201103661 六、發明說明： 【發明所屬之技術領域】 本發明係屬賦束麵技術領域，獅是指—種麟薄板體經由相同 的-副模具S分次連續加jc而製成出每一單獨具有齒部暨折邊的近圓形狀 束帶’以舰更具有簡化其所需賴台設備及模具組數，且献大提高其 產能及良率品質，並能降低其成本及提高其競爭力之齒式束帶製造方法 (二）。 • 【先前技術】 按，習知之齒式束帶製造方法，請參閱申請人先前已獲得鈞局核准 第⑵彻號之『齒式束帶製造方法』，其成型步聚如下： A.將一薄板體置於模具組内作引導孔的沖製； B .將該薄板體往前移動—次以上的相同行綠而使上述模具組同步 沖製另一排引導孔、邊界槽及連結部； C .再將該薄板體雜前移動—次以上的相同行程後而使上述模具組 鲁同步再·人沖製另一排引導孔、另-排邊界槽、另-排連結部及齒部； D .再將㈣板體雜前移動—次以上_断程後錢上述模具組 同步再-人冲製另-排引導孔、另_排邊界槽另一排連結部另一排齒部 及折邊； £ .再將該薄滅往祕動—次社_同行减*使上賴具組同 步再-人沖製另-排引導孔、另―排邊界槽、另一排連結部、另—排齒部、 另一折邊及裁斷分開者； 藉由上述之加工步驟’只要將薄板體置於同一組機台及模具組内且 201103661 累進加工行程在超過η次以上，即可直接製造出一條束帶，且於每多來回 衝壓加工乙次即可再多製造出另一條已裁斷分開且具有折邊齒狀的束帶。 上述創作案雖能達成原先所設定之創作目的，而深受業界及一般操作 者所讚許，惟鑑於業界對技術之研發曰新月異，且創作人在不餘遺力之下， 乃更再努力研究改良使其臻於完美實用，並歷經無數次更新實驗測試以及 歸納製造者在實際生產上的回應意見，發現尚有下列問題猶待進一步改善： 1 .由於上述加工步驟雖可製造出獨立直條式折邊暨齒狀的束帶，以 # 作為與外殼結合組設之用，但是，在直條狀的束帶與外殼組合後，則必需 將其搬運移動至另一台機器設備上作束帶的圓圈狀處理（即由直條狀變成 圓圈形狀），如此，則會使得完成一成品必需為分段的加工方式，且其完成 -成品的加步驟又無崎至最少化，同時，亦需要人力來進行搬運移動 後再行二次加工’以致使其人力成本無法再行降低及產能亦無法再有效的 提南為其一大困擾。 2 .承如第1點所述，由於分段加工方能製造出一圓圈狀的束帶，以 •致使其所需賴具組數無法再降低至最少化，進而無法再有效的降低其整 體成本為其另一大困擾。 、生有鐘於此，本發明遂針對上述習知技術之缺失，提出_種齒式束帶製 造方法（二），以有效克服上述該等問題。 【發明内容】 '本發明之_的在提供—《式鱗妓㈣（二），聽藉由已置 於模具組_薄板體能於上述模具内往前移動—次以上的相同行程後，而 迫使上述模具組能同步分次沖製形成有另—排引導孔另—邊界槽、另一 201103661 排連、·。P 排齒部、另一折邊’而形成較成熟帶體雛形；再將該薄板 體亦往別移動一次以上的相同行程後而使上述模具組同步再次沖製形成有 另一排引導孔、另一 田ΑΆ 徘邊界槽、另一排連結部、另一排齒部、另一排折邊、 同步刀斷^已械之其中之_的連結部及同步使已具有帶體雛形的至少 端開始朝下骑近式方崎曲成近真圓形狀；最後，再將該薄板體亦往 前移動人以上的相同行程後而使上述模具組同步再次沖製另一排引導 孔、另一排邊界槽、另-排連結部、另-排齒部、另-排折邊、同步切斷 鲁《前已形成之其中之一的連結部、同步使已具有帶體離形的至少一端開始 朝下以漸近式方向彎曲成近真圓形狀及裁斷分開；如此，方能使薄板體經 由同個模具組内作固定行程的移動暨累進加工在超過η次以上即可直 接製造出-齒㈣折邊的獨立關狀束帶，以達到整套式的模組化加工， 且能使其所需的加工機台設備及模具組數能確實降至最少化，以期具有簡 化設備的作科，畴，亦會關—個模具組的加功程控綱能大大的 提高其良率品質，且能使其生產製程保持連續—貫化而不會有間斷，並能 確實避免成熟帶獅形被鮮觸分段加卫步驟，以大·提高其產能， 進而降低其成本及提高其競爭力為其進步性之功效。 【實施方式】 本創作係有關於-種齒式束帶製造方法（二），請參閱第—圖至第十一 圖，其成型步聚如下： <A>將-薄板體2置於模具組（圖中未示）内作引導孔2〇的沖製 (如第一圖）； < B >將該薄板體2往前㈣-次以上的相同行織而使上述模具組 201103661 (圖中未示）同步沖製另一排引導孔2〇、邊界槽2丄、22、23及連 結部24、25、26,其中，該連結部2 4、2 β係位於薄板體2的上 下二端處，且另一連結部2 5則係位於薄板體2之二連結部2 4、2 6之 間（如第二圖）； < C >再將該薄板體2亦往前移動一次以上的相同行程後而使上述模 具組（圖中未示）同步再次沖製另一排引導孔2〇'另一排邊界槽2丄、 2 2、2 3、另一排連結部2 4、2 5、2 β及齒部2 7，其中，該齒部 • 2 7係呈等距離排列的連續不穿透狀的倒齒為最佳（如第三圖）； <D>再將該薄板體2亦往前移動一次以上的相同行程後而使上述模 具組（圖中未示）同步再次沖製另一排引導孔2 0、另一排邊界槽21、 2 2、2 3、另一排連結部2 4、2 5、2 6、另一排齒部2 7及折邊2 8 (如第四圖），而形成直條狀的初次帶體雛形a，（即僅有連結部2 5、 26與薄板體2呈連結，且其他部分則未與薄板體2呈分開的懸空狀態， 如第五圖）； 鲁 < E >再麟雜體2雜祕動-:纽上的相同行程後而使上述模 具組（圖中未示）同步再次沖製另一排引導孔2 〇、另一排邊界槽2工、 2 2、2 3、另一排連結部2 4、2 5、2 6、另一排齒部2 7、另一排 折邊2 8、2 9，同時，亦能同步切斷先前已形成之其中之一的連結部2 6，而形成直條式較成熟帶體離形A” （即相鄰二帶體雛形A，、a”尚 罪著另連結部2 5加以連結，且其他部分則未與薄板體2呈分開的懸空 狀態’如第六圖）； < F >再將該薄板體2往前移動一次以上的相同行程後而使上述模具 201103661 組（圖中未示）同步再次沖製另-排引導孔2〇、另—排邊界則丄、2 2、23、另-排連結部24、25、26、另一排齒部27、另一排折 邊2 8、2 9、同步切斷先前已形成之其中之—的連結部2 6，同時，同 步使已具有直條績絲㈣獅A”的至少-—1具組的數次 來回移動而開始迫使其朝下以漸近式方㈣曲成近真圓_狀（如第七圖 至第十一圖 <G>最後，再將該薄板體2亦往前移動一次以上的相 上述模具組（圖中未示）同步再次沖製另—排引導孔2q、另—排邊界槽 21、22、23、另—排連結部24、25、26、另一排齒部27、201103661 