TW201220334A - capable of improving assembly convenience and reliability of the inductor structure - Google Patents
capable of improving assembly convenience and reliability of the inductor structure Download PDFInfo
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- TW201220334A TW201220334A TW99137963A TW99137963A TW201220334A TW 201220334 A TW201220334 A TW 201220334A TW 99137963 A TW99137963 A TW 99137963A TW 99137963 A TW99137963 A TW 99137963A TW 201220334 A TW201220334 A TW 201220334A
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201220334 六、發明說明： 【發明所屬之技術領域】 本發明係提供-種電感元件之結構，尤指在金屬内怎上 下罩覆有上下板材，且金勒芯⑽側定簡外基材，以内 外基材之複數引線與上下板材之複解線呈連續捲繞連接， 位於金屬内芯的内外側之間形成金屬磁感線圈效應。 【先前技術】 • 按，電子產品的元件高密度裳配下，表面點著元件得以 快速發展，对電磁相容的考量下，電子產品的電磁干擾消 除更成為電子產品的基本要求，更加重電感f求及應用。 一般的電感元件（1 n d u c t 〇 r)如第十一圖所示 ，皆是將-或複數線圈B _於—由磁性體或非磁性的怒材 A上，並在線圈B通電後與芯材A相互產生作用，在目前的 環形芯材A之體積相當小’為採用人工繞線的方式將漆包線 φ 、纏繞於秘心材A上’再由作業人員將纏繞有線圈B之芯材 A進行後續作業，但是，_人工作#的方式存在著許多缺 點： (-）心材A外部賴軸B，必須注意線_間相鄰的間 距谷易產生間距太大或過小的不當纏繞狀況，且線 會裸露於芯材A外部，並直立設置於電路板表面 ’無法確保電感元件與高壓元件和電源有足夠空間及 絕緣距離’與外部電子零件產生碰撞或抵觸，導致線 201220334 圈B產生刮擦、㈣現象，影響電感元件之充、放電 力月b，使用上會造成電容耦合、電磁干擾並結合其他 磁性電感。 (二） 由於芯材八體積微小’在進行線圈m繞時，必需完 全仰賴產線作業人員精準地將漆包線來回地穿伸，才 有辦法將漆包線緊密地纏繞於該芯材A上，但此工序 不僅相當耗時#力，製作成本（人事支出等）也相對 較tij進而造成整體製程能力的低落，而無法對其進 行自動化的量產。 (三） 不同規格之電感器所需要纏繞的線_圈數皆不同， 因此’作#人員必須準確地將正確數量的線圈B緊密 ^纏繞於芯材八上，而此—高度人卫化的製程則相當 谷易受作業人員的疏失等人為因素而影響其製造品質 及精密度，進而大幅增加成品實際規格翻設規格之 間的偏差。 疋以’如何解決目前電感元件纏繞線ϋ方式，益論在整 齡構及製程上衍生之_，必鮮以改善，即為本發明人 及攸事此彳了業之糊誠所碰研究改善之方向所在者。 【發明内容】 ▲故，發明人有鑑於上述缺失，乃搜集相關資料，經由多 方擔及考量’並以從事於此行㈣積之多年經驗，經由不 乍及修改’始设計出此種電感元件之結構的發明專利誕 201220334 生者。 本發明之主要目的乃在於内外基材的環形結構，作為金 屬内芯内外側定位，再由金屬内芯上下端罩蓋上下板材，以 上下板材之複數導線與内外基材之複數引線位於金屬内芯的 内外側之間，呈連續捲繞式金屬磁感線圈之電性導通，解決 傳統電感元件使用金屬繞線構形的不便，以提昇組裝便利性 及4賴度之電感結構。 _ 本發明之次要目的乃在於上下板材之複數導線與内外基 材之複數引線位於金屬内芯的内外側之間形成連續捲繞連接 ’並使各導線、引線完全賴狀，供電流傳輸形成金屬磁感 線圈電感效應時，所形成之磁場，較不易與周邊的電子零件 產生干擾情況，可供預設電路板的電流或訊號傳輸較穩定、 整流功能佳。 本發明之再一目的乃在於上下板材之相鄰内外側連接部 鼸 丄的凹槽結構，可供内外基材組裝時上下端分別對位置入， 增加組裝便利性及固牢效果。 【實施方式】 為達成上述目的及功效，本發明所採用之技術手段及其 冓4炫繪圖就本發明之較佳貫施例詳加說明其特徵與功食t 如下’俾利完全瞭解。 請參閱第一、二、三、四圖所示，係為本發明之立體外 觀圖、立體分解圖、另一視角之立體分解圖及上板材之示音 201220334 圖’由圖巾可清楚看出’本判電感元件之結構包括有上板 材1、下板材2、内基材3、外基材4及金屬邮5，故就 本案之主要構件及其特徵詳述如后；其中： =亥上板材1的下表面位置為加工成型預設電路佈局並呈 放射線狀排狀概導線11，胁複數轉i u相對内 側、外側分別設有_連接部丄i1、外側連接部U 2。 5玄下板材2的上表面位置為加卫成型預設電路佈局並呈 放射線狀湖之複料線2 i，並於複數轉2 ^相對内 側、外側分別設有内側連接部211、外側連接部2工2， 且各内外側連接部211、212為對應位於上板材丄各導 線11内外側連接部111、112的上方位置。 該内基材3為連接設置於上板材丄及下板材2之間，且 内基材3的外壁面處為間隔排列成型有複數引線31，而複 數引線31上下方設有接合部32,上下方接合部32分別 對應與上板材1之_連接部i i i、下板材2之内側連接 部211連接。 該外基材4為於内紐3外部並連接設置於上板材丄及 下板材2之間’且外基材4_壁面處為_排列成型有複 數引線4 1，而複數引線4!上下方設有接合部42，上下 方接合部4 2分別對應與上板材i之外側連接部i丄2、下 板材2之外側連接部212連接。 該金屬内芯5為設置於外基材4内部，且金屬内芯5内 201220334 部貫穿設有收納内基材3之穿孔5 〇，並於金屬内芯5上下 方分別罩覆上板材1及下板材2。 另於本創作電感元件之結構較佳實施例，為於下板材2 上設有傳輸電路6 ’傳輸f:路6於下板材2的内表面複數導 線21之連接部2 2上加工成型有導通至外表面之導通孔6 1，導通孔61内部係可利用電鍍加工成型銅材質、鋁材質 、鎳材質或合金材質等金屬材質之金屬導體62(如第三圖 所示），且傳輸電路6於下板材2的外表面上分別設有與對 應之導通孔61連接並向外延設的輸人側6 3、輪出側6 4 ，然而亦可將傳輸電路6設置於上板材i上。 又於上板材1、下板材2、内基材3及外基材4可為軟 性印刷電路板（Flexbil Printed201220334 VI. Description of the Invention: [Technical Field] The present invention provides a structure of an inductive component, in particular, how the upper and lower plates are covered in the metal, and the outer layer of the gold core (10) is fixed. The plurality of leads of the outer substrate are continuously wound and connected with the resolving lines of the upper and lower plates, and a metal magnetic induction coil effect is formed between the inner and outer sides of the metal inner core. [Prior Art] • According to the high-density components of electronic products, the components on the surface are rapidly developed. Under the consideration of electromagnetic compatibility, the electromagnetic interference elimination of electronic products has become the basic requirement of electronic products, and the inductance is even more important. Seeking application. The general inductive component (1 nduct 〇r), as shown in the eleventh figure, is a - or a plurality of coils B _ on - magnetic or non-magnetic anger material A, and after the coil B is energized with the core material A interacts with each other, and the volume of the current annular core material A is quite small 'the enameled wire φ is wound