201207288 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係有關於一種發光裝置,尤指一種發光二極體燈 條。 【先前技術】 [0002] 發光二極體(Light Emi tting Diode, LED)由於具有 低耗能、使用壽命長、體積小、反應快等特點,已大量 地應用各種發光裝置中,如裝飾用之發光燈條即為其中 — · 〇 [0003] 習知的LED發光燈條的結構,其結構主要係由一内層固定 座、一 LED燈串組、一對主線、友一外'層_固定體等構成, 其製法大致如下’首先提供一.「:類先成.型」之内層固定 座’並將該對主線埋設在内層固定座内;接著,將led燈 串組銲接串聯’再逐一插設於内層固定座之固定孔内, 並使LED燈串組與内層固定座内的主線相銜接導電;最後 ’再於内層固定座外側包覆一外層固定體,據以完成led 發光燈條的製作。 [0004] 上述LED發光燈條的結構,其内層固定座需預先成型,且 LED燈串需逐一插設於内層固定座内,最後再將外層固定 體包覆内層固定座,由於組設方式及製造過程繁雜費時 ,且製造過程常因擠壓而損毀[^^,經常導致電性連接不 良,且不易對包覆在固定體内的LED進行維修,造成發光 燈條的不良率偏高,使該發光燈條的成本居高不下。 [0005] 有鑑於此,本發明人為達到上述目的’乃特潛心硏究並 配合學理之運用,終於提出一種設計合理且有效改善上 099126211 表單編號 A0101 第 4 頁/共 15 頁 0992045983-0 201207288 [0006] 述缺失之本發明。 【發明内容】 本發明之一目的,在於提供一種押出成型式發光二極體 燈條,以簡化發光二極體燈條製程' 降低製造成本,並 提高發光二極體燈條的良率。 [0007] p 為了達成上述之目的’本發明係為一種押出成型式發光 二極體燈條的製法,包括提供間隔並列之第一導線及第 二導線;提供發光二極體;將發光二極體電性連接第一 導線及第二導線;提供押出機,押出機具有進料口及連 通進料口的出料α ·,將電性連接第一導線及第二導線的 發光二極體置入押出機;將透光性的塑料倒入進料口並 經由押出機而熔化,使透光性的塑料自出料口押出,並 包覆第一導線、第二導線及發光二極體。 [0008] 為了達成上述之目的,本發明係為一種押出成型式發光 二極體燈條,包括第一導線、第二導線、發光二極體及 Ο 透光體’第二導線與第一導線間隔排列,發光二極體電 性連接第-導線及第二導線,透光體以一次押出成型方 式包覆發光二極體、第一導線及第二導線。 [0009] 相車乂於習知’本發明押出成型式發光二極體燈條係將發 光-極體電性連接在第—導線及第二導線後’再利用押 出機以一-欠押出成型的方式於發光二極體、第一導線 及第一 V線的外部形成有包覆狀的透光體,利用簡化的 一次押出成型製程 完成本發明之發光二極體燈條,因 、’°構簡單’製程中又不致因擠壓而損毀LED,故可大為提 099126211 而產品良率 表單編號A0101 増加本發明之實用性及經濟性。 第5頁/共15頁 0992045983-0 201207288 【實施方式】 _〇]有關本發明之·說明及技術内容,配合圖式說明如下 ,然而所附圖式僅提供參考與說明用,並非用來對本發 明加以限制者。 则請參照第-圖至第三圖,係分別為本發明之押出成型式 發光二極體燈條的製法流程圖、裝置示意圖及發光二極 體電性連接導線的立體外觀示意圖;首先,提供間隔並 列之一第一導線10及一第二導線20(步驟S1),另提供— 發光二極體30(步驟S2),該發光二極體30為一表面黏著 兀件(Surface Mounted Device, SMD),且具有 _第_ 電極31及一第二電極32,利用焊接等連接方式,將該發 光二極體30的第一電極31焊接在該第一導線1〇上第二 電極32焊接在該第二導線2〇上,以使該發光二極體3〇電 性連接在該第一導線10及第二導線2〇上(步驟S3)。 [0012] 接著,提供一押出機(Extruder )70,該押出機7〇具有一 進料口71、連通該進料口 71的一押出頭72及一出料口73 (步驟S4),再將電性連接該第一導線1〇及第二導線2〇的 該發光二極體3〇置入該押出機7〇(步驟S5)。 [0013] 最後,將透光性的塑料80倒入該進料口 71並經由該押出 機7 〇而熔化,使該透光性的塑料8 0經由該押出頭7 2而自 該出料口 72押出(Extrusion),並包覆該第一導線1〇、 該第二導線2〇及該發光二極體3〇(步驟S6),該透光性的 塑料80會在該發光二極體3〇、該第一導線10及該第二導 線20的外部形成一透光體4〇,待該透光體4〇冷卻後,即 完成押出成型式發光二極體燈條1。 099126211 表單編號A0101 第6頁/共15頁 0992045983-0 201207288 [0014] 請續參照第四圖及第五圖,係分別為本發明押出成型式 發光二極體燈條的立體外觀示意圖及其刮視圖;上述製 程中,透光性的塑料80經押出機70而熔化後,以一次押 出成型的方式形成該透光體40而包覆該發光二極體30 、該第一導線1〇及該第二導線20,並使該第一導線10及 該第二導線2 0穿出該透光體4 0的一端,以供外部電源電 性連接該第一導線10及該第二導線20,提供發光二極體 燈條1發光時所需的電力;再者,該透光體40的形狀係隨 該押出頭72内部的成型形狀而改變,本實施例中,因該 〇 押出頭72的内部成型為一梯形體,故該透光體40的截面 係呈凸字形。 [0015] 請參照第六圖,係為本發明押出成型式發光二極體燈條 的第二實施例;本實施例與第一實施例大致相同,其不 同之處在於包覆該發光二極體30、該第一導線10及該第 二導線20之透光體40a的外型,於第二實施例中,該透光 體40a的截面係為圓形。 Ο [0016] 以上所述僅為本發明之較佳實施例,非用以限定本發明 之專利範圍,其他運用本發明之專利精神之等效變化, 均應倶屬本發明之專利範圍。 【圖式簡單說明】 [0017] 第一圖係為本發明之押出成型式發光二極體燈條的製法 流程圖; [0018] 第二圖係為本發明之押出成型式發光二極體燈條的裝置 示意圖; 099126211 表單編號A0101 第7頁/共15頁 0992045983-0 201207288 [0019] 第三圖係為本發明之發光二極體電性連接導線的立體外 觀示意圖; [0020] 第四圖係為本發明之押出成型式發光二極體燈條的立體 外觀示意圖; [0021] 第五圖係為本發明之押出成型式發光二極體燈條的剖視 圖;以及 [0022] 第六圖係為本發明之押出成型式發光二極體燈條的第二 實施例。 【主要元件符號說明】 [0023] 1發光二極體燈條 1 〇第一導線 2 0第二導線 30發光二極體 31第一電極 32第二電極 40透光體 7 0押出機 71進料口 72押出頭 7 3出料口 80塑料 40a透光體 步驟S1〜S6 099126211 表單編號A0101 第8頁/共15頁 0992045983-0201207288 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a light-emitting device, and more particularly to a light-emitting diode light bar. [Prior Art] [0002] Light-emitting diodes (LEDs) have been widely used in various light-emitting devices due to their low energy consumption, long service life, small size, and fast response, such as decoration. The light bar is the structure of the conventional LED light bar, the structure of which is mainly composed of an inner layer fixing seat, an LED light string group, a pair of main lines, and a friend's outer layer_fixing body. The composition is as follows: The first method is as follows: First, the inner layer of the "first type" is provided, and the pair of main lines are buried in the inner layer mount; then, the led string is welded in series and then inserted one by one. It is disposed in the fixing hole of the inner layer fixing seat, and the LED light string group is connected to the main line in the inner layer fixing seat to be electrically connected; finally, the outer layer fixing seat is covered with an outer layer fixing body, thereby completing the led light strip. Production. [0004] The