TW201233464A - Spray-coating rapid injection molding method for resin-metal composite - Google Patents

Spray-coating rapid injection molding method for resin-metal composite Download PDF

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TW201233464A
TW201233464A TW99145663A TW99145663A TW201233464A TW 201233464 A TW201233464 A TW 201233464A TW 99145663 A TW99145663 A TW 99145663A TW 99145663 A TW99145663 A TW 99145663A TW 201233464 A TW201233464 A TW 201233464A
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Taiwan
Prior art keywords
mold
resin
mold box
metal
metal composite
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TW99145663A
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Chinese (zh)
Inventor
Zuo-Fei Mao
Feng-Zhe Cai
shi-zhen Yang
jia-xian Wang
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Univ Chienkuo Technology
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Priority to TW99145663A priority Critical patent/TW201233464A/en
Publication of TW201233464A publication Critical patent/TW201233464A/en

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Abstract

The present invention provides a spray-coating rapid injection molding method for resin-metal composite, which comprises: a mold box and the steps of molds-making including deposition, spraying, filling and finishing. A plurality of alternately stacked low melting point resin-metal films are created using surface modeling by spraying low melting point resin-metal so as to quickly make an injection mold with excellent heat dissipation property and high precision. Further, it has a considerable improvement in bond strength of the mold and prevents damage of the corners when removed from the mold.

