201231185 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種線絲之多股式去毛邊之方法，主要係用於 由多股互相平行設置及由一線絲帶分離出之線絲之去毛邊，特別 係用於製造圓型線絲及造型線絲，其間為構成線絲帶之絲線首先 將一平板帶單面或雙面相對預先凹刻，接著將凹刻後仍以襟片 (Stege)連接之線絲弱化，俾便後續改變襟片，容易彼此分離之 分離襟片接受一漫步過程（Walkprozess) ’使各襟片對其縱轴經 歷一撓曲變形，造成在襟片區域由於持績破折產生裂縫，形成分 離襟片，可於之後就地分離，分離襟片於分離時構成平滑而少毛 邊之分離面。一種此類之線絲帶製法見於世界專利案w〇 2008/135002 。 【先前技術】 在傳統圓型線絲製造上，基本上鑄成一股（Ader)，壓成束 (Strang)或熱輥壓，接著例如剥除、刮、蝕刻（gebeizt)等等， 接著抽製此股，直至達到所需之終端尺寸。 依照上述說明’在一傳統式線製造方法中，可由一線絲帶取 出例如尺寸極小之個別線絲，例如小於lmm，俾便進行後續加工。 整個預製過程接著經由輥壓，這通常比較經濟，但亦可例如在細 線製造與極細線製造上同時將多股線絲由線絲帶取出，而絲線帶 來自一板帶（Blechband)，此時作業員僅處理一跑動之胚料環， 此胚料環於預製過程中完全經碾壓而製成。基於品質上之要求， 有利之作法為，帶有分離襟片及分離襟片殘餘之分離面由線絲分 離出。 【發明内容】 201231185 本發明之目的因此在於’提出一種線絲去毛邊之方法，由板 帶成形之線絲帶中產生個別線絲。 根據本發明，此目的達成之方法在於，線絲於穿過分離輥子 對後，由一撐開輥子單元依照偶數股與奇數股線絲撐開，形成互 相保持距離之二束（Strang)線絲，此外，二束線絲在—可調拉力 下，各穿過一去毛邊站，站中具有去毛邊切刃，其間拉力之選擇 方式在於，使去毛邊切刃能自動、中心定位，且因而在線絲上二 側切削量相同’接著線絲於一由輥子組成之拉力單元再度聚合成 一共同之線絲束，俾便使所有各股線絲獲得相同拉力條件，且線 被導向後續加工。 本發明達到之優點基本在於，首先密集相互接觸之線絲分離 成二束，經由此分離，各線絲束之線絲間存在一等於線絲寬度之 距離，此寬度使原始存在之分離襟片侧邊區域可進行去毛邊工 作。藉由接下來二線絲束於拉力單元之重新聚合，可將去完毛邊 •^線絲再度送至後續加工。只要以其他方式獲得確保，在二線絲 束上施加相同拉力，例如經由適當控制之電動機，則可無需接下 來導引一束線絲復合。本方法中，必要時，二束線絲亦可分開導 引，作後續加工。只要撐開輥子與拉力單元間之距離夠大，且去 毛邊站設於其中間位置，則個別線絲在調整拉力後自動各對著去 毛邊工具之去毛邊刀刃中間，此係由於經由凹刻之斜面（對此， 有利之凹刻角度範圍為45。至90。之間），切屑之屑寬在線絲二側 自動調整成相同寬度。使線絲在去毛邊工具前能變成水平導引。 夾緊壓力足夠使線絲作適當之中間調整。結果為，在各線絲二侧 分離面之表面可靠地二側完全消除，其在品質上非常重要。 本發明之較佳實施例中，線絲在去毛邊站通過一具有凸齒、 梳狀之去毛邊工具，其凸齒構成去毛邊刀刃。 201231185 另外重要者為，_在去毛邊站中係於受拉力下傳送，且有 導引溝之拉力單元亦產生線絲進給所需之拉力，縣離輥子對以 及具有導引溝之撐開輥子單元產生—煞車力、經由該些單元間先 後之適當配合’可進行有利之拉力調整。同樣有利者為，在二單 元之間，以無段方式調整線絲之拉力。 本發明之範_料有利者為，於去毛邊站之前及之後之區 域線絲⑴在水平面並無強迫導引，以產生—均勻、二側去毛邊 過程。使線絲因左侧與右侧侵人之切削刀而在水平方向對準中 間’達到-相同之二侧去毛邊過程。當寬度對厚度比值基本不大 於1 : 1時，線絲在去毛邊工具中自行對準之功效達到最強。在本 發明中進-步提供，線絲在去毛邊1具之前，僅以輕微按壓力被 導引通過各-導引滾子，亦即，與導引滾子僅輕微接觸。這將達 到-種制振絲，此外能確保，線絲不致扭轉通過去毛邊工具， 其中仍具備如前之水平向中間對準之功能。 到目前為止，將一新線絲帶佈置於去毛邊站上之工作十分繁 複，由於線絲帶之起頭在前置之分離輥子中並不分離，且線絲帶 在無撐開輥子建置情況下被導引至且穿過拉力單元^藉由其他裝 置啟動分離輥子，而線絲帶分離，直至分離之線絲抵達拉力單元。 之後，在分離輥子及拉力單元之間產生足夠線絲長度，使得撐開 輥子能夠被建置起來。其間線絲群被劃分開，使得例如所有奇數 股之線絲被導引經過上方之撐開輥子，而所有偶數股之線絲被導 引經過下方之撐開輥子，且各在該處被置入對應之導引溝。之後， 對線絲施加拉力，並建入去毛邊工具。為盡可能減少該些操作， 有意義之作法為，使用長線絲帶，但其長度亦非漫無限制。因而 於本發明之範圍内進一步提出，線絲帶於進入分離輥子對之前先 通過一焊接站，於焊接站中在一線絲帶達到末端時，將一新線絲 6 201231185 帶即可。畜♦麻 實只要使用尺寸與幾何相同之線絲 焊縫_別線絲在分離襟片區域之分離並無 之工且經由平面磨除’且將坪疤在凹刻區域以-適當成形 由對知上下面同時磨除，則更無不良影響。 =觀點上’本發明之目的係藉由—絲線帶之去毛邊站而達 龍㈣2絲帶由—單面或雙面事先_之板帶構成，將凹刻 tLi片接之線絲弱化’俾便後續改變襟片，容易彼此分離 c片接受-漫步過程，使各襟片對其縱轴經歷 一撓曲變 形吹成在襟片區域由於持續破折而產生裂縫，形成分離襟片， 可在之後就齡離，韓襟片在分_構成平滑而少毛邊之分離 面’且去毛邊站具有-分離輥子對，將線絲帶分離成線絲，此外， 具有-撐_子單元’將偶數股線絲相對於奇數股線絲撐開，形 成互相保持距離之二束線絲，此外，對二束線絲各設一去毛邊工 具，以及設-由奸構成之拉力單元，在其中再度將線絲合成一 共同之束。 其間，去毛邊工具以有利之方式具有梳狀設置之凸齒，而凸 齒構成去毛邊工具之切削刃。 此處進一步有利之作法為，去毛邊工具斜向線絲運動方向， 使線絲之自動對準功效獲得加強，其由於切屑寬度被放大，且另 外可確保所需之切屑排除方向向下。 不管操作時具體選擇及調整之線絲與去毛邊工具間之角度， 此處該角度值以約45。最為有利。 另外在本發明之範圍中提出，去毛邊工具於凸齒縱向可調。 使當切刃在工作區鈍化時，去毛邊工具可隨之調整。 201231185 ^將分離之線_有秩狀方式及方向導以去毛邊工 ί之導撐開輥子單元與拉力單元之輥子設有供線絲 ‘ 毛邊工具應位在撐開輥子與拉力單元之中間.士 撐開輥子结力單元之轉應足夠大， 因應跨距壓力自騎準。 ㈣在水千面 【實施方式】 目j圖1中所示之配置係用於對線絲1去毛邊，線絲1係由— 、有多股互相平行線絲之線絲帶2分離而出 係用於製造圓形線絲及/或造型線絲。 打决特別 為構建在所示配置中進料之線絲帶2之線絲丨，首先—板帶 :二雙::先凹刻’接著，凹刻後仍經由襟片連接之線絲1後續 步過程，使襟片弱化，轉變成分離襟片，科互相分離， 在分離時構成平滑且少毛邊之分離面 片對其縱軸經歷一多成撓曲㈣各襟 _，襟輕雜崎續破折產生 U形成杨襟片，可在之後就地分離。 =形成之線_2首先在圖1之配置中穿過—分離輥子對 H坐由分離襟片及分離襟片殘餘互相連接之線絲ι互相分 控？6! Λ ^裝在分雜子對3之後之撐難子單元4將侧線絲1 2成為偶數股與奇數股絲，使得互相保持距離之線絲ι構成二 束線絲。