TW201214306A - Screw counter - Google Patents

Screw counter Download PDF

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Publication number
TW201214306A
TW201214306A TW99131356A TW99131356A TW201214306A TW 201214306 A TW201214306 A TW 201214306A TW 99131356 A TW99131356 A TW 99131356A TW 99131356 A TW99131356 A TW 99131356A TW 201214306 A TW201214306 A TW 201214306A
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TW
Taiwan
Prior art keywords
screw
locked
screws
unit
interface
Prior art date
Application number
TW99131356A
Other languages
Chinese (zh)
Inventor
yuan-fa Huang
wen-juan Ning
Chang-Dong Xiang
De-Ke Ma
Jia Chen
Yu-Zhe Geng
Peng-Wei Gu
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Hon Hai Prec Ind Co Ltd
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Application filed by Hon Hai Prec Ind Co Ltd filed Critical Hon Hai Prec Ind Co Ltd
Priority to TW99131356A priority Critical patent/TW201214306A/en
Publication of TW201214306A publication Critical patent/TW201214306A/en

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Abstract

A screw counter includes a first interface, a second interface, a processing unit, and a warning unit. The first interface is connected to a screwdriver. The second interface is connected to a detector. The processing unit is connected to the first interface and the second interface. The screwdriver is used for turning a screw into an apparatus, and outputting a feedback signal. When the screw is locked completely, the screwdriver cease. The detector is used for detecting a beginning and ending of a entire screwing process of the apparatus, the processing unit is used for calculating an amount of the feedback signal being received between the beginning and ending of the entire screwing process, so as to acquire corresponding amount of the screws being locked into the apparatus.

Description

201214306 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及電子技術領域, 【先前技術】 特別涉及—㈣、絲計數器 [0002]201214306 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to the field of electronic technology, [Prior Art] particularly relates to - (4), wire counter [0002]

在電子產品生產領域有报多的鎖螺絲卫站,操 鎖裝置放置於工作臺上,並„絲起子㈣ ^ 行鎖螺絲操作。然而’單憑操作員判斷螺絲是否= 及待鎖裝置的已鎖螺絲數,時有誤差產生,因 大的品質隱患。 而存在报 [0003] [0004] 【發明内容】 鑒於此,有必要提供一種改進的螺絲計數器。 一種螺絲計數器,其包括用於連接螺絲起子的第一介面In the field of electronic product production, there are many lock screw stations, and the lock device is placed on the workbench, and the wire driver (four) is operated by the lock screw. However, the operator judges whether the screw = and the device to be locked. There are errors in the number of lock screws, due to large quality hazards. However, there is a report [0003] [0004] [Invention] In view of this, it is necessary to provide an improved screw counter. A screw counter including a connection screw The first interface of the screwdriver

