201211339 六、發明說明： 【發明所屬之技術領域】 本發明是有關於一種織物製造方法，特別是指一種將 較粗及硬之纜線結合於布的織物製造方法。 【先前技術】 近年來，功能性織物推陳出新。功能性織物之製造方 法’例如將功能性纖維以織造方式與基材纖維結合，或者 將功能性纖維以特殊加工方式固定於基材。 以後者來說，當基材特性為薄、軟或有彈力，且功能 性纖維屬於粗、硬之纜線，加工並不容易。詳細來說，當 車縫機台的壓腳壓在基材上，薄、軟或有彈力的基材往往 因為布面張力不平均而產生皺褶；粗、硬纜線的固定方面 ，則需要人力辅助佈設、壓制，且有些纜線，例如加熱絲 、發光二極體（LED)纖維絲等，需避免被車針扎到。整體 來說，有關薄、軟或有彈力的基材與粗、硬之纜線的結合 ’利用現有加工技術並無法有效率的施作。 【發明内容】 因此，本發明之目的，即在提供一種可有效率地使薄 、軟或有彈力的基材與粗、硬之纜線結合的織物製造方法 〇 於是，本發明織物製造方法，包含以下步驟：提供一 基材及一纜線；利用一套夾具夾合於該基材之至少三不共 線之部位；使該缓線穿設於一境線導引件，該窺線導引件 設置於該基材上方且可受控調整平面擺動角度，並利用一 201211339 與該鐵線導引件出口相對間陪署从嫩 對間又置的纜線壓腳將該纜線朝 該基材下壓；及基材平移， #& 在纜線送出同時擺動該纜線 導引件，並利用一穿有上蝻曰μ _ > 虿線且上、下位移之車縫針將位於 §亥纔線導引件出口企該礙始蔽_ Λ Ba 一亥纜線壓腳之間的纜線車縫固定於該 基材上。 較佳地1¾夾具疋夾合於該基材之一矩形區塊的四個 邊。 較佳地’㈣線導引件出口與該纜線壓腳的距離介於i 至2楚米之間，一車縫針介於該镜線導引件出口與該纔線 壓腳之間。 較佳地，該、€料彳丨件相對_、㈣腳的助角度為± α °，30$ a S 80。 較佳地’該繼線導引件呈管狀或導槽狀，且朝該基材 斜向下延伸》 較佳地，該纜線壓腳與該基材的距離為該纜線的直徑土 1毫米。 本發明之另一目的，在於提供一種利用前述織物製造 方法產生之織物❶ 較佳地，該基材具有下述之至少一種特性：厚度介於 0.1毫米至0.3毫米之間，拉伸倍率介於1%至1〇〇%之間。 較佳地’該繼線之直徑介於〇. 5毫米至3毫米之間。 較佳地’該繼線為導電後可發熱的加熱絲、銀纖維絲 、甲殼素纖維絲、紅外線纖維絲、羊毛線、壓克力纖維絲 、中空纖維絲、發光纖維絲、導光管、鍺纖維絲、熱炫紗 201211339 、水熔紗、涼感紗其中之一者。 本發明之功效在於，利用適當的夾合方式對軟、輕' 薄的基材提供適當張力而適合加工，並搭配纜線導引件擺 動以及車縫針單純上、下車縫的設計，輔㈣線壓腳提供 穩定性，使纜線能夠有效率且完好地車縫固定於基材上。 【實施方式】 'A ° 有關本發明之前述及其他技術内容、特點與功效，在201211339 VI. Description of the Invention: [Technical Field] The present invention relates to a method of fabricating a fabric, and more particularly to a method of fabricating a fabric in which a thicker and harder cable is bonded to a fabric. [Prior Art] In recent years, functional fabrics have been introduced. The method of producing a functional fabric, for example, combines the functional fibers with the substrate fibers in a woven manner, or fixes the functional fibers to the substrate in a special processing manner. In the latter case, when the substrate characteristics are thin, soft or elastic, and the functional fibers are thick and hard cables, processing is not easy. In detail, when the presser foot of the sewing machine is pressed against the substrate, the thin, soft or elastic substrate tends to wrinkle due to the uneven cloth tension; the fixing of the thick and hard cables requires Human-assisted layout, pressing, and some cables, such as heating wire, LED wire, etc., need to be avoided by the needle. Overall, the combination of thin, soft or resilient substrates with thick and hard cables has not been efficiently applied using existing processing techniques. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a fabric manufacturing method which can efficiently combine a thin, soft or elastic substrate with a thick and hard cable. Thus, the fabric manufacturing method of the present invention, The method comprises the steps of: providing a substrate and a cable; clamping a set of at least three non-collinear portions of the substrate by using a set of clamps; and passing the slow line to a position guide, the line guide The piece is disposed above the substrate and can be controlled to adjust the plane swing angle, and is connected to the base by a cable presser foot which is disposed between the pair and the wire guide outlet with a 201211339 Material pressing; and substrate translation, #& swinging the cable guide