TW201214915A - Non-contact power transmission coil module, battery pack, and charger - Google Patents

Non-contact power transmission coil module, battery pack, and charger Download PDF

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Publication number
TW201214915A
TW201214915A TW100132584A TW100132584A TW201214915A TW 201214915 A TW201214915 A TW 201214915A TW 100132584 A TW100132584 A TW 100132584A TW 100132584 A TW100132584 A TW 100132584A TW 201214915 A TW201214915 A TW 201214915A
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Taiwan
Prior art keywords
coil
coil module
module
conductive plate
magnetic conductive
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TW100132584A
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Chinese (zh)
Inventor
Kyohei Kada
Mikihiro Yamashita
Kazuhiro Suzuki
Takaoki Matsumoto
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Panasonic Elec Works Co Ltd
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Publication of TW201214915A publication Critical patent/TW201214915A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2871Pancake coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/14Inductive couplings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/005Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/70Circuit arrangements or systems for wireless supply or distribution of electric power involving the reduction of electric, magnetic or electromagnetic leakage fields

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

A non-contact power transmission coil module 35 having a wound and planar first coil 41 and a magnetic board 40 accommodating the first coil, wherein electric power is transferred through electromagnetism between the first coil and a second coil 51 disposed on the opposite side of the magnetic board. The magnetic board 40 includes protrusions 43, 44 located at least one side of the centre and the outside of the first coil 41 and protruding toward the second coil 51.

Description

201214915 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種非接觸傳送電力線圈模組、具備其的電 池組及充電裝置,其具備捲繞成平面狀的第一線圈,以及配 設此第一線圈的導磁板,於前述第一線圈以及與其對向而 配置的第二線圈之間,藉由電磁感應進行電力的傳送。 【先前技術】 如專利文獻1的記載,已知有不用連接端子進行電力 傳送的非接觸傳送電力用的線圈模組。如此的線圈模組係 藉由於互相對向配置的二線圈之間產生的電磁感應作用, 進行電力傳送。 參照圖7,說明習用的非接觸傳送電力線圈模組1〇〇, 以及與此線圈模組1〇〇對向配置的線圈模組2〇〇的構成。 以下,於® 7中上下方向對向配置兩線圈模組1〇〇、, 從線圈模組200對向線圈模組1〇〇的一側定為「上側」,從 線圈模組100對向線圈模組2〇〇的一側定為「下側」。 線圈模、组1〇〇係由導磁板110、以及設於同導磁板ιι〇 下面⑴的平面狀的第一線圈12〇戶斤構成。另外,線圈模 組200係由導磁板210、以及設於同導磁板21〇上面2ιι 的平面狀的第二線圈220所構成。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利公開公報特開2__27〇25號 201214915 【發明内容】 [發明所欲解決的問題] 然而,上述兩線圈模組100、200中,如圖7中的單點 鎖鏈線的箭號所示,未通過各線圈12G、22G的中心而向外 部漏浪的漏磁通的量多。因此,因漏磁通的存在,在提高 電力的傳送效率上,尚有必需改善之處。 [解決問題的技術手段] _本發明的第一態樣係一種非接觸傳送電力線圈模組。 該線圈模組係具備捲繞成平面狀的第一線圈以及配設此第 一線圈的導磁板,於第一線圈以及與其對向而配置的第二 線圈之間,藉由電磁感應進行電力的傳送。導磁板係於第 一線圈的中央與第一線圈的外側的至少一侧包含向第二線 圈突出的突起部。若依據此構成,則可減少互相對向配置 的第一與第二線圈間的漏磁通的量。 本發明的第二態樣係一種電池組,其包含上述的非接 觸傳送電力線圈模組,以及藉由同線圈模組的第一線圈產 生的感應電力充電的二次電池。 本發明的第三態樣係一種充電裝置,其包含上述的非 接觸傳送電力線圈模組;以及供給交流電流至同線圈模組 的第一線圈的電路基板。 【實施方式】 (第一實施型態) 4 201214915 參照圖1〜圖3,說明本發明的第一實施型態。 圖1係表示内藏電池組33的行動電話丨,以及用以對 其電池組33的二次電池36充電的充電裝置2的各剖面構 造。又,圖1中係表示為了對行動電話〗充電而將行動電 話1放置於充電裝置2上侧的狀態。 行動電話1係包含由樹脂材料等的非磁性體所構成的 殼體30。殼體30中,例如时表示各種f訊的顯示部31, 以及操作行動電話!的操作部32。成為行動電話丨的電源 之電池組33係可裝卸地收納於殼體。 電池組33係包含線圈模組35、電性連接於線圈模組 35的二次電池36、以及收納此的殼體%。 充電裝置2係包含由樹脂材料等的非磁 體1〇,殼㈣中設有線圈模組η及電路基板12 =下, 本說明書中將線圈模組⑽為—次侧線關㈣,將線圈 ,組35稱為二次側線圈模組%。又,一次侧線圈模组^ ^二次側線圈模組35係相當於「非接觸傳送電力線圈模 說月藉由充電裝置2對行動電話1的電池組33充 電之際的充電動作。 ^行動電話i載置於充電裝置2的殼體ig上時,充電 f置2的—次側線圈模組U與行動電話!的二次側線圈模 、、且35係成為對向接近的狀態。 、、 頻率=^1從電路基板12對—次側線圈模組11供給預定 頻率的父流電流時,於-次側線圈模組u產生交變磁通。201214915 VI. [Technical Field] The present invention relates to a non-contact transmission power coil module, a battery pack and a charging device therewith, comprising a first coil wound in a planar shape, and a configuration The magnetic conductive plate of the first coil transfers power between the first coil and the second coil disposed opposite thereto by electromagnetic induction. [Prior Art] As described in Patent Document 1, a coil module for non-contact transmission power that does not use a connection terminal for power transmission is known. Such a coil module performs power transmission by electromagnetic induction between two coils arranged opposite each other. Referring to Fig. 7, a conventional non-contact transmission power coil module 1A and a configuration of a coil module 2A disposed opposite to the coil module 1A will be described. In the following, the two coil modules 1A are disposed opposite to each other in the vertical direction, and the side of the coil module 200 facing the coil module 1 is "upper side", and the coil module 100 is opposed to the coil. The side of the module 2 is set to "lower