TW201106943A - Automatic production and manufacturing system of turtle shell and deer antler gelatin - Google Patents

Automatic production and manufacturing system of turtle shell and deer antler gelatin Download PDF

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Publication number
TW201106943A
TW201106943A TW098127959A TW98127959A TW201106943A TW 201106943 A TW201106943 A TW 201106943A TW 098127959 A TW098127959 A TW 098127959A TW 98127959 A TW98127959 A TW 98127959A TW 201106943 A TW201106943 A TW 201106943A
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soup
barrel
water
liquid
paste
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TW098127959A
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Chinese (zh)
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TWI383789B (en
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wan-jing Zhang
Xiu-Lan Lu
han-zong Chen
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wan-jing Zhang
Xiu-Lan Lu
han-zong Chen
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

An automatic production and manufacturing system of the turtle shell and deer antler gelatin comprises a controller that controls processing operation performed by a cooker, a filter, a plurality of soup condensation agitators, and a mixing re-condensation agitator. The cooker is a tower cooking pot having a bottom at which a heating part and a soup exit are arranged, an inner surface containing a plurality of mutually stacked material-carrying net-hole trays that carry in multiple layer the raw materials of turtle shell and the deer antler, and an upper end at which a pressure releasing valve, a hot-water inlet receiving boiled water from a water-cooking boil, and a water-level detector are mounted. The filter is disposed at the soup exit of the cooker for filtrating impurity contained in the soup. The plurality of soup condensation agitators each comprise a high-temperature agitating barrel that receives the impurity-removal soup from the filter and comprises a agitation member contained in the barrel to agitate the soup for dehydration so as to present the paste liquid, a paste liquid exit being formed at a bottom of the barrel. The mixing re-condensation agitator comprises a hot-temperature mixing barrel that receives the paste liquid from the paste liquid exit of the plurality of soup condensation agitators comprises an agitation member contained in the barrel to mix and agitate the paste liquid for re-dehydration so as to present a thick paste liquid, a thick paste liquid exit being formed at a bottom of barrel to discharge the thick paste liquid into a mold for subsequently setting and cooling to complete the finished product of the turtle shell and deer antler gelatin. The present invention makes each device controlled by the controller to carry out the operation according to the preparation condition of turtle shell and deer antler gelatin, thereby automatically producing the turtle shell and deer antler gelatin to achieve the economic benefit of greatly reducing the manpower.

Description

201106943 六、發明說明: 【發明所屬之技術領域】 本發明係有關此使龜鹿二仙膠達到自動化生產,具節省人力 經濟效益的龜鹿二仙膠自動化生產製造系統。 【先前技術】 ’ · 按’龜鹿二仙膠之軟骨萃取物富含碳酸甸、膠質、軟骨素(質)、 無機元素等營養成份’在巾f領域常_於#錢養神進補保健 食品;傳統龜鹿二仙膠的作法,係取龜版與鹿㈣置於大锅内不 斷火煮手撥,文火慢慢熬煉數曰,篩網過渡去渣,可再入构把、 人參等’又煉又熬數日,熬煉至㈣狀,用盒形容器盛裝,待冷 錢便可完成;雖㈣已有用較進步的爐具(轉)來取代傳統 厌火—、的不便然而,整個龜鹿二仙膠的製作過程,仍然還須 依獻量的打人力’這即是龜鹿二⑽生產成本高的主要原 2能在權姆嶋彡爾㈣自繼產裝置來 這雜節奴力縣,麟經敎·提昇。 本發明之主要目的係在提供—種龜鹿二仙膠自統生產製造 系統’係至少由-控控制包含—域機、 液濃縮授拌機及一混合再濃 夕數两 機,是一 w* 程序動作;該-熬煮 機疋塔式煮鍋底知設加熱部及_、、嘉该山 ==層—角原物二= 壓力釋放間’由-煮水_接,柄熱水心及—水位檢知 201106943 器;該-過遽器’是設在熬煮機之湯液出口端,用於過遽湯液中 的雜質;該錄湯液濃職拌機,是分概有—高溫攪拌桶從該 過遽器端接入去渣湯液,是由桶内擾拌器對湯液脫水授掉呈膏 液’並在桶體底端-膏液出口;該一混合再濃_拌機,是具: 一熱溫混料桶從多數湯液濃縮攪拌機之膏液出口一一接入客液 由桶内勝騎膏液作混合及再次脫水呈财料,並^體 底端設-稠膏出口出料給模具定型及冷卻後完成龜鹿二仙膠成 品;俾各機具能由控制器依龜鹿二仙膠製作條件進行運作控制, 據以自動化生產龜鹿二仙膠,達到大量減少人力之經濟效兴。 本發明之次-目的係在提供—種龜鹿二仙膠自動化生 系統,其中,該-熬煮機之煮鍋上端設有一熱水入口及一水位檢 知器’該水位檢知器係與控制器電性連接,隨時檢知者銷内水位, 亚將水位訊號傳給控制器;該熱水入口係以— 器控制的輸水馬達相接,能由該輪水馬達的輪水祕,將該= ; 顧雜水液 ^ 制下得到自動水液補充的 李:trr Γ係在提供—種龜鹿二轉自動化生產製造 ΐ有二:: 鋼底端設-湯液出°,該湯液出口 煮時,煮:内的::電綱’據以煮峰欠完成原物料熬 再由u由鋼w電磁_叫驗該過濾'器’ 再由-輸縣料細湯姉雜从雜軸雜_其中一 201106943 商液/辰縮雛魏減水獅;且上述齡泵與乡數湯液漠縮授 拌機門,、有夕個由控制器控制的方向電磁閥,據以能由控制器控 制輸液泵所料㈣液,進人預設敎的湯液濃賴拌機内進行 脫水攪拌。