuum packed state for a certain period of time, and then cooled, and stored at a temperature of -18 ° C or lower.
實施例4Example 4
本發明實施例提供的是以蝦為主原料的為咀嚼或吞咽困難者提供的加工食品50的製造方法。構成主材料12的是蝦，將蝦的頭及皮除去，然後切碎後作為主材料12。按以下重量百分比配比：主材料1242%，作為粘合用的山芋15%，雞蛋14%，植物油7.9%，砂糖2.0%，食鹽0.5%，水8.7%，增加粘性多糖類0.1%等，將它們進行混練，到變成泥糊狀為止，製成糊狀原料10。The embodiment of the invention provides a method for manufacturing a processed food 50 provided by a shrimp-based raw material for those who have difficulty in chewing or swallowing. The main material 12 is made of shrimp, which is removed from the head and skin of the shrimp and then chopped to serve as the main material 12. According to the following weight percentage ratio: 1242% of main material, 15% of hawthorn for bonding, 14% of egg, 7.9% of vegetable oil, 2.0% of granulated sugar, 0.5% of salt, 8.7% of water, 0.1% of viscous polysaccharide, etc. They are kneaded and made into a paste-like raw material 10 until they become a paste.
參照圖5A，像這樣被加工後的糊狀原料10的原樣或將任意添加了紅色食用色素等食用色素後的糊狀原料10，填充進模仿烹飪後的蝦的形狀所製成的成型模型20的穴位22裏，然後，進行矯平措施，參照圖5B再模仿蝦的圖案(印刷部分P)，用食用墨進行直接印刷。然後，將該各成型模型20用蒸汽烤箱35等烹飪用具加熱1分以上，到糊狀原料10的中心溫度到達75℃後使其固化成型。With reference to Fig. 5A, the paste-form raw material 10 thus processed, or the paste-form raw material 10 to which a food coloring matter such as a red food coloring is arbitrarily added, is filled into a molding model 20 which is shaped like a shrimp after cooking. In the acupoints 22, then, the leveling measures are carried out, and the pattern of the shrimp (printing portion P) is further imitated with reference to Fig. 5B, and direct printing is performed with the edible ink. Then, each of the molding molds 20 is heated by a cooking utensil such as a steam oven 35 for one minute or more, and the center temperature of the paste-form raw material 10 reaches 75 ° C, and then solidified and molded.
通過加熱使糊狀原料10固化後，用速凍庫在90分鐘內將食品材料的中心溫度冷卻到大約3℃以下，然後在-20℃左右的恒溫下冷凍後從模型裏取出。並且，用所制定的包裝材料進行能提高保存性的真空包裝，在真空包裝的狀態下，再次進行加熱，然後再進行冷卻，進行-18℃以下的冷凍保存。After the paste material 10 was solidified by heating, the center temperature of the food material was cooled to about 3 ° C or less in a quick freezing library for 90 minutes, and then frozen at a constant temperature of about -20 ° C and then taken out from the mold. Further, the vacuum packaging which can improve the storage stability is prepared by using the prepared packaging material, and is heated again in the state of vacuum packaging, and then cooled, and then stored at -18 ° C or lower.
實施例5Example 5
本實施提供了一種以蔬菜中的西蘭花及菠菜為主材料的為咀嚼或吞咽困難者提供的加工食品50的製造過程。構成原料糊狀原料10的主材料12是，將西蘭花等的皮和筋除去後，葉和莖要預先分開，然後切碎後而製成。並且，按以下重量百分比配比，主材料1242%，作為粘合用的山芋15%，雞蛋14%，植物油7.9%，砂糖2.0%，食鹽0.5%，水8.7%，增加粘性多糖類0.1%等，將它們進行混練，到變成泥糊狀為止，製成糊狀原料10。The present invention provides a process for producing a processed food 50 which is provided by broccoli and spinach in vegetables as a main material for those who have difficulty in chewing or swallowing. The main material 12 constituting the raw material paste-like raw material 10 is obtained by removing the skin and the ribs of broccoli and the like, and separating the leaves and stems in advance, and then chopping them. And, according to the following weight percentage ratio, the main material is 1242%, as the bonding hawthorn 15%, egg 14%, vegetable oil 7.9%, sugar 2.0%, salt 0.5%, water 8.7%, increased viscosity polysaccharide 0.1%, etc. These are kneaded and made into a paste-like raw material 10 until they become a paste.