side". The coil mold and the group 1 are composed of a magnetic conductive plate 110 and a planar first coil 12 disposed under the magnetic conductive plate ιι (1). Further, the coil mold set 200 is composed of a magnetic conductive plate 210 and a planar second coil 220 provided on the upper surface of the magnetic conductive plate 21A. [Prior Art Document] [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 2__27 No. 25 201214915 [Disclosure] [Problems to be Solved by the Invention] However, in the above two coil modules 100 and 200, As indicated by the arrow of the single-point chain line in Fig. 7, the amount of leakage magnetic flux that leaks to the outside without passing through the center of each of the coils 12G and 22G is large. Therefore, due to the existence of leakage flux, there is still a need for improvement in improving the transmission efficiency of power. [Technical means for solving the problem] The first aspect of the present invention is a non-contact transmission power coil module. The coil module includes a first coil wound in a planar shape and a magnetic conductive plate on which the first coil is disposed, and is electrically connected by electromagnetic induction between the first coil and the second coil disposed opposite thereto Transfer. The magnetic conductive plate includes a protrusion protruding toward the second coil at least at one of the center of the first coil and the outer side of the first coil. According to this configuration, the amount of leakage magnetic flux between the first and second coils disposed opposite to each other can be reduced. A second aspect of the present invention is a battery pack comprising the above-described non-contact transmitting power coil module, and a secondary battery charged by the inductive power generated by the first coil of the coil module. A third aspect of the present invention is a charging apparatus comprising the above-described non-contact transmitting power coil module; and a circuit substrate for supplying an alternating current to the first coil of the same coil module. [Embodiment] (First embodiment) 4 201214915 A first embodiment of the present invention will be described with reference to Figs. 1 to 3 . Fig. 1 is a view showing the configuration of the mobile phone 内 of the built-in battery pack 33 and the charging device 2 for charging the secondary battery 36 of the battery pack 33 thereof. Further, Fig. 1 shows a state in which the mobile phone 1 is placed on the upper side of the charging device 2 in order to charge the mobile phone. The mobile phone 1 includes a casing 30 made of a non-magnetic material such as a resin material. In the casing 30, for example, the display portion 31 of various kinds of signals is displayed, and the mobile phone is operated! Operation unit 32. The battery pack 33, which is a power source for the mobile phone, is detachably housed in the casing. The battery pack 33 includes a coil module 35, a secondary battery 36 electrically connected to the coil module 35, and a casing % accommodating the same. The charging device 2 includes a non-magnetic material such as a resin material, and a coil module η and a circuit substrate 12 are disposed in the casing (four). In the present specification, the coil module (10) is a secondary side line (four), and the coil is Group 35 is referred to as the secondary side coil module %. Further, the primary side coil module ^^ secondary side coil module 35 corresponds to a charging operation when the non-contact transmitting power coil mode is charged by the charging device 2 to charge the battery pack 33 of the mobile phone 1. When the telephone i is placed on the casing ig of the charging device 2, the secondary side coil module U of which the charging is set to 2 and the secondary side coil module of the mobile phone! are brought into a state of being approached. When the frequency = ^1 supplies the parent current of the predetermined frequency from the circuit board 12 to the secondary coil module 11, the alternating magnetic flux is generated in the secondary coil module u.