201106943 VI. Description of the Invention: [Technical Field to Be Invented by the Invention] The present invention relates to an automated manufacturing system for the treatment of turtle deer, which has the advantage of saving manpower and economic benefits. [Prior Art] ' · According to the 'Kinglu Erxianjiao cartilage extract is rich in carbonated, colloidal, chondroitin (quality), inorganic elements and other nutrients' in the field of towel f often _ # #养神神补补保健食品; The traditional method of the tortoise and the second sacred gum is to take the turtle version and the deer (four) in the cauldron and continue to cook the hand, and the simmer slowly smashes the shovel, and the screen transitions to the slag, which can be re-constructed, ginseng, etc. It has been refining for a few days, and it has been refined to a (four) shape. It is packed in a box-shaped container and can be completed by cold money. Although (4) it has been replaced with a more advanced stove (turn) to replace the traditional insults. The production process of Guilu Erxianjiao still has to rely on the amount of manpower to be used. This is the main source of the high production cost of Guilu 2 (10). It can be used in the self-produced device of Quanmu Muir (4). Li County, Lin Jingyu · promotion. The main object of the present invention is to provide a self-made production system for a kind of turtle deer two sacred gums, which is at least controlled by a control machine, a liquid concentration inducing machine, and a mixing and remelting machine. * Program action; the - cooker 疋 tower type pot bottom knows to set the heating part and _,, Jia's mountain == layer - corner original two = pressure release room 'from - boiled water _ pick, handle hot water heart and - Water level detection 201106943; the - 遽 遽 ' is located at the outlet end of the broth of the broth, used for the impurities in the sputum soup; the recording of the thick liquid mixed machine, is a high-temperature The mixing tank is connected to the slag soup liquid from the end of the sputum, and the dehydration of the broth is carried out by the scrambler in the barrel to give the scum liquid and is at the bottom end of the barrel - the outlet of the syrup; the mixture is mixed and concentrated Machine, is: a hot temperature mixing barrel from the majority of the soup concentrated mixer paste outlets one by one access to the customer liquid from the barrel of Shengqi cream for mixing and dehydration as a material, and ^ body bottom set - The thick paste is exported to the mold for shaping and cooling, and the finished product of the turtle deer is made. The machine can be controlled by the controller according to the production conditions of the turtle deer. Automated production tortoise plastic deer Immortals, to a significant reduction in manpower of the economic effect Xing. The second-purpose object of the present invention is to provide a kind of turtle deer xianxian automatic living system, wherein a hot water inlet and a water level detector are arranged at the upper end of the boiling pot of the cooking machine. The controller is electrically connected to detect the water level in the pin at any time, and the sub-water level signal is transmitted to the controller; the hot water inlet is connected by a water-controlled motor controlled by the controller, and the water of the water motor of the wheel can be secreted. The =:rr Γ system obtained by the automatic water-liquid supplementation under the control of the miscellaneous water solution ^ is provided in the automatic production of the kind of turtle deer two-turn ΐ two:: steel bottom end set - soup liquid out °, the soup When the liquid outlet is boiled, boil: inside::Electric class 'According to the boiled peak owing to complete the original material 熬 and then by u steel _ electromagnetic test _ call the filter 'device' and then - by the county material soup noisy from the miscellaneous Axis miscellaneous _ one of the 201106943 commercial liquid / Chen shrinking Wei Wei water lion; and the above-mentioned age pump and township soup liquid shrinking mixing machine door, there is a directional control solenoid valve controlled by the controller, according to which can be controlled The device controls the infusion pump to feed (4) liquid, and enters the preset sputum soup to dissolve and stir.