、與外部偵測單元連接的第二介面、與第—介面及第二 介面連接的處理單元以及提示單元;該螺絲起子用於在 將螺絲鑌入待鎖襞置時輸出反轉訊號,並在螺絲鎖到位 時停止輸出反饋訊號;該偵測單元用於偵測待鎖裝置的 鎖螺絲過程的轉黑έ和終點,讀處理單元用於計算在上述 起點和終點之間所接收到的反饋訊號的數量,以得到相 對應的已鎖螺絲數。 [0005] 上述螺絲計數器,藉由偵測單元偵測待鎖裴置的鎖螺絲 過程的起點和終點,並利用處理單元計算在上述起點和 終點之間所接收到的反館訊號的數量’從而準確地計算 出相對應的已鎖螺絲數,因而可有效地避免誤差的產生 ,保證產品生產的安全。 【實施方式】 099131356 表單編號Α0101 第3頁/共11頁 201214306 [0006] 請參閱圖1,一較佳實施方式的螺絲計數器100包括第一 介面10、輸入單元30、第二介面40、處理單元50、提示 單元60、第一顯示單元70、第二顯示單元72及記憶體74 。處理單元50與輸入單元30、第二介面40、提示單元60 、第一顯示單元70、第二顯示單元72及記憶體74連接。 [0007] 第一介面10用於電性連接螺絲起子200。螺絲起子200用 於對待鎖裝置300 (請參圖2)進行鎖螺絲操作,在將螺 絲鎖入待鎖裝置300時輸出反饋訊號,並在螺絲鎖到位時 停止輸出該反饋訊號。在本實施方式中,反饋訊號為螺 絲起子200的電源電壓,螺絲計數器100還包括轉換單元 20,轉換單元20連接於第一介面10與處理單元50之間, 轉換單元20用於將螺絲起子200的電源電壓轉換為適合於 處理單元50處理的訊號。具體地,轉換單元20包括一光 耦U1,該光耦U1包括第一輸入端、第二輸入端、第一輸 出端及第二輸出端,第一輸入端連接第一介面10,第二 輸入端接地,第一輸出端連接處理單元50,第二輸出端 接地。 [0008] 輸入單元30用於接收用戶輸入的待鎖螺絲數。具體地, 輸入單元30包括第一開關S1、第二開關S2及第三開關S3 。第一開關S1用於響應用戶操作以對待鎖螺絲數進行加 一運算,第二開關S2用於響應用戶操作以對待鎖螺絲數 進行減一運算,第三開關S3用於響應用戶操作以對待鎖 螺絲數進行清零運算。 [0009] 請同時參閱圖2,第二介面40用於連接偵測單元400,待 鎖裝置300放置於工作臺500上以進行鎖螺絲操作,偵測 099131356 表單編號A0101 第4頁/共11頁 0992054938-0 201214306 單元400設置於工作臺500内。偵測單元4〇〇用於偵測待 鎖裝置300的鎖螺絲過程的起點和終點,處理單元5〇用於 什鼻在上述起點和終點之間所接收到的反饋訊號的數量 ,以得到相對應的已鎖螺絲數。在本實施方式中,該起 點表示偵測單元400偵測到工作臺5〇〇的工作範圍内被放 置待鎖裝置300,該終點表示偵測單元4〇〇偵測到工作臺 500的工作範圍内被移除待鎖裝置3〇〇。在本實施方式中 ,偵測單元400為壓電感測器。 〇 [_處理單元50職於比較待_絲數與已鎖㈣數,並在 待鎖螺絲數與⑽職數不相科發出提示訊號。 _]提示單元咖於根據該提示訊號發出提示訊息。具體地 ,提轉爛包括發光二极體62及蜂錢/揚聲㈣,發 光二极體62用於在待鎖螺絲數與已鎖螺絲數不相等時以 發光/閃爍方式發出提示訊息。蜂切揚聲器64用於在 待鎖螺絲數與已鎖螺絲數不相等時以聲音7語音方式發出 接彔訊.#、。 ^ 'a second interface connected to the external detecting unit, a processing unit connected to the first interface and the second interface, and a prompting unit; the screwdriver is used to output a reversal signal when the screw is inserted into the locking device, and The output of the feedback signal is stopped when the screw lock is in place; the detecting unit is used for detecting the blackening and ending points of the locking screw process of the device to be locked, and the reading processing unit is used for calculating the feedback signal received between the starting point and the ending point. The number to get the corresponding number of locked screws. [0005] The screw counter is configured to detect a start point and an end point of a lock screw process of the lock to be locked by the detecting unit, and use the processing unit to calculate the number of the counter-information signals received between the start point and the end point. Accurately calculate the corresponding number of locked screws, thus effectively avoiding the occurrence of errors and ensuring the safety of product production. [Embodiment] 099131356 Form No. Α0101 Page 3 of 11 201214306 [0006] Referring to FIG. 1, a screw counter 100 of a preferred embodiment includes a first interface 10, an input unit 30, a second interface 40, and a processing unit. 50. The prompting unit 60, the first display unit 70, the second display unit 72 and the memory 74. The processing unit 50 is connected to the input unit 30, the second interface 40, the presentation unit 60, the first display unit 70, the second display unit 72, and the memory 74. The first interface 10 is used to electrically connect the screwdriver 200. The screwdriver 200 is used to lock the screw device 300 (see Fig. 2), and outputs a feedback signal when the screw is