201231253 六、發明說明： 【發明所屬之技術領域】 本發明係與彈性墊之製作技術有關，更詳而士 是指一種彈性片材貼合方法者。 之· 【先前技術】 、按，習知橡膠類（天然或人造橡膠）發泡物之製作 方式大體上可區分為連續押出法和模塑成型法二大 類，連續押出法係將混煉後之橡膠原料利用押I機壓 鲁成橡膠片，並將橡膠片置於輸送機械之輸送帶上持= 輸入加硫發泡箱内加硫、發泡成型為橡膠發泡物，= 熱壓成型法則利用加壓模具將橡膠原料予以加熱、加 壓成型。有關橡膠發泡物製作方式之專利前案，如發 明第77 1 01 565號「人造橡勝發泡之腳踏替製法」、第 82102866號「橡膠或人造橡膠發泡體之改良製法」、 第88100802號「抗靜電橡膠發泡體及其製法」、第 • 91 132350號「連續捲式彈性布貼合橡膠材之製造方 法」第92 100377號「橡膠結合金屬板材之連續成型 法」、第8910681 1號「含有至少一整合之橡膠突起部 的具緩衝性地毯化地板覆蓋物件」及第901】5918號 「常壓連續捲式橡膠發泡壓紋製法」等專利案所示。 由於產品多樣性之需求，單一材質之橡膠發泡製 品已漸漸不符合市場需求，因此，如何於橡膠發泡物 表面貼合不同物性之材質（如於橡膠發泡物表面貼合 201231253 異負之布、發泡材或膠膜等）、S升發泡產口口口之美觀、 用途，而使其更易於受消費者接受乃目前業者努力構 思研發之方向。 就於橡膠發泡物表面貼合不同物性材質之技術而 言’如第 901 15918 號、第 91 132350 號及第 921〇〇377 號專利案所示，係必須在橡膠片（或金屬板材）尚未送 進加硫發泡箱（加硫成型機）成型前於其表面塗佈膠合 劑或接著劑，並將不同物性之材質置於橡膠片上一併 送入加硫發泡箱’始可發泡成型為具不同物性之發泡 雖然前揭於橡膠發泡物表面貼合不同物性 技術可獲得使產品更美觀、實用性更佳之效果，不過， 利用膠合劑或接著劑進行貼合之方式會導致空氣盘水 之巧染，造成環保之問題、不甚理想。 為解決前述使用膠合劑或接著㈣產 問題，如第96117664號「止滑運動塾之製法、t 使Γ墊之製法(二)」發明專利所」示，係 揭路了不需使用勝合劑或接著劑進行貼合。 發明人基於精益求精之研發精神，更提出 別於前揭不需使用膠合劑或接著劑之貼合方法。 【發明内容】 法 本發明之主要目的即在提供 其不須使用膠合劑或接著劑 一種彈性片材貼合方 即可使不同物性之發 201231253 泡材質貼合在一起，甚具環保概念。 緣是，為達成前述之目的，本發明係提供一種彈 性片材貼合方法，主要係將欲貼合之片狀之一彈性材 與一貼合材之至少一對應面予以適當破壞，再將該彈 性材表面予以加執，德— *'设立即將泫貼合材貼置於彈性材 表面並施予適當壓力，即可使該彈性材與貼合材貼八 在一起，進而供製作為彈性墊。 >進γ地，至少包含以下步驟：^粗化貼合材：使 該貼合材一侧形成-粗糙面；b)塗佈軟化劑：將軟化 劑塗佈於該彈性材表面；e)加熱：加熱該彈性材表面 ::呈適當熔融狀態；d)加壓貼合：加熱該彈性材表 ::即將貼合材之粗糙面貼置於彈性材表面，並施 予適虽壓力而使該彈性材與貼合材可貼合在-起。 成粗=步地’係利用研磨之方式使㈣合材—侧形 成粗之方―一側形 用 貼 進一步地，係利用 進一步地，係利 合材 烤箱加熱該彈性材表面。 ’袞軋裝置擠壓該彈性材與 進—步地’至少包含 於該彈性材之材料中添力;驟二)添加軟化， 化劑’ b)塗佈軟化劑： 201231253 =性材表面塗佈相同之軟化劑；c)加熱、 ，材表面使其呈適當炫融狀態…^平 :二表面後立即將貼合材貼置於彈二加:: 予適當屋力而使該彈性材與貼合材可貼人在也 ，丨Γ步地，該彈性材之材射係添力:數種二 劑，，材表面塗佈至少一種相同之軟化：軟化 p進一步地’該彈性材係尚未成型之TPE、PVC、 E VA、NR或SBR等彈性材料，嗲 材料或布等材料。 …材係前述彈性 【實施方式】 進4::=本發明數較佳實施例，並配合圖式做 進步之砰細說明如後： 首先，請參閱第一圖及第二圖所示，本發明一較 々之辦性片材貼合方法100，主要係將製作諸 °入動塾、滑鼠塾、地塾等彈性塾之彈性材與布料等 s材予以貼合後，再供進行後續之發泡、加硫等成 ^為彈性墊之程序’其第一步驟係備取片材11〇:係 ，片狀之-彈性材12與一貼合材14，該彈性材12係 ° ΤΡΕ(熱塑性彈性體）、pvc (塑膠）、Eva (乙烯— 醋酸乙稀酷）、NR (天然橡夥）或咖（苯乙烯丁二 =膠）等彈性材料，由習知壓片機押出呈片狀，： 貼合材14係前述之彈性材料或布類等材料。 本發明之第二步驟係粗化貼合材12〇:係利用研磨 201231253 “寻方式使該貼合材14 -側形成-粗糙面22。 7 4涂欲發明之第三步驟係塗佈軟化劑130:將-軟化劑 '於。亥彈性材】2表面。該軟化劑24之種類甚多， 主要係針對該彈性材]2之材質作選擇使用。、 本&月之第四步驟係加熱j 4〇 :利用一習知烤箱 :::熱塗佈軟化劑24之彈性材12表面，使該彈性材 表面可党熱而呈適當熔融狀態。201231253 VI. Description of the Invention: [Technical Field to Be Invented by the Invention] The present invention relates to a technique for producing an elastic mat, and more specifically refers to an elastic sheet bonding method. [Previous Technology] According to the conventional method of producing rubber (natural or synthetic rubber) foam, it can be divided into two categories: continuous extrusion method and molding method. The continuous extrusion method will be mixed. The rubber raw material is pressed into a rubber sheet by the I machine, and the rubber sheet is placed on the conveyor belt of the conveying machine. = The sulfur is added into the sulfurizing foaming box, and the foam is molded into a rubber foaming material, = the hot pressing forming method The rubber material is heated and pressure molded by a press mold. For the patents relating to the production method of rubber foam, such as Invention No. 77 1 01 565 "Man-made rubber wins foot replacement method", No. 82102866 "Improved rubber or artificial rubber foam", 88100802 "Antistatic rubber foam and its preparation method", No. 91 132350 "Manufacturing method of continuous roll elastic cloth bonding rubber material" No. 92 100377 "Continuous molding method of rubber-bonded metal sheet", No. 8910681 No. 1 "buffered carpeted floor coverings containing at least one integrated rubber projection" and Patent No. 901] 5918 "Normal Pressure Continuous Rolling Rubber Foaming and Embossing". Due to the demand for product diversity, rubber foam products of a single