本發明之再-目的係在提供—種龜鹿二仙膠自動化生產製造 系統’其中’該多數湯液濃_拌機,其分別是具有—高溫授摔 桶接入湯液’並__拌輯雜作脫水,該高溫餅桶 之桶體’其姆内設有可供熱媒進㈣加齡,俾由熱媒進出加 熱室,據以桶體舣的維持在8 〇至9的的高溫,使湯液能處 於尚溫狀態下_拌11低速_脫水呈纽;且上賴料包含 一由控制器㈣的電動馬達,及—延伸人高溫·桶内被該電動 馬達帶動的攪轉’透驗驗轉及檢_據所制的麟速率 與時間常數的奴,據以能由控制器控制定速(15〜2()歸)旋轉 的電動馬達運轉時間,使高溫湯液能在獅器的低速長時間授摔 動作下,脫水贼含轉約4〇〜5〇%財液,又上述高溫獅桶之 桶體底端設-膏液出π,該膏液出口具有—由控制器控制螺旋式 貧液推送器’俾能由該膏液推送器將高溫祕桶⑽膏液推送給 混合再濃縮攪拌機進行混合及再次脫水攪拌。 本發明之又-㈣係在提供—魏鹿二鱗自動化生產製造 系統’其中’該混合再濃_拌機,是具有―熱溫混料桶從多數 湯濃縮觀機之膏液出口一由_拌料器f液作混合及再次脫 水縣’讓職_之倾,其桶㈣設有可供賊進出的保 201106943 狐至2由熱媒灿保溫室,據簡體轉在nc的溫度,使 :::處於熱溫狀態下被拌料器低速長時間勝脫水呈入水成滴 珠狀的_ ;且增料料含—由控制_的電動馬達,及 =熱溫混料桶内被該動馬達帶動的拌料桿,透過經驗數據 /數所❹卿敍時_奴,槐__定速 〇〜着)鍋轨嫩_,输辦作配料(如 枸杞、人參等)混合姻,及可在拌料器的低速長咖摔料動作 7,脫柄Μ含水約15〜2_齡料;又上频溫祕桶之桶體 底:情出口’該稠膏出口具有一由控制器控制的螺旋式稠 W ’俾能由該稠膏推送器將熱溫混料桶内的稠膏料推 給模具作定型及冷卻。 【實施方式】 -種龜鹿二仙膠自動化生產製造系統,如圖丄,係至少由— 控制器1Q控制包含-熬煮機2◦、—過遽器3◦,多數^液濃 縮鮮機4 Q及-混合再濃縮獅機5 Q的加工程序動作;該— 熬煮,50,如圖1、2,是一塔式煮銷2 1底端設加熱部^ 及-湯液出口23,内面具有多個相互疊置的盛料網孔盤24來 多層分裝龜版與鹿㈣物料,且上端設有—壓力釋放閥2 5,由 一煮水鋼爐60接人開水的熱水人口26及-水位檢知器27; 該一過濾、器3 0,是設在熬煮機2 ο之湯液出口 2 3端,用於過 料液中的雜質;如圖i、2、3,該多數湯液濃縮授掉機4 ◦, 是分別具有—高溫勝桶4 1從該過義3 Q端接人去凌湯液, 201106943 是由_猜114 2對湯液脫水攪拌呈膏液,並在桶體底端設一 月液出口 4 3,如圖1、3、4,該一混合再濃縮攪拌機5 〇, 是具有-熱溫混料桶5 W多數湯液濃縮機4 〇之膏液出口 4 3—接人膏液’由_攪拌器5 2對膏液作混合及再次脫水 擾拌呈稍倾,縣桶體底端設—财出σ 5 3出料給模且7 〇 定型及冷卻後完絲鹿二仙膠成品;俾各機具能由控制器丄、〇依 龜鹿二仙膠製作條件進行運作控制,據以自動化生產龜鹿二仙 膠,達到大量減少人力之經濟效益。 亦即,實紅’如圖1、2,該熬煮機2 Q之煮鋼2 1在壓 力釋放閥2 5_放_過紐力態下,是由加熱部2 ^ 熱在約20Gt:的高溫進行原物料的熬煮。每當新原物料投入煮糾 1内’熬«2 〇係分成六次熬煮動作將料減出六次湯液 出料’使原物料所含成份完全被釋出。每—次熬煮時間為2⑽ 小時,共計須1 2 0個小時進行原物料熬煮;林—絲者過程 中,係以近滿水位的水賴始··料,並在控網i 〇的控 制下,水位檢知器2 7傳送水位錢給控fim q,只要煮則 1内水液療發至原水液量的咖(剩八分滿),控制^丄〇即合控 制煮水纖6 0輯㈣水,錄权口 2 6接人财進入煮= 21内自動補充水液;此—自動補水動作,—直到熬煮近2 〇小 時的時侯才停止;骑—次減的最_水動作後,則在煮鎮2 1剩水液量雜行-次湯液⑽及_萄,由於六次熬者出 料的每一次湯液成份濃度稍有差異、_時間不同及麟時間均 201106943The re-purpose of the present invention is to provide a kind of automatic production system for the treatment of the tortoise Erxian gum, wherein the majority of the soup liquid thick-mixer has a high-temperature drop bucket to be connected to the soup liquid and __ mix The miscellaneous dewatering, the barrel of the high-temperature cake barrel is provided with a medium for heating medium (4), and the heat medium enters and exits the heating chamber, and the barrel is maintained at a high temperature of 8 〇 to 9 , so that the soup can be in a warm state _ mix 11 low speed _ dehydration to the new; and the upper material contains an electric motor by the controller (four), and - extending the high temperature · the barrel is driven by the electric motor Through the inspection and inspection _ according to the slave rate and time constant of the slave, according to the controller can control the fixed speed (15~2 () return) rotation of the electric motor running time, so that the high temperature soup can be in the lion Under the low speed and long-term drop action of the device, the dehydration thief contains about 4〇~5〇% of the liquid, and the bottom of the barrel of the above-mentioned high-temperature lion barrel is set to - the liquid π, the paste outlet has - by the controller Control the screw type lean liquid pusher '俾 can push the high temperature secret barrel (10) paste to the mixture and concentrate it by the paste pusher Were mixed and stirred again dewatered. The invention--fourth is provided in the - Weilu two-scale automatic production and manufacturing system 'where' the mixed re-concentration-mixer, which has a "hot temperature mixing barrel from the majority of the soup concentrated on the machine outlet of the cream one by_ Mixer f liquid for mixing and dewatering the county 'Let's _ the tilt, its barrel (four) with a thief in and out of the insurance 201106943 fox to 2 by the heat medium can be insulated, according to the simplified temperature in the nc, so that: :: Under the condition of hot temperature, the mixer is dehydrated by water at a low speed for a long time, and the water is added into the water droplets _; and the additive material contains the electric motor by the control _, and = the hot temperature mixing barrel is driven by the motor Drive the mixing rod, through the experience data / number of ❹ 叙 _ _ slave, 槐 _ _ 定 speed 〇 ~ ~) pot rail tender _, the input of ingredients (such as 枸杞, ginseng, etc.) mixed marriage, and can be The low speed and long coffee break action of the mixer is 7 and the water content of the handle is about 15~2_years; the bottom of the barrel of the upper frequency temperature bucket: the exit of the thick paste has a spiral controlled by the controller. The thick W '俾 can push the thick paste in the hot temperature mixing barrel to the mold for shaping and cooling by the thick paste pusher. [Embodiment] - The automatic production and manufacturing system of the tortoise Erxianjiao, as shown in the figure, is controlled by at least the