由於二束線絲中任—束皆僅包含原始線絲帶2任二條中 、=在線41中產生約為缺少之另一束條線絲^寬度之縫隙。 ，，泉絲1之此二束線絲接著各穿過去 輕子構成之拉力單元6中再度聚合為—共同之線絲i且束^於由 之邊 線絲1在去毛邊站中係在拉力下運送，其中拉力單元6產生 8 201231185 拉力，該拉力亦屬線絲1進給所需之力，而分離輥子對3及撐開 輥子單元4產生一煞車力，使得在這些單元相互作用下產生所需 <拉力，該拉力使線絲丨在去毛邊工具5之前經由在一水平設置 之導引滾子7上之輕微接觸垂直對齊。導引滾子7進一步壓制線 絲1之振動。 線絲1在水平方向自動調整出相同之二側去毛邊過程，此係 由於受到凹刻斜面限制，於線絲i二側之切屑寬度由於切屑壓力 而相同，且線絲對準對去毛邊工具之切刃中間。此自我對準能力 在寬/長比為大約1:1時最強，亦即在線絲寬度不過大時為最強。 基於所需之個別線絲撐開考量，置放一新線絲帶2十分繁複， 因而有利之作法為，以「無限長」線絲帶2工作。為達此目的， 可在分離輥子對3之前設置一焊接站，藉其之助，在通過之線絲 帶2末端鈍焊一新線絲帶2 ’而個別線絲丨互相對齊。此處在焊縫 上形成之焊疤可在線絲帶2雙面以圖式未詳細顯示之方式平面磨 除，且亦磨除在凹刻區域之焊疤，確保在焊縫區線絲1能無礙地 互相分離。 具有去毛邊工具5切刃之凸齒6，如由圖3可見，斜向線絲i 之前進方向，使切屑寬度略微擴大，且使產生線絲自我對準能力 之切屑壓力同樣擴大，俾便導引去毛邊時產生之切屑向下。此外， 去毛邊工具5在凸齒6之縱向可調，使得由凸齒構成之切刃在工 作區中鈍化時，可以重新調整。 【圖式簡單說明】 根據圖示之實施例，對本發明進一步說明如下： 圖1為一侧視示意圖，顯示執行本發明之方法之裝置， 圖2於生產方向上對去毛邊工具之視圖， 圖3圖2中標的物之侧視圖， 9 201231185 圖4 圖2中所取出之一截面視圖。 【主要元件符號說明】 1 線絲 2 線絲帶 3 分離輥子對 4 撐開輥子單元 5 去毛邊工具 6 凸齒 7 導引滾子 8 拉力單元201231185 VI. Description of the Invention: [Technical Field] The present invention relates to a multi-strand deburring method for wire, which is mainly used for a plurality of wires which are arranged in parallel with each other and separated by a line of ribbons. The burrs are especially used for the manufacture of round wire and molding wire. In the meantime, the wire constituting the wire ribbon is first pre-embossed with a single side or a double sided tape, and then the embossed piece is still in the form of a slab. The connected wire is weakened, the sputum is changed later, and the separated cymbals are easily separated from each other to receive a walk (Walkprozess) 'to make each cymbal undergo a flexural deformation on its longitudinal axis, resulting in a performance in the cymbal area The cracks are generated by the breakage, and the separated slabs are formed, which can be separated on the ground afterwards, and the separated slats form a smooth and less burr separating surface when separated. One such method of making a ribbon is found in the World Patent No. 2008/135002. [Prior Art] In the manufacture of conventional round wire, it is basically cast into a strand, pressed into a strand or hot rolled, followed by, for example, stripping, scraping, etching (gebeizt), etc., followed by drawing This stock will reach the required terminal size. According to the above description, in a conventional wire manufacturing method, for example, individual wires of a very small size, for example, less than 1 mm, can be taken out by a line of ribbons for subsequent processing. The entire pre-fabrication process is then carried out by rolling, which is usually economical, but it is also possible, for example, to take out a plurality of strands of wire from the strands of the ribbon during the manufacture of the fine thread and the manufacture of the very thin strands, the strands being from a strip (Blechband), at which point the operation The player only processes a running billet ring which is completely milled during the prefabrication process. Based on the quality requirements, it is advantageous to separate the separation faces with the separation ruthenium and the separation ruthenium from the wire. SUMMARY OF THE INVENTION 201231185 The object