on the secret core material A by manual winding, and then the core material A wound with the coil B is carried out by the operator. Homework, however, there are many shortcomings in the way of _ people work #: (-) heart material A external 赖 axis B, must pay attention to the _ adjacent spacing between the valleys easy to produce too small or too small improper winding conditions, and the line will Exposed to the outside of the core material A, and erected on the surface of the circuit board 'cannot ensure sufficient space and insulation distance between the inductor element and the high voltage component and the power supply' to collide or interfere with the external electronic components, causing the line 201220334 circle B to produce scratches, (4) Phenomenon, affecting the charging and discharging force of the inductive component, b, will cause capacitive coupling, electromagnetic interference and other magnetic inductance. (2) Since the core material is eight in size, when the coil m is wound, it is necessary to completely rely on the line operator to accurately extend the enameled wire back and forth, and there is a way to tightly wrap the enameled wire on the core material A, but this The process is not only time-consuming, but also the production cost (personnel expenditure, etc.) is relatively low, which in turn leads to a low overall process capability, and cannot be automated for mass production. (3) The number of turns required for the different sizes of inductors is different, so the 'work# personnel must accurately wind the correct number of coils B around the core material, and this is highly humanized. The process is quite susceptible to human factors such as the loss of the operator, which affects the manufacturing quality and precision, and thus greatly increases the deviation between the actual specifications of the finished product.疋 ' 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 ' 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何 如何The direction of the person. [Inventive content] ▲ Therefore, in view of the above-mentioned shortcomings, the inventors have collected relevant information, and through various measures and considerations, and through years of experience in this line (four), through the design and implementation of such inductance The invention patent of the structure of the component was born 201220334. The main purpose of the present invention is to locate the inner and outer substrates, and to position the inner and outer sides of the metal inner core, and then cover the upper and lower plates with the upper and lower ends of the metal inner core, and the plurality of wires of the upper and lower plates and the plurality of inner and outer substrates are located in the metal. Between the inner and outer sides of the core, the metal coil of the continuous winding type is electrically conductive, which solves the inconvenience of using the metal winding configuration of the conventional inductor element to improve the assembly convenience and the inductance structure of 4 degrees. _ The secondary purpose of the present invention is that the plurality of wires of the upper and lower plates and the plurality of leads of the inner and outer substrates are formed in a continuous winding connection between the inner and outer sides of the metal core, and the wires and the leads are completely separated for current transmission. When the metal magnetic induction coil has an inductive effect, the formed magnetic field is less likely to interfere with the surrounding electronic components, and the current or signal transmission of the predetermined circuit board is stable and the rectification function is good. A further object of the present invention is to provide a groove structure for the adjacent inner and outer connecting portions of the upper and lower plates, so that the upper and lower ends can be respectively placed in position when the inner and outer substrates are assembled, thereby increasing assembly convenience and fastening effect. [Embodiment] In order to achieve the above object and effect, the technical means and the smear drawing of the present invention are described in detail in the preferred embodiment of the present invention. Please refer to the first, second, third and fourth figures, which are the three-dimensional external view, the three-dimensional exploded view, the three-dimensional exploded view of another perspective and the sound of the upper plate 201220334. 