Description

201233464 六、發明說明: 【發明所屬之技術領域】 本發明係與快速製模技術有關,尤指利用低溶 樹脂以制喷塗方式喷塗於模型表面可快速形成 校 金屬與樹脂相互疊置之薄膜之噴塗快速製模方法。容 【先前技術】 一般習用製模模方法如第一、二圖所示,一模具箱 (1 ),該模具箱(1 )為開口朝上一箱體,該模具箱(工) 具有一底板(2 )、數側板(3 ),該侧板(3 )圍繞在該 底板(2)周圍,形成一箱體。 Λ 一置放(4):先將一模型(5)置放於該模具箱(1 ) 中0 一填入(6 ):再將一模形石少(7 )填入於該模具箱(1 ) 中,使該模形砂(7)覆蓋於該模型(5)上,並加以擠 壓’使該模形砂(7)填實於該模具箱(1)中。 一完成(8 ):待該模形砂(7 )乾化,即可將模具箱 (1)拆卸,取出該模型(5),即形成一模具。 但,在習用之製模方法中’由於在該模具箱(1)僅 利用該模形砂(7)覆蓋於該模型(5)上,且需在覆蓋 時隨時做擠壓動作,以免有空隙產生,會影響以後鑄模時, 該模形砂(7)塌陷’或空隙產生在該模型(5)表面時, 會影響以後鑄模時,產生與模型(5)不同之態樣。 在習用之製模方法中,由於僅利用該模形砂(7)覆 蓋於該模型(5)上,對整個模具結合強度不夠,及部份 角落非常容易在取模時,不慎碰撞部份角落時,會使角落 201233464 r 崩塌損毀》 本發明人有鐘於此,即本著創作之精神,乃思及不同 之技術方法創作而有改進現今缺失之本創作,進而提出本 發明。 【發明内容】 習用之製模方法,由於僅利用該金屬樹脂覆蓋於 該模型上’對整個模具結合強度不夠,且在做擠壓動 作不確實時,會有空隙產生及部份角落在取模時會崩 _相毁’此外’金屬樹脂模具表面散熱性差,且造成 射出開模時間過長,業界使用意願不高。 本發明之主要發明目的在於:利用低熔金屬與樹 脂以層層喷塗方式喷塗於模型表面可快速形成數層 低溶金屬與樹脂相互疊置之薄膜,且具有增加整個模 具結合強度’及可防止部份角落在取模時仍不會崩塌 損毁;此外,由於低熔金屬熱傳特性遠優於金屬樹脂 模具表面,對於模具射出時間縮短有極大助益。 為達上述目的’本發明提供一種樹脂與金屬複合喷 塗快速製模方法,係包括:一模具箱,該模具箱為開 口朝上一相體’该模具箱具有一底板、數側板,該側 板圍繞在該底板周圍。一置放:先將一模型置放於該 模具箱底層中。一喷塗:將低熔金屬與樹脂相互疊置 ^喷塗於喷塗於該模型上,結合形成一複合材料模具 薄層,薄殼厚度約2mm。一填入:再將一預混合金屬 粉末與樹脂之混合物填入於該模具箱中,使該混合物 填充於覆結合該喷塗層。完成:待填充之混合物硬 化’即可將模具箱拆卸,取出該模型,即形成一具有 4 201233464 散熱性佳、精度佳且製作快速之射出模具。 【實施方式】 為進一步暸解本發明之構造、運用之技術手段即所預 期達成之功效,兹舉數個較佳實施例並配合圖示詳細說明 如下,相信本發明目的、特徵及其他特點,當可由此而得 深入且具體之瞭解。 敬請參閱第三圖至第四圖,本發明為一種樹脂與金屬 複合喷塗快速製模方法,係包括: 一模具箱(1 0 ),該模具箱(1 〇 )為開口朝上一箱 體,該模具箱(1 〇 )具有一底板(1 1 )、數側板(1 2 ), 該側板(12)圍繞在該底板(11)周圍,形成一箱體。 一置放(2 0 ):先將一模型(2 1)置放於該模具箱 (1 0)底層中,即將該模型(2 i)置放於該底板(丄 1)***位置。 一喷塗(3 0 ):將低熔金屬與樹脂相互疊置之層層喷 塗方式喷塗於該模型(2 1)上,即一層低熔金屬、一層 樹脂、一層低熔金屬、一層樹脂、···,形成一薄殼厚 度約2mm之喷塗層(3 1 ),由於低熔金屬與樹脂相互疊 置,可利用樹脂材料之黏聚性使低熔金屬相互黏聚,及在 該模型(2 1 )表面形成複印該模型(2 1)輪廓,且該 低炼金屬為微粒狀,可快速在該模型(2 1 )表面形成複 印該模型(2 1)輪廓數層薄膜,數層該薄膜即為該喷塗 層(3 1 )’利用數層薄膜具有增加整個模具結合強度之優 點,可防止部份角落在取模時仍不會崩塌損毀。 一填入(4 0 ):再將一預混合金屬粉末與樹脂之混合 201233464 物(4 1 )填入於該模具箱中,使該混合物填充於覆結合 該喷塗層(3 1)。 一完成(5 0 ):待填充之混合物(4 1 )並與該噴塗 層(3 1)結合,即可將模具箱(i 〇)拆卸,取出该槔 型(2 1 ),即形成一具有散熱性佳、精度佳且製作快速之 射出模具。 以上係為本發明製造流程圖及相互連接關係的概述; 接著,本發明製造流程可配合旋轉機台所預期達成之功效 陳述如后: 清Μ續參閱敬晴參閱第三圖至第四圖,以及參閱第玉 圖,上述本發明製造流程可配合一旋轉機台(6 〇 )實施, 該模具箱(1 〇 )可放置於該旋轉機台上(6 〇 ),該旋轉 機台(6 0)為一具有驅動元件(6 1)之機台,該旋轉 機台(6 0 )設置一旋轉軸(6 2 ),該旋轉軸(6 2 )設 置一旋轉盤(6 3 )’該旋轉盤(β 3 )可供至少一該模具 箱(10)置放。 β ' 使用時,先將空的該模具箱(i 〇)置放該旋轉盤(6 3) 一侧,並將該模型(21)置放於該模具箱(丄〇) 中,再啟動該旋轉機台(6 0 ),使該旋轉盤% 6 3 )轉動 使該模具箱(10)轉至另一侧, 行該喷塗(3 0 )、該填入(4 0 ) 時原一側可重新將空的該模具箱( 製造流程,如此,利用該旋轉機台 不間斷。 繼續後續製造流程,進 至§亥完成(50),同 1〇)置放持續本發明 (6 〇)可使工作持續 6 201233464 度,及可防止部份角落在取_=具九合強 並由於健金屬之散熱性,可=:=點,提高r生產效率,另利用旋轉機::二= 上所述’本發明誠符合專利法之規定,爰依法提出 申睛’盼早日准予專利。 【圖式簡單說明】 第一圖:係習用之製造流程圖。 第二圖··係習用之製造狀態示意圖 第二圖:本發明之製造流程圖。 第四圖:本發明之製造狀態示意圖 第五圖:本發明之旋轉機台示意圖 【主要元件符號說明】 (1)模具箱 (3 )侧板 (5 )模型 (7)模形砂 C 1 0)模具箱 < 1 2)側板 (2 0 )置放 (3 〇)喷塗 (4 0)填入 Q )底板 (4 )置放 (6 )填入 (8 )完成 (1 1)底板 (2 1)模型 (31)喷塗層 (41)混合物 201233464 (50 (60 (62 )完成 )旋轉機台 (6 1)驅動元件 )旋轉軸 (6 3)旋轉盤 8201233464 VI. Description of the Invention: [Technical Field] The present invention relates to rapid molding technology, and particularly relates to spraying a spray coating on a surface of a mold by using a low-solubility resin to rapidly form a metal and a resin. Rapid film molding method for film coating. [Previous Technology] The conventional molding method is as shown in the first and second figures, a mold box (1), the mold box (1) is an opening upward facing a box, and the mold box has a bottom plate (2) a number of side plates (3) surrounding the bottom plate (2) to form a box. Λ One placement (4): First place a model (5) in the mold box (1). 