locked into the device to be locked 300, and stops outputting the feedback signal when the screw lock is in place. In the present embodiment, the feedback signal is the power supply voltage of the screwdriver 200, the screw counter 100 further includes a conversion unit 20, the conversion unit 20 is connected between the first interface 10 and the processing unit 50, and the conversion unit 20 is used to screw the screwdriver 200. The power supply voltage is converted to a signal suitable for processing by processing unit 50. Specifically, the conversion unit 20 includes an optocoupler U1. The optocoupler U1 includes a first input end, a second input end, a first output end, and a second output end. The first input end is connected to the first interface 10, and the second input is The terminal is grounded, the first output is connected to the processing unit 50, and the second output is grounded. [0008] The input unit 30 is configured to receive the number of screws to be locked input by the user. Specifically, the input unit 30 includes a first switch S1, a second switch S2, and a third switch S3. The first switch S1 is configured to perform an additional operation on the number of lock screws in response to a user operation, the second switch S2 is configured to perform a subtraction operation on the number of lock screws in response to a user operation, and the third switch S3 is configured to respond to a user operation to lock The number of screws is cleared. [0009] Please refer to FIG. 2 at the same time, the second interface 40 is used to connect the detecting unit 400, and the device to be locked 300 is placed on the table 500 for locking screw operation, detecting 099131356 Form No. A0101 Page 4 of 11 0992054938-0 201214306 The unit 400 is disposed in the workbench 500. The detecting unit 4 is used for detecting the start point and the end point of the locking screw process of the device to be locked 300, and the processing unit 5 is used for the number of feedback signals received between the start point and the end point of the nose to obtain the phase. Corresponding number of locked screws. In this embodiment, the starting point indicates that the detecting unit 400 detects that the working device 5 is placed in the working range of the working table 5, and the end point indicates that the detecting unit 4 detects the working range of the working table 500. The device to be locked 3 is removed inside. In this embodiment, the detecting unit 400 is a piezoelectric inductor. 〇 [_Processing unit 50 is responsible for comparing the number of wires to the number of locked wires (four), and issuing a warning signal when the number of screws to be locked is not the same as the number of posts in (10). _] The prompting unit sends a prompt message according to the prompt signal. Specifically, the turning-off resistor includes a light-emitting diode 62 and a bee/sound (four), and the light-emitting diode 62 is used to emit a prompt message in a light-emitting/flashing manner when the number of screws to be locked is not equal to the number of locked screws. The bee-cut speaker 64 is used to send a voice in a voice 7 voice when the number of screws to be locked is not equal to the number of locked screws. #,. ^ '

