TW201330982A - Improved method for manufacturing abrasive cloth - Google Patents
Improved method for manufacturing abrasive cloth Download PDFInfo
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- TW201330982A TW201330982A TW101102401A TW101102401A TW201330982A TW 201330982 A TW201330982 A TW 201330982A TW 101102401 A TW101102401 A TW 101102401A TW 101102401 A TW101102401 A TW 101102401A TW 201330982 A TW201330982 A TW 201330982A
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- abrasive
- cloth
- strip
- polishing
- resin
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
一種研磨布改良製法，係以研磨複合材料以押出機押出條狀研磨條，應用不規則往復鋪設在一特定容器內，以形成研磨布的技術領域The invention relates to a method for improving the polishing cloth, which is to use a grinding composite material to extrude a strip of abrasive strips, and to apply irregularly reciprocatingly in a specific container to form a technical field of the abrasive cloth.
按一般研磨布製法，係以一布材為基材，並在布材表面黏植一層研磨材料，而該所需厚度則以該布材堆疊層數而定，以提供研磨功能。According to the general abrasive cloth method, a cloth material is used as a base material, and a layer of abrasive material is adhered on the surface of the cloth material, and the required thickness is determined by the number of layers of the cloth material to provide a grinding function.
1.習知的研磨材料僅在布材表面上，若研磨工作一段時間，極容易脫落或磨損而需更換，如此更換頻繁，造成使用者不便。1. The conventional abrasive material is only on the surface of the cloth. If the grinding work is carried out for a period of time, it is easy to fall off or wear and needs to be replaced, so that the replacement is frequent and the user is inconvenient.
2.習知研磨材料僅在工業上所為之研磨，但家庭使用之研磨擦拭，如菜瓜布或對家具用品之修補、製造上的表面擦拭或研磨，則須以不同細度黏植在布材表面，供使用者依需要與用途選擇所需研磨布，但作為菜瓜布使用者，則無此功能。2. It is known that the abrasive materials are only ground in the industry, but the abrasive wipes used in the home, such as the melon cloth or the repair of the furniture, the surface wiping or grinding on the manufacturing, must be adhered to the cloth with different fineness. The surface is for the user to select the desired abrasive cloth according to the needs and uses, but as a user of the melon cloth, this function is not available.
3.若以菜瓜布方面使用，則因通風不足，易孳生細菌，甚不衛生。3. If it is used in the case of melon cloth, it is easy to produce bacteria due to insufficient ventilation, and it is not hygienic.
4.該以多層布堆疊而成的研磨布，製造緩慢，成本高。4. The polishing cloth which is stacked with a plurality of layers of cloth is slow to manufacture and high in cost.
1.本發明係以溶劑、樹脂及研磨材料攪拌混合後形成一研磨複合材料，經押出機持續押出條狀研磨條後，在尚未凝固前不規則往復鋪設堆疊於一特定容器內，以形成一適當厚度的研磨布，再透過一平壓裝置將該具厚度研磨布予以壓平至所需厚度的研磨布，而後依據所需面積大小裁切，以製成研磨布。1. The invention is prepared by stirring and mixing a solvent, a resin and an abrasive material to form a ground composite material, and after continuously extruding the strip-shaped abrasive strip by the extruder, it is irregularly reciprocally laid and stacked in a specific container before being solidified to form a The abrasive cloth of a suitable thickness is flattened to a polishing cloth of a desired thickness by a flat pressing device, and then cut according to the required area to form a polishing cloth.
2.本發明中所使用不同種類的研磨材料熔入樹脂內結合為一體，且透過條狀研磨條間的結合空隙，達到通風效果，以避免細菌孳生，並提供工業或家庭用的研磨布，皆能藉本發明而輕易獲得所需研磨布，以提升研磨布的使用壽命。2. The different kinds of abrasive materials used in the present invention are integrated into the resin and integrated into the resin, and the ventilation gap is transmitted through the joint gap between the strip-shaped abrasive strips to avoid bacterial growth, and the abrasive cloth for industrial or household use is provided. The desired abrasive cloth can be easily obtained by the present invention to increase the service life of the abrasive cloth.
3.本發明之溶劑、樹脂及研磨材料所攪拌而成的研磨複合材料，其中溶劑、樹脂、研磨材料三者重量比為1:4:8。3. The abrasive composite material obtained by stirring the solvent, the resin and the abrasive material of the present invention, wherein the weight ratio of the solvent, the resin and the abrasive material is 1:4:8.
4.本發明之溶劑以甲苯為較佳者。4. The solvent of the present invention is preferably toluene.
5.本發明之樹脂以環氧樹脂為較佳者。5. The resin of the present invention is preferably an epoxy resin.
6.本發明之研磨材料可為金剛砂、石榴石、氧化鋁、碳化矽、氧化鋯、鑽石、陶瓷、氧化鋁等。6. The abrasive material of the present invention may be silicon carbide, garnet, alumina, tantalum carbide, zirconia, diamond, ceramic, alumina, or the like.