'The structure of the inductance component includes the upper plate 1, the lower plate 2, the inner substrate 3, the outer substrate 4 and the metal post 5, so the main components of the case and their characteristics are detailed as follows; The lower surface position of the sheet material 1 is a predetermined circuit layout for processing and is arranged in a radial manner. The flank iu is provided with a connection portion 丄i1 and an outer connection portion U 2 on the inner side and the outer side, respectively. 5 The upper surface position of the slab 2 is a pre-set circuit layout and a radiation-like lake double-feeding line 2 i, and is provided with an inner connecting portion 211 and an outer connecting portion respectively at the inner side and the outer side. 2, 2, and the inner and outer connecting portions 211, 212 are located above the inner and outer connecting portions 111, 112 of the respective wires 11 of the upper plate. The inner base material 3 is connected between the upper plate and the lower plate 2, and the outer wall surface of the inner base material 3 is formed with a plurality of lead wires 31 arranged at intervals, and the plurality of lead wires 31 are provided with joint portions 32 above and below. The square joint portions 32 are respectively connected to the inner joint portion 211 of the lower plate member 2 and the inner joint portion 211 of the upper plate member 1. The outer substrate 4 is disposed outside the inner button 3 and connected between the upper plate member and the lower plate member 2, and the outer substrate 4_ is at the wall surface. The plurality of leads 4 1 are formed and the plurality of leads 4 are up and down. The joint portion 42 is provided, and the upper and lower joint portions 42 are respectively connected to the outer joint portion i2 of the upper plate member i and the outer joint portion 212 of the lower plate member 2. The metal inner core 5 is disposed inside the outer base material 4, and the through hole 5 收纳 for accommodating the inner base material 3 is penetrated in the 201220334 part of the metal inner core 5, and the upper plate 1 is covered on the upper and lower sides of the metal inner core 5, respectively. Lower plate 2. In addition, in the preferred embodiment of the structure of the present inductive component, a transmission circuit 6' is disposed on the lower plate 2, and the f: the path 6 is formed on the connecting portion 2 2 of the inner surface of the lower plate 2; The through hole 6-1 to the outer surface, the metal conductor 62 of the metal material such as copper material, aluminum material, nickel material or alloy material can be formed by electroplating (as shown in the third figure), and the transmission circuit 6 The outer surface of the lower plate 2 is respectively provided with an input side 63 and a wheel-out side 6 4 which are connected to the corresponding through-holes 61 and which are outwardly disposed. However, the transmission circuit 6 may be disposed on the upper plate i. Further, the upper plate 1, the lower plate 2, the inner substrate 3 and the outer substrate 4 may be flexible printed circuit boards (Flexbil Printed)