0 Fill in (6): Fill a mold stone (7) into the mold box ( 1), the molding sand (7) is overlaid on the mold (5) and extruded to fill the mold sand (7) in the mold box (1). Upon completion (8): After the molding sand (7) is dried, the mold box (1) can be removed, and the mold (5) is taken out to form a mold. However, in the conventional molding method, 'the mold (1) is only covered with the mold sand (7) on the mold (5), and it is necessary to perform the pressing action at the time of covering to avoid voids. If it occurs, it will affect the mold sand (7) collapse when the mold is molded or the void will be generated on the surface of the model (5), which will affect the model (5) when it is later molded. In the conventional molding method, since only the molding sand (7) is used to cover the model (5), the bonding strength of the entire mold is insufficient, and some corners are very easy to inadvertently collide when taking the mold. In the corner, the corner 201233464 r collapses. The inventor of the present invention has this invention, which is based on the spirit of creation, thinking of different technical methods, and improving the present invention. SUMMARY OF THE INVENTION The conventional molding method, because only the metal resin is used to cover the mold, 'the joint strength of the whole mold is insufficient, and when the pressing action is not correct, there will be voids and some corners in the mold taking. The time will collapse _ 相 ' 'In addition' metal resin mold surface heat dissipation is poor, and the injection mold opening time is too long, the industry is not willing to use. The main object of the present invention is to spray a low-melting metal and a resin on a surface of a model by spraying a layer to rapidly form a film of a plurality of layers of low-soluble metal and resin, and to increase the bonding strength of the entire mold. It can prevent some corners from collapsing and damaging when taking the mold; in addition, since the heat transfer characteristics of the low-melting metal are much better than the surface of the metal resin mold, it is greatly helpful for shortening the injection time of the mold. In order to achieve the above object, the present invention provides a resin and metal composite spray rapid molding method, which comprises: a mold box having an opening facing upward phase body. The mold box has a bottom plate and a plurality of side plates, the side plate Surrounded by the bottom plate. One placement: First place a model in the bottom of the mold box. A spray coating: super-melting metal and resin are superposed on each other. Sprayed on the mold and combined to form a thin layer of a composite mold having a thickness of about 2 mm. Once filled in, a mixture of a premixed metal powder and a resin is further filled in the mold box, and the mixture is filled and coated to bond the sprayed layer. Finish: the mixture to be filled is hardened. The mold box can be disassembled and the model removed to form an injection mold with 4 201233464 heat dissipation, high precision and fast production. [Embodiment] In order to further understand the structure and operation of the present invention, that is, the intended effect, the preferred embodiments are described in detail below with reference to the drawings, and the objects, features and other features of the present invention are believed to be This can be an in-depth and specific understanding. Please refer to the third to fourth figures. The present invention relates to a resin and metal composite spraying rapid molding method, which comprises: a mold box (1 0 ), the mold box (1 〇) is an opening upward facing a box The mold box (1 〇) has a bottom plate (1 1 ) and a plurality of side plates (1 2 ), and the side plates (12) surround the bottom plate (11) to form a box. One placement (2 0 ): First place a model (2 1) in the bottom layer of the mold box (1 0), that is, place the model (2 i) on the bottom position of the bottom plate (丄 1). Spraying (30): spraying a layer of low-melting metal and