TW201205854A - Solar cell string manufacturing device and manufacturing method, adhesive bonding device and adhesive bonding method - Google Patents

Solar cell string manufacturing device and manufacturing method, adhesive bonding device and adhesive bonding method Download PDF

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Publication number
TW201205854A
TW201205854A TW100122852A TW100122852A TW201205854A TW 201205854 A TW201205854 A TW 201205854A TW 100122852 A TW100122852 A TW 100122852A TW 100122852 A TW100122852 A TW 100122852A TW 201205854 A TW201205854 A TW 201205854A
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TW
Taiwan
Prior art keywords
solar cell
resin adhesive
heating
unit
electrode
Prior art date
Application number
TW100122852A
Other languages
Chinese (zh)
Inventor
Shin Watanabe
Hiroshi Takechi
Kanichiro Matsumoto
Yoshiharu Okita
Shoichi Ban
Yasunobu Ikeda
Original Assignee
Npc Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2010147990A external-priority patent/JP2012015194A/en
Priority claimed from JP2011009884A external-priority patent/JP5021080B2/en
Application filed by Npc Inc filed Critical Npc Inc
Publication of TW201205854A publication Critical patent/TW201205854A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

Disclosed are an adhesive bonding device that places a small load on a solar cell and a solar cell string manufacturing device employing same, and an adhesive bonding method and a solar cell string manufacturing method employing same. An adhesive bonding device (40) comprises an upper face bonding unit (41a) and a lower face bonding unit (41b). The upper face bonding unit (41a) further comprises three supply reels (42a), a half-cut unit (43a), a crimping member (44a), a stripping roller (45a), three recovery reels (46a), and conveyor rollers (471a - 474a). Exactly the same number of resin adhesives (24) with detachable sheets as the number of electrodes (12) of a solar cell (10) is employed to sandwich, pressurize and heat the obverse and reverse sides of the solar cell (10). It is thus possible to simultaneously bond the resin adhesives (22) to all of the electrodes (12), reducing the load on the solar cell (10) and facilitating reduced bonding time for the resin adhesives (22).

Description

201205854 六、發明說明: c發明戶斤屬之技術領域】 發明領域 本發明係關於把複數的太陽能電池單元以配線材連接 製造太陽能電池串列之太陽能電池串列製造裝置及製造方 法、以此太陽能電池串列製造裝置及製造方法分別使用之 接著劑貼附裝置及接著劑貼附方法,及配線材壓著裝置及 配線材壓著方法。 c先前冬好】 發明背景 由於每一片太陽能電池單元的輸出為數w左右,所以 通常會將複數的太陽能電池單元連接之太陽能電池串列以 覆蓋玻璃密封的太陽能電池模組,作為太陽能電池使用。 太陽此電池串歹|J ’係冑纟太陽能電池單元的受光面形成之 電極,與相鄰狀太陽能電池單元的背Φ形叙電極,使 用配線材進行電性的連接者。 以刖之做法,係將在周圍塗上焊錫之銅等的低電阻材 料作為配線材而使用。然而,因為配線材之線膨脹係數較 使用於太陽㈣池單元的料之半導體基板的線膨脹係數 更大所以接在太陽能電池單元之配線材當回到常溫時 會收縮,而在太陽能電池單元的㈣產生壓力。其結果, 會使太1%旎電池單元發生翹曲的問題。 因此,近年來,藉由使用在比焊錫的熔解溫度更低的 溫度(例如l3〇°C〜180。〇硬化之樹脂接著劑把配線材接著於 201205854 太陽能電池單元,而回避此問題。更具體的,係太陽能電 池串列製造裝置係具備接著劑貼附裝置及配線材壓著裝 置,在接著劑貼附裝置於太陽能電池的電極貼附樹脂接著 劑,其後,在配線材壓著裝置把配線材接著在貼附有樹脂 接著劑之電極。 在接著劑貼附裝置有如以下之問題。在太陽能電池單 元,因為在受光面及背面被形成電極,所以在其兩面有需 要貼附樹脂接著劑。在一般的接著劑貼附裝置,首先在一 方的面之電極貼附樹脂接著劑,其後,在另一方的電極貼 附樹脂接著劑。 然而,經過複數次的進行貼附時,由於貼附時之熱或 壓力在太陽能電池單元會有負荷施加,使太陽能電池單元 會有破損之虞。又,貼附所需要的時間變長,有太陽能電 池串列製造之產能降低的問題。 又,在配線材壓著裝置有如以下之問題。為了使樹脂 接著劑硬化,進行配線材與太陽能電池單元之電極的壓 著,非加熱比焊接所需時間更長的時間(例如15秒鐘)不可。 因此,在專利文獻1揭示有藉由以下之製程A〜製程D透過把 配線材壓著在電極,可縮短壓著所需要的時間之方法。 (製程A) ·炎著熱硬化性的樹脂接著劑,在太陽能電池 單元之受光面側的電極上,配置連接鄰接之太陽能電池的 配線材。又,夾著同樹脂接著劑,在太陽能電池單元之背 面側的電極上,配置連接鄰接另一方之太陽能電池單元的 配線材。201205854 VI. EMBODIMENT OF THE INVENTION: C TECHNICAL FIELD OF THE INVENTION The present invention relates to a solar cell tandem manufacturing apparatus and a manufacturing method for manufacturing a solar cell tandem by connecting a plurality of solar battery cells by a wiring material, and using the solar energy An adhesive attaching device and an adhesive attaching method used in each of the battery tandem manufacturing apparatus and the manufacturing method, and a wiring material pressing device and a wiring material pressing method. BACKGROUND OF THE INVENTION Since the output of each solar cell unit is about several w, a plurality of solar cells connected by solar cells are often arranged in series to cover a glass-sealed solar cell module for use as a solar cell. The solar cell is connected to the light-receiving surface of the solar cell, and the electrode is electrically connected to the back Φ-shaped electrode of the adjacent solar cell. In the meantime, a low-resistance material such as solder copper is used as a wiring material. However, since the linear expansion coefficient of the wiring member is larger than the linear expansion coefficient of the semiconductor substrate used for the solar cell unit, the wiring material connected to the solar cell unit shrinks when it returns to normal temperature, and is in the solar cell unit. (4) Producing pressure. As a result, there is a problem that warpage occurs in the battery unit of too 1%. Therefore, in recent years, this problem has been avoided by using a resin battery at a temperature lower than the melting temperature of the solder (for example, l3 〇 ° C to 180 〇 hardened resin adhesive to follow the solar cell in 201205854. More specifically The solar cell tandem manufacturing apparatus includes an adhesive attaching device and a wiring material pressing device, and a resin adhesive is attached to the electrode of the solar cell in the adhesive attaching device, and thereafter, the wiring material pressing device is attached The wiring material is followed by an electrode to which a resin adhesive is attached. The adhesive attaching device has the following problems. In the solar battery cell, since the electrode is formed on the light receiving surface and the back surface, it is necessary to attach a resin adhesive agent on both surfaces thereof. In a general adhesive attaching apparatus, first, a resin adhesive is attached to the electrode of one surface, and then a resin adhesive is attached to the other electrode. However, when pasting a plurality of times, the sticker is attached. The heat or pressure of the time is applied to the solar cell unit, causing the solar cell unit to be damaged. Also, the time required for attaching In addition, there is a problem that the production capacity of the solar cell series is reduced. In addition, the wiring material pressing device has the following problems. In order to harden the resin adhesive, the wiring material and the electrode of the solar battery cell are pressed, and the non-heating ratio is obtained. The time required for soldering is longer (for example, 15 seconds). Therefore, Patent Document 1 discloses that the time required for the pressing can be shortened by pressing the wiring member against the electrode by the following processes A to D. (Process A) - A thermosetting resin adhesive is placed on the electrode on the light-receiving side of the solar cell, and a wiring material for connecting the adjacent solar cell is placed. A wiring member that connects the other solar cell is disposed on the electrode on the back side of the solar cell.