controller 1Q, including - cooker 2 ◦, - 遽 遽 3 ◦, most liquid concentrating fresh machine 4 Q and - mixing and re-concentrating the lion machine 5 Q processing procedure; the - cooking, 50, as shown in Figure 1, 2, is a tower boiled pin 2 1 at the bottom end of the heating part ^ and - soup liquid outlet 23, inside The utility model has a plurality of holding mesh trays 24 stacked on each other to multi-layer the turtle and the deer (four) materials, and the upper end is provided with a pressure release valve 25, and the hot water population 26 is connected by a boiling water steel furnace 60. And a water level detector 27; the filter device 30 is disposed at the end of the broth outlet 2 of the broiler 2 for the impurities in the liquid; as shown in Figures i, 2, and 3, the majority The soup concentrate enrichment machine 4 ◦, is respectively - high temperature win barrel 4 1 from the over-the-sense 3 Q end to the people to Lingtang liquid, 201106943 is by _ guess 114 2 pairs of soup dehydration stirring paste, and in The bottom end of the barrel body is provided with a liquid outlet 4 3 , as shown in Figures 1, 3 and 4, the mixing and reconcentrating mixer 5 〇 is a paste outlet with a heat-mixing barrel 5 W most of the soup liquid concentrating machine 4 4 3— The human ointment 'mixed by the _ agitator 5 2 and the dehydration of the paste is slightly inclined. The bottom end of the county barrel is set to - σ 5 3 discharge to the mold and 7 〇 stereotyped and cooled after the silk deer The second immortal product is finished; the machine can be controlled and controlled by the controller and the turtle deer xianxian rubber. According to the automatic production of the turtle deer, the economic benefits of reducing manpower are achieved. That is, the real red 'as shown in Figure 1, 2, the cooking machine 2 Q boiled steel 2 1 in the pressure relief valve 2 5_ put_ the state of the force, is heated by the heating part 2 ^ at about 20Gt: High temperature cooking of raw materials. Whenever new raw materials are put into cooking and refining 1 '熬«2 〇 is divided into six cooking operations, the material is reduced by six times. The material is discharged, so that the ingredients contained in the raw materials are completely released. Each cooking time is 2 (10) hours, a total of 120 hours for the raw material cooking; in the forest-silver process, the water is near the full water level, and is controlled by the control network i 〇 Next, the water level detector 2 7 transmits the water level to control the fim q, as long as the cooking is 1 water treatment is sent to the original water volume of the coffee (left 8 points full), control ^ 丄〇 control the boiled water fiber 6 0 Series (4) Water, record rights 2 6 people to enter the cooking = 21 automatically replenish the water; this - automatic water replenishment action - until the time of boiling for nearly 2 hours to stop; riding - the most _ water After the action, in the cooking town 2 1 residual water amount of miscellaneous - times soup (10) and _, due to six times the output of the soup, the concentration of each soup is slightly different, _ time is different and Lin time is 201106943

會超過2 0小時’因此’每-次出料的湯液,是被分別送往空著 湯液縮麟機4 0侧進行脫水獅,如圖i、3,並且每一個 湯液濃_拌機4 0是在高溫狀態下,各職接人的湯液授拌脫 水呈含水率約抓5_纽,再料液送出給混合魏縮勝機 5 0與其他言液進行濃度(成份)均勻性的混合;如圖1、4, 此時,運作之混合再濃縮餅機5 Q,其不同触所接人的膏液, 除能使膏液作均勻混合攪拌外,亦能在膏液中添加入配料作均勾 性混合調劑’使混合的膏縣:域繼續的概謂拌呈祠膏料; 僅須將料送出給模具7 0作定型及冷卻,即可完絲鹿二仙 膠(塊)的製作;整個製作流程’透過控制器工㈣(電路)控 制,胃b夠達到生產完全自動化,有效節省人力。 根據上述實施例,其中,如圖i、2,該—域機2 ◦之煮鋼 ^1上端設有-熱水入σ26及—水位檢知器27,該水位檢知 器2 7係與控制器1〇電性連接,隨時檢知煮鋼2丄内水位,並 將水位訊號傳給控湘1 ◦;該熱水人卩2 6係卜輸水管2 8 與-由控制器10控制的輸水馬達2 9相接,能由該輸水馬達2 9的輸水動作’將該煮水峨6 ◦的開水輸送人煮鋼内;據 以煮銷21熬煮原物料過程所消耗水液被水位檢知器2 7檢知, 即能在控制器1⑽控制下得到自動水液補充的效能。 根據上述實施例,其中, 21底端設一湯液出口 2 3 0控制的開關電磁閥2 3 2 如圖1、2,該一熬煮機20之煮鍋 ’該湯液出口 2 3具有一由控制器工 ’據以煮鍋21每次完成原物料熬煮 201106943 時’煮銷21内的湯液,是經由該開關電磁闕2 3 0的打開流經 該過濾器3 0,再由一輸液泵2 31將去渣的湯液推送給多數湯 液濃縮攪拌機4 0的其中一湯液濃縮攪拌機4 0進行脫水攪拌; 且上述輸液栗2 31與多數湯液濃縮攪拌機4 0間具有多個由控 制器10控制的方向電磁閥2 3 2,據以能由控制器丄〇控制輸 液泵2 31所推送的湯液,進入預設選定的湯液濃縮攪拌機4 〇 内進行脫水攪拌。 根據上述實施例,其中,如圖i、3,該多數湯液敬视償秤梢 4 0,其分別是具有一高溫攪拌桶4 μ入湯液,並由桶内授半 器4 2對湯液作脫水攪拌,該高溫擾拌桶4 1之桶體,其桶身(卷 面)内》又有可供熱媒進出的加熱室41〇,俾由熱媒進出加熱隻 410 ’據以桶體穩定的維持在8 〇至9 〇ΐ的高溫,使湯液截 處於高溫狀態下被攪拌器4 2低速攪拌脫水呈膏液;且上述翻 器4 2包含一由控制器1〇控制的電動馬達4 2 〇,及—延^ 高溫攪拌桶41内被該電動馬達42Q帶動的娜桿42卜遠 過經驗數據及檢測數據所得_攪拌速率與時間常數的設定 以能由控制器1 〇控制定速(15〜撕)旋轉的電動馬二〇 運轉時間,使高溫湯液能在攪拌器42的低逮長時間搜掉動作 :=成1=約4_的膏液’又上述高溫_4 1之 桶體底端fT液出口4 3,該膏液出口4 3具有— m 〇控制的螺旋式膏液推送器44 ’俾能由該膏液推送二 溫餅桶41内財液推送給混合再濃_拌機5Q進行混2 201106943 再次脫水攪拌。 