while the cable is being fed, and using a sewing needle with the upper 蝻曰 μ _ > 虿 line and the upper and lower displacement will be located in § The outlet of the Haicai line guides should be blocked _ Λ Ba The cable between the presser legs of the cable is fixed on the substrate. Preferably, the jaws are clamped to the four sides of a rectangular block of the substrate. Preferably, the distance between the exit of the (4) wire guide member and the cable presser foot is between i and 2 cm, and a sewing pin is interposed between the exit of the wire guide and the presser foot of the wire. Preferably, the auxiliary angle of the material element relative to the _ and (four) feet is ± α °, 30$ a S 80 . Preferably, the step guide is tubular or channel-shaped and extends obliquely downward toward the substrate. Preferably, the distance between the cable presser and the substrate is the diameter of the cable. Millimeter. Another object of the present invention is to provide a fabric produced by the aforementioned fabric manufacturing method. Preferably, the substrate has at least one of the following characteristics: a thickness of between 0.1 mm and 0.3 mm, and a draw ratio between Between 1% and 1%. Preferably, the diameter of the successor is between 毫米. 5 mm and 3 mm. Preferably, the step is a heating wire, a silver fiber filament, a chitin fiber filament, an infrared fiber filament, a wool thread, an acrylic fiber filament, a hollow fiber filament, a luminescent fiber filament, a light guide tube, which can be heated after being electrically conductive, One of the 锗 fiber yarn, the heat ray yarn 201211339, the water melt yarn, and the cool sensation yarn. The utility model has the advantages that the appropriate clamping method is adopted to provide suitable tension to the soft and light 'thin substrate, and is suitable for processing, and is matched with the cable guiding member swinging and the design of the sewing stitches of the upper and lower sewing seams, and the auxiliary (four) thread. The presser foot provides stability so that the cable can be securely and securely sewn to the substrate. [Embodiment] 'A ° Regarding the foregoing and other technical contents, features and effects of the present invention,
以下配合參考圖式之一個較佳實施例的詳細說明中，將可 清楚的呈現。 參閲圖1與圖2,本發明織物製造方法之較佳實施例， 適用於薄、軟或有彈力的基材與粗、硬之纜線的結合，並 包含以下步驟： 步驟S卜提供一基材i及一纜線2。該基材】具有下 述之至少一種特性：厚度介於01毫米至03毫米之間拉 伸倍率介於1%至1GG%之間，為薄、軟或有彈力之布1 線2之直徑介於0.5毫米至3毫米之間，為較粗、硬者，例 如導電後可發熱的加熱絲、抗菌纖維絲（例如銀纖維絲、 甲殼素纖維絲）、保暖性纖維絲（例如紅外線纖維絲、羊毛 線、壓克力纖維絲、中线維絲）、發光纖維絲（例如咖 紗線、麟光紗線、夜光紗線及螢光紗線）、導光管等其 =纖維’例如錯纖維絲、熱熔紗、水溶紗、涼感紗。該 =紗本身為可吸熱的材料，利用抽絲時製成或與金屬線 之一矩形區塊 步驟S2〜利用一套夾具3夾合於基材 201211339 10的四個邊，圖2中顯示該套夾具3之一部分，夾住基材 1之矩形區塊10下緣及靠近下緣的左右側。本發明不以本 實施例為限，夾具3只要能夾合於基材1之至少三不共線 之部位即可。藉由夾合於基材1之至少三不共線之部位的 方式，基材不容易產生皺褶。 步驟S3 —使該纜線2穿設於一纜線導引件4,並利用 一與該纜線導引件5出口相對間隔設置的纜線壓腳6將該 纜線2朝基材1下壓。 前述纜線導引件6呈管狀或導槽狀，纜線導引件$與 纜線壓腳6皆設置於一不平移、可360。旋轉的基座4 ,且 位於基材1上方，可隨基座4受控相對基材丨上、下調整 尚度。纜線導引件5朝該基材1斜向下延伸，出口與纜線 壓腳6的距離d為介於丨至2釐米之間。纜線壓腳6設計 為可隨纜線2粗細調整高度，本實施例採用之纜線壓腳6 與基材1的距離為纜線2的直徑± 1毫米。 基座4還設置有一介於纜線導引件5出口與纜線壓腳6 之間的車縫針7 ‘車縫針7穿有上線，用以穿過基材而與底 線車縫。 — 配合參閱圖3 ’纜線導引件5則設計為可調整平面擺動 角度，其相對纜線壓腳6的擺動角度為± α。，3〇 $ “ $ 8〇 :徵線導引件5的擺動設計則是為了控龍線2，使車縫針 7精準地札㈣線2兩側而不會扎龍線2，當擺動角度“ 過小，車縫針7容易札到緵線2;當擺動角度^過大，則影 響操作速度。