VI. Description of the invention: [Technical field to which the invention pertains] The present invention belongs to the field of beam-forming technology, and the lion refers to a single-plate body which is formed by successively adding the jc through the same-sub-die S. The near-circular shape belt with the tooth and the hem has a simplified number of equipment and mold sets, and it can increase its production capacity and yield quality, and reduce its cost and competitiveness. Toothed belt manufacturing method (2). • [Prior Art] According to the conventional method of manufacturing the toothed belt, please refer to the “Toothed Belt Manufacturing Method” that the applicant has previously obtained the approval of the ( (2). The forming steps are as follows: A. The thin plate body is placed in the mold set as a punching hole for guiding holes; B. moving the thin plate body forward--the same row of green times, and the above-mentioned mold set is simultaneously punched into another row of guiding holes, boundary grooves and connecting portions; C. moving the thin plate body before the same stroke for more than one time, and then synchronizing the mold group to another row of guiding holes, another row of boundary grooves, another row of connecting portions and tooth portions; D. Then move the (4) board body to the front - more than _ after the break, the above mold group is synchronized again - the person punches the other - row guide hole, the other _ row boundary groove, the other row of the joint portion, the other row of teeth and the fold The side; £. Then the thin to the secret movement - the second society _ peer reduction * so that the upper group is synchronized - the person punching another - row of guide holes, another row of boundary grooves, another row of links, another - The toothed portion, the other folded edge, and the cut-off are separated; by the processing steps described above, the thin plate body is placed on the same set of machines and In the group and 201103661, the progressive machining stroke is more than n times, and a belt can be directly manufactured, and each of the multiple punching and punching processes can be used to make another one that has been cut and has a hem. Drawstring. Although the above-mentioned creations can achieve the original purpose of creation, they are highly praised by the industry and the general operators. However, given the rapid development of technology in the industry, and the creators are not spared, they are even more Efforts to study and improve it to perfection and practicality, and after numerous updates of experimental tests and summary of the manufacturer's response to actual production, found that the following problems still need to