TW201338886A - Punched heat dissipation member and production method thereof - Google Patents

Punched heat dissipation member and production method thereof Download PDF

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TW201338886A
TW201338886A TW101109292A TW101109292A TW201338886A TW 201338886 A TW201338886 A TW 201338886A TW 101109292 A TW101109292 A TW 101109292A TW 101109292 A TW101109292 A TW 101109292A TW 201338886 A TW201338886 A TW 201338886A
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heat sink
heat
heat dissipation
stamping
stamped
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TW101109292A
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Chinese (zh)
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Yi-Ming Chen
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Yi-Ming Chen
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Abstract

This invention relates to a punched heat dissipation member and production method thereof, comprising the steps of: setting up the shape of the stamping die in advance; punching sheet metal to obtain a punched member; folding the punched member. The structure of the punched heat dissipation member, comprising: a base plate, a plurality of heat dissipation leg members, and a plurality of screw holes. The one end of the heat dissipation leg members are surroundingly and radially disposed at one end to the periphery of the base plate. Those screw holes are distributed on the base disk. The heat dissipation leg members are punched thereon with a plurality of folding lines, so as to form corresponding the heat dissipation member according to the various folding shapes. This heat dissipation member with various shapes can be simply placed to the lamp cup or in the lamp. However, if tight fixation is required, those screw holes provides a manner of screwinly fixing the heat dissipation member. Furthermore, with the connection of the screws, the heat generated by the sight source substrate can be fast introduced to the heat dissipation member and then dissipated out, so as to enhance the heat dissipation efficiency. Those heat dissipation leg members of the heat dissipation member have sawtooth shape or linear shape, capable of increasing the surface area to enhance the heat dissipation speed. In addition, when the design of the heat dissipation member is changed, the production can be started by changing the stamping die only, so as to save extra steps and production cost in production. Therefore, this invention has flexibility and practicality.

Description

沖壓式散熱件及其製作方法Stamping heat sink and manufacturing method thereof

    本發明係有關於一種沖壓式散熱件及其製作方法,尤指一種適用於發光二極體燈泡及燈具中之散熱結構,藉以加速散熱過程。The invention relates to a stamping heat sink and a manufacturing method thereof, in particular to a heat dissipating structure suitable for a light emitting diode bulb and a lamp, thereby accelerating the heat dissipation process.

    現代的鎢絲白熾燈約於十九、二十世紀交接時期研製成功,裡面的發光體採用了鎢絲製成的燈絲,這種材料特點是其熔點很高,在高溫下仍能保持固態,如此才能使得燈泡有一定的壽命,燈絲不會在短時間就燒斷而無法使用。實際上,一隻點亮的白熾燈的燈絲溫度高達3000℃,而正是由於熾熱的燈絲產生了光輻射,才使電燈發出了明亮的光芒。而自此,夜晚的降臨對於人們的生活不再是種阻礙,有了白熾燈泡的大放光明,在夜間的種種活動,無論是工作或生活上,都能很便利的繼續下去,開展了更多可能性,白熾燈泡的發明可說大大的改變人們的生活型態,將活動的時段往更多面向延伸出去,進而有更不一樣的種種發展。
    而隨著照明科技的進展,各式照明燈具一一被開發出來,而在所有用電的照明燈具中,白熾燈泡的效率是最低的,所消耗的電能轉成光能的部份只有12%-18%,能源轉換相當的差,其餘部分都以熱能的形式散失,而浪費掉了大部分的能量。是故,隨著科技的日益進展,發光二極體(Light Emitting Diode,LED)之技術,與相關週邊積體電路控制元件及散熱技術的日漸成熟,使其應用更加多元化,諸如低功率的電源指示燈及手機鍵盤光源,到LED背光模組與一般照明產品,是以逐漸取代傳統常用之發光源,較於白熾燈泡之壽命短及發燙,發光二極體有著耗電低、不含汞、不含鹵化物及二氧化碳排放量低等優勢,為了日漸為人重視之環保議題,節能減碳,減少汞及鹵化物使用的多方考量下,各國政府已明令限期禁用白熾燈並全面推廣發光二極體。
    且由於發光二極體的發光特性,是光源點的模式,故設計上更有彈性,可以做出分散光源而不刺眼的燈具,也能做集中一點或特定區域的燈具,所產生的顏色能夠更鮮艷明亮,白光 LED發光效率目前已達70 lm/W,已超過白熾燈泡的15 lm/W。但是,目前發光二極體的輸入功率僅有35%會轉換成光,其餘65%則轉變成為熱,產生之該些熱量,是造成發光二極體其發光效率降低的元兇,再者,發光二極體所產生之熱能,若其整個裝置之散熱機制不佳,導致了熱能累積於發光二極體無法即時導出,則會使得發光二極體之壽命縮短,一般來說,LED燈的壽命在100000小時以上,但如果工作溫度高於85℃,就會大大減低壽命。
    所以包含LED燈泡在內,燈泡在使用時,熱量上升是必然的結果,散熱是解決此問題的手段,而相關技術的著眼點,會放在如何提昇各部之散熱效率,使熱量加速散去而使用壽命獲得提昇。LED燈中,發熱源有二,分別為發光源與電源驅動器,兩者之散熱都需要加以處理,倘若散熱機制不佳,發光源產生的熱能以熱傳導方式傳到正中央時,會與電源驅動器產生的熱能發生共熱效應,在此效應之下造成了內部溫度過高,使得電源驅動器內的電子零件受損,除了嚴重影響電源驅動器的壽命,且發光源的溫度也因共熱效應而降不下來,使得發光效率降低,這往往是因為電源驅動器內部發生損壞所致,而非發光源本身發光效能有問題,且,溫度因為共熱效應而向上飆昇,除了會降低燈泡使用壽命之外,也會有提高室內溫度,造成使用者不適的困擾,是故散熱機制在此是相當重要的一個課題。
    有鑑於各式燈泡使用時,若燈座沒有規劃散熱機制時,使得發光源與電源驅動器的熱量會難以散去,因此產生不良的影響,本發明提供一種沖壓式散熱件及其製作方法,該沖壓式散熱件主要應用於燈泡之散熱。其製作方法係為沖壓一金屬片而製成,並為一體成型,再經摺製得到所需之散熱件,置於LED燈杯中,能夠有效的將燈內之發熱源,例如光源基板及電源連接部,所產生的熱快速導引到燈杯,再透過燈杯及燈杯上的散熱孔散熱出去,如此之結構除了能提昇燈泡的使用壽命之外,對於生產者來說也更為簡便,只需調整沖壓模具,直接就能夠沖出指定尺寸的散熱件,以直接搭配各式的燈杯。
Modern tungsten incandescent lamps were successfully developed during the handover period of the 19th and 20th centuries. The illuminators used were filaments made of tungsten wire. This material is characterized by its high melting point and its ability to remain solid at high temperatures. In this way, the bulb can have a certain life span, and the filament will not be blown out in a short time and cannot be used. In fact, the temperature of a filament of a lit incandescent lamp is as high as 3000 ° C, and it is because of the light radiation generated by the hot filament that the lamp emits a bright light. Since then, the coming of the night is no longer a hindrance to people's lives. With the bright light of incandescent light bulbs, all kinds of activities at night, whether at work or in life, can be easily carried on and carried out more. Many possibilities, the invention of incandescent bulbs can be said to greatly change people's life style, and extend the period of activities to more aspects, and thus have more different developments.
With the development of lighting technology, various lighting fixtures have been developed one by one. Among all the lighting fixtures, the efficiency of incandescent bulbs is the lowest, and only 12% of the energy consumed is converted into light energy. -18%, the energy conversion is quite poor, and the rest is lost in the form of heat, and most of the energy is wasted. Therefore, with the advancement of technology, the technology of Light Emitting Diode (LED), and related peripheral integrated circuit control components and heat dissipation technology are becoming more and more mature, making its application more diversified, such as low power. The power indicator light and the mobile phone keyboard light source, to the LED backlight module and general lighting products, are gradually replacing the traditional commonly used light source. Compared with the incandescent light bulb, the life is short and hot, and the light-emitting diode has low power consumption and does not contain Mercury, halogen-free and low carbon dioxide emissions, in order to pay more attention to environmental issues, energy conservation and carbon reduction, reducing the use of mercury and halides, governments have banned incandescent lamps for a limited time and fully promoted the luminescence Diode.
And because of the illuminating characteristics of the light-emitting diode, it is the mode of the light source point, so the design is more flexible, and the illuminating device can be made without distracting the light source, and can also be used for concentrating a little or a specific area of the luminaire, and the color produced can More vivid and bright, the luminous efficiency of white LEDs has reached 70 lm/W, which has exceeded 15 lm/W of incandescent bulbs. However, at present, only 35% of the input power of the light-emitting diode is converted into light, and the remaining 65% is converted into heat. The heat generated is the culprit of the luminous efficiency of the light-emitting diode, and further, the light is emitted. The thermal energy generated by the diode, if the heat dissipation mechanism of the whole device is not good, causes the thermal energy to accumulate in the light-emitting diode, and the life of the light-emitting diode is shortened. Generally, the life of the LED lamp is shortened. More than 100,000 hours, but if the operating temperature is higher than 85 ° C, it will greatly reduce the life.
Therefore, when the bulb is used, the heat rise is an inevitable result. The heat dissipation is a means to solve this problem, and the related technology focuses on how to improve the heat dissipation efficiency of each part and accelerate the heat dissipation. The service life has been improved. In the LED lamp, there are two heat sources, which are the light source and the power driver. The heat dissipation of both needs to be processed. If the heat dissipation mechanism is not good, the heat generated by the light source is transmitted to the center by heat conduction, and the power driver The generated thermal energy has a co-heating effect, and the internal temperature is too high under this effect, so that the electronic components in the power driver are damaged, except that the life of the power driver is seriously affected, and the temperature of the light source cannot be lowered due to the common heat effect. , so that the luminous efficiency is reduced, which is often caused by damage inside the power driver, but the luminous efficiency of the non-luminous source itself is problematic, and the temperature rises up due to the common heat effect, in addition to reducing the life of the bulb, there will be Increasing the indoor temperature causes user discomfort, so the heat dissipation mechanism is a very important issue here.
In view of the use of various types of light bulbs, if the lamp holder does not have a heat dissipation mechanism, the heat of the light source and the power source driver may be hard to be dissipated, thereby causing adverse effects. The present invention provides a stamping heat sink and a manufacturing method thereof. The stamped heat sink is mainly used for heat dissipation of the bulb. The manufacturing method is made by stamping a metal piece, and is integrally formed, and then obtained by folding to obtain a required heat sink, which is placed in the LED lamp cup, and can effectively heat the heat source in the lamp, such as the light source substrate and At the power connection, the generated heat is quickly guided to the lamp cup and then dissipated through the heat dissipation holes in the lamp cup and the lamp cup. In addition to improving the service life of the lamp, the structure is also more suitable for the producer. It's simple, just adjust the stamping die and directly punch out the heat sink of the specified size to directly match all kinds of lamp cups.