Circit’FPC) ’具有質小輕薄、可彎曲、低電壓 、低消耗功料雜’且内基材3、外基材4細細、錄 W噴射、壓印以及電鏟方式加工，以表面形成複數引線3工 、41 ’而内基材3、外基材4皆為環狀之軟性印刷電路板 ，而金屬内芯5為環形狀定位於内基材3、外基材4之間。 再於本創作電感元件之結構較佳實施例，請參閱第四圖 所不，其巾上板材1上具有由預設圓心朝外呈放射線狀之複 數接點組1 Q，*各接驗1 〇具有位於預設圓心、同半徑上 之内接點101、外接點10 2 ,而為以内側連接 部1 1 1連接到一接點組1〇之内接點i i上，其導線工 201220334 1外側連接部i i 2則連接到另—側之接點組丄〇的外接點 10 2上，以此結構設計搭配内基材3之複數引線3丄、外 基材4之複數引線4工及下板材2之複數導線2工 呈連續捲繞連接狀，然社述導線丨i之外側連接部丄】、 =可與相鄰的—組或—組以上接點W ◦的外接點丄^連 再者’上述上板材1的導線11連接方式，亦可由下如 7之導線21或者内基材3之引線31或外基材4之仏線 :1來以此連接方式作連接，·供本創作 各 導線1卜下板材2之各導線21、鳴3之各引線= 及外基材4之各引線4丨位於金屬⑽5 _、外側之門护 電感 。心、；11以均鋼料含摘狀糊保護範圍 ]^於，上板材1之複數導線11的各内側、外側連接部 、112之間形成轉折部7 (如第四圖所示），解決 =材1表面有限面積上，以各轉折部7將複數導彼 ；；有效繞接分開，供各導線於上板[上呈放射線狀排 上述各構件於組襄時（請參閱第五圖所示），係於上板 材1内表面相鄰内外伽鱼 凹設有凹槽12外側連接部111 、112的位置處分別 而下板村2内表面相鄰内外側連接部21Circit'FPC) 'There is a small, light, thin, bendable, low-voltage, low-consumption material miscellaneous' and the inner substrate 3, the outer substrate 4 is fine, the W-jet, the embossing and the shovel are processed to form the surface. The plurality of leads 3, 41' and the inner substrate 3 and the outer substrate 4 are all annular flexible printed circuit boards, and the metal inner core 5 is positioned in a ring shape between the inner substrate 3 and the outer substrate 4. In the preferred embodiment of the structure of the present inductive component, please refer to the fourth figure. The upper plate 1 of the towel has a plurality of contact groups 1 Q which are radiated from the predetermined center of the circle, and each of the test pieces 1 〇 has an inner contact point 101 located at a predetermined center, the same radius, and an outer contact point 10 2 , and is connected to the inner contact point ii of a contact group 1 以 with the inner connecting portion 1 1 1 , the wireworker 201220334 1 The outer connecting portion ii 2 is connected to the outer connecting point 10 2 of the other side contact set ,, and the structure is designed to match the plurality of lead wires 3 of the inner substrate 3 and the plurality of outer leads 4 of the outer substrate 4 The plurality of wires 2 of the sheet 2 are continuously wound and connected, and the outer joints of the wires 丨i are 、, and can be connected with the external contacts of the adjacent groups or groups of contacts W ◦ The connection of the wires 11 of the upper plate 1 may be connected by the wire 21 of the lower layer 7 or the lead 31 of the inner substrate 3 or the outer substrate 4: 1 for connection. Each of the wires 1 and the wires 21 of the lower plate 2, the leads of the ring 3, and the leads 4 of the outer substrate 4 are located at the metal (10) 5 _, the outer door Inductance. The heart, 11; the uniform steel material containing the paste-like protection range] ^, the inner plate 1 of the plurality of wires 11 between the inner and outer connecting portions, 112 forming a turning portion 7 (as shown in the fourth figure), to solve = a limited area of the surface of the material 1, with the respective turning portions 7 to guide the plural;; effective winding separation for each wire on the upper plate [radially arranged above the components in the group (see the fifth figure The inner surface of the upper plate 1 is adjacent to the inner and outer gamma recesses, and the outer connecting portions 111 and 112 of the groove 12 are respectively disposed, and the inner and outer connecting portions 21 of the inner surface of the lower plate 2 are respectively respectively.
8 S 201220334 丄、212的位置處分別凹設有凹槽22，讓内基材3及外 基材4下端分別置入於下板材2之凹槽2 2内時呈一定位， 即可將金屬内芯5置人内基材3、外基材4之間，之後再將 上板材1罩上方’使内紐3及外紐4上端分別置入 上板材2之凹槽i2，作為限位_，使内基材3之複數引 線31上下方接合部3 2分別對應與上板材i之内側連接部8 S 201220334 The recesses 22 are recessed at the positions of the 丄 and 212, respectively, so that the lower ends of the inner base material 3 and the outer base material 4 are respectively placed in the recesses 2 2 of the lower plate 2 to be positioned. The inner core 5 is placed between the inner substrate 3 and the outer substrate 4, and then the upper plate 1 is over the cover. The upper end of the inner button 3 and the outer button 4 are respectively placed in the groove i2 of the upper plate 2 as a limit _ The upper and lower joint portions 3 2 of the plurality of lead wires 31 of the inner base material 3 respectively correspond to the inner joint portions of the upper plate member i