be further improved: 1. Because the above processing steps can be made independent Straight flange and toothed belt, with # as the combination with the outer casing, but after the straight belt is combined with the outer casing, it must be moved to another machine. The circular processing of the belt (ie, from a straight strip to a circular shape), so that the completion of a finished product must be a segmented processing method, and the completion - the addition step of the finished product is not minimal, at the same time It also requires manpower to carry out the secondary processing after moving and moving, so that the labor cost can no longer be reduced and the capacity can no longer be effective. 2. As mentioned in point 1, because the segmentation processing can produce a circle-shaped belt, the number of required sets can not be reduced to a minimum, and the overall number can not be effectively reduced. Cost is another big problem. In view of the above-mentioned shortcomings, the present invention proposes a method for manufacturing a toothed belt (2) to effectively overcome the above problems. [Summary of the Invention] 'The present invention is provided - "type scales (4) (2), and the hearing is forced by the mold group _ thin plate body can move forward in the above mold - more than the same stroke, and forced The above-mentioned mold set can be synchronously divided and formed into another row of guide holes, another boundary groove, and another 201103661 row, . P is arranged in the tooth portion and the other side is formed to form a more mature body shape; and after the same movement of the thin plate body is moved more than once, the mold group is synchronously punched again to form another row of guiding holes, Another connection between the boundary groove, the other row of joints, the other row of teeth, the other row of flanges, the synchronous cutter, and the synchronization of the at least one end of the belt Starting to ride down to the near-style Fangqi Qucheng near-true round shape; finally, the thin plate body is also moved forward to the same stroke above the person, so that the above-mentioned mold set is synchronously punched again to another row of guide holes, another row The boundary groove, the other-row connection portion, the other-displacement portion, the other-displacement portion, and the simultaneous cutting of the joint portion of one of the previously formed ones, and the synchronization so that at least one end of the belt has been separated The lower side is bent into a nearly true round shape and the cutting is separated; thus, the thin plate body can be directly manufactured by the movement and the progressive processing in the same mold group for more than n