根據上述實施例’其中,如圖1、3、4’該混合再濃縮搜掉 機,是具有一熱溫混料桶從多數湯濃縮攪拌機之膏液出口— 一由 桶内拌料器膏液作混合及再次脫水攪拌,該熱溫混料桶之桶體, 其桶身内設有可供熱媒進出的保溫室,俾由熱媒進出保溫室,據 以桶體保持在60〜7(TC的溫度’使膏液能處於熱溫狀態下被拌料器 低速長時間攪拌脫水呈入水成滴珠狀的稠料;且上述拌料器包含 •—由控制器控制的電動馬達,及-延伸入熱溫混料桶内被該動馬 達帶動的拌料桿,透過經驗數據及檢測數所得到拌料速及時間常 數設定,以能由控制器控制定速(10〜15RMP)旋轉的電動馬達運 轉時間’使熱溫膏液可作配料(如枸杞、人參等)混合調劑,及 可在拌料器的低速長時間拌料動作下’脫水形成含水約15〜2⑽的 稠膏料;又上述熱溫混料桶之桶端設—稠膏出口,該祠膏出 口具有-由控制器控制的職式·推送器,俾能由該稠膏推送 鲁ϋ將熱溫混料桶内的稠膏料推送出給模具作定型及冷卻。 以上況明’謹屬本發明方法較佳具體實施例,舉凡就上述實施 例所作之等效綠簡錢更,仍應屬本發明技術範轉。 【圖式簡單說明】 圖1係本發明之裝置示意圖 Ν 圖2係本發明熬煮機構造示意圖 圖3係本發明湯液濃縮攪拌機構造示意圖 圖4係本發明混合再濃縮雛機構造示意圖 201106943 【主要元件符號說明】 控制器10 熬煮機20 煮鍋2 1 加熱部2 2 湯液出口 2 3 開關電磁閥2 3 0 輸水泵2 31 方向電磁閥2 3 2 盛料網孔盤2 4 壓力釋放閥2 5 熱水入口 2 6 水位檢知器2 7 輸水管2 8 輸水馬達2 9 過濾器3 0 湯液濃縮攪拌機4 0 高溫攪拌桶41 加熱室410 攪拌器4 2 電動馬達4 2 0 攪拌桿4 21 膏液出口 4 3 膏液推進器4 4 混合再濃縮攪拌機5 0 熱溫混料桶51 保溫室510 拌料器5 2 電動馬達5 2 0 拌料桿5 21 稠膏出口 5 3 稠膏推進器5 4 煮水锅爐6 0 模具7 0It will be more than 20 hours 'thus' every time the soup is discharged, it is sent to the side of the empty soup liquid machine for dehydration, as shown in Figures i and 3, and each soup is thick Machine 40 is in the high temperature state, the soup solution of each employee is dehydrated and the water content is about 5_New, and the liquid is sent to the mixed Weishen machine 50 and other words for concentration (component) uniformity. Mixing; as shown in Figure 1, 4, at this time, the operation of the re-concentrating cake machine 5 Q, the different touches of the cream, in addition to the paste can be evenly mixed and stirred, can also be added in the paste Ingredients for the blending of the ingredients to make the mixed paste county: the domain continues to be said to be mixed with the paste; only need to send the material to the mold 70 for shaping and cooling, you can finish the silk deer The production process; the entire production process 'through the controller (four) (circuit) control, the stomach b enough to achieve full automation of production, saving manpower. According to the above embodiment, wherein, as shown in FIGS. i and 2, the upper end of the boiled steel of the domain machine 2 is provided with a hot water inlet σ26 and a water level detector 27, and the water level detector 27 is controlled and controlled. The device 1 is electrically connected, and the water level in the boiling water is detected at any time, and the water level signal is transmitted to the control unit 1 ◦; the hot water 卩 2 6 system water pipe 2 8 and the control controlled by the controller 10 The water motor 2 9 is connected, and the water supply operation of the water delivery motor 2 9 can be used to convey the boiled water of the boiled water to the boiled steel; according to the process of cooking and selling the raw material consumed by the boiled raw material 21 The water level detector 27 detects that the performance of the automatic water-liquid replenishment can be obtained under the control of the controller 1 (10). According to the above embodiment, wherein the bottom end of the 21 is provided with a soup liquid outlet 2300 controlled switch solenoid valve 2 3 2 as shown in Figs. 1, 2, the cooker of the cooker 20 has a soup outlet 2 3 According to the controller, according to the cooking pot 21, the soup liquid in the cooker 21 is cooked every time the raw material is cooked 201106943, and the opening of the electromagnetic 阙 2 3 0 through the switch flows through the filter 30, and then The infusion pump 2 31 pushes the slag-removing soup solution to one of the soup liquid concentration mixers 40 of the plurality of soup liquid concentration mixers 40 for dehydration and agitation; and the plurality of soup liquid concentrating tubes 31 and the plurality of soup liquid concentration mixers 40 have a plurality of The directional solenoid valve 223 controlled by the controller 10 can be controlled by the controller 丄〇 to control the soup liquid pushed by the infusion pump 21 to enter the preset selected soup concentrate mixer 4 for dehydration and agitation. According to the above embodiment, wherein, in Figures i and 3, the majority of the soup solution respects the scales 40, which respectively have a high-temperature mixing tank 4 μ into the soup, and the in-tank 4 4 pairs of the soup For dehydration and agitation, the barrel of the high-temperature disturbing tank 4 1 has a heating chamber 41 可供 for the heat medium to enter and exit, and the heating medium enters