7.本發明之研磨複合材料中的研磨材料選擇，皆能與前揭的溶劑與樹脂混合，並能提供製成不同用途之研磨布者。7. The choice of abrasive materials in the abrasive composite of the present invention can be mixed with the solvent and resin disclosed above, and can provide a polishing cloth for different purposes.
請參閱第一~七圖所示，以溶劑11、樹脂12及研磨材料13攪拌混合後形成一研磨複合材料1，經押出機2設有至少一組押出口21，以持續押出條狀研磨條3後，在尚未冷卻前，藉該押出機2往復走動(如第二、三圖)或一特定容器4(如第四圖)的往復走動，使該條狀研磨條3以不規則鋪設堆疊於一特定容器4內，以形成一適當厚度的研磨布5；請再參閱第五、六圖，再透過一平壓裝置6將該具厚度研磨布5予以壓平至所需厚度的研磨布5’，使該具樹脂12黏度特***叉結合，而後依據所需面積大小，藉裁切裝置7予以裁成所需面積規格尺寸之研磨布5”(圖式省略)。Referring to the first to seventh figures, the solvent 11 , the resin 12 and the abrasive material 13 are stirred and mixed to form a ground composite material 1 , and the extruder 2 is provided with at least one set of outlets 21 to continuously extrude the strip-shaped abrasive strips. After 3, before the cooling, the reciprocating movement of the extruding machine 2 (such as the second and third figures) or a specific container 4 (such as the fourth figure) is performed, so that the strip-shaped abrasive strips 3 are stacked irregularly. In a specific container 4, to form a suitable thickness of the polishing cloth 5; please refer to the fifth and sixth figures, and then through a flat pressing device 6 to flatten the thickness of the abrasive cloth 5 to the desired thickness of the polishing cloth 5 'The viscosity characteristics of the resin 12 are cross-bonded, and then the cutting cloth 7 is cut into the polishing cloth 5" of the required area size according to the required area size (the drawing is omitted).
請參閱第五、六圖所示，該平壓裝置6可為一加壓板61，藉升降執行研磨布5整平動作(如第五圖)；請參閱第圖所示，該平壓裝置6亦可為一輾輪61’，以輾壓該研磨布5(如第六圖)；前述的平壓裝置6皆能對該鋪設於容器內的研磨布5做整平動作。Referring to the fifth and sixth figures, the flat pressing device 6 can be a pressing plate 61, and the polishing cloth 5 can be leveled by lifting (as shown in the fifth figure); as shown in the figure, the flat pressing device 6 can also be a wheel 61' to press the polishing cloth 5 (as shown in the sixth figure); the above-mentioned flat pressing device 6 can perform the leveling action on the polishing cloth 5 laid in the container.
前述研磨材料13可使用不同種類的研磨材料熔入樹脂12內結合為一體，且透過該條狀研磨條3間的結合空隙31，達到通風效果，以避免細菌孳生，並提供工業或家庭用的研磨布，皆能藉本發明而輕易獲得所需研磨布5’，以提升研磨布的使用壽命。The abrasive material 13 can be integrated into the resin 12 by using different kinds of abrasive materials, and penetrates through the joint gap 31 between the strips of abrasive strips 3 to achieve a ventilation effect to avoid bacterial growth and provide industrial or household use. The polishing cloth can easily obtain the desired abrasive cloth 5' by the invention to improve the service life of the polishing cloth.
請參閱第七圖所示，該條狀研磨條3結合研磨材料13，使該突出於條狀研磨條3表面的研磨材料13一旦被磨耗後，位於該條狀研磨條3內部的研磨材料13尚能提供一方面磨耗樹脂12，另一方面該研磨材料13繼續提供研磨效果，以增進使用的經濟效益。Referring to the seventh figure, the strip-shaped abrasive strip 3 is combined with the abrasive material 13 so that the abrasive material 13 protruding from the surface of the strip-shaped abrasive strip 3 is located after the abrasive material 13 is located inside the strip-shaped abrasive strip 3 It is still possible to provide the abrasion resin 12 on the one hand, and on the other hand the abrasive material 13 continues to provide a grinding effect to enhance the economics of use.
本發明經測試結果，依據該複合材料係以溶劑11、樹脂12及研磨材料13所攪拌而成的研磨複合材料1，以三者重量比1:4:8為較佳者。According to the test results of the present invention, the abrasive composite material 1 obtained by stirring the solvent 11, the resin 12 and the abrasive material 13 is preferably a weight ratio of 1:4:8.
前揭之溶劑11以甲苯為較佳者。The solvent 11 previously disclosed is preferably toluene.
前揭之樹脂12以環氧樹脂為較佳者。The resin 12 previously disclosed is preferably an epoxy resin.