structure of the LED light bar, the inner layer fixing seat needs to be pre-formed, and the LED light string needs to be inserted one by one in the inner layer fixing seat, and finally the outer layer fixing body is covered with the inner layer fixing seat, due to the assembly mode and The manufacturing process is cumbersome and time consuming, and the manufacturing process is often damaged by extrusion [^^, which often leads to poor electrical connection, and it is not easy to repair the LEDs wrapped in the fixed body, resulting in a high defect rate of the light bar. The cost of the light strip is high. [0005] In view of this, the present inventors have achieved the above-mentioned purpose in order to achieve the above-mentioned purpose, and finally put forward a design that is reasonable and effective to improve on the form 099126211 Form No. A0101 Page 4 / Total 15 Page 0992045983-0 201207288 [ 0006] The invention is described as missing. SUMMARY OF THE INVENTION One object of the present invention is to provide an extruded LED light bar for simplifying the manufacturing process of the LED light strip to reduce manufacturing cost and improve the yield of the LED strip. [0007] p In order to achieve the above object, the present invention is a method for manufacturing an extruded light-emitting diode light bar, comprising providing a first wire and a second wire arranged side by side; providing a light-emitting diode; The first wire and the second wire are electrically connected; the extruder is provided, and the extruder has a feed port and a discharge α connected to the feed port, and the light-emitting diodes electrically connected to the first wire and the second wire are disposed The light-transmissive plastic is poured into the feed port and melted by the extruder, so that the light-transmissive plastic is pushed out from the discharge port and covers the first wire, the second wire and the light-emitting diode. [0008] In order to achieve the above object, the present invention is an extruded shaped light-emitting diode light bar comprising a first wire, a second wire, a light-emitting diode, and a light-transmitting body, a second wire and a first wire. The light-emitting diodes are electrically connected to the first wire and the second wire, and the light-transmitting body covers the light-emitting diode, the first wire and the second wire in one extrusion molding manner. [0009] The vehicle is known in the prior art. The present invention is characterized in that the extruded-type light-emitting diode lamp strip electrically connects the light-emitting body to the first wire and the second wire, and then re-uses the extruder to form an under-extraction molding. The method is characterized in that a light-emitting diode is formed on the outside of the light-emitting diode, the first wire and the first V-line, and the light-emitting diode light bar of the present invention is completed by a simplified one-time extrusion molding process, because The structure is simple, and the LED is not damaged by the extrusion process, so the product can be greatly improved and the product yield form number A0101 adds the practicality and economy of the invention. Page 5 of 15 0992045983-0 201207288 [Embodiment] The description and technical contents of the present invention are described below with reference to the drawings, but the drawings are provided for reference and explanation only, and are not intended to be used herein. The invention is limited. Please refer to the first to third figures, which are respectively a manufacturing flow chart, a device schematic diagram of the extruded shaped light-emitting diode light bar of the present invention, and a three-dimensional appearance of the light-emitting diode electrical connecting wire; firstly, providing One of the first wire 10 and the second wire 20 are spaced apart (step S1), and the light-emitting diode 30 is provided (step S2). The light-emitting diode 30 is a surface mounted device (SMD). And having a _th electrode 31 and a second electrode 32, the first electrode 31 of the light emitting diode 30 is