and exits only 410 ' according to the barrel Stablely maintained at a high temperature of 8 〇 to 9 ,, the soup is cut at a high temperature and stirred by a stirrer 42 at a low speed to dehydrate the paste; and the above-mentioned tumbling unit 4 2 includes an electric motor controlled by the controller 1〇 4 2 〇, and - 延 ^ The high temperature mixing drum 41 is driven by the electric motor 42Q far from the empirical data and the test data obtained _ stirring rate and time constant setting to be able to control the constant speed by the controller 1 (15~Tear) Rotating electric horse two 〇 operation time, so that the high temperature soup can be searched for in the low catching time of the stirrer 42: = 1 = about 4 _ paste 'the same high temperature _ 4 1 The bottom end of the barrel fT liquid outlet 4 3, the paste liquid outlet 4 3 has a - m 〇 controlled spiral paste liquid pusher 44 '俾 can be used by the paste The liquid pushes the second warm cake bucket 41 and the liquid is pushed to the mixture and then concentrated. The mixing machine 5Q is mixed 2 201106943 and dehydrated and stirred again. According to the above embodiment, wherein the mixing reconcentration pick-up machine of Figures 1, 3, and 4' is a paste having a hot-warm mixing tank from the majority of the soup concentrate mixer - a paste in the tank For mixing and re-dehydration and stirring, the barrel of the hot-temperature mixing barrel has a heat preservation chamber for the heat medium to enter and exit, and the heat medium enters and exits the heat preservation chamber, and the barrel body is kept at 60~7 (TC). The temperature of the paste enables the paste to be heated and dehydrated by the mixer at a low temperature for a long time to form a thick material into the droplets; and the above mixer comprises: an electric motor controlled by the controller, and - extension In the hot-mixed mixing tank, the mixing rod driven by the moving motor is set by the empirical data and the number of detections to obtain the mixing speed and time constant, so that the electric motor can be controlled by the controller to control the fixed speed (10~15RMP). The running time 'make the hot warm paste liquid can be used as a mixture (such as cockroach, ginseng, etc.) to mix and adjust, and can be dehydrated to form a thick paste containing about 15~2 (10) of water under the low-speed long-time mixing action of the mixer; The end of the barrel of the hot temperature mixing barrel is set to the thick cream outlet. The mouth has a position-controlled pusher controlled by the controller, and the thick paste in the hot-mixed mixing tank can be pushed out to the mold for shaping and cooling by the thick paste. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The equivalent green money of the above embodiment is still in the technical scope of the present invention. [Fig. 1 is a schematic diagram of the apparatus of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 3 is a schematic structural view of a soup liquid concentration mixer of the present invention. FIG. 4 is a schematic structural view of a mixing and reconcentrating machine according to the present invention. 201106943 [Explanation of main component symbols] Controller 10 cooking machine 20 cooking pot 2 1 heating part 2 2 Soup liquid outlet 2 3 Switch solenoid valve 2 3 0 Water pump 2 31 Directional solenoid valve 2 3 2 Filling mesh plate 2 4 Pressure relief valve 2 5 Hot water inlet 2 6 Water level detector 2 7 Water pipe 2 8 Water motor 2 9 Filter 3 0 Soup concentrated mixer 4 0 High temperature mixing tank 41 Heating chamber 410 Stirrer 4 2 Electric motor 4 2 0 Stirring rod 4 21 Paste outlet 4 3 Paste propeller 4 4 Mix reconcentration mixer 5 0 hot temperature mixing tank 51 to protect the greenhouse 510 Mixer 5 2 Electric motor 5 2 0 Mixing rod 5 21 Thick paste outlet 5 3 Thick paste propeller 5 4 Boiler boiler 6 0 Mold 7 0

Claims (1)