S 5 201214915 藉由此交變磁通,於二次側線圈模組35產生與上述頻率相 同頻率的感應電力。藉由此感應電力,所產生的交流電流 係整流成為直流電流,將其直流電流供給至二次電池3 6, 以對於二次電池36充電《基於二次電池36成為充滿電的 狀態,充電裝置2係停止對行動電話〗的充電。 參照圖2與圖3,說明二次側線圈模組35的構成。 如圖2所示,二次侧線圈模組35係包含平面狀的第一 線圈41,以及配設其的導磁板4〇。導磁板4〇係由軟磁性 的亞鐵鹽粉末燒結而形成。 第一線圈41係將導線環狀捲繞而形成。第一線圈41 的中央設有中空空間之空心部45。 配置第一線圈41的導磁板40係包含俯視時形成圓環 狀的平面部42。如圖2所示,平面部42的内周緣係設有 具圓柱狀外形的内侧突起部43,其係從平面部42向上側, 即向:次侧線圈模組u (參照圖n突出。平面部42的外 周緣係設有圓筒狀的外侧突起部44,其係從平面部42向 上,,即向一次側線圈模組11 (參照圖1)突出。内侧突 P 43與外側突起部44係相對於平面部垂直地突出。 如圖3所示’内侧突起部4 3形成剖面形狀呈上側開口 办側凹^的凹部47。又,平面部42的厚部T1與内側 從复P的厚度T2係相等。另外,外側突起部44係設有 部4、4下端部向外側延伸的圓環狀的延伸部46。此外側突起 ° 4的厚度Τ3與平面部4;3的厚度T1係相等。 第一線圈41安裝於導磁板4〇的狀態下,内側突起部 201214915 =#41^部45。此時,内側突起部43的外周面係與 係盘第始靠近。另外,外側突起部44的内周面 =;:Γ的外周靠近。換言之,外側突起部44的 44的肉闲、第—線圈41的外周緣接觸,或者,外側突起部 44及第=與第一線圈41的外周緣係僅間隔外侧突起部 一、、··圈41的尺寸誤差等造成的些微的間隙而相鄰。 -人側線圈模組u係與二次側線圈模組35相同地, 性的亞鐵鹽粉末燒結而形成。—次側線圈模組⑽ 圈51 以及Μ於導磁板%的平面狀的第二線 40及第t 第二線圈51其構成係略共通於導磁板 —,,、相4卜因此,對應部位的符號標記5字頭的數 :而省略其說明。又,如圖3所示,導磁板4()的内側突起 M3的外形尺寸係大於導磁板%的内側突起部μ的外 尺寸。 在此說明一次側線圈模組n與二次側線圈模組% 間形成的磁路。 一次側線圈模組U與二次侧線圈模組35靠近的狀熊 下,供給交流電流至第二線圈51時,形成以下的磁路。 ^圖3所示’所形成的磁路係從第二線圈51的内周側向第 一線圈41的内周側,經由導磁板40,從第一線圈41的外 周側向第二線圈51的外周側,再經由導磁板50回到第二 線圈51的内周側。又,依據第二線圈Μ的電流的方向7 會形成與上述磁路成為反向的磁通流動的磁路。亦即,一 次側線圈模組11與二次測線圈模組35之間,基於供給至 201214915 一次側線圈模組u的交流電流,交 與此磁路成為反向的磁通流動的磁路細成上述磁路以及 如此,第二線圈51 且朝向内側突起部43。此時側突, 55的磁通係通過内側突起部53 一51的空心部 =並且’從内側突起部53流出的磁通成為 另外,一次侧線圈模組U的磁通到達二次側線圈模电 "5時’同磁通係經由内側突起部43通過平面部之後, 從外側突起部44朝向第-線圍ll * 1㈣第一線圈5卜此時,外側突起部44 '丁、減〜向較二次測線圈模組35外側的漏磁通的量。並 且,從外側突起部44朝向第二線圈51的磁通係朝向導磁 5〇的外側突起部54 ’因此,朝向較兩線圈模組u、% 外側>/11_動的漏磁通的量減少。 若依據第一實施型態則可產生以下的效果。 (1)藉由於導磁板40設置外側突起部44,可減少朝 向較二次側線圈模組35外侧流動的漏磁通的量。 再者,藉由於導磁板40設置内侧突起部43,磁通從 二次側線圈模組35朝向一次側線圈模組U的情況時,朝 向第一線圈41的空心部45流動的磁通係從内側突起部43 朝向一次侧線圈模組u流動。因此,可減少兩線圈模組 11 3 5之間的漏磁通的量。 另外,一次側線圈模組11亦相同地設有内側突起部 53及外側突起部54。因此,兩線圈模組11、35之間的磁 201214915 通分別於内側突起部43、53之間及外側突起部44、54間 流動。因此’可更減少兩線圈模組11、35之間的漏磁通的 量。 (2) 如圖8所示,二次側線圈模組35的構成可舉例 如於平板狀地成形的導磁板300安裝空心線圈31〇,將導 磁板300較空心線圈310外側的外側部32〇曲折後安裝於 殼體34。若依據如此的構成,相較於圖7所示的構成,可 減少漏磁通的量。 但因上述外側部320隨著朝向上側而向徑向外侧傾 斜’因此’來自上述外側部32〇的磁通朝向一次側線圈模 組11 (參照圖3)流動時,磁通係沿著上述外側部32〇流 動而有磁通向外側擴散的可能。其結果,減少向兩線圈模 組11、35的外側流動的漏磁通之效果降低。又,將圖8的 構成適用於一次側線圈模組21亦會產生相同的問題。 關於此點’第-實施型態中,外側突起部44係相對於 平面部42垂直地突出的形狀,因此,相較於圖8所示的構 成,從外側突起部44流動的磁通係朝向垂直下側流動(參 照圖3)。因此’相較於圖8所示的構成,可減少兩線圈模 組Π、35之間的漏磁通的量。 (3) 一次線圈模組35係内藏於電池組%。因此,可 提高充電裝置2對於電池組33 @二次電池36的充電效率。 另外於一久側線圈模組35與一次侧線圈模組n之 間進行電壓信號的送受信的情況時,因兩線圈模組η、35 之間的漏磁通的里少,gj此可更適當地進行電壓信號的送 201214915 受信。 I、 (4)外側突起部44係設有延伸部46。因此,相較於 省略延伸部46的外側突起部,磁通從-次侧線圈模組u 向二次線圈模組35流動時,增大接受從外側突起部54向 外側突起部44流動的磁通的面積。因此,可更減少兩線圈 模組11、35之間的漏磁通的量。另外,磁通從二次側線圈 松組35向-次側線圈模組n流動時,藉由外侧突起部Μ 的延伸部S6即可獲得與外側突起部44的延伸部46所產生 之相同的效果。 (第二實施型態) 參照圖4,說明本發明的第二實施型態。第二實施型 態中,相較於第-實施型態,詳細朗相異的部分,且於 相同構成標記相同符號,省略其說明。 、 第一實施型態中,導磁板40的平面部42的厚度η 係與内側突起部43的厚度T2及外侧突起部44的厚^ T3 相等地形成。相對於此,第二實施型態巾健科磁板6〇 取代導磁板40。導磁板60係其導磁板6〇的各部位的厚度 相異地形成。X,以下說明的構成亦可適用於—次 = 模組11。 、 ,如圖4所示,導磁板60係包含配置空心線圈61,俯 視時形成圓環狀的平面部62。 a平®部62 W内周緣係設有具圓柱狀外形的内側突起 部63,其係從同平面部62向開口部側延伸。平面部62的 外周緣係設有圓筒狀的外側突起部64,其係從同平°面部62 201214915 向開口部側延伸。 出的剖面形狀為從導磁板6。的底_ 创能_ _麵部63未形成如同第-實施 ϋ的内側突起部43 一般的凹部。換言之, 二線圈61的空心部65的部分朝向㈣ 並使尽度較平面部62增加而形成。因此,内側突 3泣的厚度H1係、較平面部62的厚部τι厚。另外,内侧突 邛63的厚度H3係較平面部62的厚部n厚。 外側突起部64係剖面形狀為從導磁板⑼的底面㈣ 汗口側突出的突起形狀。亦即,外側突起部64係使平面部 62的外周緣較同平面部62配置空心線圈61的部位增加厚 又而形成。因此,外側突起部64的厚度m係較平面部幻 的厚部τι厚。另外’外側突起部64的厚度H4係較平面 部62的厚部T1厚。 若依據第二實施型態,除了第一實施型態的效果(1) 〜(3)以外,可產生以下的效果。 (5)内側突起部63係藉由局部增大導磁板6〇的厚度 ,形成。因此,相較於第一實施型態的内側突起部43,可 藉由内側突起部63使從空心線圈61向空心部65流動的磁 通量增加。因此,可更減少兩線圈模組u、35間的漏磁通 的量。 (6)外侧突起部64係藉由局部增大導磁板60的厚度 而形成。因此,相較於如同内側突起部43 一般的設有凹部 的構成,可使k過外側突起部64的磁通量增加。因此,可 201214915 更減少兩線圈模組11、35間的漏磁通的量。 (其他的實施型態) 本發明的非接觸傳送電力線圈模組以及具備其的電池 組的具體構成並未限定於上述各實施型態的内容,例如, 可為以下的變化。另外,以下的變化例並非僅適用於上述 各實施型態,而亦可互相組合相異的變化例來實施。 第一實施型態中,如圖5 (a)所示,亦可將外侧突起 部44從導磁板4〇省略。此時,平面部42係以於第一線圈 W的徑向,更向第一線圈41的外周緣外側延伸為較佳。 藉由如此的構成,相較於圖7所示的線圈模組1〇〇、2〇〇, 可減少向第一線圈41的徑向外側的漏磁通的量。另外,如 圖5 (b)所示,亦可將内側突起部43從導磁板牝省略。 ,5 (a)、(b)所示的構成中,可產生準同於第—實施型 〜、的效果(1)之效果。又,圖5(a)、(b示 可適用於一次側線圈模組u。 再攻71 ϋέ ^ e實施型態、中係具有兩突起部53、54的—次側線圈 人、、且’、具有兩突起部43、44的二次側線圈模組35的組 α仁兩線圈模組u、35的組合不限 他線圈模_組合。 〇 4明其 定A t將具有兩突起部53、54的一次侧線圈模組11 的ί為Γ —次側線圈模組」,將僅具有内側突起部53 Μ的定為^:次側線圈模組」,將僅具有外側突起部 兩突起部43 ^ 侧線圈模組」。另—方面,將具有 的一次側線圈模組35定為「第一的二·欠 12 201214915 側線圈模組」,將僅具有内側突起部a的定為二 次側線圈模組」,將僅具有外侧突起部44的定為「&二: 戶 =侧線圈模組」。此時,其他的線圈模組的組合係如:下 (A)第一的一次側線圈模組與第二的二次側線_ ⑻第-的—次側線圈模組與第三的二次側線圈模址 C)第二的—次側線圈模組與第—的二次側線圈模缸 (D) 第二的—次側線圈模組與第二的二次側線圈模組 (E) 第二的―次側線圈模組與第三的二次側線圈模組 F )第:的一次側線圈模組與第一的二次側線圈模組 (G) 第一的一次側線圈模組與第二的二次側線圈模組 (H) 第三的一次侧線圈模組與第三的二次側線圈模組 •第二實施型態中,如圖6 (a)所示,亦可將外側突 起部64從導魏60省略。此時,平面部⑺係以於第一線 ,61的彳工向’更向第—線圈61的外周緣外側延伸為較佳。 藉由如此的構成,相較於圖7,所示的線圈模組刚、細, 可減少向第一線圈61的徑向外侧的漏磁通的量。另外,如 圖6 (b)所示,亦可將内侧突起部63從導磁板6〇省略。 ,6 (a)、(b)所不的構成中’可產生準同於第一實施型 態的效果(1)之效果。又,圖6 (a)、⑴所示的構成亦 可適用於一次側線圈模組U。 "上述各實施型態中,外側突起部44、54、64可為隨著 從平面#42、52、62朝向開口部側而向徑向外側傾斜的形 狀。此時,亦可產生第—實施型態的效果(1)。 13 201214915 •上述各實施型態中,藉由燒結具有軟磁性的亞鐵趟 粉末而形成導磁板40、50、60,但導磁板4〇〜6〇的^ 於:b。:如’亦可採用橡膠等的高分子素材作為 L合材枓’錯以將亞鐵鹽粉末形成板狀。另外,形成導磁 板40〜60的材料不限於亞鐵鹽粉末,亦可切鋼板、高導 磁合金、鐵等的其他軟磁性材料。 •上述各實施型態中,可藉由一次侧、線圈模組11與二 人側線圈模組35的電磁感應,於充電裝置2與行動電話i 行表示二次電池36充電狀態的資訊之電氣訊號的 送又乜另外,亦可藉由如此的非接觸傳送電力線圈模組 與對向於此的線®模組的電磁感應,僅進行上述電氣信號 的达文信,而省略如同上述各實施型態一般的用以對二次 電池36充電的電力的輸出入。 【圖式簡單說明】 、、,圖1係表示本發明第一實施型態之具備内藏非接觸傳 送電力線圈模組的電池組之行動電話及充電裝置的剖面構 造之剖面圖。 圖2係表示内藏於電池組的圖1的線圈模組的構造之 立體分解圖。 圖3係表示内藏於電池組的圖1的線圈模組,以及與 其對向’配置於充電裝置内的線圈模組之間形成的磁通之 剖面構造圖。 圖4係表示本發明第二實施型態之非接觸傳送電力線 14 201214915 圈模組的剖面構造之剖面圖。 圖5 (a)肖(b)係表示本發明其他實施型態之非接 觸傳送電力線圈模組的剖面構造之剖面圖。 圖6(a)與(b)係表示本發明其他實施型態之非接 觸傳送電力線圈模組的剖面構造之剖面圖。 圖7係表示習用之非接觸傳送電力線圈模組以及與其 對向的線圈模組的剖面構造之剖面圖。 