前揭之研磨材料13可為金剛砂、石榴石、氧化鋁、碳化矽、氧化鋯、鑽石、陶瓷、氧化鋁等。The abrasive material 13 previously disclosed may be diamond, garnet, alumina, tantalum carbide, zirconia, diamond, ceramic, alumina, or the like.
依據前揭之研磨複合材料1中的研磨材料13選擇，皆能與前揭的溶劑11與樹脂12混合，並能提供製成不同用途之研磨布，如家庭用之菜瓜布、工業用之研磨布等。According to the selection of the abrasive material 13 in the abrasive composite material 1 described above, it can be mixed with the solvent 11 and the resin 12 which are disclosed above, and can provide a polishing cloth for different purposes, such as household melon cloth, industrial grinding. Cloth and so on.
11．．．溶劑11. . . Solvent
12．．．樹脂12. . . Resin
13．．．研磨材料13. . . Abrasive material
1．．．研磨複合材料1. . . Abrasive composite
2．．．押出機2. . . Extruder
3．．．條狀研磨條3. . . Strip abrasive strip
31．．．空隙31. . . Void
4．．．特定容器4. . . Specific container
5、5’、5”．．．研磨布5, 5', 5"... abrasive cloth
6．．．平壓裝置6. . . Flat pressing device
7．．．裁切裝置7. . . Cutting device
第一圖：係本發明製法之步驟方塊流程圖。The first figure is a flow chart of the steps of the method of the present invention.
第二圖：係本發明鋪設條狀研磨條示意圖。The second figure is a schematic view of the strip-shaped abrasive strip laid by the present invention.
第三圖：係本發明鋪設條狀研磨條狀態實施例示意圖。Fig. 3 is a schematic view showing the state of the state in which the strip-shaped abrasive strip is laid.
第四圖：係本發明鋪設條狀研磨條狀態另一實施例示意圖。Fourth: A schematic view of another embodiment of the state in which the strip-shaped abrasive strip is laid in the present invention.
第五圖：係本發明研磨布加壓取得所需厚度實施例圖。Fig. 5 is a view showing an embodiment of the thickness required for pressurizing the polishing cloth of the present invention.
第六圖：係本發明研磨布加壓取得所需厚度另一實施例圖。Fig. 6 is a view showing another embodiment of the thickness required to obtain the desired thickness of the polishing cloth of the present invention.
第七圖：係本發明條狀研磨條組織剖面示意圖。Figure 7 is a schematic cross-sectional view of the strip-shaped abrasive strip of the present invention.
11．．．溶劑11. . . Solvent
12．．．樹脂12. . . Resin
13．．．研磨材料13. . . Abrasive material
1．．．研磨複合材料1. . . Abrasive composite
2．．．押出機2. . . Extruder
3．．．條狀研磨條3. . . Strip abrasive strip
31．．．空隙31. . . Void
4．．．特定容器4. . . Specific container
5、5’、5”．．．研磨布5, 5', 5"... abrasive cloth
6．．．平壓裝置6. . . Flat pressing device
7．．．裁切裝置7. . . Cutting device
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101102401A TW201330982A (en) | 2012-01-20 | 2012-01-20 | Improved method for manufacturing abrasive cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101102401A TW201330982A (en) | 2012-01-20 | 2012-01-20 | Improved method for manufacturing abrasive cloth |
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|---|---|
| TW201330982A true TW201330982A (en) | 2013-08-01 |
| TWI460053B TWI460053B (en) | 2014-11-11 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101102401A TW201330982A (en) | 2012-01-20 | 2012-01-20 | Improved method for manufacturing abrasive cloth |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111761857A (en) * | 2020-07-08 | 2020-10-13 | 辽宁程瑞砂轮有限公司 | Novel structure of wet thoughtlessly expecting of ceramic bond emery wheel is rolled round device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08267363A (en) * | 1995-03-30 | 1996-10-15 | Fuji Photo Film Co Ltd | Abrasive body |
| TW333490B (en) * | 1997-09-02 | 1998-06-11 | San Yeong Grinding Materials Co Ltd | Fabrication method and conformation for fiber grinding wheel |
| TW515748B (en) * | 2001-12-31 | 2003-01-01 | Ruei-Lian Huang | Method of specially forming plastic strips and device thereof |
| TWI341230B (en) * | 2004-04-21 | 2011-05-01 | Toray Industries | Polishing cloth and production method for the nanofiber construction |
| EP1894983A1 (en) * | 2006-09-01 | 2008-03-05 | Cedric Sheridan | Granules for use in abrading or cutting tools production |
| TW201016391A (en) * | 2008-10-20 | 2010-05-01 | Bestac Advanced Material Co Ltd | Polishing pad having abrasive grains and method for making the same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111761857A (en) * | 2020-07-08 | 2020-10-13 | 辽宁程瑞砂轮有限公司 | Novel structure of wet thoughtlessly expecting of ceramic bond emery wheel is rolled round device |
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| TWI460053B (en) | 2014-11-11 |
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