201106943 七、申請專利範圍: 1·一種龜鹿二仙膠自動化生產製造系統,係至少由一控制 斋控制包含ϋ機一碱n ’多數湯液濃賴拌機及_現合 再濃縮麟機的加卫程序動作;該―熬韻,是—塔式煮銷底端 設加熱部及-湯液ih口’内面具有乡谢目互疊置的祕網孔盤來 夕層分裝龜版與鹿角原物料,且上端設有—壓力釋放閥,由一煮 水銷爐接人開水的熱权口及—水位檢知器;該―财器,是設 •在熬煮機之湯液出口端,用於過濾湯液中的雜質;該多數湯液^ 縮搜掉機,是分別具有-高溫搜掉桶從該魏器端接入去^湯農 液’是由_勝||對湯液脫錢拌呈膏液,並在桶體底端—膏 液出口 ;該-昆合再義娜機,是具有—熱溫混義從多數湯 液濃縮攪拌機之膏液出口―接人膏液,由桶_拌器對膏液作 齡及再次脫水餅呈稠膏料,並在桶體底端設出口出料 給模具枝及冷卻後完絲鹿二仙膠成品;俾各機具能由控制器 藝依龜鹿二仙膠製作條件進行運作控制,據以自動化生產龜鹿二仙 膠,達到大量減少人力之經濟效益。 / 2 ·依㈣專利細第i項所述之龜鹿二仙膠自動化生產製造 系統’其中’該-熬煮機之钱上端設有—熱水人口及一水位檢 知器,該水位檢知器係與控制器電性連接,隨時檢知者銷内水位, 並將水位職傳給控湘;雜权口係以—輸水管與一由控制 =制的輸水馬達相接,能由該輪水馬達的輸水動作將該煮水 娜淵水輪;據財鳩崩料過輯絲水液 r% 12 201106943 被水位檢知器檢知,即能在控的控制下得到自動水液補充的 效能。 3·依申請專利範圍第!項所述之龜鹿二仙膠自動化生產製造 系統’其中’該—㈣機之煮鍋底端設—湯液出口,該湯液出口 具有-由控制H㈣關關電賴,據以_每次完成原物料熬 煮時,煮鋼内的湯液,是經由該開關電磁閥的打開流經該過滤器,201106943 VII. Scope of application for patents: 1. A system for automatic production and production of Guilu Erxianjiao, which is controlled by at least one control, including a machine-based alkali-n-most soup liquid thickening machine and _ now re-concentrating machine The program is activated; the 熬 , 是 是 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔 塔The raw material, and the upper end is provided with a pressure release valve, a hot right port and a water level detecting device which are connected to the boiling water by a boiling water pin furnace; the "food device" is provided at the outlet end of the soup liquid of the cooking machine. It is used to filter the impurities in the soup solution; the majority of the soup solution is reduced to the machine, which is separately - the high temperature search bucket is connected from the Weier end to the ^ soup farm liquid 'is _ win|| The money is mixed with the paste, and at the bottom of the barrel - the outlet of the paste; the - Kunhe re-inna machine, which has the heat-temperature mixed meaning from the paste outlet of the majority of the soup concentrated mixer - the person's paste, by The barrel_mixer is thick paste for the age of the paste and the dehydrated cake again, and the outlet is discharged at the bottom end of the barrel to the mold branch and after cooling. Silk deer Immortals glue finished; serve each control equipment can operate according turtle deer Immortals gum produced by the controller Arts condition, according to automated production tortoise plastic deer Immortals, to a significant reduction in manpower of the economic benefits. / 2 · According to (4) The fine production system of Guilu Erxianjiao as described in item (i) of the patent, the 'the hot water population and the water level detector are provided at the upper end of the money of the cooker. The water level is detected. The device is electrically connected to the controller, and the water level in the pin is detected at any time, and the water level is transmitted to the control Xiang; the miscellaneous mouth is connected with a water delivery motor controlled by a control system. The water conveyance action of the wheel water motor will boil the water of the Nayuan water wheel; according to the financial collapse, the water liquid liquid r% 12 201106943 is detected by the water level detector, that is, the automatic water liquid supplement can be obtained under the control of the control. Performance. 3. According to the scope of application for patents! The turtle deer xianxianjiao automatic production and manufacturing system described in the item 'where' the (four) machine's bottom of the pot is set to the soup liquid outlet, the soup liquid outlet has - controlled by H (four) off the electricity, according to _ each time When the raw material is boiled, the soup liquid in the boiled steel flows through the filter through the opening of the switch solenoid valve. 再由-輸縣將去韻湯難送給乡數驗濃贿拌機的其中一 湯液濃縮攪拌機進行脫水授拌。 / 4·依中請專利範圍第3項所述之龜鹿二仙膠自動化生產製造 系統,其中,該輸㈣與多數湯液濃縮獅機間具有多個由控制 器控制的方向電磁閥,據以能由控制賭制輪液泵所推送的湯 液’進入預設選定的湯液濃縮麟機内進行脫水·。 / 5.依申請專利範圍第丄項所述之龜鹿二仙膠自動化生產製造 糸統’其巾’好數秘濃_拌機,其分峡具有_高溫麟 桶接入湯液’並由桶_拌器對湯液作脫水授拌,該高溫麟桶 之桶體,其桶身内設有可供熱媒進出的加熱室,俾由熱媒進出加 熱室,據以桶體穩定的維持在8 (3至9 〇。€的高溫,使湯液能處 於咼溫狀態下被攪拌器低速攪拌脫水呈膏液。 6 .依申請專利範圍第5項所述之龜鹿二仙膠自動化生產製造 系統’其中,該攪拌器包含-由控制器控制的電動馬達及一延 伸入南溫游猶_電料達帶朗麟桿,透驗驗數據及 檢測數據所得_勝辭與_常_奴,_能由控制器r 201106943 二定速(15〜20RMP)旋轉的電動馬達運轉時 在攪拌器的低速县眸門俨姓私从τ 使円咖苟液能 膏液。喊長時間齡動作下,脫水形成含水率約抓5〇%的 7 夺统1Φ 第5項所述之龜鹿二轉自動化生產製造 系統,其中’該高溫攪拌桶之桶體底端設一膏液出口,科:: 口具有一由控制器㈣微式f _送器,俾: 脫水攪拌 將高溫授拌桶⑽膏液推送給混合再濃縮·機進姐 J ·::請專利範圍第1項所述之龜鹿二娜自動化生產製造 魏合再濃賴拌機,是具有―熱溫混料桶從多數 苟浪縮攪拌機之膏液出口 一一由桶内拌料哭I泷A 伙挫Μ 襲叫㈣貞轉龄及再次脫 的保 使 峨捽’該熱溫混料桶之桶體,其桶身内設有可似媒進出 俾由熱媒進出保溫室’據以桶體保持在6G錢的溫度、 液錢於熱溫狀態下被拌料器低速長時間授摔脫水呈入水成滴 昧狀的稍料。 / 9·依中請專利範圍第8項所述之龜鹿二仙膠自動化生產製造 糸統,其中,該拌料器包含—由控制器控_電動馬達,及一延 伸入熱溫混___馬達帶_拌料桿,透過經驗數據及檢 測數所得到拌料速及時間常數設定,以能由控制器控制定速 (HM5RMP)旋轉的電動馬達運轉時間,使熱温膏液可作配料(如 枸、、人參等)混合糊,及可在拌料器的低速長時間摔料動作 下,脫水形成含水約15〜20%的稠膏料。 201106943 1 0 ·依申請專利範圍第8項所述之龜鹿二仙膠自動化生產製 造系統,其中,該熱溫混料桶之桶體底端設一稠膏出口,該稠膏 出口具有-祕織控_螺赋⑽推送器,俾能由該稠膏推 送器將熱溫混料_的稠膏料推送出給模具作定型及冷卻。