[0012] [⑻ 13] [0014] 第顯『早用於顯示待鎖螺絲^,第二顯示單元η 用於顯示已鎖螺絲數。在本實施方式中,[顯示單元 70及H單元72均為數碼管。 ===儲存該待鎖螺絲數和已鎖螺絲數,以防止 螺絲η十數1 Q突妙麻 大—斷電而造成數據丟失。 上述螺絲計數n ] η η ’藉由偵測單元400偵測待鎖裝置 300的鎖螺絲過卷沾如机^ 的起點和終點,並利用處理單元50計算 在上述起師Μ之間所純_反舰韻數量,從 099131356 表單編號Α0101 第5頁/共11頁 0992054938-0 201214306 而準確地計算出相對應的已鎖螺絲數,因而可有效地避 免誤差的產生,保證產品生產的安全。 [0015] 本實施方式的螺絲計數器100還藉由處理單元50比較已鎖 螺絲數與用戶輸入的待鎖螺絲數,當已鎖螺絲數與待鎖 螺絲數不相等時,提示單元60即以語音、發光、閃爍等 方式提醒用戶該待鎖裝置300有漏鎖螺絲的現象發生,給 用戶帶來了便利。 [0016] 综上所述,本發明符合發明專利要件,爰依法提出專利 申請。惟,以上所述者僅為本發明之較佳實施方式,舉 凡熟悉本案技藝之人士,在援依本案創作精神所作之等 效修飾或變化,皆應包含於以下之申請專利範圍内。 【圖式簡單說明】 [0017] 圖1為一較佳實施方式的螺絲計數器之部分電路結構圖。 [0018] 圖2為待鎖裝置設置於工作臺上之示意圖。 【主要元件符號說明】 [0019] 螺絲計數器:100 [0020] 螺絲起子:200 [0021] 待鎖裝置:300 [0022] 偵測單元:400 [0023] 工作臺:500 [0024] 第一介面:10 [0025] 轉換單元:20 099131356 表單編號A0101 第6頁/共11頁 0992054938-0 201214306 [0026] 光耦:U1 [0027] 第一開關 :S1 [0028] 第二開關 :S2 [0029] 第三開關 :S3 [0030] 輸入單元 :30 [0031] 第二介面 :40 [0032] 處理單元 :50 [0033] 提示單元 :60 [0034] 第一顯示單元: 70 [0035] 第二顯示單元: 72 [0036] 記憶體: 74 丨丨 〇 099131356 表單編號Α0101 第7頁/共11頁 0992054938-0[0012] [0014] The first display "early used to display the to-be-locked screw ^, the second display unit η is used to display the number of locked screws. In the present embodiment, [the display unit 70 and the H unit 72 are all digital tubes. ===Save the number of screws to be locked and the number of locked screws to prevent the screw η tens 1 Q from stunned - power loss and data loss. The above-mentioned screw count n] η η ' is detected by the detecting unit 400 to detect the start and end points of the lock screw of the device to be locked 300, and the calculation unit 50 calculates the pure between the above-mentioned divisions. The number of anti-ship rhymes, from 099131356 Form No. Α0101 Page 5 / Total 11 pages 0992054938-0 201214306 Accurately calculate the corresponding number of locked screws, thus effectively avoiding the occurrence of errors and ensuring the safety of product production. [0015] The screw counter 100 of the present embodiment further compares the number of locked screws with the number of screws to be locked input by the user by the processing unit 50. When the number of locked screws is not equal to the number of screws to be locked, the prompting unit 60 is voiced. The method of illuminating, blinking, etc. reminds the user that the phenomenon that the lock-up device 300 has a leak-locking screw occurs, which brings convenience to the user. [0016] In summary, the present invention complies with the requirements of the invention patent, and submits a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and those who are familiar with the art of the present invention should be included in the following claims. BRIEF DESCRIPTION OF THE DRAWINGS [0017] FIG. 1 is a partial circuit diagram of a screw counter of a preferred embodiment. 2 is a schematic view of a device to be locked disposed on a workbench. [Main component symbol description] [0019] Screw counter: 100 [0020] Screwdriver: 200 [0021] Locking device: 300 [0022] Detection unit: 400 [0023] Workbench: 500 [0024] First interface: 10 [0025] Conversion unit: 20 099131356 Form number A0101 Page 6 of 11 0992054938-0 201214306 [0026] Optocoupler: U1 [0027] First switch: S1 [0028] Second switch: S2 [0029] Three switches: S3 [0030] Input unit: 30 [0031] Second interface: 40 [0032] Processing unit: 50 [0033] Prompt unit: 60 [0034] First display unit: 70 [0035] Second display unit: 72 [0036] Memory: 74 丨丨〇099131356 Form No. 1010101 Page 7 of 11 0992054938-0