S 4 201205854 (製私B).其次,將樹脂接著劑加熱至比軟化溫度更 高,較硬化溫度更低之溫度,把配線材預壓著在太陽能電 池單元的各電極。 (製程C).複數次反覆上述之製程a及製程B,把配線材 預壓者在所有的太陽能電池單元的電極。 (製程D) · —面把配線材按壓在樹脂接著劑一面加熱至 大於樹脂接著劑的硬化溫度,使其硬化正式壓著。 根據此方法,預壓著之後,因為使貼附於所有太陽能 電池單元的樹脂接著劑同時硬化才正式壓著,所以比使每j 個太%能電池單元的樹脂接著劑硬化可以較短時間製造太 陽能電池串列。 然而’在專利文獻1之方法方面,在製程C有需要放置 暫時被壓著之所有太陽能電池的載置台,在製程D也有需要 為了把所有太陽能電池單元同時正式壓著之裝置。其結 果’配線材壓著裝置大型化,將有成本提高之問題。 先行技術文獻 專利文獻 專利文獻1 :國際公開第2009/011209號 【發明内容3 發明概要 發明欲解决之課題 本發明有鑒於上述之問題點而為者,其目的,係提供 一種小型,且能夠以高產能把配線材壓著於太陽能電池單 元之電極的配線材壓著裝置,以及使用此的太陽能電池串 201205854 列的製造裝置,與配線材壓著方法及使用此的太陽能電池 串列的製造方法。 用以欲解決課題之手段 根據本發明之一形態,可提供一種太陽能電池串列製 造裝置,該太陽能電池串列具備有:複數的太陽能電池單 元,係在對向之第1及第2主面分別形成電極並排列設置於 既定方向;配線材,係前述複數的太陽能電池單元之中, 使相鄰接的2個太陽能電池單元之一方的前述第1主面側之 前述電極與另一方的前述第2主面側之前述電極作電性的 連接;及樹脂接著劑,係介置在前述電極與前述配線材之 間,前述太陽能電池串列製造裝置其特徵在於具備有:接 著劑貼附裝置與配線材壓著裝置之太陽能電池串列製造裝 置。接著劑貼附裝置,係分別在前述電極之上貼附前述樹 脂接著劑。前述配線材壓著裝置,係分別在前述樹脂接著 劑之上配置前述配線材的狀態下,壓著前述電極與前述配 線材。又,前述配線材壓著裝置,係具有:投入部、預壓 著部、正式壓著部、1或2以上的第1加熱部、第2加熱部與 運送裝置。投入部,係把前述複數的太陽能電池單元之中 的1個投入在前述配線材之上;預壓著部,係以使前述配線 材不會在前述太陽能電池單元之上產生偏移之方式,把前 述配線材暫時壓著在前述被投入之太陽能電池單元;正式 壓著部,係把前述樹脂接著劑加壓使包含在前述樹脂接著 劑之導電性粒子潰裂,而使前述樹脂接著劑持有導電性;1 或2個以上的第1加熱部,係把前述太陽能電池單元,以高 201205854 於前述樹脂接著劑之硬化溫度的溫度加熱短於前述樹脂接 著劑硬化所需時間的時間;第2加熱部,係把在前述以加 .、'、p力.、、、後之μ述太陽能電池單元,卩高於前述樹脂接著 y之更化/皿度的溫度進行加熱,使與前述第^加熱部之加敎 時間合=來的合計時間達财述樹脂接著劑之硬化所需日、寺 間’使前述轉材料及魏於前述太陽能 電池單元之前 =電極上’運送裝置,係每當前述投人部、前述預壓著部、 刖述正式壓著部、前述第丨加熱部及前述第2加熱部之各段 的處理、”。束之後’運送應崎下段之處理的前述太陽能電 池單元。 又’根據本發明之—形態,係一種太陽能電池串列之 ^方法該太陽電池串列具備有:複數的太陽能電池 單元係在對向之第丨及第2主面分別形成電極並排列設置 於既疋方向,g&線材’係前述複數的太陽能電池單元之中, ^相鄰接的2個太陽能電池單元之-方的前述第面側之 别述電極與另-方的前述第2主面側之前述電極作電性的 連接,與樹職著劑,係介置在前述電極與前述配線材之 間且前述太陽能電池串列製造方法其特徵在於具備:貼 附1程’係在前述各個電極之上關前述㈣接著劑;載 f製程’係將前述複細太陽能電池單元之巾的1個載置於 f述配線材之上;預壓著製程,係、以使前述配線材不會在 j太陽能電池單元上產生偏移之方式暫時把前述配線材 壓著在則述被載置之太陽能電池單元上;持有導電性之製 程’係把前述樹脂接著劑加壓使包含在前述樹脂接著劑之 201205854 導電性粒子潰裂,而使前述樹脂接著劑持有導電性;!或2 個以上的加熱製程,係把前述太陽能電池單元,以高於前 述樹脂接著狀硬化溫度的溫度加熱短於前述樹脂接著劑 之硬化所需時間的時間;與接著及硬化製程,係把前述被 加熱後之前述太陽能電池單元,以高於前述樹脂接著劑之 硬化溫度的溫度進行加熱,使與已加熱之時間合起來的合 計時間能達到前述樹脂接著劑之硬化所需時間,使前述配 線材接著及硬化於前述太陽能電池單元之前述電極上。 又,根據本發明之一形態,提供一種配線材壓著裝置, 係把太陽能電池單元巾職在對向的第丨及第2主面且貼附 有樹脂接著劑之各個電極,與相鄰接的2個前述太陽能電池 單元之一方的前述第丨主面側之前述電極與另一方的前述 第2主面側之前述電極作電性的連接之配線材予以壓著;其 具備有:投人部、預壓著部、正式壓著部、丨或2個以上的 第1加熱部、第2加熱部與運送裝置。投入部,係將前述複 數的太陽能電池單元之中的丨個投人至前述配線材上;預壓 著部,係使前述配線材在前述太陽能電池單元之上不會偏 移之方式,把前述配線材暫時壓著在前述被投入之太陽能 電池單元;正式壓著部,係把前述樹脂接著劑加壓使包含 在前述樹脂接著叙導電性粒子龍,而使前述樹脂接著 劑持有導電性;1或2個以上的第1加熱部,係把前述太陽能 電池單元,以高於前述樹脂接著劑之硬化溫度的溫度加熱 短於前述樹脂接著劑硬化所需時間的時間;第2加熱部,係 把在前述第1加熱部加熱後之前述太陽能電池單元,以高於 201205854 前述樹脂接著劑之硬化溫度的溫度進行加熱,使與前述第i 加熱部之加熱時間合起來的合計時間達到前述樹脂接著劑 之硬化所需時間,使前述配線材接著及硬化於前述太陽能 電池單元之前述電極上;運送裝置,係每當前述投入部、 前述預壓著部、前述正式壓著部、前述第丨加熱部及前述第 2加熱部之各段的處理結束之後,運送應進行下段處理的前 述太陽能電池單元。 又,根據本發明之一形態,提供一種配線材壓著方法, 係把太陽能電池單元中形成在對向的第丨及第2主面且貼附 有樹脂接著劑之各個電極,與相鄰接的2個前述太陽能電池 單70之一方的前述第丨主面側之前述電極與另一方的前述 第2主面側之前述電極作電性的連接之配線材予以壓著;其 特徵在於具備有:載置製程,係將前述太陽能電池單元載 置於前述配線材上;預壓著製程,係以使前述配線材不會 在前述太陽㈣池單元上產生偏移之方式,把前述配線材 暫時壓著在前述被載置之太陽能電池單元上;持有導電性 之製程,係把前述樹脂接著劑加壓使包含在前述樹脂接著 劑之導電粒子潰裂,而使前職脂接著劑持有導電性;i 或2以上的加熱製程,係把前述太陽能電池單元,以高於前 述樹脂接著狀硬化溫度的溫度加熱短於前述樹脂接著: 之硬化所需時間的時間;與接著及硬化製程,係把前述被 加熱後之前述太陽能電池單元,以高於前述樹脂接著劑之 硬化溫度的溫度進行加熱,使與已加熱之時間合起來的八 計時間達到前述樹脂接著劑之硬化所需時間,使前述配線 9 201205854 材接著及硬化於前述太陽能電池單元之前述電極上。 發明效果 根據本發明,因為把接著劑加熱壓著於太陽能電池單 元之製程分成複數進行,可用小型的配線材壓著裝置,且 以高產能把配線材壓著於太陽能電池單元之電極。 圖式簡單說明 第1圖係在本實施形態所使用之太陽能電池單元10之 受光面側的俯視圖。 第2圖係藉由本實施形態之製造裝置所製造的太陽能 電池串列20之側視圖。 第3圖係藉由本實施形態之製造裝置所製造的太陽能 電池串列20之俯視圖。 第4圖係太陽能電池串列之製造裝置100的側視圖。 第5圖係太陽能電池串列20之製造過程圖。 第6圖係接著劑貼附裝置40之正視圖。 第7圖係把第6圖從紙面左側看的側視圖。 第8圖係為了把樹脂接著劑22貼附在太陽能電池單元 10之電極的製程圖。 第9圖係藉由太陽能電池單元投入裝置70把持之太陽 能電池單元10的俯視圖。 第10圖係在太陽能電池單元10之電極12接著樹脂接著 劑22時的接著劑貼附裝置40之正視圖。 第11圖係第10圖之太陽能電池單元10附近的放大圖。 第12圖係把第10圖從紙面左側看的側視圖。S 4 201205854 (Self-making B). Next, the resin adhesive is heated to a temperature higher than the softening temperature and lower than the hardening temperature, and the wiring member is pre-compressed at each electrode of the solar battery cell. (Process C). Repeat the above process a and process B a plurality of times, and pre-press the wiring material to the electrodes of all the solar cells. (Process D) The surface is pressed against the resin adhesive while the wiring material is heated to a temperature higher than the curing temperature of the resin adhesive, and the hardening is officially pressed. According to this method, after the pre-compression, since the resin adhesive attached to all the solar battery cells is hardened at the same time, it is pressed, so that it can be manufactured in a shorter time than hardening the resin adhesive of every j% of the solar cells. Solar battery series. However, in the method of Patent Document 1, there is a need for a mounting table for all the solar cells to be temporarily pressed in the process C, and there is a need in the process D for a device in which all the solar cells are simultaneously pressed. As a result, the size of the wiring material pressing device is increased, and there is a problem that the cost is increased. CITATION LIST Patent Literature Patent Literature 1: International Publication No. 2009/011209 [Invention Summary] SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide a small size and capable of A wiring material pressing device for pressing a wiring material against an electrode of a solar battery cell, a manufacturing device using the solar battery string 201205854, a wiring material pressing method, and a solar battery string manufacturing method using the same . Means for Solving the Problem According to one aspect of the present invention, a solar cell tandem manufacturing apparatus including: a plurality of solar battery cells in a first and second main faces facing each other is provided Forming electrodes and arranging them in a predetermined direction; the wiring material is one of the plurality of solar battery cells, and the electrode on the first main surface side of one of two adjacent solar battery cells is the same as the other The electrode on the second main surface side is electrically connected; and the resin adhesive is interposed between the electrode and the wiring material, and the solar cell tandem manufacturing apparatus is characterized in that: the adhesive attaching device is provided A solar cell tandem manufacturing apparatus with a wiring material pressing device. Next, the agent attaching means attaches the aforementioned resin adhesive to the electrodes. In the wiring material pressing device, the electrode and the wiring member are pressed while the wiring member is placed on the resin adhesive. Further, the wiring material pressing device includes an input portion, a pre-compression portion, a final pressing portion, a first heating portion of 1 or 2 or more, a second heating portion, and a conveying device. In the input unit, one of the plurality of solar battery cells is placed on the wiring member, and the pre-compression portion is such that the wiring member does not shift over the solar battery cell. The wiring member is temporarily pressed against the solar cell to be charged; the final pressing portion presses the resin adhesive to cause the conductive particles contained in the resin adhesive to be broken, and the resin adhesive is held Conductive; one or two or more first heating portions, wherein the solar cell is heated at a temperature higher than the curing temperature of the resin adhesive at a high temperature of 201205854, which is shorter than a time required for the resin adhesive to harden; (2) The heating unit is heated at a temperature higher than the above-mentioned resin and then y at a temperature higher than the temperature of the solar cell in the above-mentioned resin, and the above-mentioned ^The heating time of the heating part is equal to the total time required for the hardening of the resin adhesive. The day between the temples and the front of the solar cell unit = the electrode The feeding device is a process of transporting the lower portion of each of the injection unit, the pre-compression unit, the main pressing portion, the second heating unit, and the second heating unit. The solar cell unit according to the present invention. The method according to the present invention is a solar cell tandem method. The solar cell string is provided with a plurality of solar cell units in the opposite direction and the second main unit. The electrodes are respectively formed and arranged in the 疋 direction, and the g & wire is the plurality of solar cells, and the other electrodes of the two sides of the two adjacent solar cells are adjacent to each other. - the electrode on the second main surface side of the side is electrically connected, and the tree-working agent is interposed between the electrode and the wiring material, and the solar cell tandem manufacturing method is characterized in that: The first step is to close the above-mentioned (four) adhesive on the respective electrodes; the loading process is to place one of the aforementioned thin solar battery cells on the wiring material; the pre-pressing process is ,so that The wiring material temporarily presses the wiring material against the solar battery cell to be placed without causing a deviation in the j solar battery cell; the process of holding the conductivity 'presses the resin adhesive agent The 201205854 conductive particles contained in the resin adhesive are fractured, and the resin adhesive is provided with conductivity; or two or more heating processes are performed by hardening the solar cell unit above the resin. The temperature of the temperature is heated to be shorter than the time required for the hardening of the resin adhesive; and the heating and curing process is performed by heating the solar cell after the heating at a temperature higher than the curing temperature of the resin adhesive. The total time combined with the heated time can reach the time required for the curing of the resin adhesive, and the wiring member is subsequently and hardened on the electrode of the solar cell. Moreover, according to one aspect of the present invention, a wiring material pressing device is provided in which a solar cell unit is attached to a facing electrode and a second main surface, and respective electrodes of a resin adhesive are attached, and adjacent to each other. The electrode on the first main surface side of one of the two solar battery cells is electrically connected to the other electrode on the second main surface side of the electrode, and is provided with: a portion, a pre-compression portion, a final pressing portion, a crucible or two or more first heating portions, a second heating portion, and a conveying device. In the input unit, one of the plurality of solar battery cells is thrown onto the wiring member, and the pre-compression portion is such that the wiring member does not shift over the solar battery cell. The wiring member is temporarily pressed against the solar cell to be charged; the final pressing portion presses the resin adhesive to contain the conductive particles in the resin, and the resin adhesive holds conductivity; One or two or more first heating units are those in which the solar cell is heated at a temperature higher than a curing temperature of the resin adhesive agent than a curing time of the resin adhesive; and the second heating unit is a second heating unit. The solar battery cell heated by the first heating unit is heated at a temperature higher than the curing temperature of the resin adhesive of 201205854, and the total time combined with the heating time of the ith heating unit reaches the resin. The time required for the hardening of the agent is such that the wiring member is subsequently and hardened on the electrode of the solar cell unit; the transport device, Whenever the input unit, the pre-pressing portion, the pressing portion formal, after the end of the processing of each stage of the second heating portion of the heating portion and the second Shu, prior to said conveyance should be lower solar cell processing. Moreover, according to one aspect of the present invention, a wiring material pressing method is provided in which solar cells are formed on opposite first and second main faces, and respective electrodes of a resin adhesive are attached, and adjacent to each other. a wiring member electrically connected to the electrode on the second main surface side of one of the two solar battery cells 70 and the other electrode on the second main surface side is pressed; The mounting process is performed by placing the solar cell unit on the wiring material; and pre-pressing the process so that the wiring material does not shift on the solar cell unit, and the wiring material is temporarily suspended. Pressing on the solar cell to be placed; the process of holding the conductivity presses the resin adhesive to cause the conductive particles contained in the resin adhesive to be broken, so that the pre-fat adhesive is held Conductivity; i or more than 2, the heating process is performed by heating the solar cell unit at a temperature higher than the bonding temperature of the resin to be shorter than the time required for the hardening of the resin; And the subsequent and hardening process, wherein the heated solar cell is heated at a temperature higher than a curing temperature of the resin adhesive, and the resin is heated for a total of eight times. The time required for the hardening of the agent is such that the wiring 9 201205854 is subsequently and hardened on the aforementioned electrode of the solar cell. According to the present invention, since the process of heating and pressing the adhesive on the solar cell unit is carried out in plural, the device can be pressed by a small wiring material, and the wiring member can be pressed against the electrode of the solar cell with high productivity. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing a light-receiving surface side of a solar battery cell 10 used in the present embodiment. Fig. 2 is a side view of the solar cell string 20 manufactured by the manufacturing apparatus of the present embodiment. Fig. 3 is a plan view showing a solar cell string 20 manufactured by the manufacturing apparatus of the embodiment. Fig. 4 is a side view of the manufacturing apparatus 100 of the solar cell string. Fig. 5 is a manufacturing process diagram of the solar cell string 20. Figure 6 is a front elevational view of the adhesive attachment device 40. Figure 7 is a side view of Figure 6 from the left side of the paper. Fig. 8 is a process diagram for attaching the resin adhesive 22 to the electrodes of the solar cell unit 10. Fig. 9 is a plan view of the solar battery unit 10 held by the solar battery cell input unit 70. Figure 10 is a front elevational view of the adhesive applicator 40 when the electrode 12 of the solar cell unit 10 is followed by the resinous adhesive 22. Fig. 11 is an enlarged view of the vicinity of the solar battery cell 10 of Fig. 10. Figure 12 is a side view of Figure 10 from the left side of the paper.