圖8係表示比較例之非接觸傳送電力線圈模組的剖面 構造之剖面圖。 【主要元件符號說明】 1 :行動電話 2:充電裝置 忉:殼體 11 · 一次側線圈模組 U:電路基板 30 :殼體 31 :顯示部 32 :操作部 33 :電池組 34 :殼體 35 :二次侧線圈模組 36 :二次電池 40 :導磁板 41 :第一線圈 42 I平面部 43 :内側突起部 44 :外側突起部 45 :空心部 46 :延伸部 47 :凹部 50 :導磁板 51 :第二線圈 52 :平面部 53 :内側突起部 54 :外側突起部 55 :空心部 15 201214915 56 : 60 : 62 : 64 : 66 · 110 120 210 220 310 延伸部 57 : 凹部 導磁板 61 : 空心線圈 平面部 63 : 内側突起部 外側突起部 65 : 空心部 底面 100 .線圈核組 :導磁板 111 :下面 :線圈 200 :線圈模組 .導磁板 211 :上面 .線圈 3 0 0 ·導磁板 :空心線圈 320 :外側部 16S 5 201214915 By the alternating magnetic flux, the secondary side coil module 35 generates induced electric power of the same frequency as the above frequency. By the induction of electric power, the generated alternating current is rectified into a direct current, and the direct current is supplied to the secondary battery 3 6 to charge the secondary battery 36. "The secondary battery 36 is fully charged, and the charging device is charged. 2 Series stops charging the mobile phone. The configuration of the secondary side coil module 35 will be described with reference to Figs. 2 and 3 . As shown in Fig. 2, the secondary side coil module 35 includes a planar first coil 41 and a magnetic conductive plate 4A disposed therewith. The magnetic conductive plate 4 is formed by sintering a soft magnetic ferrous salt powder. The first coil 41 is formed by winding a wire in a ring shape. The hollow portion 45 of the hollow space is provided at the center of the first coil 41. The magnetic conductive plate 40 on which the first coil 41 is disposed includes a flat portion 42 that is formed in an annular shape in a plan view. As shown in Fig. 2, the inner peripheral edge of the flat portion 42 is provided with an inner protruding portion 43 having a cylindrical outer shape, which is upward from the flat portion 42, that is, toward the secondary coil module u (see FIG. The outer peripheral edge of the portion 42 is provided with a cylindrical outer protruding portion 44 that protrudes upward from the flat portion 42, that is, protrudes toward the primary side coil module 11 (see Fig. 1). The inner protrusion P 43 and the outer protrusion 44 The protrusions are vertically protruded with respect to the plane portion. As shown in Fig. 3, the "inner protrusions 4" form a recess 47 having a cross-sectional shape of the upper side opening. Further, the thickness T1 of the plane portion 42 and the thickness of the inner side from the complex P The outer protrusions 44 are provided with annular extending portions 46 extending outwardly from the lower ends of the portions 4 and 4. The thickness Τ3 of the outer protrusions 4 is equal to the thickness T1 of the plane portions 4; The first coil 41 is attached to the magnetic conductive plate 4A, and the inner protruding portion 201214915 = #41^45. At this time, the outer peripheral surface of the inner protruding portion 43 is close to the first portion of the collar. The inner peripheral surface of 44 =;: the outer circumference of the crucible is close. In other words, the fleshy, first coil of the outer projection 44 The outer peripheral edge of 41 is in contact with each other, or the outer protrusions 44 and the outer circumference of the first coil 41 are adjacent to each other by a slight gap caused by the size error of the outer protrusions one, the circle 41, and the like. The human side coil module u is formed by sintering the same ferrous salt powder as the secondary side coil module 35. The secondary side coil module (10) the ring 51 and the planar second of the magnetic conductive plate % The line 40 and the t-th second coil 51 are formed in a manner common to the magnetic conductive plates, and the phase 4 is marked. Therefore, the number of the corresponding portion is marked with a number of five heads, and the description thereof is omitted. The outer dimension of the inner protrusion M3 of the magnetic conductive plate 4 () is larger than the outer dimension of the inner protrusion portion μ of the magnetic conductive plate %. Here, the magnetic field formed between the primary side coil module n and the secondary side coil module % is described. When the primary side coil module U and the secondary side coil module 35 are close to each other and supply an alternating current to the second coil 51, the following magnetic circuit is formed. ^ The magnetic circuit system formed in Fig. 3 From the inner peripheral side of the second coil 51 toward the inner peripheral side of the first coil 41, from the outer side of the first coil 41 via the magnetic conductive plate 40 The circumferential side faces the outer peripheral side of the second coil 51 and returns to the inner peripheral side of the second coil 51 via the