Claims (1)

201214306 七 _ …、…丨妖命,头τ該轉右 疋包括-光Μ,該純包括第—輸人端、第二輸人端 ‘申請專利範圍: ·—種螺絲計數器’其包括贱連接螺絲起子的第一介面、 與外部偵測單元連接的第二介面、與第一介面及第二介面 =接的處理單元以及提*單元;_絲起子祕在將螺絲 、’入待鎖裝置時輸Α反饋峨,並在螺絲制位時停止輪 出反饋訊號;該_單元用於摘測待鎖裝置的鎖螺絲過 的起點和終點,該處理單元用於計算在上述起點和終點之 2所接收到的反饋訊號的數量,以得到相對應的已鎖螺絲 數。 如申請專利範圍第1項所述之螺絲計數器,其中該待鎖裝 置放置於工作臺上’該起點表示债測翠元销測到工作臺的 工作範圍内被放置待鎖裝置’該終點表示_單元偵測到 工作臺的工作範圍内被移除待鎖裝置。 如申請專利範圍第1項所述之螺絲計數器,其中該螺絲計 7還包括輸入單元,該輸入單元用於接收用戶輸入的待 ’螺、糸數减理單π咖於比較㈣祕數與已鎖螺絲 數,並在待鎖螺絲數與已鎖螺絲數不相等時發出提示訊號 ,該提示單元用於根據提示訊號發出提示訊氛。 =!範_所述之螺絲計數器’其中該反饋訊 就為螺絲起子的電源電壓,該螺絲計數器還包括轉換單元 ,該轉換單元連接於第-介面與處理單元之間,該轉換單 元用於將螺絲起子的電源電壓轉換為適合於處理單元處理 的訊號。 如申請專利範圍第4項所述之螺絲計數器,其中該轉換單 第 099131356 表單編號Α0101 第8頁/共1丨頁 201214306 Ο Ο ίο 099131356 輪出端及第二輸出端, 第二輸入端接地,該第_=—輪入端連接第—介面,該 出端接地。 連接處理單元,該第二輸 如申請專利範圍第1項 迷之螺絲計數器,其中 數器還包括第—顯示單一 j該螺絲计 罘一顯不早兀,該第一县i千s 兀用於顯示待鎖螺絲數 … .、'、員不早 絲數。 4-顯不早兀用於顯示已鎖螺 Ilf圍第1項所述之螺絲計數器,其中該提示單 鎖二諸光—极體,树光二极體用於在待鎖螺絲數與已 鎖螺絲數不相等時以發光/閃燦方式發出提示訊自。 如申請專職則i销述之螺料數器,其^ 元包括蜂鳴器/揚聲器,該蜂鳴器 用/不早 ^ Λ 荷聲器用於在待鎖蟫絲 數與已鎖制數不相科以聲音/語音方輕峻示訊息、 如:請專利第i項所述之螺絲計數,,其中該螺 數器還包括記憶體,該記憶體用於儲存該^ 鎖螺絲數。 不巳 如申請專利範圍第1項所述之螺絲計數器,其中該輪入m 元包括第-開關、第二開關及第三開關,該第二:關入用早於 響應用戶操作以對待鎖螺絲數進行加一運复 丹,該第二開關 用於響應用戶操作以對待鎖螺絲數進行減一運算,診第一 開關用於響應用戶操作以對待鎖螺絲數進行清零運算。一 表單編號A0101 第9頁/共11頁 0992054938-0201214306 七 ... ..., 丨 丨 , , 头 头 τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ a first interface of the screwdriver, a second interface connected to the external detecting unit, a processing unit connected to the first interface and the second interface, and a lifting unit; the wire screwdriver is used to screw and enter the device to be locked The feedback feedback is stopped, and the feedback signal is stopped when the screw is in place; the _ unit is used to measure the start and end points of the lock screw of the device to be locked, and the processing unit is used to calculate the two points at the above start and end points. The number of feedback signals received to get the corresponding number of locked screws. The screw counter according to claim 1, wherein the to-be-locked device is placed on a workbench, and the starting point indicates that the debt measuring device is placed in the working range of the workbench and is placed in the working area to be locked. The unit detects that the device to be locked is removed within the working range of the workbench. The screw counter of claim 1, wherein the screw gauge 7 further comprises an input unit, which is configured to receive a user input of a snail, a singularity reduction π, a comparison (4), and a The number of lock screws, and when the number of screws to be locked is not equal to the number of locked screws, a prompt signal is issued, and the prompting unit is used to issue a prompting atmosphere according to the prompt signal. =! The screw counter described in the above description, wherein the feedback signal is the power supply voltage of the screwdriver, the screw counter further includes a conversion unit connected between the first interface and the processing unit, the conversion unit is used for The power supply voltage of the screwdriver is converted to a signal suitable for processing by the processing unit. For example, the screw counter described in claim 4, wherein the conversion sheet is 099131356, the form number is Α0101, page 8/total 1 page 201214306 Ο Ο ίο 099131356 the wheel end and the second output end, the second input end is grounded, The _=- wheel-in terminal is connected to the first interface, and the outlet is grounded. Connecting the processing unit, the second input is the screw counter of the first item of the patent application scope, wherein the number of the device further includes a first display of the single j, the screw meter is not early, and the first county is used for one thousand s Show the number of screws to be locked... ., ', the number is not early. 4-display is not used to display the screw counter described in item 1 of the locked screw Ilf, wherein the prompt single lock two light-pole bodies, the tree light diode is used for the number of screws to be locked and the locked screw When the number is not equal, the prompt message will be sent in the form of light/flash. If you apply for a full-time job, the device that is sold by i will include a buzzer/speaker, and the buzzer will be used/not early. 荷 The burner is used to lock the number of wires to be locked. The voice/speech is used to highlight the message, such as the screw count described in the patent item i, wherein the solenoid further includes a memory for storing the number of the lock screws. The screw counter of claim 1, wherein the wheel m element comprises a first switch, a second switch and a third switch, and the second: closing is used to respond to a user operation to lock the screw The second switch is used to perform a subtraction operation on the number of lock screws in response to a user operation, and the first switch is used to perform a clear operation on the number of lock screws in response to a user operation. Form No. A0101 Page 9 of 11 0992054938-0
TW99131356A 2010-09-16 2010-09-16 Screw counter TW201214306A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI595979B (en) * 2015-09-08 2017-08-21 Nitto Kohki Co Screw together the material fastening tools and counting devices

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI595979B (en) * 2015-09-08 2017-08-21 Nitto Kohki Co Screw together the material fastening tools and counting devices

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