1 1 1、下板材2之_連接部2 !丨對位，外基材4之複 數引線41上下方接合部4 2分別對應與上板材i之外側連 接部112、下板材2之外側連接部2丄2對位，以焊接或 點膠方式供各連接部111、112、211、2丄2與接 合部32、42對應連接（請參閱第六圖所示），供上. 1、下板材2之各複數導線丨丨、2 i配合材3、外基 材4之複數引線3丄、41，於金屬内芯5的内、外側之間1 1 1. The connecting portion 2 of the lower plate 2 is aligned with the upper and lower joint portions 4 2 of the outer substrate 4, respectively, corresponding to the outer connecting portion 112 of the upper plate member i and the outer connecting portion of the lower plate member 2 2丄2 alignment, the connection parts 111, 112, 211, 2丄2 are connected to the joint parts 32, 42 by welding or dispensing (refer to the sixth figure) for supply. 1. Lower plate 2 of the plurality of wires 丨丨, 2 i of the material 3, and the plurality of leads 3 丄, 41 of the outer substrate 4 between the inner and outer sides of the metal core 5
形成連續捲繞連接狀，即組構成本㈣電感元件之結構，並 形成-體㈣雜聽频，具有高可錄、成品良率及耐 用性’適合於模組自動化表面安裝生產、大幅提升整體製程 效率及降低成本。 而本發明電感元件之結構主要以環形電感（ 丁 〇 r 〇 i d a 1 I n d u c t。r)作為較佳實施 ’並具環型電感躲，自屏蔽（閉合磁路）、高效率的能量 轉換、線圈間_合性能優良及快速餘和的效果，然而 結構亦可呈矩雜、料频、巾空_狀或騎形狀等: 9 201220334 金屬内心5可為磁鐵内芯、鐵質内芯、銅質内芯或非晶質金 屬内芯等，各式具磁性材質、非磁性之金屬材質等材質。 且上板材1、下板材2呈放射線狀之複數導線11、2 1係分別成型、平貼於相對的内側表面上，複數導線丄丄、 21與内基材3、外基材4之複數引線31、引線41，相 鄰間隔排觸距相當料，轉發生相鄰間距太大或過小的 現象，亦不會凸出至外部，且導線11、21、引線31、 41的數量可適使用需求而配合設置，當電流由下板材2上 的複數輸入側63進入後（請參閱第七、八圖所示），通過 底面導通孔61及金屬導體6 2至内表面時，由内基材3對 應連接之引線31，傳輸至上板材1之導線11，再由上板 材1之導線1 1傳輸於外基材4之引線41，而利用上板材 1之各導線11、下板材2之各導線21、内基材3之各引 線31及外基材4之各引線41位於金屬内芯5的内、外側 之間形成連續捲繞狀，供電流傳輸進而形成金屬磁感線圈電 感效應，並使電感磁場環繞在上板材2、下板材2的複數導 線11、21之間，且不易向外流洩，再將電流由下板材2 上的輸出側6 4向外輸出，達到產生良好電感效應、整流功 能之目的，供電感元件穩定的進行充、放電、整流等，且電 感π件在電流通過時，產生之電感磁波也不易干擾周邊其它 電子零件，同時，成型後之電感元件，因為不必另外進行纏 繞線圈之加工作業，所以可降低製造之成本。 10 201220334 請參閱第二、三、九、傾所示，係、為本發 解圖、另-視角之场分_、轉於連糾之讀分觸 及組裝於連接H之側視剖關，_中所 本發明電感耕之結構為使用在連接.器8上，二 8之絕緣座體8 1内部設有中空之對接空間80二°° — 了按工間80 ’相鄰對接 =_嫩置空間801，並於絕緣座體"内部裝 數=2’而電路板82上佈設繞接線路82⑽ 、8 2 2 ’而位於電路板8 2二側之複數接點8 2 2上 有複數端子8 3，而複數端子8 3係分別具有對接 。川、焊接部832，而本創作電感元件則以下板材2 外表面傳輪電路6之輸人側6 3對位連_電路板8 2上接 點8 2 2的位置定位，即呈現電路板8 電感元件。 本創作Forming a continuous winding connection, that is, forming the structure of the (4) inductive component, and forming a body (four) miscellaneous audio frequency, having high recordability, good product yield and durability 'suitable for automatic surface mount production of the module, greatly improving the overall Process efficiency and cost reduction. The structure of the inductive component of the present invention mainly adopts a toroidal inductor (Ding 〇 r 〇 ida 1 I nduct.r) as a preferred implementation 'and has a loop-type inductor hiding, self-shielding (closed magnetic circuit), high efficiency energy conversion, coil The performance of the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The inner core or the amorphous metal inner core is made of a material such as a magnetic material or a non-magnetic metal material. And the upper plate 1 and the lower plate 2 are in a radial shape, and the plurality of wires 11 and 21 are separately formed and flatly attached to the opposite inner side surface, and the plurality of wires 21, 21 and the inner substrate 3 and the outer substrate 4 are plural wires. 31. The lead wire 41 is adjacent to the spacing of the adjacent rows, and the adjacent spacing is too large or too small, and does not protrude to the outside, and the number of the wires 11, 21, the leads 31, 41 can be adapted. With the arrangement, when the current enters from the plurality of input sides 63 on the lower plate 2 (refer to the seventh and eighth figures), through the bottom vias 61 and the metal conductors 6 2 to the inner surface, the inner substrate 3 The lead wires 31 corresponding to the connection are transferred to the wires 11 of the upper plate 1, and then the wires 11 of the upper plate 1 are transferred to the leads 41 of the outer substrate 4, and the wires 11 of the upper plate 1 and the wires 21 of the lower plate 2 are utilized. Each lead 31 of the inner substrate 3 and each lead 41 of the outer substrate 4 are formed in a continuous winding shape between the inner and outer sides of the metal inner core 5 for current transmission to form an inductive effect of the metal magnetic induction coil and to make the inductance The magnetic field surrounds the plurality of wires 11, 21 of the upper plate 2 and the lower plate 2, Moreover, it is not easy to vent outward, and then the current is outputted from the output side 64 of the lower plate 2 to achieve a good inductance effect and a rectifying function, and the power supply element is stably