times. Independent closed belt on the side to achieve a complete set Group processing, and can reduce the number of processing machine equipment and mold sets required to be minimized, in order to simplify the equipment, domain, and also close - a mold group's gain program can greatly Improve the quality of its yield, and keep its production process continuous - continuous without interruption, and can indeed avoid the mature lion-shaped step by the small touch step, to increase its productivity, and thus reduce Its cost and its competitiveness are its progressive effects. [Embodiment] The present invention relates to a method for manufacturing a toothed belt (2). Referring to the first to eleventh drawings, the forming step is as follows: <A> placing the thin plate 2 in the mold The group (not shown) is used as a punching hole for guiding holes 2 (as shown in the first figure); < B > woven the same sheet of the sheet body 2 forward (four)-times or more to make the above-mentioned mold set 201103661 ( The other row of guide holes 2〇, the boundary grooves 2丄, 22, 23 and the joint portions 24, 25, 26 are synchronously punched, wherein the joint portions 2 4 and 2 β are located above and below the thin plate body 2 At the two ends, the other connecting portion 25 is located between the two connecting portions 2 4 and 26 of the thin plate body 2 (as shown in the second figure); < C > and then moving the thin plate body 2 forward After one or more identical strokes, the above-mentioned mold set (not shown) is synchronously punched again to form another row of guide holes 2〇', another row of boundary grooves 2丄, 2 2, 2 3, and another row of joints 2 4 , 2 5, 2 β and the tooth portion 2 7, wherein the tooth portion 2 7 is a continuous non-penetrating inverted tooth that is equidistantly arranged (as shown in the third figure); <D> The thin plate body 2 is also forward After the same stroke of more than one time, the above-mentioned mold set (not shown) is synchronously punched again to form another row of guide holes 20, another row of boundary grooves 21, 2 2, 2 3, and another row of joints 2 4 , 2 5, 2 6 , another row of teeth 2 7 and a flange 2 8 (as shown in the fourth figure), forming a straight strip of the initial strip prototype a, (ie only the joints 2 5, 26 and the sheet The body 2 is connected, and the other parts are not separated from the thin plate body 2, as shown in the fifth figure); Lu < E > Relin's miscellaneous body 2 miscellaneous movement - after the same stroke on the button The above mold set (not shown) synchronously punches another row of guide holes 2 〇, another row of boundary grooves 2, 2 2, 2 3, another row of joints 2 4, 2 5, 26, and another One row of teeth portion 27, another row of