Then, by the county, it will be difficult to give the soup to the township to test the thickened bribe mixer. / 4· According to the patent production scope of the third paragraph of the Guilu Erxianjiao automated manufacturing system, in which the (four) and the majority of the soup liquid lion machine has a plurality of direction-controlled solenoid valves controlled by the controller, according to The dehydration can be carried out by the soup liquid which can be pushed by the control gambling wheel pump into the preset selected soup liquid concentrating machine. / 5. According to the application scope of the patent scope, the snail deer xianxianjiao automatic production of 糸 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 其 , , , , , , , , 分 分 分 分 分The barrel_mixer is used for dehydration and mixing of the soup liquid. The barrel of the high temperature Lin barrel has a heating chamber for the heat medium to enter and exit the barrel, and the heat medium enters and exits the heating chamber, and the barrel body is stably maintained. 8 (3 to 9 〇. € high temperature, so that the soup can be dehydrated by the stirrer at a low temperature and dehydrated into a paste. 6. According to the scope of application patent 5, the automatic production of Guilu Erxianjiao System 'where the agitator contains - an electric motor controlled by the controller and an extension into the south temperature tour _ electric material with a Longlin rod, through the inspection data and test data obtained _ victory and _ often _ slave, _ can be operated by controller r 201106943 two fixed speed (15~20RMP) rotating electric motor in the low speed of the mixer, the name of the 眸 円 私 私 私 私 円 円 円 円 円 円 円 円 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间 长时间Dehydration to form a water content of about 5〇% of 7 夺 统1Φ Φ 所述 所述 第 第 自动化 自动化 自动化 自动化The system, wherein 'the bottom end of the barrel of the high-temperature mixing barrel is provided with a cream liquid outlet, the section: the mouth has a micro-f _ delivery device by the controller (four), 俾: dehydration stirring pushes the high temperature mixing tank (10) paste Mixing and re-concentrating · Machine into the sister J ·:: Please refer to the product of the first paragraph of the patent scope, Guilu Erna Automated Manufacturing Weihe Re-mixing Mixer, which has a "hot temperature mixing barrel from most smashing mixers" The outlet of the ointment is one by one, and the mixture is cried by the barrel. I泷A is frustrated. The attack is called (4) 贞 贞 及 及 及 及 及 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该In and out of the enthalpy, the heat medium enters and exits the heat preservation room'. According to the temperature of the barrel body kept at 6G, the liquid money is heated and dehydrated by the mixer at a low speed for a long time. According to the scope of the patent scope, the turtle deer xianxian automatic production system, including the mixer, is controlled by the controller _ electric motor, and an extension into the hot temperature mixing ___ motor belt _ Mixing rod, through the empirical data and test number to get the mixing speed and time constant setting, can be controlled by the controller Constant speed (HM5RMP) rotating electric motor running time, so that the hot warm paste can be used as a mixture of ingredients (such as sputum, ginseng, etc.), and can be dehydrated to form water at the low speed of the mixer. 15~20% thick paste material 201106943 1 0 · According to the application scope of the patent scope, the Guilu Erxianjiao automatic production and manufacturing system, wherein the hot temperature mixing barrel is provided with a thick paste at the bottom of the barrel Export, the thick paste outlet has a - secret weaving control _ screw (10) pusher, the thick paste can be pushed from the thick paste pusher to the mold for shaping and cooling.
TW098127959A 2009-08-20 2009-08-20 Automatic production and manufacturing system of turtle shell and deer antler gelatin TW201106943A (en)

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TW367241B (en) * 1997-10-07 1999-08-21 Hsin Cheng Co Ltd Manufacturing method for sanitary napkins with Chinese medicine curative effect
TW200838495A (en) * 2007-03-21 2008-10-01 Kaiser Pharmaceutical Co Ltd Method for producing Chinese medicine preparation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111926122A (en) * 2020-06-29 2020-11-13 西安交通大学 Full-automatic caramel processing flow production line

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