S 10 201205854 第13圖係第ι〇圖之太陽能電池翠元麵近的放大圖。 第14圖係把剝離紙2 3剝取時之接著劑貼附裝置4 〇的正 視圖。 第15圖係為了把配線材21壓著在太陽能電池單元1〇的 製程圖。 【實施方式】 用以實施發明之形態 以下將一面參考圖面,具體說明關於本發明之太陽能電 池串列製造裝置及製造方法、接著劑貼附裝置及接著劑貼 附方法、配線材壓著裝置及配線材壓著壓著方法之實施形 態。 首先,說明關於在本實施形態所使用之太陽能電池單 元10及在本實施形態所製造的太陽能電池串列20。 第1圖係在本實施形態所使用之太陽能電池單元10之 受光面側的俯視圖。太陽能電池單元10係例如為多結晶 石夕,藉由内部的η型區域及p型區域被形成pn接合。其大小 及厚度係分別為,例如125mmxl25mm及0.2mm。在太陽能 電池單元10上被形成有複數的指狀電極11,與此等正交被 形成有複數的匯流電極12。 太陽能電池單元10,係如圖所示在受光太陽光的表面 (第1主面)形成有指狀電極11及匯流電極12。又,在背面(第 2主面),僅形成有匯流電極12。在本實施形態雖顯示形成3 支的匯流電極12之例,但不限於3支,2支亦可,形成因應 太陽能電池單元1〇之大小的數目之匯流電極12也可。 201205854 太陽能電池單元10的受光面接受太陽光時,光產生載 子(carrier) ’即’會產生電子及電洞。指狀電極丨丨會收集在 受光面產生之光產生載子。匯流電極12係藉由指狀電極11 收集之光產生載子予以收集。 第2圖係藉由本實施形態之製造裝置所製造的太陽能 電池串列20之側視圖。第3圖係其俯視圖。太陽能電池串列 20 ’係具備:指狀電極丨丨及匯流電極12所形成之複數的太 陽能電池單元10 ’與配線材21,及樹脂接著劑22。 複數的太陽能電池單元10,係與匯流電極12平行的方 向被配置成一列。一條配線材21的長度,係太陽能電池單 疋10之匯流電極12被形成方向的2倍左右,在其中央設置有 向低差。夾著高低差在配線材21之一端側的上側配置有太 陽能電池單元1〇,鄰接另一端側的下側配置有太陽能電池 單元10°而且,配線材21係將此2個太陽能電池單元1〇予以 連接。更具體的,係各配線材21,係將形成於太陽能電池 單疋10之表面的匯流電極12之中的1個,與形成於太陽能電 池單元10之背面的匯流電極12之中的1個作電性的連接。 樹脂接著劑22係介置在匯流電極12與配線材21之間, 將該等進行接合。樹脂接著劑22,係例如作為導電性粒子 包含鎳粒子之熱硬化性環氧樹脂。由於加壓樹脂接著劑22 將導致導電性粒子潰裂,使樹脂接著劑22成為具有導電 。又,樹脂接著劑22 ’係例如在50X:〜901加熱時會軟化, 比焊錫的熔解溫度更低的丨3 〇〜丨8 〇充加熱時則會硬化。 把第2圖之太陽能電池串列2〇透過EVA(乙烯醋酸乙烯S 10 201205854 The 13th picture is a magnified view of the solar cell surface of the ι〇图. Fig. 14 is a front view of the adhesive attaching device 4 时 when the release paper 2 3 is peeled off. Fig. 15 is a process diagram for pressing the wiring member 21 against the solar battery cell 1'. [Embodiment] The present invention will be described below with reference to the drawings, and specifically, a solar cell tandem manufacturing apparatus and manufacturing method, an adhesive attaching apparatus, an adhesive attaching method, and a wiring material crimping apparatus according to the present invention. And an embodiment in which the wiring material is pressed against the pressing method. First, the solar battery cell 10 used in the present embodiment and the solar battery string 20 manufactured in the present embodiment will be described. Fig. 1 is a plan view showing the light-receiving surface side of the solar battery cell 10 used in the present embodiment. The solar battery cell 10 is, for example, a polycrystalline stone, and is formed into a pn junction by an internal n-type region and a p-type region. The size and thickness are, for example, 125 mm x 25 mm and 0.2 mm, respectively. A plurality of finger electrodes 11 are formed on the solar cell unit 10, and a plurality of bus electrodes 12 are formed orthogonally thereto. In the solar battery cell 10, a finger electrode 11 and a bus electrode 12 are formed on the surface (first main surface) of the received sunlight as shown. Further, only the bus electrode 12 is formed on the back surface (second main surface). In the present embodiment, the example in which the three bus electrodes 12 are formed is shown. However, the number of the bus electrodes 12 may be limited to three or two, and the number of the bus electrodes 12 corresponding to the size of the solar battery cells 1 may be formed. 201205854 When the light receiving surface of the solar battery cell 10 receives sunlight, the light generating carrier 'that' generates electrons and holes. The finger electrodes collect light generated by the light-receiving surface to generate a carrier. The bus electrode 12 is collected by a light-generating carrier collected by the finger electrode 11. Fig. 2 is a side view of the solar cell string 20 manufactured by the manufacturing apparatus of the present embodiment. Figure 3 is a top view thereof. The solar cell string 20' includes a plurality of solar cells 10' and a wiring member 21 formed of a finger electrode 丨丨 and a bus electrode 12, and a resin adhesive 22. The plurality of solar battery cells 10 are arranged in a line in a direction parallel to the bus electrodes 12. The length of one of the wiring members 21 is about twice as large as the direction in which the bus electrode 12 of the solar cell unit 10 is formed, and a low difference is provided at the center thereof. The solar battery cell 1 is disposed on the upper side of one end side of the wiring member 21 with the height difference therebetween, and the solar battery cell 10 is disposed on the lower side of the other end side, and the wiring member 21 is the two solar battery cells. Connect. More specifically, each of the wiring members 21 is one of the bus electrodes 12 formed on the surface of the solar cell unit 10 and one of the bus electrodes 12 formed on the back surface of the solar cell unit 10. Electrical connection. The resin adhesive 22 is interposed between the bus electrode 12 and the wiring member 21, and these are bonded. The resin adhesive 22 is, for example, a thermosetting epoxy resin containing nickel particles as conductive particles. Since the pressurized resin adhesive 22 causes the conductive particles to collapse, the resin adhesive 22 becomes electrically conductive. Further, the resin adhesive 22' is softened even when heated at 50X: ??? 901, and 丨3 〇 丨 丨 8 which is lower than the melting temperature of the solder. Put the solar cell in series 2 in series 2 through EVA (ethylene vinyl acetate)