magnetic conductive plate 50. Further, the direction 7 of the current according to the second coil turns is reversed from the magnetic path described above. The magnetic circuit through which the magnetic flux flows, that is, between the primary side coil module 11 and the secondary measuring coil module 35, based on the alternating current supplied to the primary winding module u of 201214915, the magnetic circuit is reversed. The magnetic path through which the magnetic flux flows is made into the magnetic circuit and thus, the second coil 51 and toward the inner protrusion 43. At this time, the magnetic flux of the side protrusion 55 passes through the hollow portion of the inner protrusion 53-51 and is 'from the inside The magnetic flux flowing out of the protruding portion 53 is different, and the magnetic flux of the primary side coil module U reaches the secondary side coil mode. When the magnetic flux passes through the flat portion via the inner protruding portion 43, the outer protruding portion 44 The first coil 5 is oriented toward the first line ll * 1 (four). At this time, the outer protruding portion 44 ′′ is reduced to the amount of leakage magnetic flux outside the second measuring coil module 35 . Further, the magnetic flux from the outer protruding portion 44 toward the second coil 51 is directed toward the outer protruding portion 54' of the magnetic conductive member 5', so that the magnetic flux leakage toward the outer side of the two coil modules u, % > The amount is reduced. According to the first embodiment, the following effects can be produced. (1) By providing the outer protrusion portion 44 to the magnetic conductive plate 40, the amount of leakage magnetic flux flowing toward the outer side of the secondary side coil module 35 can be reduced. Further, when the magnetic flux is provided from the secondary side coil module 35 toward the primary side coil module U by the inner side protrusion portion 43 of the magnetic conductive plate 40, the magnetic flux flowing toward the hollow portion 45 of the first coil 41 The inner protruding portion 43 flows toward the primary side coil module u. Therefore, the amount of leakage flux between the two coil modules 11 3 5 can be reduced. Further, the primary side coil module 11 is also provided with the inner protruding portion 53 and the outer protruding portion 54 in the same manner. Therefore, the magnetic current 201214915 between the two coil modules 11 and 35 flows between the inner protrusions 43, 53 and between the outer protrusions 44 and 54, respectively. Therefore, the amount of leakage flux between the two coil modules 11, 35 can be further reduced. (2) As shown in FIG. 8, the secondary side coil module 35 is configured such that the core coil 31 is formed in a flat plate shape, and the core coil 31 is attached, and the outer side of the outer side of the hollow coil 310 is provided. The 32 turns are attached to the casing 34 after being bent. According to such a configuration, the amount of leakage magnetic flux can be reduced as compared with the configuration shown in Fig. 7 . However, since the outer side portion 320 is inclined outward in the radial direction as it goes toward the upper side, the magnetic flux from the outer side portion 32〇 flows toward the primary side coil module 11 (see FIG. 3), and the magnetic flux is along the outer side. The portion 32 〇 flows and there is a possibility that the magnetic flux diffuses to the outside. As a result, the effect of reducing the leakage magnetic flux flowing to the outside of the two coil modules 11 and 35 is reduced. Further, the same problem arises when the configuration of Fig. 8 is applied to the primary side coil module 21. In this point, in the first embodiment, the outer protruding portion 44 has a shape that protrudes perpendicularly to the flat portion 42. Therefore, the magnetic flux flowing from the outer protruding portion 44 is oriented as compared with the configuration shown in FIG. Flows vertically downward (see Figure 3). Therefore, the amount of leakage magnetic flux between the two coil modules Π, 35 can be reduced as compared with the configuration shown in Fig. 8. (3) The primary coil module 35 is housed in the battery pack %. Therefore, the charging efficiency of the charging device 2 with respect to the battery pack 33 @ secondary battery 36 can be improved. When the voltage signal is transmitted and received between the one-side coil module 35 and the primary coil module n, the leakage flux between the two coil modules η and 35 is small, and gj can be more appropriately Send the voltage signal 201214915 Trusted. I. (4) The outer protruding portion 44 is provided