material have gradually failed to meet the market demand. Therefore, how to apply different physical properties to the surface of the rubber foam (for example, the surface of the rubber foam is bonded to 201231253). Cloth, foaming material or film, etc.), the appearance and use of the S-slung foam mouth, making it more acceptable to consumers, is the current direction of the industry to conceive research and development. As far as the technology of the rubber foam is applied to the material of different physical materials, as shown in the patents Nos. 901 15918, 91 132350 and 921 377, it must be in the rubber sheet (or sheet metal) yet. Before feeding into the vulcanization foaming box (sulphurizing molding machine), apply a glue or an adhesive to the surface of the vulcanization foaming box, and place the materials of different physical properties on the rubber sheet and send them into the vulcanization foaming box to start foaming. Forming into foam with different physical properties Although the surface of the rubber foam is bonded to different physical properties, the product can be more beautiful and practical, but the way of bonding with glue or adhesive can lead to The intricate dyeing of air tray water has caused environmental problems and is not ideal. In order to solve the aforementioned problems of using glue or (4) production, such as the invention of "Slip-motion 塾 制 、 、 、 、 、 t t t ( ( ( ( ( ( ( ( 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 961 961 961 961 961 961 961 961 961 961 961 961 The adhesive is then applied. Based on the spirit of research and development, the inventor has proposed a method of bonding that does not require the use of glues or adhesives. SUMMARY OF THE INVENTION The main object of the present invention is to provide a flexible sheet that can be bonded without the use of a glue or an adhesive. The combination of different physical properties 201231253 foam materials are very environmentally friendly. Therefore, in order to achieve the above object, the present invention provides an elastic sheet bonding method, which mainly breaks at least one corresponding surface of a sheet-like elastic material to be bonded and a bonding material, and then The surface of the elastic material is added, and the German-made product is placed on the surface of the elastic material and applied with appropriate pressure, so that the elastic material and the bonding material are attached together, and then made elastic. pad. > into γ, comprising at least the following steps: ^ roughening the bonding material: forming a rough surface on one side of the bonding material; b) applying a softening agent: applying a softening agent to the surface of the elastic material; e) Heating: heating the surface of the elastic material: in a proper molten state; d) press-fitting: heating the elastic material table:: placing the rough surface of the bonding material on the surface of the elastic material, and applying the pressure to the elastic The material and the bonding material can be attached to each other. In the case of coarseness, the step is to use a grinding method to make the (four) composite material-side-formed into a thick side-side shape. Further, the surface of the elastic material is heated by the oven. 'The rolling device squeezes the elastic material and advances' at least in the material of the elastic material; the second step) adds softening, the agent 'b) coating softener: 201231253 = surface coating of the material The same softener; c) heating, the surface of the material is in a suitable state of being smeared...