soldered to the first wire 1 by soldering or the like, and the second electrode 32 is soldered thereto. The second wire 2 is electrically connected to the first wire 10 and the second wire 2A (step S3). [0012] Next, an extruder (Extruder) 70 is provided, the extruder 7 has a feed port 71, an extruding head 72 that communicates with the feed port 71, and a discharge port 73 (step S4), and then The light-emitting diodes 3 electrically connected to the first wire 1 and the second wire 2 are placed in the extruder 7 (step S5). [0013] Finally, the light transmissive plastic 80 is poured into the feed port 71 and melted by the extruder 7 to pass the light transmissive plastic 80 from the discharge port through the extruding head 72. 72 Extrusion, and covering the first wire 1 〇, the second wire 2 〇 and the light emitting diode 3 〇 (step S6), the light transmissive plastic 80 will be in the light emitting diode 3 A light-transmissive body 4 is formed on the outside of the first wire 10 and the second wire 20. After the light-transmissive body 4 is cooled, the extruded light-emitting diode light bar 1 is completed. 099126211 Form No. A0101 Page 6 / Total 15 Page 0992045983-0 201207288 [0014] Please refer to the fourth and fifth figures, respectively, for a stereoscopic appearance of the extruded LED light strip of the present invention and its shaving In the above process, after the light transmissive plastic 80 is melted by the extruder 70, the light transmissive body 40 is formed by one extrusion molding to cover the light emitting diode 30, the first wire 1 and the a second wire 20, and the first wire 10 and the second wire 20 are passed through one end of the light-transmitting body 40 for electrically connecting the first wire 10 and the second wire 20 to an external power source. The electric power required for the light-emitting diode strip 1 to emit light is changed; further, the shape of the light-transmitting body 40 changes depending on the shape of the inside of the extruding head 72. In the present embodiment, the inside of the ejecting head 72 is removed. The light transmissive body 40 is formed into a trapezoidal shape, so that the cross section of the light transmissive body 40 has a convex shape. [0015] Please refer to the sixth embodiment, which is a second embodiment of the extruded light-emitting diode light bar of the present invention; this embodiment is substantially the same as the first embodiment, and the difference is that the light-emitting diode is coated. The outer shape of the body 30, the first wire 10 and the light transmitting body 40a of the second wire 20, in the second embodiment, the light transmitting body 40a has a circular cross section. The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and other equivalent variations of the patent spirit of the present invention are intended to be within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS [0017] The first figure is a flow chart of the method for manufacturing the extruded shaped light-emitting diode light bar of the present invention; [0018] The second figure is the extruded molded light-emitting diode lamp of the present invention. Schematic diagram of the device; 099126211 Form No. A0101 Page 7 / 15 pages 0992045983-0 201207288 [0019] The third figure is a schematic perspective view of the light-emitting diode electrical connecting wire of the present invention; [0020] FIG. 5 is a cross-sectional view showing the extruded molded light-emitting diode light bar of the present invention; and [0022] FIG. 6 is a cross-sectional view of the extruded molded light-emitting diode light bar of the present invention; It is a second embodiment of the extruded molded light-emitting diode light bar of the present invention. [Main component symbol description] [0023] 1 light-emitting diode light bar 1 〇 first wire 2 0 second wire 30 light-emitting diode 31 first electrode 32 second electrode 40 light-transmitting body 7 0 extruder 71 feeding Port 72 ejector head 7 3 discharge port 80 plastic 40a light transmissive body steps S1~S6 099126211 Form No. A0101 Page 8 / Total 15 pages 0992045983-0