S 12 201205854 酯(ethylene vinyl acetate))等之填充材料以玻璃蓋密封者為 太陽能電池模組。 第4圖係太陽能電池串列之製造裝置(以下、製造裝 置)100的側視圖。第4圖的製造裝置’係具備:檢查裝置3〇、 接著劑貼附裝置40、配線材投入裝置5〇、配線材壓著裝置6〇 與太陽能電池早元投入裝置70。同圖之製造裝置1 〇〇,係使 用第1圖之太陽能電池單元10製造第2圖之太陽能電池串列 20者。 檢查裝置30,係進行太陽能電池單元丨〇是否有裂痕等 外形的檢查,同時太陽能電池單元投入裳置70可以正確的 位置把持太陽能電池單元10的方式執行位置調節。接著劑 貼附裝置40,係分別被形成於太陽能電池單元10之表面及 背面的匯流電極12之上貼附樹脂接著劑22。配線材投入裝 置50係於配線材21設置高低差,投入於配線材壓著裝置 60。配線材壓著裝置60,係把樹脂接著劑22加壓及加熱, 之後把配線材21壓著在太陽能電池單元10的匯流電極12。 太陽能電池單元投入裝置70,係藉由氣壓等把太陽能電池 單元10吸住,分別將檢查後之太陽能電池單元10朝接著劑 貼附裝置40,及把貼附有接著劑之太陽能電池單元1〇朝配 線材壓著裝置60予以投入。 第5圖係太陽能電池串列20之製造過程圖。首先,檢查 裝置30係進行太陽能電池單元10的檢查(步驟S1),檢查若未 被認定異常時,太陽能電池單元投入襞置70將檢查完畢之 太陽能電池單元10從檢查裝置30取出,朝接著劑貼附裝置 13 201205854 40投入。 然後’接著劑貼附裝置4〇將樹脂接著劑22貼附在太陽 月b電池單元1〇的匯流電極12(步驟S2)。關於接著劑貼附裝置 4〇的#細雖將於後述,但接著劑貼附裝置4〇,係由於分別 在太陽能電池單元10的表面及背面各形成3個之匯流電極 以同時貼附樹脂接著劑22,可減輕基於熱或壓力對太陽能 電池單元10的負荷,而且,可在短時間進行貼附。 其次,配線材投入裝置5〇係將設置有高低差之3條的配 線材21投入配線材壓著装置6〇(步驟此時,如第4圖所 不’各配線材21,係、夾著高低差其一端能配置在剛才投入 配線材壓著裝置60之太陽能電池單元1〇的表面側之各匯流 電極12上的方式被投入。而且,太陽能電池單元投入裝置 70,係將貼附有樹脂接著劑22之太陽能電池單元1〇投入於 被投入配線材壓著裝置6〇的配線材21之另一端上(步驟 S4)。此時,太陽能電池單元1〇,係依太陽能電池單元1〇之 背面側的匯流電極12會以配置在各配線材21上的方式被投 入。 然後’配線材壓著裝置60,係將_旨接著㈣加壓及加 熱,而把配線材21與太陽能電池單元1〇的匯流電極12壓著(步 驟S5)。關於配線材壓著裝置6〇的詳細雖將於後面叙述,但如 後述,配線材壓著裝置60,由於將加熱分成複數製程進行, 因此可提高其產能(through put)。又,因為就每一個太陽能電 池單元10進行壓著,可使配線材壓著裝置6〇小型化。 以下,關於本實施形態之第丨個特徵之接著劑貼附裝置 201205854 40詳細予以說明。 第6圖係接著劑貼附裝置40之正視圖,第7圖係把第6圖 從紙面左側看的側視圖。接著劑貼附裝置4〇係具備有:上 面貼附部41 a,與下面貼附部41 b。上面貼附部413係在太陽 能電池單元10之表面側的匯流電極12(以下,僅稱電極12) 上貼附樹脂接著劑22,下面貼附部41b係在太陽能電池單元 10之背面側的電極12上貼附樹脂接著劑2 2。 上面貼附部4la,係具有:3個供應捲筒(reei)42a、半切 割部43a、壓著構件44a、剝取滚輪45a、3個回收捲筒46a、 及運送滾輪471a〜474a。 3個供應捲筒42a係配合太陽能電池單元1〇之電極12的 間隔而設置。在各供應捲筒42a ’係繞著附有剝離紙23之帶 狀的樹脂接著劑22(以下,稱附有剝離紙之樹脂接著劑24)被 安置。運送滚輪(第1運送滚輪)471a—旋轉時,附有剝離紙 之樹脂接著劑24從供應捲筒42a被拉出,供應給半切割部 43a。此外’附有剝離紙之樹脂接著劑24,係分別在上面貼 附部41a的外側設置有樹脂接著劑22,在内側設置有剝離紙 23 ° 半切割部4 3 a,係僅將附有剝離紙之樹脂接著劑2 4的樹 脂接著劑22配合電極12的長度予以切割。運送滚輪(第2運 送滾輪)472a —旋轉時,附有剝離紙之樹脂接著劑24從半切 割部43a供應給與太陽能電池單元10之電極12的對向位 置。壓著構件44a係將附有剝離紙之樹脂接著劑24在太陽能 電池單元10之表面側的電極12上加壓及加熱,而把樹脂接 15 201205854 著劑22與電極12壓著。剝取滾輪45a係從附有剝離紙之樹脂 接著劑24剝取剝離紙23。回收捲筒46a,係藉由運送滾輪 473a、474a在旋轉時,把被剝取之剝離紙23予以回收。 此外,在第7圖雖顯示藉由3個運送滾輪471a運送3個附 有剝離紙之樹脂接著劑24為例,但以1個運送滾輪471a運送 3個附有剝離紙之樹脂接著劑24亦可。又,在同圖雖以1個 半切割部43a切割3個附有剝離紙之樹脂接著劑24,但亦可 設置3個半切割部43a分別各切割1個樹脂接著劑22。 下面貼附部41b之架構大致與上面貼附部41&之架構相 同,在第6圖及第7圖,在下面貼附部41b之各架構構件,附 有符號“b”。但如第7圖所示,壓著構件44b與壓著構件44a 之开>狀相異。其理由,係太陽能電池單元投入裝置7〇為了 把持太1¼旎電池單元ίο之上面所致,由於將上面貼附部41a 之壓著構件44a形成凹凸,壓著構件44a可避開太陽能電池 早元投入裝置70壓者樹脂接著劑22與電極12。 壓著構件(第1壓著構件)44a及壓著構件(第2壓著構 件)44b係構成壓著部。又’運送滾輪473a、473b、474a、474b 及回收捲筒46a、46b係構成回收部。 第8圖係為了在太陽能電池單元1()之電極咖附樹脂 接著劑22的製程圖,係詳細顯示第5圖之步驟^者。首先, 預先將附有_紙之樹脂接著劑24安置在供應捲筒❿、 42b上(步驟S11)。 其次’藉由太陽能電池單元投入裝置7〇太陽能電池單 元ίο會被投入接著劑貼附褒置40(步驟S12)。更具體的,係A filling material such as S 12 201205854 (ethylene vinyl acetate) is a solar cell module with a glass lid sealer. Fig. 4 is a side view showing a manufacturing apparatus (hereinafter, manufacturing apparatus) 100 of a solar battery string. The manufacturing apparatus of Fig. 4 includes an inspection device 3A, a subsequent agent attaching device 40, a wiring material input device 5A, a wiring material pressing device 6A, and a solar cell early input device 70. In the manufacturing apparatus 1 of the same drawing, the solar battery cell 20 of Fig. 2 is manufactured by using the solar battery cell 10 of Fig. 1 . The inspection device 30 performs inspection of whether or not the solar battery unit has a shape such as a crack, and the solar battery unit is placed in the skirt 70 to perform position adjustment in such a manner that the solar battery unit 10 can be held at the correct position. The adhesive attaching device 40 is attached with a resin adhesive 22 on the bus electrode 12 formed on the front surface and the back surface of the solar battery cell 10, respectively. The wiring member input device 50 is placed in the wiring member crimping device 60 in accordance with the height difference of the wiring member 21. In the wiring material pressing device 60, the resin adhesive 22 is pressurized and heated, and then the wiring member 21 is pressed against the bus electrode 12 of the solar battery cell 10. The solar battery cell input device 70 sucks the solar battery cells 10 by air pressure or the like, and respectively inspects the solar battery cells 10 after inspection to the adhesive attaching device 40, and the solar battery cells 1 to which the adhesive is attached. It is supplied to the wiring material pressing device 60. Fig. 5 is a manufacturing process diagram of the solar cell string 20. First, the inspection device 30 performs inspection of the solar battery cell 10 (step S1), and if the abnormality is not confirmed, the solar battery unit is put into the device 70, and the inspected solar battery unit 10 is taken out from the inspection device 30 toward the adhesive. Attachment device 13 201205854 40 inputs. Then, the adhesive attaching means 4 attaches the resin adhesive 22 to the bus electrode 12 of the solar cell b unit 1 (step S2). The thinner of the adhesive attaching device 4 will be described later, but the adhesive attaching device 4 is formed by forming three bus electrodes on the front surface and the back surface of the solar battery cell 10 to simultaneously attach the resin. The agent 22 can reduce the load on the solar battery cell 10 based on heat or pressure, and can be attached in a short time. Then, the wiring material input device 5 is used to introduce the wiring member 21 having three steps of the height difference into the wiring material pressing device 6 (in this case, as shown in Fig. 4, the wiring members 21 are sandwiched). The height difference is placed at the end of each of the bus electrodes 12 on the surface side of the solar cell unit 1 of the wiring material pressing device 60. Further, the solar cell unit 70 is attached with a resin. The solar battery cell 1 of the second agent 22 is placed on the other end of the wiring member 21 to be placed in the wiring material pressing device 6 (step S4). At this time, the solar battery unit 1 is replaced by the solar battery unit 1 The bus electrode 12 on the back side is placed so as to be placed on each of the wiring members 21. Then, the wiring member pressing device 60 presses and heats the wiring member 60, and the wiring member 21 and the solar battery unit 1 are attached. The meandering electrode 12 of the crucible is pressed (step S5). The details of the wiring material pressing device 6A will be described later. However, as will be described later, the wiring material pressing device 60 can be improved by dividing the heating into a plurality of processes. In addition, since each of the solar battery cells 10 is pressed, the wiring material pressing device 6 can be miniaturized. Hereinafter, the adhesive attaching device of the first feature of the present embodiment 201205854 40 is a front view of the adhesive attaching device 40, and Fig. 7 is a side view of the sixth drawing from the left side of the paper. The adhesive attaching device 4 is provided with the upper attaching portion. 41 a, and the attaching portion 41 b. The upper attaching portion 413 is attached to the bus electrode 12 (hereinafter, simply referred to as the electrode 12) on the surface side of the solar cell 10, and the resin adhesive 22 is attached thereto, and the lower attaching portion 41b A resin adhesive 2 2 is attached to the electrode 12 on the back side of the solar cell unit 10. The upper attaching portion 4la has three supply reels 42a, a half-cut portion 43a, and a pressing member 44a. The roller 45a, the three recovery reels 46a, and the transport rollers 471a to 474a are stripped. The three supply reels 42a are provided in accordance with the interval of the electrodes 12 of the solar cell unit 1. The supply reels 42a are wound around each other. a strip of resin adhesive 22 with release paper 23 ( Hereinafter, the resin adhesive 24) to which the release paper is attached is referred to. When the conveyance roller (first conveyance roller) 471a is rotated, the resin adhesive 24 with the release paper is pulled out from the supply reel 42a, and supplied to the half. The cutting portion 43a is further provided with a resin adhesive 24 attached to the release paper, and a resin adhesive 22 is provided on the outer side of the upper attachment portion 41a, and a release paper 23° half-cut portion 4 3 a is provided on the inner side. The resin adhesive 22 with the release resin resin adhesive 24 is cut along the length of the electrode 12. The transport roller (second transport roller) 472a is rotated, and the resin adhesive 24 with the release paper is attached from the half cut portion. 43a is supplied to the opposite position of the electrode 12 of the solar cell unit 10. The pressing member 44a pressurizes and heats the resin adhesive 24 with the release paper on the electrode 12 on the surface side of the solar battery cell 10, and presses the resin 22 and the electrode 12 against the electrode 12. The stripping roller 45a strips the release paper 23 from the resin-attached agent 24 with the release paper. The take-up reel 46a recovers the peeled release paper 23 when the transport rollers 473a, 474a are rotated. Further, in Fig. 7, although three resin adhesives 24 with release paper are transported by three transport rollers 471a, three resin adhesives 24 with release paper are transported by one transport roller 471a. can. Further, in the same figure, three resin adhesives 24 with release paper are cut by one half-cut portion 43a, but one of the three half-cut portions 43a may be separately cut by one resin adhesive 22. The structure of the attaching portion 41b is substantially the same as that of the above-mentioned attaching portion 41& in the sixth and seventh figures, the respective structural members of the attaching portion 41b are attached with the symbol "b". However, as shown in Fig. 7, the pressing member 44b is different from the opening of the pressing member 44a. The reason for this is that the solar battery cell input device 7 is configured to hold the upper surface of the battery unit ίο, and since the pressing member 44a of the upper attaching portion 41a is formed with irregularities, the pressing member 44a can avoid the solar cell early element. The input device 70 presses the resin adhesive 22 and the electrode 12. The pressing member (first pressing member) 44a and the pressing member (second pressing member) 44b constitute a pressing portion. Further, the transport rollers 473a, 473b, 474a, and 474b and the recovery reels 46a and 46b constitute a collecting portion. Fig. 8 is a view showing the steps of Fig. 5 in order to show the process of attaching the resin to the electrode 22 of the solar cell unit 1 (). First, the resin adhesive 24 to which the paper is attached is placed in advance on the supply reels 42, 42b (step S11). Next, the solar battery unit ίο is put into the adhesive attaching device 40 by the solar battery unit input device 7 (step S12). More specific,