charged, discharged, rectified, etc., and the inductance π When the current passes, the generated inductive magnetic wave is not easy to interfere with other electronic components in the periphery. At the same time, the molded inductor element can reduce the manufacturing cost because it does not need to separately process the wound coil. 10 201220334 Please refer to the second, third, ninth, slanting, system, the original solution, the other-view field _, the transfer to the continuation of the reading and touch the side of the connection H, _ The structure of the inductive cultivating body of the present invention is used on the connecting device 8, and the insulating seat 8 1 of the second 8 is provided with a hollow docking space 80 °° - according to the workshop 80 'adjacent docking = _ tender The space 801 has a plurality of terminals on the circuit board 82 with the wrap lines 82(10) and 8 2 2 ' on the circuit board 82 and the plurality of contacts 8 2 2 on the two sides of the circuit board 8 2 . 8 3, and the plurality of terminals 8 3 have docking respectively. Chuan, welding part 832, and the original inductive component is positioned below the position of the input side of the outer surface of the plate 2 of the outer surface of the transfer circuit 6 of the plate 2, the position of the contact 8 2 2 of the circuit board 8 2 Inductive component. This creation
於組裝時’係姻絕緣座體8 i之對接空間8⑽複數 端子8 3穿設’且供複數端子8 3之對接部8 3 i分別延伸 至對接空間8 0内呈彈性伸縮，而複數端子8 3之焊接部8 3 2 ’即分別電性連接於電路板8 2上的複數接點8 2 ^上 ’使焊接部8 3 2藉㈣職8 2與電航件下板材2傳輪 電路6之輸人侧6 3連接，再將電路板8 2容納於絕緣座體 81之容置空間80工内’而電路板82上一側之複數端子 8 3，則分別延伸對接部8 3工至絕緣座體8丄外部，以利 用絕緣座體81、電路板8 2、複數端子8 3及本創作電感 11 201220334 元件組構成連接器。 >而上述連接器係可為網路連接器（r】—4 5型式）或 门頻連接15型式（通用序列連接器U S B 3 . Q )等，各種 ^'式之母插座型式（或公插頭型）電子訊號連接器，可供相 對型式之公插頭型式(或母插座型) 電子訊號連接器相對電 !·生插接’以糊複數端子8 3連接電路板8 2，而電路板8 2上77別電性連接於本創作電感元件下板材2傳輸電路6之 輸入側6 3 ’且透過本創作電感元件下板材2傳輸電路6之 輸出側6 4將濾、波處理後之訊號向外傳輸，即由複數端子8 2與外部預設姆型叙公_ (或雜座）電子訊號連接 益電性連接，則所傳輸之訊號，透過電路板8 2上的本創作 電感元件進行濾波、整流等處理後，再經由電路板向外傳輸 〇 而本發明之保護重點為針對於上板材1、下板材2、内 基材3及外紐4分觀位於金仙芯5周圍，以利用上板 材1之各導線11、下板材2之各導線21、内基材3之各 引線3 1及外基材4之各引線4 1/&於金屬内芯5的内、外 侧之間形成連續捲繞狀’供電流傳輸形成金屬磁感線圈電感 '文應以此形成電感元件之結構，是以，凡運用本發明所採 用之原理及等效結觀化’均朗理包含於本發明之專利範 圍内，合予陳明。 是以，本發明電感it件之結構為可改善習用之技術關鍵 12 201220334 在於： (一） 本發明透過内基材3及外基材4的環形結構，作為金屬 内芯5内外侧定位’再由金屬内芯5上下端罩蓋上板材 1、下板材2，以上板材1之各導線11、下板材2之 各導線21、内基材3之各引線31及外基材4之各引 線41位於金屬内芯5的内、外側之間，呈連續捲繞式 金屬磁感線圈之電性導通，解決傳統電感元件使用金屬 # 繞線構形的不便，以提昇組裝便利性及信賴度之電感結 構。 (二） 本發明透過上板材i之各導線1i、下板材2之各導線 21、内基材3之各引線31及外基材4之各引線41 位於金屬内芯5的内、外側之間形成連續捲繞狀，使各 導線11、21及引線31、41完全密閉於内部，供 電流傳輸形成金屬磁感線圈電感效應時，所形成之磁場 _ ，較不㈣觸的電子料產生干麟況，可供預設電 路板的電流或訊號傳輸較穩定、整流功能佳。 (二）本發明透過上板材丄表面相鄰内外側連接部Η丄、工 1 2的位置處之簡1 2，及下板材2内表面相鄰内外 側連接部2 1 1、2 1 2的位置處之⑽2 2的結構， 供内基材3及外基材4組料上下端分聰位置入，增 加組裝便利性及固牢效果。 以上所述，僅為本發明最佳具體實施例而已，惟，本發 13 201220334 明之構造特徵並不侷限於此，任何熟悉該項技藝者在本發明 領域内，可«思及之變化輕錦，皆可涵蓋在 h 專利範圍。 ^ 綜上所述，本㈣電感元件之結構於使贿，為確實能 達目的’故本發_為—實用性優異之研發創設During the assembly, the docking space 8 (10) of the insulating insulator 8 i is connected to the plurality of terminals 8 3 and the abutting portions 8 3 i of the plurality of terminals 8 3 are respectively extended to the docking space 80 to be elastically stretched, and the plurality of terminals 8 The welding portion 8 3 2 2 of the 3 is electrically connected to the plurality of contacts 8 2 ^ on the circuit board 8 2 respectively, so that the welding portion 8 3 2 borrows (4) the position 8 2 and the electric carrier lower plate 2 transmission circuit 6 The input side 63 is connected, and the circuit board 8 2 is accommodated in the accommodating space 80 of the insulating base 81, and the plurality of terminals 8 3 on the upper side of the circuit board 82 extend the abutting portion 8 respectively. The insulating base 8 is externally connected to form a connector by using the insulating base 81, the circuit board 8 2, the plurality of terminals 83, and the original inductor 11 201220334 component group. > The above connector can be a network connector (r] - 45 type) or a door frequency connection type 15 (universal serial connector USB 3. Q), etc., various types of female socket type (or public Plug type) electronic signal connector, can be used for the relative type of