_壓腳6則有助於穩^纜線2位置。 201211339 步驟S4—當基材1隨夾具3平移，使纜線2送出，同 時擺動繞線導引件5，並利用該車縫針7將位於繞線導引件 5出口與纜線壓腳6之間的纜線2車縫固定於基材丨上，獲 得如圖4所示織物100。前述基材1隨夾具3平移，可控制 纜線2車縫於基材1的位置，也就是可控制纜線2構成之 圖案佈設。本實施例透過擺動纜線2，對於纜線2的張力而 言也有周整的效果。 综上所述，本發明織物製造方法利用適當的夾合方式 對軟、輕、薄的基材1提供適當張力而適合加工，並搭配 镜線導引# 5擺動以及車縫針7單純上、下車縫的設計， 輔以缓線壓腳6提供穩定性，使纜線2能夠有效率且完好 地車縫固定於基材1上，故確實能達成本發明之目的。 ^惟以上所述者，僅為本發明之較佳實施例而已，當不 此以此限定本發明實施之範圍，即大凡依本發明中請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1疋一流程圖，說明本發明織物製造方法之 施例的執行步驟； 實 圖2疋一局部立體圖，說明該實施例車縫纜線 狀態； ％、耳際 圖 3 县 _ — -Α-皮| 境線；及 說明該實施例中，·㈣導弓丨件擺動 圖 4 县 _ ~ Ju rst 疋—不思圖，說明利用本發明織物製造方法製成 201211339 之織物。The detailed description of a preferred embodiment of the present invention will be apparent from the following description. Referring to Figures 1 and 2, a preferred embodiment of the fabric manufacturing method of the present invention is suitable for the combination of a thin, soft or resilient substrate with a thick and hard cable, and comprises the following steps: Step S provides a Substrate i and a cable 2. The substrate has at least one of the following characteristics: a thickness between 01 mm and 03 mm and a draw ratio between 1% and 1 GG%, which is a thin, soft or elastic cloth 1 line 2 diameter Between 0.5 mm and 3 mm, it is thicker and harder, such as heating wire that can generate heat after conduction, antibacterial fiber (such as silver fiber, chitin fiber), warm fiber (such as infrared fiber, Wool thread, acrylic fiber filament, medium thread weft), luminescent fiber yarn (such as coffee yarn, ray yarn, luminous yarn and fluorescent yarn), light guide tube, etc. = fiber 'for example, wrong fiber , hot melt yarn, water soluble yarn, cool yarn. The yarn itself is an endothermic material, which is formed by wire drawing or a rectangular block step S2 to a metal wire, and is clamped to four sides of the substrate 201211339 10 by a set of clamps 3, which is shown in FIG. One of the sets of the clamps 3 sandwiches the lower edge of the rectangular block 10 of the substrate 1 and the left and right sides of the lower edge. The present invention is not limited to the embodiment, and the jig 3 may be sandwiched between at least three portions of the substrate 1 which are not collinear. The substrate is less likely to wrinkle by being sandwiched at at least three portions of the substrate 1 which are not collinear. Step S3 - the cable 2 is passed through a cable guide 4, and the cable 2 is placed under the substrate 1 by a cable presser 6 spaced apart from the outlet of the cable guide 5. Pressure. The cable guiding member 6 has a tubular or guide groove shape, and the cable guiding member $ and the cable pressing leg 6 are disposed at a non-translational position. The rotating base 4 is located above the substrate 1 and can be adjusted to the top and bottom of the substrate with the base 4 controlled. The cable guide 5 extends obliquely downward toward the substrate 1, and the distance d between the outlet and the cable presser foot 6 is between 丨 and 2 cm. The cable presser foot 6 is designed to adjust the height according to the thickness of the cable 2. The distance between the cable presser