S 16 201205854 太陽能電池單元投入裝置70,係在貼附部41a與下面貼附部 41b之間,把持太陽能電池單元10。第9圖,係藉由太陽能 電池單元投入裝置70把持之太陽能電池單元10的俯視圖。 如圖所示,太陽能電池單元投入裝置70的前端部具有叉形 狀的把持構件,在其間隙配置太陽能電池單元10的電極 12,藉由氣壓等把持太陽能電池單元10。 其次,運送滚輪471a〜474a、471b〜474b會旋轉,分別 對向於太陽能電池單元10的電極12之位置被供應附有剝離 紙之樹脂接著劑24(步驟S13),同時為了以後被投入之太陽 能電池單元10,半切割部43a、43b會僅將附有剝離紙之樹 脂接著劑24的樹脂接著劑22,配合電極12的長度予以切割 (步驟S14)。亦即,在太陽能電池單元10的電極12,配合電 極12的長度切割之樹脂接著劑22會被供應。 此時,上面貼附部41a因為與電極12之數相同具有3個 供應捲筒42a,所以能依與所有太陽能電池單元1〇之表面側 的3個電極12對向的方式供應附有剝離紙之樹脂接著劑 24。關於太陽能電池單元丨〇之背面側也是同樣。 其次,如以下,在太陽能電池單元1〇的電極12接著樹 脂接著劑22(步驟S15)。第1()圖,係在太陽能電池單元狀 電極12接著職接著助時的接㈣賴t㈣之正視 圖。第11圖係、第1G圖之太陽能電池單μ晴近的放大圖。 又,第12圖係把第lGi]從紙面左側看的側視圖m圖係 第12圖之太陽能電池單元_近的放大圖。此外,在第^ 圖,係把太陽能電池單元投入裝置7〇省略。 17 201205854 首先,藉由氣缸(air cylinder)等,使上面貼附部413的 壓著構件44a會下降,下面貼附部41b的壓著構件44b會上 昇。藉此,如第10圖及第11圖所示,在太陽能電池單元1〇S 16 201205854 The solar battery cell input device 70 holds the solar battery cell 10 between the attaching portion 41a and the lower attaching portion 41b. Fig. 9 is a plan view of the solar battery cell 10 held by the solar battery cell input device 70. As shown in the figure, the tip end portion of the solar battery cell input device 70 has a fork-shaped holding member, and the electrode 12 of the solar battery cell 10 is placed in the gap, and the solar battery cell 10 is held by air pressure or the like. Then, the transport rollers 471a to 474a and 471b to 474b are rotated, and the resin adhesive 24 with the release paper is supplied to the position of the electrode 12 of the solar battery cell 10 (step S13), and the solar energy is put in for the future. In the battery unit 10, the half-cut portions 43a and 43b cut only the resin adhesive 22 to which the resin adhesive 24 of the release paper is attached, and the length of the electrode 12 is cut (step S14). That is, at the electrode 12 of the solar cell unit 10, the resin adhesive 22 cut in accordance with the length of the electrode 12 is supplied. At this time, since the upper attaching portion 41a has three supply reels 42a in the same number as the number of the electrodes 12, it can be supplied with the release paper in such a manner as to oppose the three electrodes 12 on the surface side of all the solar battery cells 1A. Resin adhesive 24. The same applies to the back side of the solar battery unit. Next, as follows, the electrode 12 of the solar battery cell 1 is next to the resin adhesive 22 (step S15). Fig. 1() is a front view showing the connection of the solar cell unit electrode 12 to the fourth (4) ray (4). Fig. 11 is an enlarged view of a single solar cell of the solar cell of Fig. 1G. Further, Fig. 12 is an enlarged view of the solar cell unit of Fig. 12, showing a side view m of the lGi] from the left side of the paper. Further, in the first drawing, the solar battery unit is put into the device 7 and omitted. 17 201205854 First, the crimping member 44a of the upper attaching portion 413 is lowered by an air cylinder or the like, and the pressing member 44b of the lower attaching portion 41b is lifted. Thereby, as shown in FIGS. 10 and 11 , in the solar cell unit 1〇