^Ping: Immediately after the two surfaces, the attached material is placed on the elastic two plus:: Appropriate house force to make the elastic material and paste The material can be attached to the person, and the material of the elastic material is added: several kinds of two agents, the surface of the material is coated with at least one of the same softening: softening p further 'the elastic material is not yet formed Elastomeric materials such as TPE, PVC, E VA, NR or SBR, materials such as tantalum or cloth. The material is the aforementioned elasticity [Embodiment] 4::= The preferred embodiment of the present invention, and the progress made with the drawing is as follows: First, please refer to the first figure and the second figure, The invention relates to a relatively simple method for laminating a sheet 100, which is mainly to make an elastic material such as an elastic sputum, a mouse scorpion, a mantle, and the like, and then to be attached to the s material, and then to be used for subsequent The process of foaming, vulcanizing, etc. into a resilient pad is the first step of preparing a sheet 11: a system, a sheet-like elastic material 12 and a bonding material 14, and the elastic material 12 is ° Elastic materials (thermoplastic elastomer), pvc (plastic), Eva (ethylene-ethyl acetate), NR (natural oak) or coffee (styrene bis-rubber), which are extruded by conventional tablet presses Shape: The bonding material 14 is a material such as the above-mentioned elastic material or cloth. The second step of the present invention is to roughen the bonding material 12: by using the grinding 201231253 "seeking method to make the bonding material 14 - side forming - rough surface 22. 7 4 coating the third step of the invention is coating softener 130: The softener is applied to the surface of the elastic material. 2. There are many types of the softener 24, and the material of the elastic material is mainly selected for use. The fourth step of the present & month heating j 4〇: Using a conventional oven::: The surface of the elastic material 12 of the softener 24 is thermally coated so that the surface of the elastic material can be heated to a proper state.
本發明之最後步驟係加麼貼合Μ·加熱而使該彈 表面呈適當熔融狀態後，立即將該貼合材】* 之粗I面22貼置於彈性材12表面，並利用―習知滚 軋裝置28相對擠廢該彈性材12與貼合材14,藉由1 粗糙面22與呈適當炫融狀態之彈性材〗2表面相曰互： 結，即可使該彈性材12與貼合材14貼合在—起，且 黏著狀態甚佳。 基此，該貼合之彈性材12與貼合材14即可供進 行後續之發泡、加硫等成型程序而製作為彈性墊。 由上可知，本發明該彈性片材貼合方法1〇〇主要 係將欲貼合之片狀彈性材12與貼合材14之至少—對 應面予以適當破壞（如於貼合材14一側形成粗糙面. 22)，再將該彈性材14表面予以軟化並加熱而形成適 當熔融狀態，使二者之相對接合面可產生瞬間假黏 性’再配合立即相㈣合之方式，料使該彈性材】2 與貼合材Η確實地貼合在一起，而不需使用黏著劑， 201231253 相較於習知貼八 6。方法，不會造成空氣 題，顯然更為環保。 孔次水巧染之問 如第二圖你·; 口所不，係本發明另—較佳 片材貼合方法20n ^ 平又佳貫施例之彈性 方法1 00相同， 卓丨生片材貼合 驟，係包含灭“、在於：其不需粗化貼合材之步 23〇及加壓貼合24〇之步驟，該添 力.： 驟中係於彈性枒夕从^ 、 η] 21 〇之步 之軟化劑。因此，〜m〜 平性材表面塗佈 ... 田弹性材叉熱時其表面可受内 '外 权化劑之影響而呈軔俞 又内外 -來，即可刹田 〗述更為熔融之破壞狀態，如此 來即了利用瞬間之假黏性立即 施壓貼合在一起。 °材與弹性材 此外’本發明彈性片 材料内混合數種軟化/ 方法亦可於彈性材之 職1 人化劑’轉性材表面錄佈至少一 種相同之軟化劑。Μ社，p以以/ ± ^ 5 早性材受熱時其表面亦可形 成更Μ融之破壞狀態而可與貼合材相對受愿貼合。 綜上所述，本發明所提供之彈性片材貼合方法， 八猎由將欲貼合之片狀彈性材與貼合材之至少一對庳 面予以適當破璜；^ t /。1_ A ' 方式（貼合材表面粗化或彈性材表 面炫融破壞)’即可產生瞬間假黏性進而施壓貼合在一 起，而不需再使用黏著劑，不會造成空氣或水污毕之 問題，製程顯然更為環保；緣是，本發 明專利之要件，爰依法提出申請。 ^ 201231253 【圖式簡單說明】 第圖係本發明一較佳實施例之貼合狀態圖。 第一圖係本發明—較佳實施例之流程圖。 第一圖係本發明另—較佳實施例之流程圖。 【主要元件符號說明】 彈性材12 貼合材14 粗糙面22 軟化劑24 烤箱26 滾軋裝置28 • 彈性片材貼合方法1〇〇 備取片材110 粗化貼合材1 20塗佈軟化劑丨3〇加熱丨4〇 加壓貼合150彈性片材貼合方法200 添加軟化劑210塗佈軟化劑22〇加熱230 加壓貼合240In the final step of the present invention, after the surface of the elastic body is properly melted, the surface of the elastic material 12 is placed on the surface of the elastic material 12, and the conventional step is applied. The rolling device 28 relatively smashes the elastic material 12 and the bonding material 14 by the rough surface 22 and the surface of the elastic material of the appropriate swell