    本發明之主要目的,在於提供一種沖壓式散熱件,用以提供發光源一較佳之散熱機制,當發光源產生熱能時,以熱傳導或熱對流傳熱到散熱件後,再將熱能傳遞到燈杯來散熱,以此加強整體之散熱機制與效能,以令燈泡及燈具的使用壽命獲得提昇。
    本發明之次要目的,在於提供一種沖壓式散熱件,用以提供電源驅動器之散熱方式,電源驅動器產生之熱能,以熱輻射先傳到散熱件後,再傳到燈杯藉此進行散熱,此結構提供了一較佳之散熱方式,讓整個散熱的過程能更加有效率。
    本發明之另一目的,在於提供一種沖壓式散熱件,用以提供製造者更為簡便之製造方式,製造者在製造時只需調整沖壓模具,就可沖壓出各種尺寸與態樣的散熱件,以用來搭配各式燈杯及燈具,如此可省下多餘的步驟,減少製造相關成本與時間。
    本發明之又一目的,在於提供一種沖壓式散熱件,同一沖壓模具沖出之薄板,透過不同之摺製方式,可以製作出不同之散熱件,所以可以先行規劃一通用之沖壓模具外型,以供作數種散熱件使用,如此可節省模具開發費用以及相關程序與時間。
    為達上述之目的,本發明係提供一種沖壓式散熱件及其製造方法,預先設計好一沖壓模具之外形,將一金屬薄板進行沖壓而得到一沖壓件,於該沖壓件周圍切割複數個隔離縫,以形成複數個散熱腳件,該些隔離縫根據需要,可在切割成等距排列之缺口,再將該些散熱腳件往中央內摺製而得到一沖壓式散熱件,成型之該沖壓式散熱件其包括:一基盤、複數個散熱腳件及複數個螺設孔,因應安裝時的需求,該基盤不限制形狀,該基盤中央為實心或可沖壓一任意形狀之開口,例如圓形或方形,該些散熱腳件以放射狀環設於該基盤外圍,而該些螺設孔則分佈於該基盤上,其中該些散熱腳件上於沖壓時就沖上了複數個第一腳件摺痕,在摺製時根據需求形成相應之散熱件,藉由摺製方式的不同,可形成各式外型之散熱件,本散熱件可單純放置於燈杯中,若有緊密固定之需求,該些螺設孔提供了以螺絲固定散熱件的方式,且透過螺絲的連結,光源基板所產生的熱可以快速導引到該沖壓式散熱件,再將熱散發出去,提昇了散熱效率。
    又,該散熱件之該些散熱腳件,可根據需要沖壓出等長或不等長之態樣,較佳實施例中係為複數種長度穿插設置,該些散熱腳件之邊緣也並非僅為直線,亦可為曲型或鋸齒狀等特殊外型,如此,該些鋸齒狀之散熱腳件之表面積,遠較於直線邊緣之散熱腳件來得大,與空氣的接觸面積增加,可加速熱能與周圍空氣的交換效率,故此設計在散熱方面更能提昇效果。
    再者,由於該散熱件為沖壓之後再行摺製,可根據欲搭配之燈杯或燈具而事先規劃好沖壓模具的形狀,例如基盤的尺寸,散熱腳件的長度及形狀,螺設孔的配置及數量等,日後更動設計時,也只需要替換掉沖壓模具即可,在製作上可省下過多的步驟與相關的製造成本,對於製造者來說,相當具有彈性及實用性。
    此外,本發明應用於其他燈具結構時,尚可變更設計,於該基盤內部以向心狀增設複數個散熱腳件,使得基盤內外均有散熱腳件,可使用於內部電源連接部體積較小之燈具,或是將該電源連接部移到他處之燈具結構,其折疊方式也隨對應燈具而自由調整。本發明還可以對於該些散熱腳件增加切痕與第二腳件摺痕,使得該些散熱腳件垂直摺起後,還可將左右兩翼向內摺入,而形成截面為U字型之立柱,該立體結構有助於散熱,能導引熱流向外傳遞。
    茲為使 貴審查委員對本發明之結構特徵及所達成之功效更有進一步之瞭解與認識,謹佐以較佳之實施例圖及配合詳細之說明,說明如後:
The main object of the present invention is to provide a punctured heat sink for providing a preferred heat dissipation mechanism for a light source. When heat is generated by the light source, heat is transferred to the heat sink by heat conduction or heat convection, and then the heat energy is transmitted to the light. The cup is cooled to enhance the overall heat dissipation mechanism and performance to improve the service life of the bulb and the lamp.
A secondary object of the present invention is to provide a ram-type heat sink for providing a heat dissipation mode of a power driver, and the heat energy generated by the power driver is transmitted to the heat sink after the heat radiation is first transmitted to the lamp cup for heat dissipation. This structure provides a better way to dissipate heat, making the entire heat dissipation process more efficient.
Another object of the present invention is to provide a stamped heat sink for providing a simpler manufacturing method for the manufacturer. The manufacturer can press the stamping die at the time of manufacture to punch out heat sinks of various sizes and shapes. Used to match various lamp cups and lamps, this saves unnecessary steps and reduces manufacturing-related costs and time.
Another object of the present invention is to provide a stamping type heat dissipating member, and the thin plate which is punched out by the same stamping die can be made into different heat dissipating parts through different folding methods, so that a general stamping die shape can be planned first. It can be used as a number of heat sinks, which saves mold development costs and related procedures and time.
In order to achieve the above object, the present invention provides a stamping type heat sink and a manufacturing method thereof, pre-designing a stamping die shape, stamping a metal sheet to obtain a stamping piece, and cutting a plurality of isolations around the stamping part. Sewing to form a plurality of heat-dissipating legs, which can be cut into equidistantly arranged notches as needed, and then the heat-dissipating legs are folded into the center to obtain a stamping heat sink, which is formed The stamping heat sink comprises: a base plate, a plurality of heat dissipating leg members and a plurality of screw holes, the base plate is not limited in shape according to requirements during installation, and the center of the base plate is solid or can be punched with an opening of any shape, such as a circle. The heat-dissipating leg members are radially disposed on the periphery of the base plate, and the screw holes are distributed on the base plate, wherein the heat-dissipating leg members are punched with a plurality of first The creases of the foot parts are formed according to the requirements of the heat dissipating parts at the time of folding. By means of different folding methods, various types of heat dissipating parts can be formed, and the heat dissipating parts can be simply placed in the lamp cups, if there is a tightness For the fixed requirement, the screw holes provide a way to fix the heat sink by screws, and through the connection of the screws, the heat generated by the light source substrate can be quickly guided to the stamped heat sink, and then the heat is dissipated, thereby improving the heat. Cooling efficiency.
Moreover, the heat dissipating leg members of the heat dissipating member can be punched out in an equal length or unequal length according to requirements. In the preferred embodiment, the plurality of lengths are interposed, and the edges of the heat dissipating members are not only It is a straight line, and it can also be a special shape such as a curved shape or a zigzag shape. Thus, the surface area of the jagged heat-dissipating leg members is much larger than that of the heat-dissipating leg members at the straight edge, and the contact area with air is increased, which can be accelerated. The efficiency of heat exchange with the surrounding air, so the design can improve the heat dissipation.
Furthermore, since the heat dissipating member is folded after stamping, the shape of the stamping die can be planned in advance according to the lamp cup or the lamp to be matched, for example, the size of the base plate, the length and shape of the heat dissipating leg member, and the screw hole. Configuration and quantity, etc., when the design is changed in the future, it is only necessary to replace the stamping die, which can save too many steps and related manufacturing costs in the production, and is quite flexible and practical for the manufacturer.
In addition, when the present invention is applied to other lamp structures, the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for the internal power connection portion. The luminaire, or the structure of the luminaire that moves the power connection to another, is also freely adjustable in accordance with the corresponding luminaire. The invention can also add a cut mark and a second leg piece crease to the heat dissipating leg members, so that after the heat dissipating leg members are vertically folded, the left and right wings can also be folded inwardly to form a U-shaped cross section. The column, the three-dimensional structure helps to dissipate heat and can guide the heat flow to the outside.
In order to give the review board members a better understanding and understanding of the structural features and the efficacies of the present invention, please refer to the preferred embodiment diagrams and the detailed descriptions as follows:

    本發明為一種『沖壓式散熱件及其製作方法』,提供一種較佳之散熱結構之製作方法,該沖壓式散熱件解決了習知技術之燈杯結構當中無散熱機制所產生的問題,透過本發明之沖壓式散熱件,讓發光源與電源驅動器產生的熱能,能夠更加迅速地向外導引,提昇整體散熱效能,使得燈泡的發光效率與使用年限均獲得改善。
    請參閱第1圖,其為本發明沖壓式散熱件製作方法之一較佳實施例之流程圖,如圖所示,本發明之散熱件製作方法係主要以沖壓方式對金屬薄板加工,係包含:
    步驟S10:沖壓金屬薄板得到沖壓件;
    步驟S20:沖壓沖壓件得到開口;
    步驟S30:沖壓沖壓件得到散熱腳件;
    步驟S40:沖壓散熱腳件得到腳件摺痕;
    步驟S50:沖壓沖壓件得到螺設孔;
    步驟S60:將散熱腳件往中央摺製;
    步驟S70:完成。
    於步驟S10中,事先規劃好沖壓模具的外型,將金屬薄板先沖出一概略的沖壓件;於步驟S20中,對於該沖壓件當中的基盤,於其中央沖壓出開口;於步驟S30中,對於該沖壓件沖壓出複數個隔離縫,該些隔離縫可為鋸齒狀或直線,且該些隔離縫等距排列,得到複數個散熱腳件;於步驟S40中,再於該些散熱腳件上沖壓出複數個第一腳件摺痕,以便於之後的摺製步驟;於步驟S50中,於該沖壓件當中的基盤,於適當位置均勻沖壓出複數個螺設孔,便於之後與其他部件螺設固定;於步驟S60,待沖壓步驟全部完成後,將該些散熱腳件順著該些腳件摺痕往中央摺製,其摺製方向根據需要可為任意方向,以非零度的方式摺製;最後於步驟S70中,完成本沖壓式散熱件。
    請參閱第2A及2B圖,其為本發明沖壓式散熱件之等長散熱腳件示意圖及不等長散熱腳件交錯設置示意圖,本發明之一種沖壓式散熱件10,係先將一沖壓模具設計成所需的外型,將一金屬薄板沖壓成一沖壓件100,該沖壓件100之外型可為任意形狀,不限於圓形,再將該沖壓件100之外部邊緣切割複數個第一隔離縫101,得到複數個第一散熱腳件12,該些第一散熱腳件位於該沖壓件100外側,若需要於內部設置散熱腳件亦可,首先於該沖壓件100中心沖壓一開口111,為了增加散熱效果,該開口111為一小孔,再沿著該開口111周圍切割複數個第二隔離縫102,得到複數個第二散熱腳件15,此外,由於該些第二散熱腳件15可為等長或是不等長交錯設置,所以該開口111為圓形或是其他事先規劃好之幾何形狀,再搭配該些第二隔離縫102而得到該些等長或不等長之第二散熱腳件15。
    請參閱第3圖,其為本發明沖壓式散熱件之沖壓件之第一實施例之上視圖,本發明之一種沖壓式散熱件10,藉由之前已經切割好該些第一隔離縫101之該沖壓件100,該些第一隔離縫101根據需求,可為鋸齒狀或直線,最後將該些第一散熱腳件12摺製,完成該沖壓式散熱件10,而以此方式製作之該沖壓式散熱件10,可為任意之外型,例如圓形、三角形或方形,本圖所示僅為一較佳實施例,如圖所示,該沖壓件100其包含:一基盤11、複數個第一散熱腳件12及複數個螺設孔13,其中該基盤11因應安裝需求,可於其中央沖壓一開口111,該開口111之外型及尺寸依安裝各部件來設定,可以為任意形狀,而該些第一散熱腳件12之一端環設於該基盤11外圍,以放射狀方式分佈,且沖壓時預先在該些第一散熱腳件12上刻下複數個第一腳件摺痕121,該些第一腳件摺痕121於摺製步驟時供作機器摺製該沖壓式散熱件10之用,以本第一實施例來說,該些第一腳件摺痕121係有A、B、C三種,故摺製出來之該些第一散熱腳件12有三種類型,又,該些螺設孔13係平均設置於該基盤11上,提供該沖壓式散熱件10以複數個銅螺絲231固定的方式,避免該沖壓式散熱件10在燈泡中有所鬆動,且透過該些銅螺絲231,將LED當中之一光源基板23、一受光部21及該沖壓式散熱件10,三者密切緊貼住,當該基板23發熱之時,能將熱量快速向下導引到該沖壓式散熱件10,再向外散熱,詳細散熱狀況後續再述。
    再者,該些第一散熱腳件12之外型,受該些第一隔離縫101之限制,形成了直線或鋸齒狀等形狀,而特殊形狀之外型,如鋸齒狀,會使得該些第一散熱腳件12的表面積,遠大於直線外型的表面積,在散熱過程中,表面積增加意味著與空氣接觸面積增加,能提昇散熱件與周圍空氣的熱能交換效率,如此之設計係為提高散熱效率所為,而該些第一散熱腳件12的外型與長度,可根據搭配的燈泡的不同,而改變其細節之設計,本實施例中,該些第一散熱腳件12之邊緣為鋸齒狀,沖壓時只需更換沖壓模具,即可沖壓出不同設計的該沖壓式散熱件10,對於製造者來說,相當具有彈性,也能省下相關的製造成本與時間。
    請參閱第4圖,其為本發明沖壓式散熱件之沖壓件摺疊狀態之立體示意圖,如圖所示,該沖壓件100將該些第一腳件摺痕121摺製後,該些第一散熱腳件12依據先前設定,以不同長度分別往同一方向立起,而完成該沖壓式散熱件10,其中,該些第一散熱腳件12的摺製方式係根據搭配之燈泡加以設定,可透過調整該些第一腳件摺痕121來加以變更。
    請參閱第5A及5B圖,其為本發明沖壓式散熱件之沖壓件第一實施例之摺疊狀態第一示意圖及第二示意圖,如圖所示,圖中之A、B及C散熱腳件對應於第1圖,該沖壓式散熱件10摺製時,不一定要往同一方向摺,可為相反方向,或為任意方向之搭配,只要不為零度之摺法均可,以搭配燈泡之結構決定摺製方法,本圖當中之摺法僅為例示性質,並非以所示之實施例為限制依據。
    請參閱第6A及6B圖,其為本發明沖壓式散熱件之安裝於LED燈之***圖及組裝剖面圖,如圖所示,該LED燈其包含一受光部21、一燈杯部22、一光源基板23、一電源連接部24、一蓋板25及一燈罩26,該沖壓式散熱件10設置於該受光部21與該燈杯部22之間,並以複數個銅螺絲231自該光源基板23處往下,栓於該沖壓式散熱件10之該些螺設孔13上,將該光源基板23、該受光部21及該沖壓式散熱件10此三部份依序緊密接觸並予以固定,在散熱流程中,發熱源中之該光源基板23產生的熱,透過該些銅螺絲231以熱傳導方式快速導引向下到該沖壓式散熱件10上,又該沖壓式散熱件10之該些第一散熱腳件12具有特製之鋸齒狀,與空氣接觸之表面積加大下,提昇了該些熱能與外部的空氣交換效率,再透過該燈杯部22上的複數個散熱孔221散熱出去,而發熱源中之該電源連接部24產生的熱,先以熱對流及熱輻射方式傳遞到該燈杯部22,除了透過該燈杯部22整體加以散熱,也會傳遞到該沖壓式散熱件10後,再往外傳以該燈杯部22之該些散熱孔221往外界散熱,而本實施例中所表示之LED燈與該沖壓式散熱件10之組裝方式,可根據實際上LED燈之結構來進行各式搭配,本實施例並非為所有實施方式,僅為例示性質。
    請參閱第7圖,其為本發明沖壓式散熱件之沖壓件之第二實施例之上視圖,該第二實施例與第一實施例之不同之處,為了在該沖壓件100內設置複數個第二散熱腳件15,先於該沖壓件100中心設置一開口111,該開口111為一小孔,而該開口111之形狀根據需要,可為圓形或其他任意幾何形狀,然後再於該開口111之邊緣切割複數個第二隔離縫102,該些第二隔離縫102依照事先規劃,可為鋸齒狀或直線,並賦予該些第二散熱腳件15特別之外型,最後將該些第二散熱腳件15摺製,為了方便摺製,該些第二散熱腳件15上設置複數個腳件摺痕151,如此可應用於電源連接部體積較小,不佔去內部空間之燈具,或是電源連接部轉移到他處之燈具結構,可使用於該基盤11設置有該些第一散熱腳件12及該些第二散熱腳件15之該沖壓式散熱件10。
    請參閱第8A及8B圖,其為本發明沖壓式散熱件之沖壓件第二實施例之摺疊狀態第一示意圖及第二示意圖,如圖所示,圖中之A、B、C、D及E散熱腳件對應於第6圖,該沖壓式散熱件10摺製時,摺製方向並無固定,隨著實際搭配之燈杯結構而定,在此所表現之摺法僅為示範之用,而非用以限制本案實施態樣。
    請參閱第9圖,其為本發明沖壓式散熱件之沖壓件之第三實施例之上視圖,該第三實施例與第二實施例之不同之處,於該些第一散熱腳件12及該些第二散熱腳件15,更增加複數條切痕14及垂直方向之複數第二腳件摺痕122,使得該些第一散熱腳件12及該些第二散熱腳件15垂直摺製起來時,更可將左右兩翼再次摺製,使其成立體結構,橫截面呈現U字型。而該第三實施例之第一散熱腳件12摺製方式為:沖壓一沖壓件100,該沖壓件100上具有一基盤11、複數個第一散熱腳件12、第一腳件摺痕121、第二腳件摺痕122及切痕14,將該些第一散熱腳件12之兩翼以該些第二腳件摺痕122摺製後,再將該些第一散熱腳件12透過該些第一腳件摺痕121與該基盤11以大於零度的方式來摺製,而完成本實施例之截面為U字型之該些第一散熱腳件12。
    請參閱第10A、10B圖,其為本發明沖壓式散熱件之沖壓件第三實施例之立體折疊示意圖及上視圖,如圖所示,圖中該些第一散熱腳件12之A、B對應於第8圖,當A、B之左右兩翼向內折,然後再垂直向上摺製,形成截面為U字型之立柱,同理,該些第二散熱腳件15之D、E亦可如此摺製成截面U字型之立柱,而該U字型截面尚可進行變化,例如增設該些第二腳件摺痕122,而形成兩段式之U字型截面,該形狀近似六角形,如此之立體結構有助於散熱,如圖中之熱氣逸散路徑103,該些U字型立體結構彼此之間有錯位間隔,具有通風效果,可將內部來自電源連接部產生之熱向外引導。
    綜上所述,本發明為一種沖壓式散熱件及其製造方法,事先設定好一沖壓模具之外形,將一金屬薄板進行沖壓而得到一沖壓件,再將該沖壓件摺製而完成之該沖壓式散熱件,其結構包括:一基盤、複數個散熱腳件及複數個螺設孔,該些散熱腳件之一端環設於該基盤外圍,以放射狀分佈,而該些螺設孔則分佈於該基盤上,其中該些散熱腳件上於沖壓時就沖上了複數個腳件摺痕,在摺製時根據需求形成相應之散熱件,藉由摺製方式的不同,可形成各式外型之散熱件,本散熱件可單純放置於燈杯或燈具中,但如有密切固定之需求,該些螺設孔提供了以螺絲固定散熱件的方式,且透過螺絲的連結,光源基板所產生的熱可以快速導引到散熱件,再將熱散發出去,提昇了散熱效率。而該散熱件之該些散熱腳件,其外型為鋸齒狀等特殊外型,可增加表面積,以提昇散熱速度,此外,該散熱件變更設計時,製造時只需要替換掉沖壓模具即可開始生產,在製作上可省下多餘的步驟與相製造成本,故具有彈性及實用性。
    而,本發明應用於其他燈具結構時,尚可變更設計,於該基盤內部以向心狀增設複數個散熱腳件,使得基盤內外均有散熱腳件,可使用於內部電源連接部體積較小之燈具,或是將該電源連接部移到他處之燈具結構,其折疊方式也隨對應燈具而自由調整。另外,本發明還可以對於該些散熱腳件增加切痕與垂直摺痕,使得該些散熱腳件垂直摺起後,還可將左右兩翼向內摺入,而形成截面為U字型之立柱,該立體結構有助於散熱,能導引熱流向外傳遞。
    雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技術者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。
The invention relates to a “stamped heat sink and a manufacturing method thereof”, and provides a method for manufacturing a heat dissipation structure, which solves the problem caused by the heat dissipation mechanism in the lamp cup structure of the prior art. The invented stamping heat sink enables the heat energy generated by the light source and the power driver to be guided more quickly, improving the overall heat dissipation performance, and improving the luminous efficiency and service life of the bulb.
Please refer to FIG. 1 , which is a flow chart of a preferred embodiment of a method for manufacturing a stamped heat sink according to the present invention. As shown in the figure, the method for manufacturing a heat sink according to the present invention is mainly for processing a metal sheet by a stamping method. :