之各電極12附有剝離紙之樹脂接著劑24會接觸。又,如第U 圖所示,在步驟S14,樹脂接著劑22係配合電極12的長度被 切割。 在此,如第12圖及第13圖所示,對於在下面貼附部41b 之壓著構件44b的表面為平坦,而在上面貼附部41 a之壓著 構件44a的表面則被形成為凹凸。此因為太陽能電池單元1〇 之上面側太陽能電池單元投入裝置70會把持之故。即,壓 著構件44a為凹部避開太陽能電池單元投入裝置7〇前端的 把持部’以凸出部分使附有剝離紙之樹脂接著劑24與太陽 能電池單元10之電極12接觸。 再者’壓著構件44a、44b,係約4、5秒間,一面夾著 上下的附有剝離紙之樹脂接著劑24及太陽能電池單元10之 電極12加壓,一面以比樹脂接著劑22之軟化溫度更高較硬 化溫度更低的溫度’例如以5〇°C〜90°C予以加熱。藉此,樹 脂接著劑22軟化貼附在太陽能電池單元1〇之電極12。其 後,上面貼附部41a的壓著構件44a會上昇,下面貼附部41b 的壓著構件44b會下降。 如第10圖至第13圖所示,因為在所有的電極12同時把 附有剝離紙之樹脂接著劑24加壓及加熱,只要一度執行第8 圖之步驟S15的製程,可在所有的電極12貼附接著劑。因 此’減輕基於熱或壓力對於太陽能電池單元1〇之負荷,而 201205854 且,可在短時間執行貼附。 其次,把剝離紙23從樹脂接著劑22剝取(步驟S16)。第 14圖係把剝離紙2 3剝取時之接著劑貼附裝置4 0的正視圖。 如同圖所示,藉由氣缸等把剝取滾輪45a、45b—面在太陽 能電池單元10之上及下移動,一面藉由夾頭(無圖示)把剝離 紙23從兩面夾住拖拉,從貼附在太陽能電池之電極12的樹 脂接著劑22將剝離紙23剝取。剝取結束時,剝取滾輪45a、 45b回到如第6圖所示之原來位置。被剝取之剝離紙23,係 藉由運送滾輪473a、474a、473b、474b會旋轉,而被回收 捲筒46a、46b捲取。 其後,藉由太陽能電池單元投入裝置70太陽能電池單 元10從貼附裝置被取出(步驟S17)。藉由以上,可將樹脂接 著劑22貼附在太陽能電池的電極12。 如此,在本實施形態之接著劑貼附裝置40,僅使用與 太陽能電池單元10之電極12同數的附有剝離紙之樹脂接著 劑24,從太陽能電池單元10的表面側及背面側夾進予以加 壓及加熱。因此,所有電極12可同時貼附樹脂接著劑22, 可減輕對於太陽能電池單元10的負荷,同時,可縮短貼附 樹脂接著劑22的時間。 其次,關於本實施形態之第2個特徵之配線材壓著裝置 60詳細予以說明。 第4圖之配線材壓著裝置60係具備有:投入部71、預壓 著部72、正式壓著部73、第1加熱部74、第2加熱部75、此 等各部共同使用之運送裝置61及加熱裝置62。從投入部71 19 201205854 到第2加熱。卩75之各部,係在運送裝置“上佔有大約太陽 此電池單元10之1片分的空間。 運送裝置61係把太陽能電池單元10從投入部71到第2 加熱部75之順序’每在各階段處理結束時,運送到下-個 1¾丰又。加熱裝置62係把太陽能電池單元1〇予以加熱。加熱 裝置62係、在從投入部71到第2力口熱部75之各部,可分別以 不同的溫度加熱太陽能電池單元1〇。 在投入部71,會被投入配線材21及樹脂接著劑22貼附 在電極12之太陽能電池單元10〇預壓著部72係具有按壓構 件63 ’藉由基於按壓構件63之加壓及基於加熱裝置62之加 熱,把配線材21與太陽能電池單元1〇預壓著。正式壓著部 73係下面具有水平加壓構件64,在樹脂接著劑22加上壓力 把包含在樹脂接著劑22之錄等的導電性粒子潰裂,而獲得 導電性。再者’在加壓構件64的下面設置有加熱裝置64a, 配合加熱裝置62 ’加熱樹脂接著劑22。第1加熱部74及第2 加熱部75共有非接觸加熱裝置65,加熱樹脂接著劑22使其 硬化。非接觸加熱裝置65,係例如IR(紅外線)燈、IH(誘導 加熱)、熱空氣等。 第15圖係為了把配線材21壓著在太陽能電池單元1〇的 製程圖,係詳細顯示第5圖之步驟S5者。首先,太陽能電池 單元投入裝置70係把貼附有樹脂接著劑22之太陽能電池單 元10,配線材投入裝置50係把配線材21,分別投入配線材 壓著裝置60的投入部(步驟S21)。更具體的,係太陽能電池 單元投入裝置70係把太陽能電池單元10投入已被投入之配 201205854 線材21之上,配線材投入裝置50係把設有高低差之配線材 21投入在太陽能電池單元1〇之上。投入部71,係為了其次 的製程’使用加熱裝置62預熱樹脂接著劑22亦可。 步驟S21的製程所需要的時間,係例如為6秒鐘。太陽 能電池單元10及配線材21—被投入時,運送裝置61將此等 運送到預壓著部72,同時其次的太陽能電池單元10及配線 材21會被投入。即,在6秒間以一片的比率太陽能電池單元 10連續不斷地被投入於投入部71。 其次’在預壓著部72方面,藉由加熱裝置62以比樹脂 接著劑22之軟化溫度更高較硬化溫度更低的溫度,例如一 面以50°C〜90°C予以加熱,一面在按壓構件63把配線材21 及太陽能電池單元10加壓,使樹脂接著劑22軟化把配線材 21與太陽能電池單元1〇預壓著(步驟S22)。因為在太陽能電 池單元10之表面及背面的相同位置形成電極12,太陽能電 池單元10之表面及背面的雙方之配線材21會被預壓著。藉 此,在以後的製程,可防止配線材21在太陽能電池單元1〇 上離開原來位置。 步驟S22的製程所需要的時間,係例如為3秒鐘。前面 的太陽能電池單元10之投入製程(步驟S21)因為需要6秒 鐘,本製程以3秒鐘結束,其次的太陽能電池單元1〇並非立 即從投入部71被運送到預壓著部72。因此,預壓著以3秒鐘 即結束,再待機3秒鐘,在預壓著部合計停留6秒鐘之後, 運送裝置61把太陽能電池單元1〇從預壓著部72運送到正式 壓著4 73 ’同時從投人部71把其次的太陽能電池單元^〇運 21 201205854 送到預壓著部72。 在正式壓著部73方面,用加壓構件64以2〜3MPa左右將 樹脂接著劑22加壓予以正式壓著。藉此,被包含在樹脂接 著劑22之導電性粒子會潰裂,而獲得導電性。此外,加壓 構件64的下面成為平坦。因為在太陽能電池單元10的上面 被載置有配線材21,以加壓構件64加壓之際,加壓構件64 不會與太陽能電池單元10有所接觸。 在此’在加壓構件64的下部設置有加壓裝置64a,不僅 加壓,亦可為了使樹脂接著劑22硬化之加熱。正式壓著所 需要的時間’係例如為3秒鐘,使樹脂接著劑22硬化所需要 的時間,係例如為15秒鐘《因此,假設使用加壓構件64及 加壓裝置64a,與正式壓著同時使樹脂接著劑22加熱到完全 硬化的情況,有需要加熱15秒鐘。如此一來,此製程成為 瓶頸,使整體的產能降低。 亦即,從太陽能電池單元1〇投入配線材壓著裝置6〇到 配線材21對其太陽能電池單元1〇之壓著結束所需要的產距 時間(takt time) ’為6秒(步驟S21)+6秒(步驟S22)+15秒(為了 正式壓著及使樹脂接著劑22完全硬化的加熱15秒鐘)=27 移,產忐係因為使樹脂接著劑22硬化的加熱需花μ秒鐘, 所以變成每15秒鐘1個(每分鐘4個)的太陽能電池單元1〇〇 因此,在本實施形態,迄今之製程(步驟S21、S22及正 式壓著)之最長時間為着眼於步驟S21的6秒鐘,在步驟S23 並不使樹脂接著劑22完全硬化,為了硬化之加熱分成複數 製程進行。The resin adhesive 24 to which the respective electrodes 12 are attached with release paper is in contact. Further, as shown in Fig. U, in step S14, the length of the resin adhesive 22 is matched with the length of the electrode 12. Here, as shown in Figs. 12 and 13, the surface of the pressing member 44b of the attaching portion 41b is flat, and the surface of the pressing member 44a of the attaching portion 41a is formed as Bump. This is because the solar cell input device 70 of the upper side of the solar cell unit 1 is held. In other words, the pressing member 44a is a recessed portion that avoids the grip portion of the tip end of the solar battery cell input device 7, and the protruding portion brings the resin adhesive 24 with the release paper into contact with the electrode 12 of the solar cell unit 10. Further, the pressing members 44a and 44b are pressed between the upper and lower resin adhesives 24 with the release paper and the electrode 12 of the solar battery cell 10 for about 4 and 5 seconds, while being pressed by the resin adhesive 22 The softening temperature is higher than the hardening temperature, for example, heating at 5 ° C to 90 ° C. Thereby, the resin adhesive 22 is softened and attached to the electrode 12 of the solar battery cell 1 . Thereafter, the pressing member 44a of the upper attaching portion 41a is raised, and the pressing member 44b of the lower attaching portion 41b is lowered. As shown in Figs. 10 to 13, since all the electrodes 12 are simultaneously pressurized and heated by the resin adhesive 24 with the release paper, as long as the process of the step S15 of Fig. 8 is once performed, all the electrodes can be used. 12 attached adhesive. Therefore, the load on the solar battery unit based on heat or pressure is reduced, and 201205854 can be attached in a short time. Next, the release paper 23 is peeled off from the resin adhesive 22 (step S16). Fig. 14 is a front view of the adhesive attaching device 40 when the release paper 2 3 is peeled off. As shown in the figure, the stripping rollers 45a, 45b are moved over and under the solar cell unit 10 by a cylinder or the like, and the release paper 23 is pulled from both sides by a chuck (not shown). The resin adhesive 22 attached to the electrode 12 of the solar cell peels off the release paper 23. At the end of the stripping, the stripping rollers 45a, 45b return to the original position as shown in Fig. 6. The peeled release paper 23 is taken up by the take-up reels 46a, 46b by the conveyance rollers 473a, 474a, 473b, and 474b rotating. Thereafter, the solar battery unit 10 is taken out from the attaching device by the solar battery cell input device 70 (step S17). By the above, the resin binder 22 can be attached to the electrode 12 of the solar cell. As described above, in the adhesive attaching device 40 of the present embodiment, only the resin adhesive 24 with the release paper of the same number as the electrode 12 of the solar battery cell 10 is used, and the adhesive is attached from the front side and the back side of the solar battery cell 10. Pressurize and heat. Therefore, all of the electrodes 12 can be attached with the resin adhesive 22 at the same time, the load on the solar battery cells 10 can be alleviated, and at the same time, the time for attaching the resin adhesive 22 can be shortened. Next, the wiring member crimping device 60 according to the second feature of the embodiment will be described in detail. The wiring material crimping device 60 of FIG. 4 includes an input unit 71, a pre-clamping unit 72, a final pressing portion 73, a first heating unit 74, a second heating unit 75, and a transport device that is used in common by these units. 61 and heating device 62. From the input unit 71 19 201205854 to the second heating. Each of the 卩75 is in a space in which one of the solar cells 10 is occupied by the transport device. The transport device 61 is in the order of the solar battery unit 10 from the input unit 71 to the second heating unit 75. At the end of the stage process, the heat transfer device 62 heats the solar battery cells 1 to the next. The solar cell unit 1 is heated at a different temperature. In the input unit 71, the solar cell unit 10 is attached to the electrode 12 by the wiring member 21 and the resin adhesive 22, and the pre-pressing portion 72 has a pressing member 63' The wiring member 21 and the solar battery cell 1 are pre-compressed by the pressurization by the pressing member 63 and the heating by the heating device 62. The main pressing portion 73 has a horizontal pressing member 64 on the lower surface, and is added to the resin adhesive 22 The upper pressure ruptures the conductive particles contained in the recording of the resin adhesive 22 to obtain conductivity. Further, 'the heating member 64a is disposed under the pressing member 64, and the heating device 62' is used to heat the resin. 22. The first heating unit 74 and the second heating unit 75 share a non-contact heating device 65 and heat the resin adhesive 22 to cure the non-contact heating device 65. For example, an IR (infrared) lamp, IH (induced heating), and heat are provided. Fig. 15 is a process diagram for pressing the wiring member 21 against the solar battery cell 1A, and the step S5 of Fig. 5 is shown in detail. First, the solar battery cell input device 70 is attached with a resin. In the solar battery cell 10 of the agent 22, the wiring material loading device 50 applies the wiring member 21 to the input portion of the wiring material pressing device 60 (step S21). More specifically, the solar battery cell input device 70 is a solar battery device. The unit 10 is placed on the wire 21 of the 201205854 that has been put into operation, and the wiring material input device 50 is used to put the wiring member 21 having the height difference on the solar battery cell 1A. The input unit 71 is used for the next process. The heating device 62 may preheat the resin adhesive 22. The time required for the process of the step S21 is, for example, 6 seconds. When the solar battery cell 10 and the wiring member 21 are put in, the transport device 6 (1) The solar battery cells 10 and the wiring member 21 are supplied to the pre-compression portion 72, and the solar battery cells 10 are continuously supplied to the input portion 71 at a ratio of one in six seconds. Next, in the case of the pre-compression portion 72, the heating device 62 is heated at a temperature lower than the softening temperature of the resin adhesive 22, and is heated at a temperature of 50 ° C to 90 ° C, for example, while being pressed. The member 63 pressurizes the wiring member 21 and the solar battery cell 10 to soften the resin adhesive 22 to pre-press the wiring member 21 and the solar battery cell 1 (step S22) because the same on the front and back surfaces of the solar battery cell 10. The position forming electrode 12 is preliminarily pressed by the wiring member 21 on both the front and back surfaces of the solar battery cell 10. Thereby, in the subsequent process, the wiring member 21 can be prevented from leaving the original position on the solar battery cell 1A. The time required for the process of step S22 is, for example, 3 seconds. The input process of the front solar battery cell 10 (step S21) is completed in 3 seconds because it takes 6 seconds, and the next solar battery cell 1 is not immediately transported from the input unit 71 to the pre-compression portion 72. Therefore, the preloading is completed in 3 seconds, and then standby for 3 seconds. After the preloading portion is held for a total of 6 seconds, the transport device 61 transports the solar battery unit 1 from the preloading portion 72 to the final pressing. 4 73 'At the same time, the second solar cell unit 21 201205854 is sent from the investment unit 71 to the pre-compression unit 72. In the case of the main pressing portion 73, the resin adhesive 22 is pressed by the pressing member 64 at about 2 to 3 MPa to be pressed. Thereby, the conductive particles contained in the resin binder 22 are broken to obtain conductivity. Further, the lower surface of the pressing member 64 is flat. Since the wiring member 21 is placed on the upper surface of the solar battery cell 10, the pressing member 64 does not come into contact with the solar battery cell 10 when the pressing member 64 is pressurized. Here, the pressurizing means 64a is provided at the lower portion of the pressurizing member 64, and it is not only pressurized, but also heated to harden the resin adhesive 22. The time required for the final pressing is '3 seconds, for example, the time required for the resin adhesive 22 to harden is, for example, 15 seconds. Therefore, it is assumed that the pressing member 64 and the pressing device 64a are used, and the pressing is performed. At the same time, the resin adhesive 22 is heated to completely harden, and it is necessary to heat for 15 seconds. As a result, this process becomes a bottleneck and reduces overall capacity. In other words, the takt time required for the completion of the pressing of the solar cell unit 1 from the solar cell unit 1 to the wiring material pressing device 6 to the wiring member 21 is 6 seconds (step S21). +6 seconds (step S22) + 15 seconds (heating for the final pressing and the resin adhesive 22 is completely hardened for 15 seconds) = 27 shift, and the calyx is required to heat the resin adhesive 22 by heating for 19 seconds. Therefore, the solar cell unit becomes one per minute (four per minute). Therefore, in the present embodiment, the longest time of the processes (steps S21 and S22 and the final pressing) is focused on step S21. For 6 seconds, the resin adhesive 22 is not completely cured in step S23, and is divided into a plurality of processes for hardening heating.