male plug type (or female socket type). The electronic signal connector is relatively electric! · Raw plug-in 'to the paste terminal 8 3 to connect the circuit board 8 2, and the circuit board 8 2, 77 is electrically connected to the input side of the plate 2 transmission circuit 6 of the present inductive component 6 3 ' and through the output side of the plate 2 transmission circuit 6 of the present inductive component, the signal after filtering and wave processing is The external transmission, that is, the plurality of terminals 8 2 are connected to the external preset _ _ _ (or singular) electronic signal connection, the transmitted signal is filtered by the original inductive component on the circuit board 8 2 After being processed by rectification and the like, and then transferred to the outside through the circuit board, the protection of the present invention is focused on the upper plate 1, the lower plate 2, the inner substrate 3, and the outer button 4, which are located around the Jinxian core 5 to utilize Each of the wires 11 of the upper plate 1, the wires 21 of the lower plate 2, and the inner substrate Each lead 3 1 of each of the lead wires 3 1 and the outer substrate 4 is formed in a continuous winding shape between the inner and outer sides of the metal inner core 5 for current transfer to form a metal magnetic induction coil inductor. The structure for forming the inductive component is such that the principle and equivalent observability of the invention are included in the patent scope of the present invention and are combined with Chen Ming. Therefore, the structure of the inductor member of the present invention is a technical key for improving the conventional use. 12 201220334 lies in: (1) The present invention transmits the annular structure of the inner substrate 3 and the outer substrate 4 as the inner and outer sides of the metal inner core 5 The upper and lower plates of the metal inner core 5 are covered with the plate 1 and the lower plate 2, the wires 11 of the upper plate 1, the wires 21 of the lower plate 2, the leads 31 of the inner substrate 3, and the leads 41 of the outer substrate 4. It is located between the inner and outer sides of the metal inner core 5, and is electrically connected to the continuous winding metal magnetic induction coil, which solves the inconvenience of using the metal #wound configuration of the conventional inductance component to improve the assembly convenience and the reliability of the inductance. structure. (b) In the present invention, each of the wires 1i of the upper plate i, the wires 21 of the lower plate 2, the leads 31 of the inner substrate 3, and the leads 41 of the outer substrate 4 are located between the inner and outer sides of the metal core 5 Forming a continuous winding shape, so that the wires 11 and 21 and the leads 31 and 41 are completely sealed inside, and when the current is transmitted to form an inductive effect of the metal magnetic induction coil, the formed magnetic field _ is less than the (four) touched electronic material. In this case, the current or signal transmission for the preset board is stable and the rectification function is good. (2) The present invention passes through the upper and lower outer connecting portions of the upper plate and the surface of the workpiece 12, and the inner and outer connecting portions of the lower plate 2 are adjacent to the inner and outer connecting portions 2 1 1 and 2 1 2 The structure of the (10) 2 2 at the position is used for the position of the upper and lower ends of the inner substrate 3 and the outer substrate 4 to increase the assembly convenience and the fastening effect. The above description is only the best embodiment of the present invention. However, the structural features of the present invention are not limited thereto, and anyone skilled in the art can change the light brocade in the field of the invention. , can be covered in the scope of the h patent. ^ In summary, the structure of the (4) inductive component is used to make bribes, and it is really capable of achieving the goal.