Step S10: stamping a metal sheet to obtain a stamped part;
Step S20: punching the stamping member to obtain an opening;
Step S30: stamping the stamping part to obtain a heat sinking foot;
Step S40: stamping the heat dissipation leg to obtain the foot crease;
Step S50: punching the stamping part to obtain a screw hole;
Step S60: folding the heat-dissipating leg member to the center;
Step S70: Complete.
In step S10, the shape of the stamping die is planned in advance, and the metal sheet is first punched out of a rough stamping member; in step S20, an opening is punched in the center of the stamping member; in step S30 And a plurality of isolation slits are punched out for the stamping part, wherein the isolation slits may be serrated or straight, and the isolation slits are equidistantly arranged to obtain a plurality of heat dissipation legs; and in step S40, the heat dissipation legs are further a plurality of first leg creases are punched out on the piece to facilitate the subsequent folding step; in step S50, a plurality of screw holes are uniformly punched in the appropriate position in the base plate of the stamping part, so as to facilitate subsequent and other The component is screwed and fixed; in step S60, after all the steps to be punched are completed, the heat-dissipating leg members are folded toward the center along the folds of the leg members, and the folding direction can be any direction according to requirements, with a non-zero degree The method is folded; finally, in step S70, the stamping heat sink is completed.
Please refer to FIGS. 2A and 2B , which are schematic diagrams of the same length of heat dissipation legs of the stamped heat sink of the present invention and a staggered arrangement of the unequal heat dissipation legs. The stamping heat sink 10 of the present invention firstly adopts a stamping die. Designed into a desired shape, a metal sheet is stamped into a stamping member 100. The stamping member 100 can be of any shape, not limited to a circular shape, and then the outer edge of the stamping member 100 is cut into a plurality of first isolations. Slot 101, a plurality of first heat-dissipating leg members 12 are obtained, and the first heat-dissipating leg members are located outside the stamping member 100. If it is necessary to provide a heat-dissipating leg member, first, an opening 111 is punched in the center of the stamping member 100. In order to increase the heat dissipation effect, the opening 111 is a small hole, and a plurality of second isolation slits 102 are cut along the periphery of the opening 111 to obtain a plurality of second heat dissipation legs 15 and, in addition, due to the second heat dissipation legs 15 The openings 111 may be of equal length or unequal length, so the opening 111 is circular or other pre-planned geometric shapes, and the second isolation slits 102 are matched to obtain the lengths or unequal lengths. Two heat sink members 15.
Referring to FIG. 3, which is a top view of a first embodiment of a stamping member of a stamped heat sink according to the present invention, a stamped heat sink 10 of the present invention has been previously cut by the first spacers 101. The stamping member 100, the first separating slits 101 may be serrated or straight lines according to requirements, and finally the first heat radiating leg members 12 are folded to complete the stamping heat dissipating member 10, and the stamping heat dissipating member 10 is manufactured in this manner. The stamped heat sink 10 can be of any shape, such as a circle, a triangle or a square. The figure is only a preferred embodiment. As shown, the stamping 100 comprises: a base 11 and a plurality of The first heat dissipating leg member 12 and the plurality of screw holes 13 are formed. The base plate 11 can be stamped with an opening 111 at the center thereof according to the installation requirement. The shape and size of the opening 111 can be set according to the components to be installed, and can be any a shape, and one end of the first heat-dissipating leg member 12 is disposed on the outer periphery of the base plate 11 and distributed in a radial manner, and a plurality of first leg creases are inscribed on the first heat-dissipating leg members 12 in advance during punching. 121, the first leg creases 121 are in the folding step In the first embodiment, the first leg creases 121 are three kinds of A, B, and C, so the first heat dissipation is folded out. There are three types of the foot members 12, and the screw holes 13 are evenly disposed on the base plate 11. The ram-type heat sink 10 is fixed by a plurality of copper screws 231 to prevent the embossed heat sink 10 from being in the bulb. The light source substrate 23, a light receiving portion 21, and the embossed heat sink 10 are closely adhered to each other by the copper screws 231, and when the substrate 23 is heated, The heat is quickly guided downward to the ram-type heat sink 10, and then radiated outward, and the detailed heat dissipation condition will be described later.