resin on top of each other on the model (2 1), namely a layer of low-melting metal, a layer of resin, a layer of low-melting metal, and a layer of resin. And forming a sprayed layer (3 1 ) having a thickness of about 2 mm, wherein the low-melting metal and the resin are superposed on each other, and the low-melting metal can be mutually adhered by the cohesiveness of the resin material, and The surface of the model (2 1 ) is formed by copying the contour of the model (2 1), and the low-refined metal is granular, and the surface of the model (2 1 ) can be quickly formed and copied. The film is that the sprayed layer (3 1 )' has the advantage of increasing the bonding strength of the entire mold by using a plurality of layers of film, and prevents some corners from collapsing and damaging when the mold is taken. Filling in (4 0 ): mixing a premixed metal powder with a resin 201233464 (4 1 ) is filled in the mold box, and the mixture is filled and coated with the sprayed layer (31). Once completed (5 0 ): the mixture to be filled (4 1 ) and combined with the sprayed layer (31), the mold box (i 〇) can be disassembled, and the 槔 type (2 1 ) is taken out, that is, Excellent heat dissipation, high precision and fast shooting mold. The above is an overview of the manufacturing flow chart and the interconnection relationship of the present invention; then, the manufacturing process of the present invention can be combined with the expected performance of the rotating machine as follows: Please refer to the third to fourth figures, and Referring to the jade figure, the manufacturing process of the present invention described above can be implemented with a rotating machine (6 〇), which can be placed on the rotating machine (6 〇), the rotating machine (60) Is a machine having a driving element (61), the rotating machine (60) is provided with a rotating shaft (6 2 ), and the rotating shaft (6 2 ) is provided with a rotating disk (63) β 3 ) can be placed in at least one of the mold boxes (10). When using β ', put the empty mold box (i 〇) on the side of the rotating disc (6 3), and place the model (21) in the mold box (丄〇), and then start the Rotating the machine table (60), rotating the rotating plate (6), rotating the mold box (10) to the other side, performing the spraying (30), and filling the original side (4 0) The empty mold box can be re-applied (the manufacturing process, so that the rotating machine can be used without interruption. Continue the subsequent manufacturing process, go to § hai complete (50), the same 〇) to continue the invention (6 〇) The work is continued for 6 201233464 degrees, and it can prevent some corners from taking _= with nine strong and due to the heat dissipation of the metal, can === point, improve r production efficiency, and use the rotating machine:: two = upper The invention is in accordance with the provisions of the Patent Law, and it is proposed to grant an eye to the law in advance. [Simple description of the diagram] The first picture: the manufacturing flow chart of the habit. Fig. 2 is a schematic view showing the manufacturing state of the prior art. Fig. 2 is a manufacturing flow chart of the present invention. Figure 4: Schematic diagram of the manufacturing state of the present invention. Fifth drawing: Schematic diagram of the rotating machine of the present invention [Description of main components] (1) Mold box (3) Side plate (5) Model (7) Molded sand C 1 0 ) Mold box < 1 2) Side plate (20) Placement (3 〇) Spray (4 0) Fill Q) Base plate (4) Place (6) Fill (8) Complete (1 1) Base plate ( 2 1) Model (31) Spray layer (41) Mixture 201233464 (50 (60 (62) completed) Rotary machine (6 1) drive unit) Rotary shaft (6 3) Rotary disc 8