of the present invention is therefore to provide a method of deburring a wire by which individual wires are produced from a ribbon formed into a strip. According to the invention, the object is achieved in that after the wire passes through the pair of separation rollers, the expansion roller unit is expanded by the even number of strands and the odd number of strands to form a two-strand (strang) wire which is kept at a distance from each other. In addition, the two bundles of wires are passed through a deburring station under the adjustable tension, and the station has a deburring cutting edge, and the pulling force is selected in such a manner that the deburring cutting edge can be automatically and centrally positioned, and thus The cutting amount is the same on both sides of the wire. Then the wire is again polymerized into a common wire bundle by a tensioning unit composed of rollers. The same tension condition is obtained for all the strands, and the wire is guided to the subsequent processing. The advantage achieved by the present invention is basically that the wires which are intensively contacted with each other are separated into two bundles, and by this separation, there is a distance between the wires of each wire bundle which is equal to the width of the wire, and this width is such that the original separated side of the blade is present. The edge area can be deburred. By re-polymerizing the second wire to the tensioning unit, the burr can be sent to the subsequent processing. As long as the assurance is obtained in other ways, the same pulling force is applied to the two-wire bundle, for example via a suitably controlled motor, so that a bundle of wire composites can be guided without being connected. In the method, if necessary, the two wires can be separately guided for subsequent processing. As long as the distance between the roller and the tensioning unit is large enough, and the deburring station is located at the middle position, the individual wires are automatically placed in the middle of the deburring edge of the deburring tool after adjusting the tension, which is due to the indentation. The bevel (for this, advantageously the indentation angle ranges from 45 to 90), the chip width is automatically adjusted to the same width on both sides of the wire. The wire can be turned into a horizontal guide before the deburring tool. The clamping pressure is sufficient to allow the wire to be properly adjusted in the middle. As a result, the surfaces of the separation faces on both sides of the wire are reliably completely eliminated on both sides, which is very important in quality. In a preferred embodiment of the invention, the wire is passed through a deburring tool having a raised tooth, comb shape at the deburring station, the convex teeth forming a deburring edge. 201231185 The other important thing is that _ is transferred under the tension in the deburring station, and the tension unit with the guiding groove also generates the pulling force required for the wire feeding, the county is away from the roller pair and the guiding groove is opened. The roller unit generates