Furthermore, the first heat-dissipating leg members 12 are externally shaped, and are constrained by the first isolation slits 101 to form a shape such as a straight line or a zigzag shape, and the special shape is shaped like a zigzag, which makes the The surface area of the first heat-dissipating leg member 12 is much larger than the surface area of the straight-line shape. During the heat-dissipation process, the increase in the surface area means that the contact area with the air is increased, and the heat exchange efficiency between the heat-dissipating member and the surrounding air can be improved, and the design is improved. The heat dissipation efficiency is the same, and the shape and length of the first heat dissipation member 12 can be changed according to the different light bulbs. In this embodiment, the edges of the first heat dissipation members 12 are The jagged shape can be stamped out by pressing the stamping die, and the stamped heat sink 10 of different designs can be punched out, which is quite flexible for the manufacturer and can save the related manufacturing cost and time.
Please refer to FIG. 4 , which is a perspective view showing the folded state of the stamping part of the stamping heat sink of the present invention. As shown in the figure, after the stamping part 100 folds the first leg piece folds 121 , the first The heat-dissipating member 12 is erected in the same direction with different lengths according to the previous setting, and the embossed heat-dissipating member 10 is completed. The folding manner of the first heat-dissipating leg members 12 is set according to the matched light bulb. It is changed by adjusting the first leg creases 121.
Please refer to FIGS. 5A and 5B , which are first and second schematic views of the folded state of the first embodiment of the stamping heat sink of the present invention, as shown in the figure, the A, B and C heat sink members in the figure. Corresponding to Fig. 1, when the embossed heat sink 10 is folded, it does not have to be folded in the same direction, and may be in the opposite direction, or in any direction, as long as it is not a zero degree folding method, so as to match the bulb. The structure determines the method of folding, and the folding method in this figure is merely illustrative and is not based on the examples shown.
Please refer to FIGS. 6A and 6B , which are exploded views and assembled cross-sectional views of the stamped heat sink of the present invention mounted on the LED lamp. As shown in the figure, the LED lamp includes a light receiving portion 21 and a light cup portion 22 . a light source substrate 23, a power connection portion 24, a cover plate 25, and a lamp cover 26. The stamped heat sink 10 is disposed between the light receiving portion 21 and the lamp cup portion 22, and is provided by a plurality of copper screws 231. The light source substrate 23 is downwardly connected to the screw holes 13 of the embossed heat sink 10, and the light source substrate 23, the light receiving portion 21 and the embossed heat sink 10 are in close contact with each other in sequence. Fixing, in the heat dissipation process, the heat generated by the light source substrate 23 in the heat source is quickly guided downward through the copper screws 231 to the stamped heat sink 10 by heat conduction, and the stamped heat sink 10 is further The first heat dissipating leg members 12 have a special zigzag shape, and the surface area in contact with the air is increased to increase the heat exchange efficiency between the heat energy and the outside, and then pass through the plurality of heat dissipation holes 221 on the lamp cup portion 22. Dissipating heat, and the heat generated by the power connection portion 24 in the heat source is first The light cup portion 22 is transmitted to the lamp cup portion 22 by heat convection and heat radiation, and is transmitted to the embossed heat sink 10 after being radiated through the lamp cup portion 22, and then the light cup portion 22 is further transmitted. The heat dissipation hole 221 is radiated to the outside, and the assembly manner of the LED lamp and the embossed heat sink 10 in the embodiment can be variously matched according to the structure of the LED lamp. This embodiment is not all embodiments. , for illustrative purposes only.
Referring to FIG. 7, which is a top view of a second embodiment of a stamping member of a stamped heat sink according to the present invention, the second embodiment is different from the first embodiment in order to provide a plurality of stamping members 100. The second heat-dissipating leg member 15 is disposed at the center of the stamping member 100. The opening 111 is an aperture, and the shape of the opening 111 can be circular or any other geometric shape as needed, and then The edge of the opening 111 is cut into a plurality of second isolation slits 102. The second isolation slits 102 may be serrated or straight according to a predetermined plan, and the second heat dissipation leg members 15 are given a special shape. The second heat-dissipating leg members 15 are folded. For the convenience of folding, the plurality of the second heat-dissipating leg members 15 are provided with a plurality of leg-shaped creases 151, so that the power connection portion is small in size and does not occupy the internal space. The luminaire, or the luminaire structure that is transferred to the power connection portion, can be used for the ram-type heat sink 10 in which the first heat dissipation leg member 12 and the second heat dissipation leg members 15 are disposed on the base plate 11.