鈞局審委有任何稽疑，2月人之辛古創作，倘若 合，實感德便。 ，發日狀定當竭力配There is any doubt in the audit committee of the bureau. In February, the creation of Xingu, if it is combined, is really sensible. , the hair is shaped as the best
14 201220334 【圖式簡單說明】 第一圖係為本發明之立體外觀圖。 第二圖係為本發明之立體分解圖。 第三圖係為本發明另一視角之立體分解圖。 第四圖係為本發明上板材之示意圖。 第五圖係為本發明組裝時之立體分解圖。 第六圖係為本發明組裝後之側視剖面圖。 Φ 第七圖係為本發明之俯視透視圖。 第八圖係為本發明使用時之立體透視圖。 第九圖係為本發明組裝於連接器之立體分解圖。 第十圖係為本發明組裝於連接器之侧視剖面圖。 第十一圖係為習用電感之立體外觀圖。 【主要元件符號說明】 φ 1、上板材 10、接點組 101、内接點 1 1 1、内側連接部 1 12、外側連接部 1 2、凹槽 10 2、外接點 1 1、導線 2、下板材 2 1、導線 212、外側連接部 201220334 内側連接部 2 2、凹槽 3、 内基材 3 1、引線 4、 外基材4 1、引線 5、 金屬内芯 5 0、穿孔 6、 傳輸電路 61、導通孔 6 2、金屬導體 7、 轉折部 8、 連接器 8 0、對接空間 8 01、容置空間 81、絕緣座體 8 2、電路板 3 2、接合部 4 2、接合部 6 3、輸入侧 6 4、輸出側 8 2 2、接點 8 3、複數端子 8 31、對接部 8 3 2、焊接部 16 201220334 8 21、線路 A、 芯材 B、 線圈14 201220334 [Simple description of the drawings] The first figure is a three-dimensional appearance of the present invention. The second figure is a perspective exploded view of the present invention. The third figure is an exploded perspective view of another perspective of the present invention. The fourth figure is a schematic view of the upper plate of the present invention. The fifth drawing is an exploded perspective view of the present invention when assembled. The sixth drawing is a side cross-sectional view of the assembled invention. Φ The seventh figure is a top perspective view of the present invention. The eighth figure is a perspective view of the present invention when it is used. The ninth drawing is an exploded perspective view of the connector assembled in the present invention. The tenth figure is a side cross-sectional view of the present invention assembled to the connector. The eleventh figure is a three-dimensional appearance of a conventional inductor. [Description of main component symbols] φ 1, upper plate 10, contact group 101, inner contact 1 1 1 , inner connecting portion 1 12, outer connecting portion 1, 2, groove 10 2, external contact 1 1 , wire 2 Lower plate 2 1 , wire 212 , outer connecting portion 201220334 inner connecting portion 2 2 , groove 3 , inner substrate 3 1 , lead 4 , outer substrate 4 1 , lead 5 , metal inner core 50 , perforation 6 , transmission The circuit 61, the through hole 6, the metal conductor 7, the turning portion 8, the connector 80, the docking space 810, the accommodating space 81, the insulating base 8, the circuit board 3, the joint portion 4, and the joint portion 6 3. Input side 6 4, output side 8 2 2. Contact 8 3, complex terminal 8 31, butt joint 8 3 2. Weld portion 16 201220334 8 21, line A, core material B, coil
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| TWI636468B (en) * | 2017-11-02 | 2018-09-21 | 弘鄴科技有限公司 | Inductive component of coil conductor with conductive adhesive |
| TWI637409B (en) * | 2018-01-11 | 2018-10-01 | 弘鄴科技有限公司 | Inductive component of coil conductor with conductive adhesive |
| TWI651740B (en) * | 2017-11-02 | 2019-02-21 | 弘鄴科技有限公司 | Wire conductor forming method applied to electronic components |
| TWI659440B (en) * | 2018-08-14 | 2019-05-11 | 弘鄴科技有限公司 | Inductive elements of coil conductors made of conductive material |
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2010
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| TWI636468B (en) * | 2017-11-02 | 2018-09-21 | 弘鄴科技有限公司 | Inductive component of coil conductor with conductive adhesive |
| TWI651740B (en) * | 2017-11-02 | 2019-02-21 | 弘鄴科技有限公司 | Wire conductor forming method applied to electronic components |
| CN109754954A (en) * | 2017-11-02 | 2019-05-14 | 弘邺科技有限公司 | Wire conductor forming method applied to electronic component |
| CN109754954B (en) * | 2017-11-02 | 2020-08-18 | 弘邺科技有限公司 | Wire conductor forming method applied to electronic component |
| TWI637409B (en) * | 2018-01-11 | 2018-10-01 | 弘鄴科技有限公司 | Inductive component of coil conductor with conductive adhesive |
| TWI659440B (en) * | 2018-08-14 | 2019-05-11 | 弘鄴科技有限公司 | Inductive elements of coil conductors made of conductive material |
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