an advantageous tension adjustment by generating a vehicle force through an appropriate fit between the units. It is also advantageous to adjust the tension of the wire in a stepless manner between the two cells. It is advantageous in the present invention that the wire (1) in the region before and after the deburring station is not forcedly guided in the horizontal plane to produce a uniform, two-sided deburring process. The wire is aligned in the horizontal direction by the left and right invading cutters to achieve the same - two side deburring process. When the width to thickness ratio is not substantially greater than 1:1, the wire is most effective in self-aligning in the deburring tool. Further provided in the present invention, the wire is guided through the respective guide rollers only with a slight pressing force before the deburring, i.e., only slightly in contact with the guide rollers. This will result in the production of a vibrating wire, in addition to ensuring that the wire does not twist through the deburring tool, which still has the function of horizontal alignment to the front. So far, the work of arranging a new line of ribbons on the deburring station is very complicated, because the beginning of the line ribbon is not separated in the front separation roller, and the line ribbon is guided without the support roller. The separation roller is guided to and through the tensioning unit, and the wire is separated until the separated wire reaches the tensioning unit. Thereafter, a sufficient wire length is generated between the separating roller and the tensioning unit so that the spreading roller can be constructed. The wire group is divided therebetween such that, for example, all of the odd strands are guided past the upper spreader, and all of the even strands are guided through the lower spreader, and each is placed there. Enter the corresponding guiding groove. After that, a pulling force is applied to the wire and a deburring tool is built. In order to minimize these operations, it makes sense to use long-line ribbons, but the length is not unlimited. It is therefore further within the scope of the present invention that the wire ribbon is passed through a welding station prior to entering the separation roller pair, and a new wire 6 201231185 is carried at the end of the first ribbon in the welding station. Animals ♦ Ma only as long as the use of the same size and geometry of the wire weld _ other wire in the separation of the separation of the area of the slab does not work and through the plane to remove 'and the 疤 疤 in the intaglio area - appropriate shaping Knowing that the above is also removed at the same time, there is no adverse effect. = Viewpoint 'The purpose of the present invention is to use the wire strip to the deburring station and the Dalong (four) 2 ribbon consists of a single-sided or double-sided _ plate, which weakens the wire of the indented tLi piece. Subsequent changes to the bracts are easy to separate from each other. The c-pieces are subjected to a strolling process, so that each of the bracts undergoes a flexural deformation on their