Please refer to FIGS. 8A and 8B , which are a first schematic view and a second schematic view of the folded state of the second embodiment of the stamping heat sink of the present invention, as shown in the figure, A, B, C, D and E heat-dissipating leg corresponds to Figure 6. When the stamped heat sink 10 is folded, the folding direction is not fixed. According to the actual matching lamp cup structure, the folding method shown here is only for demonstration. Instead of limiting the implementation of the case.
Please refer to FIG. 9 , which is a top view of a third embodiment of a stamping heat sink stamping member according to the present invention. The third embodiment differs from the second embodiment in the first heat sink member 12 . And the plurality of second heat dissipating leg members 15 further increase a plurality of incisions 14 and a plurality of second leg member folds 122 in the vertical direction, so that the first heat dissipating leg members 12 and the second heat dissipating leg members 15 are vertically folded When it is made up, the left and right wings can be folded again to form a body structure, and the cross section is U-shaped. The first heat-dissipating leg member 12 of the third embodiment is folded in the manner of stamping a stamping member 100 having a base plate 11, a plurality of first heat-dissipating leg members 12, and a first leg member fold 121. The second leg crease 122 and the incision 14 are folded by the two leg creases 122 of the first heat dissipating leg members 12, and then the first heat dissipating leg members 12 are passed through the The first leg creases 121 and the base plate 11 are folded in a manner greater than zero degrees, and the first heat dissipating leg members 12 having the U-shaped cross section of the embodiment are completed.
Please refer to FIGS. 10A and 10B , which are a perspective view and a top view of a third embodiment of a stamping heat sink stamping member according to a third embodiment of the present invention. As shown in the figure, the first heat radiating leg members 12 A and B in the figure. Corresponding to Fig. 8, when the left and right wings of A and B are folded inward, and then vertically folded upward, a column having a U-shaped cross section is formed. Similarly, the D and E of the second heat radiating leg members 15 may also be Thus folded into a U-shaped cross-section column, and the U-shaped cross-section can be changed, for example, the second leg crease 122 is added to form a two-stage U-shaped cross section, the shape is approximately hexagonal Such a three-dimensional structure contributes to heat dissipation, such as the heat escape path 103 in the figure, the U-shaped three-dimensional structures have a dislocation spacing between each other, and have a ventilation effect, which can heat the internal heat generated from the power connection portion. guide.
In summary, the present invention is a stamping type heat sink and a manufacturing method thereof. A stamping die shape is set in advance, a metal sheet is punched to obtain a stamping part, and the stamping part is folded and completed. The embossed heat sink has a structure comprising: a base plate, a plurality of heat dissipating leg members and a plurality of screw holes, wherein one end ring of the heat dissipating leg members is disposed on a periphery of the base plate to be radially distributed, and the screw holes are Distributed on the base plate, wherein the heat-dissipating legs are punched with a plurality of foot creases when punching, and corresponding heat-dissipating members are formed according to requirements during folding, and each of the heat-dissipating members can be formed by different folding methods. The heat sink of the external type can be simply placed in the lamp cup or the lamp, but if there is a need for close fixation, the screw holes provide a way to fix the heat sink by screws, and the light source is connected by the screw. The heat generated by the substrate can be quickly guided to the heat sink, and the heat is dissipated to improve the heat dissipation efficiency. The heat dissipating leg members of the heat dissipating member have a special shape such as a zigzag shape, which can increase the surface area to improve the heat dissipating speed. In addition, when the heat dissipating member is changed in design, only the stamping die can be replaced during manufacture. The production starts, and the unnecessary steps and phase manufacturing costs can be saved in the production, so it is flexible and practical.
However, when the present invention is applied to other lamp structures, the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for the internal power connection portion. The luminaire, or the structure of the luminaire that moves the power connection to another, is also freely adjustable in accordance with the corresponding luminaire. In addition, the present invention can also add a cut and a vertical crease to the heat-dissipating leg members, so that the heat-dissipating leg members can be folded vertically, and the left and right wings can be folded inward to form a U-shaped column. The three-dimensional structure helps to dissipate heat and can guide the heat flow to the outside.
While the invention has been described above by way of a preferred embodiment, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.