S 22 201205854 百先,在步驟S23 ’把樹脂接著劑22加壓與要正式壓著 並行,藉由加«魏及加料置咏,較樹脂接著劑以 硬化溫度更局的溫度’例如以l3(rc〜峨予以加熱樹脂接 著劑22(步糊)。在本製程,樹脂接娜2之硬化所需要 的15秒鐘之中,僅加熱3秒鐘。 而且’在正式壓著部73待機3秒鐘之後,運送到第… …、邰74在第1及第2加熱部75,把剩餘的以秒鐘分成2次予 以加熱即在第i加熱部74方面,藉由加熱裝置^及非接 觸加熱裝置65,以上述溫度予以加⑽秒鐘(步驟s24)。再 者’運送到第2加熱部75,同樣地予以加細秒鐘(步驟奶)。 第1及第2加熱部74、75係共有非接觸加熱裝㈣,可同時 加熱2片的太陽能電池單元1 〇。 在第2加熱部75,正式壓著部73與在第1加熱部74之加 熱時間合起來合計被加熱15秒鐘。藉由此,達到樹脂接著 劑22之硬化所需要的時間,樹脂接著劑22硬化,配線材以 與太陽能電池單元1〇之電極12會被接著。 如此作時,步驟S21〜S25之製程全部都成為6秒(步驟 S22、S23係與待機時間之3秒合起來為6秒)。因此,接觸時 間,係成為6秒χ5(步驟S21〜S25)=3〇秒,但產能可改善為6 秒1個(每分10個)的太陽能電池單元1〇。 又,第4圖之配線材壓著裝置6〇,並不是把所有的太陽 能電池單元10預壓著後執行樹脂接著劑22的硬化,因為依 每一個太陽能電池單元1〇進行,配線材壓著裝置6〇的大 小’係無關欲連接之太陽能電池單元1〇之數目,對應於投 23 201205854 入部71〜第2加熱部75之太陽能電池單元1〇的5片分左右即 "5J" 〇 如此,在本實施形態之配線材壓著裝置6〇,需要最長時 間之使樹脂接著劑22硬化之加熱製程分成複數進行。因此, 以高的產能可產生太陽能電池串列。又,因為對每一個太陽 能電池單元10進行硬化,可使配線材壓著裝置6〇小型化。 上述第15圖之各步驟的時間為舉例表示,配合實際的 時間,將樹脂接著劑22之硬化分成複數的製程即可。例如, 步驟S21的製程為3秒的情況,在步驟823加熱3秒鐘之後, 把剩餘的12秒鐘分成4製程(即,把第1加熱部74設置3個), 產能可變成3秒1個。又,例如,在步驟S22的製程所要的時 間較步驟S21的製程長的情況,把在各加熱部的加熱時間成 為小於在步驟S22之製程所要的時間之方式即可。 根據上述之記載,只要是同業者,或可想到本發明之 追加效果或種種變形,但本發明之形態,並不受上述各個 實施形態之限制。在專利申請範圍被規定之内容及從其同 等物導出之不違離本發明之概念的思想及意旨之範圍作種 種的追加、變更及部分的刪除係可能的。 t圖式簡單說明】 第1圖係在本實施形態所使用之太陽能電池單元忉之 文光面側的俯視圖。 第2圖係藉由本實施形態之製造裝置所製造的太陽能 電池串列20之側視圖。 匕 第3圖係藉由本實施形態之製造裝置所製造的太陽能S 22 201205854 First, in step S23 'press the resin adhesive 22 in parallel with the formal pressing, by adding «Wei and feeding, the temperature of the resin adhesive is more moderate than the curing temperature', for example, l3 ( Rc~峨 is heated to the resin adhesive 22 (step paste). In the process, the resin is only heated for 3 seconds in the 15 seconds required for the hardening of the resin 2, and 'waits for 3 seconds in the formal pressing portion 73. After the clock, the first and second heating units 75 are transported to the first and second heating units 75, and the remaining ones are heated in two seconds, that is, in the i-th heating unit 74, by heating means and non-contact heating. The device 65 is added for the above temperature for (10) seconds (step s24). Further, it is transported to the second heating unit 75, and is similarly fined (step milk). The first and second heating units 74 and 75 are attached. In the second heating unit 75, the total pressing portion 73 and the heating time of the first heating unit 74 are combined and heated for a total of 15 seconds. Thereby, the time required for the hardening of the resin adhesive 22 is achieved, and the resin adhesive 22 is hardened. The wire is connected to the electrode 12 of the solar cell unit 1. In this case, the processes of steps S21 to S25 are all 6 seconds (steps S22 and S23 are combined with the standby time of 3 seconds for 6 seconds). The contact time is 6 seconds χ 5 (steps S21 to S25) = 3 〇 seconds, but the capacity can be improved to 1 ( 1 (10 per minute) of solar cells 1 〇. Also, the wiring material of Fig. 4 The pressing device 6 〇 does not perform hardening of the resin adhesive 22 after pre-pressing all the solar battery cells 10, because the size of the wiring material pressing device 6 ' is irrelevant for each solar battery cell 1 ' The number of the solar battery cells to be connected is approximately 5 pieces of the solar battery cells 1 of the inlet portion 71 to the second heating portion 75, which is the same as the "5J", and the wiring material of the present embodiment. The pressing device 6 is required to perform the heating process for hardening the resin adhesive 22 for a long time. Therefore, the solar cell string can be produced with high productivity. Also, since each solar cell unit 10 is hardened. The wiring material pressing device 6 can be miniaturized. The time of each step of the above-mentioned Fig. 15 is an example, and the curing of the resin adhesive 22 can be divided into a plurality of processes in accordance with the actual time. For example, the process of the step S21 In the case of 3 seconds, after heating for 3 seconds in step 823, the remaining 12 seconds are divided into 4 processes (that is, the first heating unit 74 is set to 3), and the throughput can be changed to 3 seconds. Further, for example, In the case where the time required for the process of step S22 is longer than the process of step S21, the heating time in each heating portion may be made smaller than the time required for the process in step S22. According to the above description, the additional effects or various modifications of the present invention are conceivable as long as they are the same, but the form of the present invention is not limited to the above embodiments. It is possible to make various additions, modifications, and partial deletions to the scope of the invention and the scope of the invention and the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing a side of a light-emitting surface of a solar battery unit used in the present embodiment. Fig. 2 is a side view of the solar cell string 20 manufactured by the manufacturing apparatus of the present embodiment.匕 Fig. 3 is a solar energy manufactured by the manufacturing apparatus of the present embodiment

S 24 201205854 電池串列20之俯視圖。 第4圖係太陽能電池串列之製造裝置100的側視圖。 第5圖係太陽能電池串列20之製造過程圖。 第6圖係接著劑貼附裝置40之正視圖。 第7圖係把第6圖從紙面左側看的側視圖。 第8圖係為了在太陽能電池單元10之電極12貼附樹脂 接著劑22的製程圖。 第9圖係藉由太陽能電池單元投入裝置70把持之太陽 能電池單元10的俯視圖。 第10圖係在太陽能電池單元10之電極12接著樹脂接著 劑22時的接著劑貼附裝置40之正視圖。 第11圖係第ίο圖之太陽能電池單元ίο附近的放大圖。 第12圖係把第10圖從紙面左側看的側視圖。 第13圖係第10圖之太陽能電池單元1〇附近的放大圖。 第14圖係把剝離紙23剝取時之接著劑貼附裝置40的正 視圖。 第15圖係為了把配線材21壓著在太陽能電池單元10的 製程圖。 【主要元件符號說明】 10.. .太陽能電池 11.. .指狀電極 12…匯流(bus bar)電極 20…太陽能電池串列 21.. .配線材 22·.·樹脂接著劑 23…剝離紙 24…附有剝離紙之樹脂接著劑 …檢查裝置 40…接著劑貼附裝置 25 201205854 41a...上面貼附部 41b...下面貼附部 42a、42b.··供應捲筒(reel) 43a、43b··.半切割部 44a、44b.··壓著構件 45a、45b...剝取滾輪 46a、46b··.回收捲筒 47la〜474a、47lb〜474b...運送 滚輪 50.. .配線材投入裝置 60.. .配線材壓著裝置 61.. .運送裝置 62、64a...加熱裝置 63.. .按壓構件 64.. .加壓構件 65.. .非接觸加熱裝置 70.. .太陽能電池單元投入裝置 71.. .投入部 72.. .預壓著部 73.. .正式壓著部 74.. .第1加熱部 75…第2加熱部 100.. .太陽能電池串列的製造裝置 S1-S5、S11-S17、S21-S25.··步驟S 24 201205854 Top view of the battery string 20. Fig. 4 is a side view of the manufacturing apparatus 100 of the solar cell string. Fig. 5 is a manufacturing process diagram of the solar cell string 20. Figure 6 is a front elevational view of the adhesive attachment device 40. Figure 7 is a side view of Figure 6 from the left side of the paper. Fig. 8 is a process diagram for attaching the resin agent 22 to the electrode 12 of the solar cell unit 10. Fig. 9 is a plan view of the solar battery unit 10 held by the solar battery cell input unit 70. Figure 10 is a front elevational view of the adhesive applicator 40 when the electrode 12 of the solar cell unit 10 is followed by the resinous adhesive 22. Figure 11 is an enlarged view of the vicinity of the solar cell unit ίο of Fig. Figure 12 is a side view of Figure 10 from the left side of the paper. Fig. 13 is an enlarged view of the vicinity of the solar cell unit 1 of Fig. 10. Fig. 14 is a front view of the adhesive attaching device 40 when the release paper 23 is peeled off. Fig. 15 is a process diagram for pressing the wiring member 21 against the solar battery cell 10. [Description of main component symbols] 10.. Solar cell 11.. Finger electrode 12... Bus bar electrode 20... Solar cell string 21.. Wiring material 22·.·Resin adhesive 23... Release paper 24... resin adhesive with release paper... inspection device 40... adhesive attachment device 25 201205854 41a... top attachment portion 41b... lower attachment portion 42a, 42b. 43a, 43b··. half-cut portions 44a, 44b.·clamping members 45a, 45b... stripping rollers 46a, 46b··. recovery reels 47la to 474a, 47lb to 474b... transport rollers 50. . Wiring material input device 60.. wiring material pressing device 61.. conveying device 62, 64a... heating device 63.. pressing member 64.. pressing member 65.. non-contact heating device 70.. Solar cell unit input device 71.. Input unit 72.. Pre-pressing portion 73.. Final pressing portion 74.. First heating portion 75... Second heating portion 100.. Solar energy Manufacturing device for battery string S1-S5, S11-S17, S21-S25.··Steps

S 26S 26

Claims (1)