longitudinal axes, causing cracks in the bracts due to continued breakage, forming a separate bract, which can be followed by In terms of age, the Korean 襟 在 在 构成 构成 构成 构成 构成 构成 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且The wire is stretched relative to the odd-numbered strands to form a bundle of wires that are kept at a distance from each other. In addition, a deburring tool is provided for each of the two bundles of wires, and a tensioning unit composed of a traitor is used to re-wire the wire. Synthesize a common bundle. In the meantime, the deburring tool advantageously has comb-shaped teeth, and the teeth form the cutting edge of the deburring tool. It is further advantageous here that the deburring tool is inclined in the direction of the wire movement to enhance the automatic alignment of the wire, which is amplified by the chip width and additionally ensures that the required chip removal direction is downward. Regardless of the angle between the wire and the deburring tool that are specifically selected and adjusted during operation, the angle value here is about 45. Most beneficial. Furthermore, it is proposed in the scope of the invention that the deburring tool is longitudinally adjustable in the convex tooth. When the cutting edge is passivated in the work area, the deburring tool can be adjusted accordingly. 201231185 ^The line of separation _ has a rank-like way and the direction of the deburring process. The roller of the roller unit and the tension unit are provided with a wire for the wire. The burr tool should be located between the roller and the tensioning unit. The rotation of the roller-opening force unit should be large enough to be self-riding due to the span pressure. (4) In the water surface [Embodiment] The configuration shown in Fig. 1 is used to deburr the wire 1 and the wire 1 is separated by a line ribbon 2 having a plurality of mutually parallel wires. Used to make round wire and/or shape wire. In particular, the thread of the line ribbon 2, which is fed in the configuration shown, is firstly formed. Firstly, the strip is: two pairs: first indented, and then, after the indentation, the strand 1 is still connected via the web. The process is to weaken the sputum and transform it into separate cymbals. The divisions are separated from each other. When separated, the separation surface that forms a smooth and less burr is subjected to a plurality of deflections on its longitudinal axis (4) 襟 _, 襟 杂 续 续 续Folding produces U to form a poplar piece which can be separated on the spot afterwards. = The line of formation _2 is first passed through the configuration of Figure 1 - the separation roller pair H is separated from each other by the separation of the separation piece and the separation of the remaining pieces of the separation piece. 