with an extending portion 46. Therefore, when the magnetic flux flows from the secondary-side coil module u to the secondary coil module 35, the magnetic flux that receives the flow from the outer projection 54 to the outer projection 44 is increased as compared with the outer projection of the extension 46. The area of the passage. Therefore, the amount of leakage magnetic flux between the two coil modules 11, 35 can be further reduced. Further, when the magnetic flux flows from the secondary side coil loose group 35 to the secondary side coil module n, the same as that of the extending portion 46 of the outer protruding portion 44 can be obtained by the extending portion S6 of the outer protruding portion 的. effect. (Second Embodiment) A second embodiment of the present invention will be described with reference to Fig. 4 . In the second embodiment, the portions which are different from each other in the first embodiment are denoted by the same reference numerals, and the description thereof will be omitted. In the first embodiment, the thickness η of the flat portion 42 of the magnetic conductive plate 40 is formed to be equal to the thickness T2 of the inner protruding portion 43 and the thickness ^T3 of the outer protruding portion 44. On the other hand, the second embodiment of the towel core magnetic plate 6 取代 replaces the magnetic conductive plate 40. The magnetic conductive plate 60 is formed such that the thickness of each portion of the magnetic conductive plate 6A is different. X, the composition described below can also be applied to - times = module 11. As shown in Fig. 4, the magnetic conductive plate 60 includes a hollow coil 61, and an annular flat portion 62 is formed in a plan view. The inner peripheral edge of the a flat portion 62 W is provided with an inner protruding portion 63 having a cylindrical outer shape extending from the same flat portion 62 toward the opening portion side. The outer peripheral edge of the flat portion 62 is provided with a cylindrical outer protrusion portion 64 that extends from the flat surface portion 62 201214915 toward the opening portion side. The cross-sectional shape of the output is from the magnetic conductive plate 6. The bottom _ kinetic energy _ _ face 63 does not form a general concave portion like the inner side protrusion portion 43 of the first embodiment. In other words, the portion of the hollow portion 65 of the two coils 61 is formed toward the (four) and the innermost portion 62 is increased. Therefore, the thickness H1 of the inner protrusion 3 is thicker than the thick part τ1 of the flat portion 62. Further, the thickness H3 of the inner protrusion 63 is thicker than the thick portion n of the flat portion 62. The outer protrusion portion 64 has a cross-sectional shape that is a protrusion shape that protrudes from the bottom surface (four) of the magnetic conductive plate (9). In other words, the outer protruding portion 64 is formed such that the outer peripheral edge of the flat portion 62 is thicker than the portion where the air-core coil 61 is disposed in the same plane portion 62. Therefore, the thickness m of the outer protrusion portion 64 is thicker than the thickness portion τι of the plane portion. Further, the thickness H4 of the outer protruding portion 64 is thicker than the thick portion T1 of the flat portion 62. According to the second embodiment, in addition to the effects (1) to (3) of the first embodiment, the following effects can be produced. (5) The inner protrusion portion 63 is formed by locally increasing the thickness of the magnetic conductive plate 6A. Therefore, the amount of magnetic flux flowing from the air-core coil 61 to the hollow portion 65 can be increased by the inner protruding portion 63 as compared with the inner protruding portion 43 of the first embodiment. Therefore, the amount of leakage magnetic flux between the two coil modules u and 35 can be further reduced. (6) The outer protrusion portion 64 is formed by locally increasing the thickness of the magnetic conductive plate 60. Therefore, the magnetic flux of the k-outer protrusion portion 64 can be increased as compared with the configuration in which the recess portion is provided as the inner protrusion portion 43. Therefore, the amount of leakage flux between the two coil modules 11 and 35 can be further reduced by 201214915. (Other Embodiments) The specific configuration of the non-contact transmission power coil module of the present invention and the battery pack including the same is not limited to the above-described embodiments, and may be, for example, the following changes. Further, the following modifications are not limited to the