10...沖壓式散熱件10. . . Stamped heat sink

100...沖壓件100. . . Stamping

101...第一隔離縫101. . . First isolation seam

102...第二隔離縫102. . . Second isolation seam

103...熱氣逸散路徑103. . . Heat escape path

11...基盤11. . . Base plate

111...開口111. . . Opening

12...第一散熱腳件12. . . First heat sink

121...第一腳件摺痕121. . . First foot crease

122...第二腳件摺痕122. . . Second foot crease

13...螺設孔13. . . Screw hole

14...切痕14. . . Cut marks

15...第二散熱腳件15. . . Second heat sink

151...腳件摺痕151. . . Foot crease

21...受光部twenty one. . . Light receiving department

22...燈杯部twenty two. . . Lamp cup

221...散熱孔221. . . Vents

23...光源基板twenty three. . . Light source substrate

231...銅螺絲231. . . Copper screw

24...電源連接部twenty four. . . Power connection

25...蓋板25. . . Cover

26...燈罩26. . . lampshade

第1圖為本發明沖壓式散熱件之一較佳實施例之流程圖;
第2A圖為本發明沖壓式散熱件之沖壓件之等長散熱腳件之示意圖;
第2B圖為本發明沖壓式散熱件之沖壓件之不等長散熱腳件交錯設置之示意圖;
第3圖為本發明沖壓式散熱件之沖壓件之第一實施例之上視圖;
第4圖為本發明沖壓式散熱件之沖壓件摺疊狀態之立體示意圖;
第5A圖為本發明沖壓式散熱件之沖壓件第一實施例之摺疊狀態第一示意圖;
第5B圖為本發明沖壓式散熱件之沖壓件第一實施例之摺疊狀態第二示意圖;
第6A圖為本發明沖壓式散熱件之安裝於LED燈之***圖;
第6B圖為本發明沖壓式散熱件之安裝於LED燈之組裝剖面圖;
第7圖為本發明沖壓式散熱件之沖壓件之第二實施例之上視圖;
第8A圖為本發明沖壓式散熱件之沖壓件第二實施例之摺疊狀態第一示意圖;
第8B圖為本發明沖壓式散熱件之沖壓件第二實施例之摺疊狀態第二示意圖;
第9圖為本發明沖壓式散熱件之沖壓件之第三實施例之上視圖;
第10A圖為本發明沖壓式散熱件之沖壓件第三實施例之立體折疊示意圖;及
第10B圖為本發明沖壓式散熱件之沖壓件第三實施例之立體折疊上視圖。
1 is a flow chart of a preferred embodiment of a stamped heat sink of the present invention;
2A is a schematic view showing the same length of the heat sinking member of the stamping type heat sink of the present invention;
2B is a schematic view showing the staggered arrangement of the unequal-length heat-dissipating leg members of the stamping type heat sink of the present invention;
Figure 3 is a top view of the first embodiment of the stamping member of the stamped heat sink of the present invention;
Figure 4 is a perspective view showing the folded state of the stamping member of the stamping type heat sink of the present invention;
5A is a first schematic view showing the folded state of the first embodiment of the stamping heat sink of the present invention;
5B is a second schematic view showing the folded state of the first embodiment of the stamping heat sink of the present invention;
6A is an exploded view of the stamped heat sink of the present invention mounted on an LED lamp;
6B is a cross-sectional view showing the assembly of the stamped heat sink of the present invention mounted on the LED lamp;
Figure 7 is a top view of a second embodiment of the stamping member of the stamped heat sink of the present invention;
8A is a first schematic view showing the folded state of the second embodiment of the stamping heat sink of the present invention;
8B is a second schematic view showing the folded state of the second embodiment of the stamping heat sink of the present invention;
Figure 9 is a top view of a third embodiment of the stamping member of the stamped heat sink of the present invention;
10A is a perspective view of a third embodiment of a stamping member of a stamped heat sink according to a third embodiment of the present invention; and FIG. 10B is a perspective view of a third embodiment of a stamping member of the stamped heat sink according to the third embodiment of the present invention.