6! Λ ^ The support unit 4, which is mounted after the sub-pair 3, turns the side wire 1 2 into an even-numbered strand and an odd-numbered strand, so that the filaments 401 which form a distance from each other form a bundle of wires. Since any of the two bundles of wires has only two of the original line ribbons 2, the gap of the other bundle of wires in the line 41 is about the width of the bundle. , the two wire wires of the spring wire 1 are then re-aggregated into the tension unit 6 formed by the depilation, and the bundle wire is re-aggregated into a common wire i and bundled by the side wire 1 in the deburring station under the tension Transportation, wherein the tension unit 6 generates 8 201231185 pulling force, which is also the force required for the wire 1 to feed, and the separating roller pair 3 and the expanding roller unit 4 generate a braking force, so that the interaction occurs under the interaction of these units A <tension is required which causes the wire to be vertically aligned by a slight contact on a horizontally disposed guide roller 7 before the deburring tool 5. The guide roller 7 further presses the vibration of the wire 1. The wire 1 automatically adjusts the same two side deburring process in the horizontal direction, which is limited by the intaglio slope, the chip width on both sides of the wire i is the same due to the chip pressure, and the wire is aligned with the deburring tool. In the middle of the cutting edge. This self-alignment ability is strongest when the width/length ratio is about 1:1, that is, when the width of the wire is not too large, it is the strongest. It is very complicated to place a new line ribbon 2 based on the required individual wire opening requirements. Therefore, it is advantageous to work with the "infinitely long" line ribbon 2. To this end, a welding station can be provided prior to separating the pair of rollers 3, by which a new strand ribbon 2' is dull welded at the end of the threaded belt 2 and the individual strands are aligned with each other. Here, the weld bead formed on the weld can be removed from the surface of the ribbon 2 in a manner not shown in detail, and the weld bead in the indented area is also removed to ensure that the wire 1 in the weld zone can be eliminated. The ground is separated from each other. The convex tooth 6 having the cutting edge of the deburring tool 5, as can be seen from Fig. 3, the oblique wire i advances in the direction, so that the chip width is slightly enlarged, and the chip pressure which causes the wire self-alignment ability is also enlarged, and the squat The chips generated when guiding the burrs are directed downward. Further, the deburring tool 5 is longitudinally adjustable in the longitudinal direction of the male teeth 6, so that the cutting edges formed by the convex teeth can be readjusted when passivated in the working area. BRIEF DESCRIPTION OF THE DRAWINGS The present invention will be further described with reference to the embodiments shown in the drawings: FIG. 1 is a side view showing the apparatus for performing the method of the present invention, and FIG. 2 is a view of the deburring tool in the production direction. 3 Side view of the object in Figure 2, 9 201231185 Figure 4 Figure 2 is a cross-sectional view taken out. [Main component symbol description] 1 wire 2 wire ribbon 3 separation roller pair 4 spread roller unit 5 deburring tool 6 convex tooth 7 guide roller 8 tension unit