state, and the elastic material 12 and the affixing The composite material 14 fits in and is in a good adhesion state. Accordingly, the bonded elastic material 12 and the bonding material 14 can be formed into an elastic mat by performing a subsequent molding process such as foaming or sulfurizing. It can be seen from the above that the elastic sheet bonding method 1 of the present invention mainly destroys at least the corresponding surface of the sheet-like elastic material 12 to be bonded and the bonding material 14 (for example, on the side of the bonding material 14). Forming a rough surface. 22), the surface of the elastic material 14 is softened and heated to form a proper molten state, so that the opposite joint surfaces of the two can produce an instantaneous pseudo-viscosity, which is combined with the immediate phase (four). Elastic material] 2 and the bonding material Η are surely attached without using an adhesive, 201231253 compared to the conventional stickers 8-6. The method does not cause air problems and is obviously more environmentally friendly. The problem of water-stained dyeing is as shown in the second picture. The mouth is not. It is another method of the present invention. The preferred method of sheet bonding is 20n ^. The elastic method of the example is the same as the method of 1 00. The bonding step includes the step of "being: it does not need to roughen the bonding material step 23" and pressurizing the bonding 24", the adding force.: the middle part of the elastic 桠 从 from ^, η] 21 〇之之之软剂. Therefore, ~m~ flat material surface coating... When the field elastic material fork is hot, its surface can be affected by the internal 'foreignization agent', and it is inside and outside. The brake field can be described as a more melted state of destruction, so that it can be immediately pressed together by the instant pseudo-viscosity. ° Material and elastic material In addition, the softening/method of the elastic sheet material of the present invention is also At least one of the same softeners can be recorded on the surface of the elastomeric material. The company can also form a more damaging state when the temperature is heated by /±^5. However, it can be adhered to the bonded material. In summary, the elastic sheet bonding method provided by the present invention, the eight hunting will be fitted At least one pair of kneading materials of the sheet-like elastic material and the bonding material are appropriately broken; ^ t /.1_ A ' mode (roughening of the surface of the bonding material or destruction of the surface of the elastic material) can generate instantaneous false stickiness Further, the pressure is applied together without the use of an adhesive, and the problem of air or water pollution is not caused, and the process is obviously more environmentally friendly; the reason is that the requirements of the patent of the present invention are applied according to law. ^ 201231253 [ BRIEF DESCRIPTION OF THE DRAWINGS The drawings are a view of a preferred state of the present invention. The first drawing is a flow chart of the preferred embodiment of the present invention. The first drawing is a flow of another preferred embodiment of the present invention. Fig. [Explanation of main component symbols] Elastic material 12 Adhesive material 14 Rough surface 22 Softener 24 Oven 26 Rolling device 28 • Elastic sheet bonding method 1 Preparation sheet 110 Coarse bonding material 1 20 coating Cloth softener 丨3〇heating 〇4〇pressure bonding 150 elastic sheet bonding method 200 Adding softener 210 coating softener 22〇heating 230 pressure bonding 240
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