接下來，參照圖6A，將這一糊狀原料10填充進模仿西蘭花及菠菜等的形狀所製成的成型模型20的穴位22裏，然後，進行矯平措施後，參照圖6B再在其上面模仿蔬菜所具有的顏色和葉脈等圖案、質地(印刷部分P)，用食用墨進行直接印刷，然後，將該各成型模型20用蒸汽烤箱35等烹飪用具加熱1分以上，到糊狀原料10的中心溫度到達75℃後使其固化成型。完成加熱程式後，用速凍庫在90分鐘內將食品材料的中心溫度冷卻到大約3℃以下，然後在-20℃左右的恒溫下冷凍後從模型裏取出。並且，用所制定的包裝材料進行能提高保存性的真空包裝，在真空包裝的狀態下，再次進行加熱，然後再進行冷卻，進行-18℃以下的冷凍保存。Next, referring to FIG. 6A, this paste-like raw material 10 is filled into acupuncture points 22 of a molding model 20 which is shaped like a broccoli and a spinach, and then, after the leveling measure, referring to FIG. 6B The above pattern and texture (printing portion P) of the color and veins of the vegetable are directly printed by the edible ink, and then the molding die 20 is heated by a cooking utensil such as the steam oven 35 for 1 minute or more to the paste material. After the center temperature of 10 reached 75 ° C, it was solidified and molded. After the heating program is completed, the center temperature of the food material is cooled to about 3 ° C or less in 90 minutes using a quick freezing library, and then frozen at a constant temperature of about -20 ° C and then taken out from the mold. Further, the vacuum packaging which can improve the storage stability is prepared by using the prepared packaging material, and is heated again in the state of vacuum packaging, and then cooled, and then stored at -18 ° C or lower.
像上述的本發明的實施例裏介紹了第一實施例“三文魚、鱈魚、青花魚等魚切斷”，第二實施例“扇貝的嫩煎”，第三實施例“豬裏脊的嫩煎”，第四實施例“蝦仁”，第五實施例“小塊西蘭花、菠菜配菜”的具體製造過程，但加工食品的物件並不限定在這些東西上，牛肉、雞肉、水果以及貝類也可作為食品材料。並且，作為加工方式除了燒和嫩煎外，也可加工天麩羅等油炸食品，烤雞肉串、羊羔和麵點包等的點心類等，對各式各樣的食品材料和加工方法都可適用。The first embodiment "fish cut, such as salmon, mackerel, mackerel, etc.", the second embodiment "sautéed scallop", and the third embodiment "sautéed pork loin" are described in the embodiment of the present invention as described above. The fourth embodiment "shrimp", the fifth embodiment of the "small broccoli, spinach side dish" specific manufacturing process, but the processed food items are not limited to these things, beef, chicken, fruit and shellfish can also As a food material. In addition, as a processing method, in addition to roasting and sauteing, it is also possible to process fried foods such as tempura, snacks such as grilled chicken skewers, lambs, and pastry packs, and the like, and is applicable to various food materials and processing methods.
本發明提供了一種為咀嚼或吞咽困難者提供的加工食品及其製造方法。利用本發明製成的食品是以食用肉、海鮮、蔬菜及水果等為主材料，具有沒有較好的咀嚼能力的人也能容易吃下的性能，可作為咀嚼困難的高齡者和吞咽障者的護理食品和嬰幼兒的斷奶食品。The present invention provides a processed food provided for those who have difficulty chewing or swallowing and a method of manufacturing the same. The food made by the invention is mainly composed of edible meat, seafood, vegetables and fruits, and has the ability to be easily eaten by people who have no good chewing ability, and can be used as an elderly person who has difficulty chewing and a person who suffers from swallowing. Care foods and weaning food for infants and toddlers.
以上所述僅為本發明的較佳實施例，並不用以限制本發明，凡在本發明的精神和原則之內，所作的任何修改、等同替換、改進等，均應包含在本發明的保護範圍之內。The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalents, improvements, etc., which are within the spirit and scope of the present invention, should be included in the protection of the present invention. Within the scope.