Claims (1)

201233464 七、申請專利範圍: 1、 一種樹脂與金屬複合喷塗快迷製模方法,係包 括:一模具箱; 一置放:先將一模型置放於該模具箱底層中; 一喷塗:將一複合材料以層層喷塗方式喷塗於該模具 相中’使該低熔金屬與樹脂相互疊置之於該模型上,形成 一噴塗層; 一完成:待喷塗層乾化,即可將模具箱拆卸,取出該 模型,即形成一模具。 2、 如申請專利範圍第1項所述之樹脂與金屬複合喷 塗快速製模方法,其中該喷塗之後增加一填入:再將一預 混合金屬粉末與樹脂之混合物填入於該模具箱中,使該混 合物填充於覆結合該喷塗層。 3、 如申請專利範圍第1項所述之樹脂與金屬複合喷 塗快速製模方法,其中該模具箱為開口朝上一箱體,該模 具箱具有一底板、數側板,該侧板圍繞在該底板周圍。 4、 如申請專利範圍第1項所述之樹脂與金屬複合喷 塗快速製模方法,其中該複合材料為一樹脂與一低熔金屬 形成。 5、 如申請專利範圍第1項所述之樹脂與金屬複合喷 塗快速製模方法,該模具箱可放置於一旋轉機台上’該旋 轉機台為一具有驅動元件之機台,該旋轉機台設置一旋轉 軸’該旋轉軸設置一旋轉盤,該旋轉盤可供至少一該模具 箱置放。201233464 VII. Patent application scope: 1. A resin and metal composite spraying fast-moving molding method, which includes: a mold box; a placement: first placing a model in the bottom layer of the mold box; Spraying a composite material in the mold phase in a layer coating manner, so that the low-melting metal and the resin are superposed on the mold to form a sprayed layer; once completed: the layer to be sprayed is dried, ie The mold box can be removed, and the mold can be taken out to form a mold. 2. The method of rapidly molding a resin and metal composite spray as described in claim 1, wherein the spraying is followed by adding a filling: a mixture of a premixed metal powder and a resin is filled in the mold box. The mixture is filled in a coating to bond the sprayed layer. 3. The method of rapidly molding a resin and metal composite spray according to claim 1, wherein the mold box has an opening facing upwardly, and the mold box has a bottom plate and a plurality of side plates, the side plate surrounding Around the bottom plate. 4. The method of rapid prototyping of a resin and metal composite spray according to claim 1, wherein the composite material is a resin and a low melting metal. 5. The resin and metal composite spraying rapid molding method according to claim 1, wherein the mold box can be placed on a rotating machine table. The rotating machine is a machine having a driving component, and the rotation The machine table is provided with a rotary shaft which is provided with a rotary disk which can be placed in at least one of the mold boxes.
TW99145663A 2011-02-11 2011-02-11 Spray-coating rapid injection molding method for resin-metal composite TW201233464A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017158495A1 (en) * 2016-03-14 2017-09-21 J.T. Labs Limited Method for manufacturing composite part of polymer and metal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017158495A1 (en) * 2016-03-14 2017-09-21 J.T. Labs Limited Method for manufacturing composite part of polymer and metal

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