foot 6 and the substrate 1 used in this embodiment is ± 1 mm of the diameter of the cable 2. The base 4 is also provided with a sewing needle 7 between the outlet of the cable guide 5 and the cable presser foot 6 'The sewing needle 7 is threaded up for passing through the substrate to be sewn with the bottom thread. — With reference to Figure 3 'The cable guide 5 is designed to adjust the plane swing angle, which is ± α relative to the cable presser foot 6 . , 3〇$" $ 8〇: The swing design of the line guide 5 is to control the dragon line 2, so that the sewing needle 7 is accurately zigzag (four) line 2 on both sides without the tie line 2, when the swing angle " If it is too small, the sewing needle 7 is easy to draw to the twist line 2; when the swing angle ^ is too large, the operation speed is affected. The _ presser foot 6 helps to stabilize the position of the cable 2. 201211339 Step S4—When the substrate 1 is translated with the clamp 3, the cable 2 is sent out, and the winding guide 5 is swayed, and the sewing needle 7 is used to be located at the outlet of the winding guide 5 and the cable presser 6 The intervening cable 2 is sewn to the substrate weir to obtain the fabric 100 as shown in FIG. The substrate 1 is translated with the jig 3 to control the position at which the cable 2 is sewn to the substrate 1, i.e., the pattern of the controllable cable 2. In the present embodiment, the swing cable 2 has a uniform effect on the tension of the cable 2. In summary, the fabric manufacturing method of the present invention provides appropriate tension to the soft, light, and thin substrate 1 by suitable clamping methods, and is suitable for processing, and is matched with the mirror guide #5 swing and the sewing needle 7 to simply get on and off the vehicle. The seam design, supplemented by the slow presser foot 6 provides stability, so that the cable 2 can be securely and securely fastened to the substrate 1, so that the object of the present invention can be achieved. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent change according to the scope of the patent and the description of the invention in the present invention. And modifications are still within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart showing the execution steps of the embodiment of the fabric manufacturing method of the present invention; FIG. 2 is a partial perspective view showing the state of the sewing cable of the embodiment; %, ear diagram 3 County _ — —Α-皮| 境线; and Illustrated in this embodiment, (4) Swinging of the guide bow element Figure 4 County _ ~ Ju rst 疋 - not thinking, illustrating the fabric of 201211339 made by the fabric manufacturing method of the present invention.
8 201211339 【主要元件符號說明】 100.......織物 1 ..........基材 10.........矩形區塊 2 ..........纜線 3 ..........夾具 4 ..........基座 5 ..........纜線導引件 6 ..........纜線壓腳 7 ..........車縫針 S1〜S4…步驟8 201211339 [Explanation of main component symbols] 100.......fabric 1 ..........substrate 10.........Rectangular block 2 ...... ....cable 3 ..........clamp 4 .......... pedestal 5 .......... cable guide 6 .. ........ Cable presser foot 7 .......... sewing stitch S1~S4...step