10．．．糊狀原料10. . . Pasty material
10a．．．第一糊狀原料10a. . . First paste material
10b．．．第二糊狀原料10b. . . Second paste material
12．．．主材料12. . . Main material
14．．．粘合材料14. . . Adhesive material
20．．．成型模型20. . . Molding model
22．．．穴位twenty two. . . Acupoint
31．．．切斷裝置31. . . Cutting device
32．．．板狀部材32. . . Plate member
33．．．噴墨印刷機33. . . Inkjet printer
34．．．墨34. . . ink
35．．．蒸汽烤箱35. . . Steam oven
50．．．為咀嚼或吞咽困難者提供的加工食品50. . . Processed food for those who have difficulty chewing or swallowing
P．．．印刷部分P. . . Printed part
為了更清楚地說明本發明實施例中的技術方案，下面將對實施例描述中所需要使用的附圖作簡單地介紹，顯而易見地，下面描述中的附圖僅僅是本發明的一些實施例，對於本領域普通技術人員來講，在不付出創造性勞動的前提下，還可以根據這些附圖獲得其他的附圖。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention. Other drawings may also be obtained from those of ordinary skill in the art in light of the inventive work.
圖1A-E是本發明實施例中1提供的為咀嚼或吞咽困難者提供的加工食品的製造方法程式簡略圖；1A-E are schematic diagrams showing a method of manufacturing a processed food provided for a person who has difficulty chewing or swallowing according to an embodiment of the present invention;
圖2A是本發明實施例中提供的是根據圖1的製造方法而製成的為咀嚼或吞咽困難者提供的加工食品；2A is a process food provided according to the manufacturing method of FIG. 1 for a person who has difficulty in chewing or swallowing;
圖2B是圖2A的B-B’斷面圖；Figure 2B is a cross-sectional view taken along line B-B' of Figure 2A;
圖3A是本發明實施例2中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖；3A is a schematic view showing a filling procedure adopted for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 2 of the present invention;
圖3B是本發明實施例2中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖；3B is a schematic view showing a printing procedure taken for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 2 of the present invention;
圖4A是本發明實施例3中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖；4A is a schematic view showing a filling procedure adopted for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 3 of the present invention;
圖4B是本發明實施例3中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖；4B is a schematic view showing a printing procedure taken for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 3 of the present invention;
圖5A是本發明實施例4中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖；5A is a schematic view showing a filling procedure adopted for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 4 of the present invention;
圖5B是本發明實施例4中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖；5B is a schematic view showing a printing procedure taken for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 4 of the present invention;
圖6A是本發明實施例5中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的填充程式的簡略圖；6A is a schematic view showing a filling procedure adopted for manufacturing a processed food provided by a person who has difficulty in chewing or swallowing according to Embodiment 5 of the present invention;
圖6B是本發明實施例5中提供的製造為咀嚼或吞咽困難者提供的加工食品所採取的印刷程式的簡略圖。Fig. 6B is a schematic view showing a printing procedure taken for manufacturing a processed food provided for a person who has difficulty in chewing or swallowing, in the fifth embodiment of the present invention.
10．．．糊狀原料10. . . Pasty material
33．．．噴墨印刷機33. . . Inkjet printer
P．．．印刷部分P. . . Printed part
Claims (5)
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| TW101113553A TW201343088A (en) | 2012-04-17 | 2012-04-17 | Processed food for people with chewing or swallowing difficulty and producing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113905618A (en) * | 2019-09-12 | 2022-01-07 | 玛鲁哈日鲁株式会社 | Method for producing emulsified food with controlled physical properties |
| CN115426903A (en) * | 2020-04-06 | 2022-12-02 | 松下知识产权经营株式会社 | Control method |
-
2012
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113905618A (en) * | 2019-09-12 | 2022-01-07 | 玛鲁哈日鲁株式会社 | Method for producing emulsified food with controlled physical properties |
| CN113905618B (en) * | 2019-09-12 | 2022-12-30 | 玛鲁哈日鲁株式会社 | Method for producing emulsified food with controlled physical properties |
| CN115426903A (en) * | 2020-04-06 | 2022-12-02 | 松下知识产权经营株式会社 | Control method |
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