201205854 七、申請專利範圍: 1. 一種太陽能電池串列製造裝置,該太陽能電池串列具備 有: 複數的太陽能電池單元,係在對向之第1及第2主面 分別形成電極並排列設置於既定方向; 配線材,係將前述複數的太陽能電池單元之中,相 鄰接的2個太陽能電池單元之一方的前述第1主面側之前 述電極與另一方的前述第2主面側之前述電極作電性的 連接;及 樹脂接著劑,係介置在前述電極與前述配線材之 間, 前述太陽能電池串列製造裝置其特徵在於具備: 接著劑貼附裝置,係分別在前述電極之上貼附前述 樹脂接著劑;與 配線材壓著裝置,係分別在前述樹脂接著劑之上配 置前述配線材的狀態下,壓迫接著前述電極與前述配線 材; 前述配線材壓著裝置,係具有: 投入部,係在前述配線材上投入前述複數的太陽能 電池單元之中的1個; 預壓著部,係以使前述配線材不會在前述太陽能電 池單元上產生偏移之方式,把前述配線材暫時壓著在前 述被投入之太陽能電池單元; 正式壓著部,係把前述樹脂接著劑加壓使包含在前 27 201205854 述樹脂接著劑之導電性粒子潰裂’而使前述樹脂接著劑 持有導電性; 1或2個以上的第1加熱部,係把前述太陽能電池單 元,以高於前述樹脂接著劑之硬化溫度的溫度加熱短於 前述樹脂接著劑硬化所需時間的時間; 第2加熱部,係把在前述第1加熱部加熱後之前述太 陽能電池單元,以高於前述樹脂接著劑之硬化溫度的溫 度進行加熱,使與前述第1加熱部之加熱時間合起來的 合計時間達到前述樹脂接著劑之硬化所需時間,使前述 配線材接著及硬化於前述太陽能電池單元之前述電極 上;及 運送裝置,係每當前述投入部、前述預壓著部、前述 正式壓者部、前述第熱部及前述第2加熱部之各段的處 理、”。束之後’運送應進行下段處理的前述太陽能電池單 元。 2·如申請專利範圍第1項之太陽能電池串列製造裝置,其 中/分別在前述第1及第2加熱部之加熱時間 ,係在前述 又入。P m述預壓著部、前述正式壓著部之處理所需時 間中最長的時間以下。 申二專利fe圍第2項之太陽能電池串列製造裝置,其 】述第1加熱部之數量係依下述方式予以設定,該 式係在削述第1及第2加熱部之加熱時間為在前述投 入=前述預壓著部及前述正式壓著部之處理所需時間 最長的時間以下,而且,在前述第1及第2加熱部之 S 28 201205854 加熱的合計時間下,前述樹脂接著劑會硬化。 4.如申請專利範圍第1至3項之太陽能電池申列製造裝 置,其中,前述正式壓著部,係把前述樹脂接著劑加壓 而使前述導電性粒子潰裂,同時以高於樹脂接著劑之硬 化溫度的溫度進行加熱,也作為前述第1加熱部而發揮 功能。 5 ·如申請專利範圍第1至4項之任一項的太陽能電池串列 製造裝置,其中,前述第1及第2加熱部共有可同時加熱 2個以上的前述太陽能電池單元之加熱裝置。 6. 如申請專利範圍第5項之太陽能電池串列製造裝置,其 中,前述加熱裝置係IR燈、IH或熱空氣。 7. —種太陽能電池串列製造方法,該太陽能電池串列具備 有: 複數的太陽能電池單元,係在對向之第1及第2主面 分別形成電極並排列設置於既定方向; 配線材,係將前述複數的太陽能電池單元之中,相 鄰接的2個太陽能電池單元之一方的前述第1主面側之前 述電極與另一方的前述第2主面側之前述電極作電性的 連接;與 樹脂接著劑,係介置在前述電極與前述配線材之 間,前述太陽能電池串列製造方法其特徵在於具備: 貼附製程,係分別在前述電極之上貼附前述樹脂接 著劑; 載置製程,係將前述複數的太陽能電池單元之中的 29 201205854 1個載置於前述配線村之上; 預壓著製程,係以使前述配線材不會在前述太陽能 電池單元上產生偏移之方式暫時把前述配線材壓著在 前述被載置的太陽能電池單元; 持有導電性之製程,係把前述樹脂接著劑加壓使包 含在前述樹脂接著劑之導電性粒子潰裂,而使前述樹脂 接著劑持有導電性; 1或2個以上的加熱製程,係把前述太陽能電池單 疋,以高於前述樹脂接著劑之硬化溫度的溫度,加熱短 於前述樹脂接著劑之硬化所需時間的時間;與 接著及硬化製程’係把前述被加熱後之前述太陽能 電池單元,以高於前雜騎著社硬化溫度的溫度進 行加熱,使與已加熱之時間合起來的合計時間達到前述 樹脂接著狀硬化所f日請,使前述轉材接著及硬化 於前述太陽能電池單元之前述電極上。 8. 二線嶋裝置’係把太陽能電池單元令形成在對 向的第!及第2主面且貼附有樹脂接著劑之各 相鄰接的2個前述太陽能 ^ 面側之前述電極與另—方的,:之一方的則述第1主 作電性W 第2主面側之前述電極 電性的連接之崎材㈣著;其特徵在於且備. 材上投入部,储前述切能電池單元投人至前述配線 太陽能電 在前述被 預壓著部,係以使前述配線材不會在前述 池單元上偏移之方式 I在4 把則述配線材暫時壓著 30 201205854 投入之太陽能電池單元; 正式壓著部,係把前述樹脂接著劑加壓使包含在前 述樹脂接著劑之導電性粒子潰裂,而使前述樹脂接著劑 持有導電性; 1或2個以上的第1加熱部’係把前述太陽能電池單 元’以高於前述樹脂接著劑之硬化溫度的溫度加熱短於 前述樹脂接著劑硬化所需時間的時間; 第2加熱部,係把在前述第丨加熱部加熱後之前述太 陽忐電池單元,以高於前述樹脂接著劑之硬化溫度的溫 度進行加熱,使與前述第丨加熱部之加熱時間合起來的 β。十時間達到前述樹脂接著劑之硬化所需時間,使前述 配線材接著及硬化於前述太陽能電池單元之前述電極 上;與 元 運送裝置’絲當前述投人部、前述漏著部、前5 正式壓著部、前述第1加熱部及前述第2加熱部之各段咖 縣束之後,運送應奸下段處理㈣述太陽能電池」 9. 一 =線材壓者方法’係把太陽能電池單元中形成在對 。鄰丨及第2主面且站附有樹脂接著劑之各個電極,與 :::=:=:=-橋述以 作極 凡载置於前述配 载置H鱗前述太陽能電池單元 線材上; 31 201205854 預壓著製程,係以使前述配線材不會在前述太陽能 電池單元上產生偏移之方式,暫時把前述配線材壓著在 前述被載置的太陽能電池單元上; 持有導電性之製程,係把前述樹脂接著劑加壓使包 含在前述樹脂接著劑之導電性粒子潰裂,而使前述樹脂 接著劑持有導電性; 1或2個以上的加熱製程,係把前述太陽能電池單 元,以高於前述樹脂接著劑之硬化溫度的溫度加熱短於 前述樹脂接著劑之硬化所需時間的時間;與 接著及硬化製程,係把前述被加熱後之前述太陽能 電池單元,以高於前述樹脂接著劑之硬化溫度的溫度進 行加熱,使與已加熱之時間合起來的合計時間達到前述 樹脂接著劑之硬化所需時間,使前述配線材接著及硬化 於前述太陽能電池單元之前述電極上。 S 32201205854 VII. Patent Application Range: 1. A solar cell tandem manufacturing apparatus, the solar cell string comprising: a plurality of solar cell units, wherein electrodes are formed on the first and second main faces of the opposite sides, and are arranged in an array The wiring member is the aforementioned one of the first main surface side of the one of the two adjacent solar battery cells and the other of the second main surface sides of the plurality of solar battery cells The electrode is electrically connected; and a resin adhesive is interposed between the electrode and the wiring material, and the solar cell tandem manufacturing apparatus includes: a device attaching device, respectively, on the electrode And a wiring material pressing device that presses the electrode and the wiring member in a state where the wiring member is placed on the resin adhesive, and the wiring material pressing device includes: In the input unit, one of the plurality of solar battery cells is placed on the wiring member; and the pre-compression portion is The wiring member is temporarily pressed against the input solar battery unit so that the wiring member does not shift in the solar battery unit; and the final pressing portion pressurizes the resin adhesive to include In the first 27 201205854, the conductive particles of the resin adhesive are cleaved to make the resin adhesive possess conductivity; and one or two or more first heating portions are used to heat the solar cell above the resin. The temperature at which the hardening temperature of the agent is heated is shorter than the time required for the curing of the resin adhesive; and the second heating unit heats the solar cell after heating the first heating unit to be higher than the resin adhesive. The temperature of the temperature is heated, and the total time combined with the heating time of the first heating unit is increased by the time required for the resin adhesive to be cured, and the wiring member is subsequently cured and cured on the electrode of the solar cell; The transport device is each of the input unit, the pre-compression unit, the official presser unit, and the first The processing of each of the second heating unit and the processing of the second heating unit are performed, and the solar battery unit to be subjected to the lower stage processing is transported. The heating time of the first and second heating units is the same as the time required for the treatment of the pre-compression portion and the final pressing portion. The second item of the second patent In the solar battery tandem manufacturing apparatus, the number of the first heating units is set as follows. The heating time of the first and second heating units is the same as the input = the preloading The time required for the treatment of the portion and the final crimping portion is not longer than the time, and the resin adhesive is cured during the total time of heating of the first and second heating portions S 28 201205854. 4. The solar cell manufacturing apparatus according to any one of claims 1 to 3, wherein the said final crimping portion presses the resin adhesive to cause the conductive particles to be broken while being higher than the resin. The temperature of the hardening temperature of the agent is heated, and also functions as the first heating unit. The solar cell tandem manufacturing apparatus according to any one of claims 1 to 4, wherein the first and second heating units share a heating device that can simultaneously heat two or more of the solar battery cells. 6. The solar cell tandem manufacturing apparatus of claim 5, wherein the heating device is an IR lamp, IH or hot air. 7. A solar cell tandem manufacturing method comprising: a plurality of solar cell units in which electrodes are formed on the first and second main faces facing each other and arranged in a predetermined direction; Among the plurality of solar battery cells, the electrode on the first main surface side of one of the adjacent two solar battery cells is electrically connected to the electrode on the other second main surface side. And a resin adhesive interposed between the electrode and the wiring material, wherein the solar cell tandem manufacturing method includes: an attaching process of attaching the resin adhesive to the electrode; In the manufacturing process, 29 201205854 of the plurality of solar battery cells are placed on the wiring village; the pre-pressing process is such that the wiring material does not shift on the solar cell. The method temporarily presses the wiring material against the solar cell to be placed; and the method of holding the conductivity is to add the resin adhesive Pressing the conductive particles contained in the resin adhesive to cause the resin adhesive to have electrical conductivity; and 1 or more heating processes, the solar cell is monotonous to be higher than the resin adhesive a temperature at which the temperature of the hardening temperature is shorter than a time required for the hardening of the resin adhesive; and the subsequent curing process is to heat the aforementioned solar cell unit to be higher than the hardening temperature of the former hybrid The temperature is heated, and the total time combined with the heating time is brought to the extent that the resin is cured, and the material is subsequently adhered to and hardened on the electrode of the solar cell. 8. The two-wire device is the first in the opposite direction of the solar cell unit! And the second main surface and the electrode of the two adjacent solar energy sides of the resin adhesive are attached to each other, and the first main electric property W second main The surface of the surface of the electrode is electrically connected to the material (four); and is characterized in that the material input portion is stored, and the cutting energy battery unit is stored until the wiring solar power is applied to the pre-compression portion. The wiring material is not offset on the cell unit, and the solar cell is temporarily pressed by the wiring material in the form of 4 201205854; the final pressing portion presses the resin adhesive to be included in the foregoing The conductive particles of the resin adhesive are broken, and the resin adhesive possesses conductivity; and one or two or more first heating portions 'the solar cell unit' is higher than the curing temperature of the resin adhesive. The temperature heating is shorter than the time required for the resin adhesive to harden; and the second heating unit is configured to heat the solar cell unit after the heating of the second heating unit to be higher than the curing temperature of the resin adhesive. The heating temperature of the heating time of the first heating unit together Shu of β. Ten times to reach the time required for the curing of the resin adhesive, the wiring material is subsequently and hardened on the electrode of the solar cell; and the meta-transport device is the official part of the investment unit, the leaking part, and the first 5 After the crimping portion, the first heating portion, and the second heating portion of each of the two sections, the solar cell is transported to the next section (4). The solar cell is formed in the solar cell. Correct. The adjacent electrode and the second main surface are attached with the respective electrodes of the resin adhesive, and are:::===:=-bridged to be placed on the solar cell line wire of the aforementioned H-scale; 31 201205854 The pre-pressing process is such that the wiring material is temporarily pressed against the placed solar cell unit so that the wiring material does not shift in the solar cell unit; The process of pressurizing the resin adhesive to cause the conductive particles contained in the resin adhesive to be broken, and the resin adhesive to have conductivity; and one or two or more heating processes for the solar cell And heating at a temperature higher than a curing temperature of the resin adhesive agent, which is shorter than a time required for hardening of the resin adhesive; and, in addition to the hardening process, the aforementioned solar cell unit after being heated is higher than the foregoing Heating at a temperature at which the curing temperature of the resin adhesive is heated, so that the total time combined with the heated time reaches the time required for the curing of the resin adhesive, and the aforementioned Wire and then cured on the electrode of the solar cell. S 32
TW100122852A 2010-06-29 2011-06-29 Solar cell string manufacturing device and manufacturing method, adhesive bonding device and adhesive bonding method TW201205854A (en)

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JP2010147990A JP2012015194A (en) 2010-06-29 2010-06-29 Manufacturing apparatus and method for solar battery string and apparatus and method for attaching adhesive agent
JP2011009884A JP5021080B2 (en) 2011-01-20 2011-01-20 Solar cell string manufacturing apparatus and manufacturing method, wiring material crimping apparatus, and wiring material crimping method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104160517A (en) * 2012-02-28 2014-11-19 富士机械制造株式会社 String wiring device and wiring method and solar cell module production device and production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104160517A (en) * 2012-02-28 2014-11-19 富士机械制造株式会社 String wiring device and wiring method and solar cell module production device and production method
CN104160517B (en) * 2012-02-28 2017-01-18 富士机械制造株式会社 Serial electrical power wiring assembly and wiring method and solar module manufacturing installation and manufacture method

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