above-described respective embodiments, but may be implemented by combining different variations. In the first embodiment, as shown in Fig. 5 (a), the outer protruding portion 44 may be omitted from the magnetic conductive plate 4'. At this time, the flat portion 42 is preferably extended to the outer side of the outer circumference of the first coil 41 in the radial direction of the first coil W. With such a configuration, the amount of leakage magnetic flux to the outside in the radial direction of the first coil 41 can be reduced as compared with the coil modules 1A and 2B shown in FIG. Further, as shown in Fig. 5 (b), the inner protruding portion 43 may be omitted from the magnetic conductive plate. In the configuration shown in 5 (a) and (b), the effect (1) of the first embodiment can be produced. 5(a) and 5(b) can be applied to the primary side coil module u. The attacker 71 ϋέ ^ e implementation type, the middle side has two protrusions 53 and 54 - the secondary side coil person, and The combination of the two groups of coil modules u, 35 of the secondary side coil module 35 having the two protrusions 43, 44 is not limited to the combination of the coil patterns _4, which will have two protrusions 53. The first-side coil module 11 of the 54 is a Γ-secondary coil module, and the inner side protrusion 53 Μ is only a secondary coil module, and only has two protrusions on the outer protrusion. 43 ^ Side coil module". On the other hand, the primary side coil module 35 is defined as "the first two owing 12 201214915 side coil module", and the inner protrusion portion a is set to be twice. In the side coil module, only the outer protrusion portion 44 is defined as "& 2: household = side coil module". At this time, the combination of the other coil modules is as follows: (A) first time The side coil module and the second secondary side line _ (8) the first-second side coil module and the third secondary side coil mold C) the second-second side coil module and the first Secondary side coil mold cylinder (D) Second-second side coil module and second secondary side coil module (E) Second "secondary side coil module" and third secondary side coil module F) the primary side coil module and the first secondary side coil module (G) the first primary side coil module and the second secondary side coil module (H) the third primary side coil Module and Third Secondary Side Coil Module In the second embodiment, as shown in FIG. 6(a), the outer protrusion portion 64 may be omitted from the guide 60. At this time, it is preferable that the flat portion (7) extends toward the outer side of the outer circumference of the first coil 61 in the first line 61. With such a configuration, the coil module shown in Fig. 7 is thin and thin, and the amount of leakage magnetic flux to the outside in the radial direction of the first coil 61 can be reduced. Further, as shown in Fig. 6 (b), the inner protrusion portion 63 may be omitted from the magnetic conductive plate 6'. , 6 (a), (b) does not have the effect of producing the same effect (1) as the first embodiment. Further, the configuration shown in Figs. 6(a) and (1) is also applicable to the primary side coil module U. " In each of the above embodiments, the outer protrusions 44, 54, 64 may have a shape that is inclined outward in the radial direction from the planes #42, 52, 62 toward the opening side. At this time, the effect (1) of the first embodiment can also be produced. 13 201214915 • In each of the above embodiments, the magnetic conductive plates 40, 50, and 60 are formed by sintering the ferrous ferrule powder having soft magnetic properties, but the magnetic conductive plates 4 〇 6 6 于 are: b. For example, a polymer material such as rubber may be used as the L material 枓, so that the ferrous salt powder is formed into a plate shape. Further, the material for forming the magnetic conductive plates 40 to 60 is not limited to the ferrous salt powder, and other soft magnetic materials such as a steel plate, a high magnetic alloy, and iron may be cut. In the above embodiments, the charging device 2 and the mobile phone i can display the information of the state of charge of the secondary battery 36 by the electromagnetic induction of the primary side, the coil module 11 and the two-person coil module 35. In addition, the signal transmission and the electromagnetic induction of the line module facing the cable coil module can be used to perform only the electrical signal of the above-mentioned electrical signal, and the implementation is omitted. The type of electric power used to charge the secondary battery 36 is generally input. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing a cross-sectional structure of a mobile phone and a charging device including a battery pack incorporating a non-contact power coil module according to a first embodiment of the present invention. Fig. 2 is an exploded perspective view showing the structure of the coil module of Fig. 1 incorporated in a battery pack. Fig. 3 is a cross-sectional structural view showing the coil module of Fig. 1 incorporated in the battery pack and the magnetic flux formed between the coil modules disposed in the charging device. Figure 4 is a cross-sectional view showing a cross-sectional structure of a non-contact transmission power line 14 201214915 circle module according to a second embodiment of the present invention. Fig. 5 (a) and (b) are cross-sectional views showing a cross-sectional structure of a non-contact transfer power coil module according to another embodiment of the present invention. Fig. 6 (a) and (b) are cross-sectional views showing a cross-sectional structure of a non-contact transfer power coil module according to another embodiment of the present invention. Fig. 7 is a cross-sectional view showing a cross-sectional structure of a conventional non-contact transmitting power coil module and a coil module opposed thereto. Fig. 8 is a cross-sectional view showing a cross-sectional structure of a non-contact transmission power coil module of a comparative example. [Description of main component symbols] 1 : Mobile phone 2: Charging device 忉: Housing 11 • Primary side coil module U: Circuit board 30: Case 31: Display unit 32: Operation unit 33: Battery pack 34: Case 35 : secondary side coil module 36 : secondary battery 40 : magnetic conductive plate 41 : first coil 42 I planar portion 43 : inner protruding portion 44 : outer protruding portion 45 : hollow portion 46 : extending portion 47 : concave portion 50 : guide Magnetic plate 51: second coil 52: plane portion 53: inner protrusion portion 54: outer protrusion portion 55: hollow portion 15 201214915 56 : 60 : 62 : 64 : 66 · 110 120 210 220 310 extension portion 57 : concave magnetic plate 61 : hollow coil flat portion 63 : inner protruding portion outer protruding portion 65 : hollow portion bottom surface 100 . coil core group: magnetic conductive plate 111 : lower surface: coil 200 : coil module . magnetic conductive plate 211 : upper surface coil 3 0 0 · Magnetically permeable plate: air core coil 320: outer side portion 16

Claims (1)

201214915 七、申請專利範圍: 1. 一種非接觸傳送電力線圈模組,其具備捲繞成平面 狀的第一線圈以及配設此第一線圈的導磁板,於前述第一 線圈以及與其對向而配置的第二線圈之間,藉由電磁感應 進行電力的傳送, 其中前述導磁板係於前述第一線圈的中央與前述第一 線圈的外側的至少一側包含向前述第二線圈突出的突起 部。 2.如申請專利範圍第丨項所述之非接觸傳送電力線圈 模組’其巾前較起義局部增域料魏的厚度而形 成。 3.如申明專利|&圍第1項所述之非接觸傳送電力線圈 模組’其中前述突起耗從前述導磁板的底面垂直突出。 桓组4,.ϋΛ專利t圍帛1項所述之非接觸傳送電力線圈 線圈的:二t於前述導磁板的前述突起部係於前述第-=的外㈣含向前述第—線圈的徑向外側延伸的延伸 種電池組,其係包含 j, 申請專利範圍第1至4項之任一 電力線圈模組;以及 之任項所迷之非接觸傳i 藉由同線圈模組的前述第一線 圆座生的感應電力充| 17 201214915 的二次電池。 6.—種充電裝置,其係包含: 申請專利範圍第1至4項之任一項所述之非接觸傳送 電力線圈模組;以及 供給交流電流至同線圈模組的前述第一線圈的電路基 板0 18201214915 VII. Patent application scope: 1. A non-contact transmission power coil module, comprising: a first coil wound in a planar shape; and a magnetic conductive plate provided with the first coil, in the first coil and opposite thereto And transmitting the electric power between the second coils arranged by electromagnetic induction, wherein the magnetic conductive plate is disposed at a center of the first coil and at least one side of an outer side of the first coil, and protrudes toward the second coil Protrusion. 2. The non-contact transmission power coil module as described in the scope of claim 2 is formed before the front of the towel. 3. The non-contact transmission power coil module as described in claim 1, wherein the protrusions are vertically protruded from a bottom surface of the magnetic conductive plate. The non-contact transmission power coil coil of the above-mentioned first embodiment of the present invention, wherein the protrusion of the magnetic conductive plate is connected to the outer portion (four) of the first to the first coil a radially outwardly extending extended battery pack comprising: any one of the power coil modules of claims 1 to 4; and the non-contact transmission of any one of the same by the same coil module Inductive power charging for the first line of round seat | 17 201214915 secondary battery. 6. A charging device, comprising: the non-contact transmitting power coil module according to any one of claims 1 to 4; and a circuit for supplying an alternating current to the first coil of the same coil module Substrate 0 18
TW100132584A 2010-09-24 2011-09-09 Non-contact power transmission coil module, battery pack, and charger TW201214915A (en)

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