100...沖壓件100. . . Stamping

101...第一隔離縫101. . . First isolation seam

11...基盤11. . . Base plate

111...開口111. . . Opening

12...第一散熱腳件12. . . First heat sink

121...第一腳件摺痕121. . . First foot crease

13...螺設孔13. . . Screw hole

Claims (20)

一種沖壓式散熱件之製造方法,包括下列步驟:
沖壓一金屬薄板,得到一沖壓件;
於該沖壓件之周圍切割複數個第一隔離縫,以形成複數個第一散熱腳件;及
將該些第一散熱腳件與該沖壓件呈大於零度摺製,得到一沖壓式散熱件。
A method for manufacturing a stamped heat sink includes the following steps:
Stamping a thin metal sheet to obtain a stamped part;
Cutting a plurality of first isolation slits around the stamping member to form a plurality of first heat dissipation legs; and folding the first heat dissipation legs and the stamping member to a degree greater than zero to obtain a stamped heat sink.
如申請專利範圍第1項所述之沖壓式散熱件之製造方法,其中該些第一隔離縫等長,或以不等長交錯設置。The method for manufacturing a stamped heat sink according to claim 1, wherein the first isolation slits are equal in length or staggered in unequal lengths. 如申請專利範圍第1項所述之沖壓式散熱件之製造方法,其中該些第一隔離縫係成等距離排列。The method of manufacturing a stamped heat sink according to claim 1, wherein the first spacers are arranged at equal distances. 如申請專利範圍第1項所述之沖壓式散熱件之製造方法,其中該些第一隔離縫為鋸齒狀或直線。The method of manufacturing a stamped heat sink according to claim 1, wherein the first spacers are serrated or straight. 如申請專利範圍第1項所述之沖壓式散熱件之製造方法,更進一步包含一步驟:
於該沖壓件之中央沖壓一開口。
The method for manufacturing a stamped heat sink according to claim 1, further comprising a step:
An opening is punched in the center of the stamping.
一種沖壓式散熱件,其包含:
一基盤;及
複數個第一散熱腳件,其一端相連於該基盤外圍,且與該基盤呈大於零度摺製。
A stamped heat sink comprising:
a base plate; and a plurality of first heat dissipating leg members, one end of which is connected to the periphery of the base plate, and is folded at a greater than zero degree with the base plate.
如申請專利範圍第6項所述之沖壓式散熱件,其中該基盤於中心設置一開口。The stamped heat sink of claim 6, wherein the base is provided with an opening in the center. 如申請專利範圍第6項所述之沖壓式散熱件,其中該沖壓件更進一步包括:複數個螺設孔,分佈於該基盤上。The stamped heat sink of claim 6, wherein the stamping member further comprises: a plurality of screw holes distributed on the base plate. 如申請專利範圍第6項所述之沖壓式散熱件,其中該沖壓件之該些第一散熱腳件上設置複數個腳件摺痕。The embossed heat sink of claim 6, wherein the plurality of foot creases are disposed on the first heat sink members of the stamping member. 如申請專利範圍第6項所述之沖壓式散熱件,其中該些第一散熱腳件之邊緣為鋸齒狀或直線。The stamped heat sink of claim 6, wherein the edges of the first heat sink members are serrated or straight. 如申請專利範圍第9項所述之沖壓式散熱件,其中該沖壓件之該些第一散熱腳件上再設置複數個第二腳件摺痕與切痕,使得該些第一散熱腳件摺製成截面為U字型之立柱。The stamping heat sink of claim 9, wherein the first heat sink members of the stamping member are further provided with a plurality of second leg creases and cuts, so that the first heat sink members It is folded into a column with a U-shaped cross section. 一種沖壓式散熱件之製造方法,包括下列步驟:
沖壓一金屬薄板,得到一沖壓件;
於該沖壓件之中央沖壓一開口;
於該沖壓件之該開口周圍切割複數個第二隔離縫,以形成複數個第二散熱腳件;及
將該些第二散熱腳件與該沖壓件呈大於零度摺製,得到一沖壓式散熱件。
A method for manufacturing a stamped heat sink includes the following steps:
Stamping a thin metal sheet to obtain a stamped part;
Stamping an opening in the center of the stamping member;
Cutting a plurality of second isolation slits around the opening of the stamping member to form a plurality of second heat dissipation legs; and folding the second heat dissipation legs and the stamping member to a degree greater than zero to obtain a stamping heat dissipation Pieces.
如申請專利範圍第12項所述之沖壓式散熱件之製造方法,該些第二隔離縫等長,或以不等長交錯設置。The method for manufacturing a stamped heat sink according to claim 12, wherein the second spacers are equal in length or staggered in unequal lengths. 如申請專利範圍第12項所述之沖壓式散熱件之製造方法,其中該些第二隔離縫係成等距離排列。The method of manufacturing a stamped heat sink according to claim 12, wherein the second spacers are arranged at equal distances. 如申請專利範圍第12項所述之沖壓式散熱件,其中該些第二隔離縫為鋸齒狀或直線。The stamped heat sink of claim 12, wherein the second spacers are serrated or straight. 一種沖壓式散熱件,其包含:
一基盤,該基盤中央具有一開口;及
複數個第二散熱腳件,其一端相連於該基盤內部,與該基盤呈大於零度摺製。
A stamped heat sink comprising:
a base plate having an opening in the center; and a plurality of second heat dissipating leg members, one end of which is connected to the inside of the base plate, and is folded at a greater than zero degree with the base plate.
如申請專利範圍第16項所述之沖壓式散熱件,其中該沖壓件更進一步包括:複數個螺設孔,分佈於該基盤上。The stamped heat sink of claim 16, wherein the stamping member further comprises: a plurality of screw holes distributed on the base plate. 如申請專利範圍第16項所述之沖壓式散熱件,其中該沖壓件之該些第二散熱腳件上設置複數個腳件摺痕。The stamped heat sink of claim 16, wherein the plurality of foot fins are disposed on the second heat sink members of the stamping member. 如申請專利範圍第16項所述之沖壓式散熱件,其中該些第二散熱腳件之邊緣沖製為鋸齒狀或直線。The embossed heat sink according to claim 16, wherein the edges of the second heat radiating legs are punched or straight. 如申請專利範圍第18項所述之沖壓式散熱件,其中該沖壓件之該些第二散熱腳件上再設置複數個第二腳件摺痕與切痕,使得該些第二散熱腳件摺製成截面為U字型之立柱。The stamping heat sink of claim 18, wherein the second heat sink members of the stamping member are further provided with a plurality of second leg creases and cuts, so that the second heat sink members It is folded into a column with a U-shaped cross section.
TW101109292A 2012-03-19 2012-03-19 Punched heat dissipation member and production method thereof TW201338886A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI637695B (en) * 2015-01-30 2018-10-11 農寶企業有限公司 Antibacterial package containing silver on the side of the toothed side

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI637695B (en) * 2015-01-30 2018-10-11 農寶企業有限公司 Antibacterial package containing silver on the side of the toothed side

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