flanges 2 8 and 2 9, at the same time, it is also possible to simultaneously cut off the joint portion 2 6 which has been formed before, and form a straight strip type mature body off-shape A (ie, the adjacent two-belt prototype A, a) is still connected to the other connecting portion 25, and the other portions are not separated from the thin plate body 2 as shown in the sixth figure; < F > And then the thin plate body 2 After moving the same stroke more than once, the above-mentioned mold 201103661 group (not shown) is synchronously punched again to the other-row guide hole 2〇, the other-row boundary is 丄, 2 2, 23, and the other-row joint portion 24, 25, 26, another row of teeth 27, another row of flanges 28, 29, synchronously cut off the previously formed one of the joints 2, 6, at the same time, the synchronization has already had a straight yarn (four) lion At least one of the groups of A" moves back and forth several times and begins to force it to face downwards with the asymptotic square (four) into a near true circle_ (as in the seventh to eleventh) <G> The thin plate body 2 is also moved forward more than once, and the above-mentioned mold set (not shown) synchronously punches the other-row guide hole 2q, the other-row boundary grooves 21, 22, 23, and the other-row joint portion 24, 25, 26, another row of teeth 27,
另一排折邊2 8、2 9、同步切斷絲已形成之其t之-的連結部2 6、 同步使已具有帶_形1，的至少_端開始朝下以漸近式方向彎曲成近真 圓形狀及裁斷分開，而形成-具有齒部2 7暨折邊2 8、2 9的獨立圓圈 狀束帶（如第十一圖）； 本發明以模組自動化方式將分段式加工改變為_貫式模組化加工而 使薄板體2經由同-個模具組内作固定行程的移㈣累進加卫在超過n次 以上’即可直接製造出-獨立式具有齒部27暨折邊28、29的圓圈狀 束帶，以達游套式的模組化加工，絲使其職·卫勤設備及模具 域能確實降至最少化，以期具有簡化設制侧外，同時，亦會因同一 個模具組的加工行程控制而能大大的提高其良率品質，且能使其生產製程 保持連續-貫化而不會有騎，並能確實避絲熟帶體轉被搬移動的分 段加工步驟，以大大的提高其產能，進而降低其成本及提高其競爭力。 請參閲第十二圖，其乃為本創作之再一實施例圖，其主要的改變在於· 201103661 將步驟<E>的同步⑽先前已戰之其令之―的連結部“改變為同步切 斷先前已形成之射之-的連結部25 (即相鄰二帶體雛形a，，尚靠著另 -連結部2 6加以連結）而形成直條式較成熟帶體_A”，如此，其所 應用的技術手段及原理均已於上述内容巾詳加贿，故不在此資述之。 唯以上所述者，僅林發明之較佳實關而已，並_総定本發明 實施之範圍。故即凡依本發明申請範圍所述之特徵及精神所為之均等變化 或修飾，均應包括於本發明之申請專利範圍内。 201103661 【圖式簡單說明】 第一圖係為本發明之薄板體沖製形成有導引孔的立體外觀示意圖。 第一圖係為第一圖之薄板體往前移動固定行程再沖製形成有邊界槽及 連結部的立體外觀示意圖。 第二圖係為第二圖之薄板體往前移動固定行程再沖製形成有齒部的立 體外觀示意圖。 第四圖係為第三圖之薄板體往前移動固定行程再沖製形成有折邊的立 ^ 體外觀示意圖。 第五圖係為第四圖之薄板體往前移動固定行程再沖製形成有直條懸空 式初次束帶離形的立體外觀示意圖。 第六圖係為第五圖之薄板體往前移動固定行程再將直條懸空式初次束 帶雛形沖製形成為直條懸空式較成熟束帶離形的立體外觀示意圖。 第七圖係為第六圖之薄板體往前移動固定行程再將直條懸空式較成熟 束帶雛形沖製形成為向下彎弧懸空狀較成熟束帶離形的立體外觀示意圖。 • 第八圖係為第七圖之薄板體往前移動固定行程再將已向下彎弧懸空狀 較成熟束帶離形再沖製形成為更向下彎弧懸空狀的立體外觀示意圖。 第九圖係為第八圖之薄板體往前移動固定行程再將已向下彎弧懸空狀 較成熟束帶雛形再沖製形成為更向下彎弧懸空狀的立體外觀示意圖。 第十圖係為第九圖之薄板體往前移動固定行程再將已向下彎弧懸空狀 較成熟束帶離形再沖製形成為更向下彎弧懸空狀的立體外觀示意圖。 第十一圖係為第十圖之薄板體往前移動固定行程再將已向下彎弧懸空 狀較成熟束帶離形再沖製形成為圓圈弧懸空狀暨裁斷的立體外觀示意圖。 201103661 第十二圖係為本發明之再一實施例之薄板體往前移動固定行程再將已 向下彎弧懸空狀較成熟束帶雛形再沖製形成為圓圈弧懸空狀暨裁斷的立體 外觀示意圖。 【主要元件符號說明】 薄板體2 引導孔2 0 邊界槽2 1 邊界槽2 2 邊界槽2 3 連結部2 4 齒部27 折邊28 成熟帶體雛形A” 連結部2 5 連結部2 6 折邊2 9 次帶體雛形A’The other row of flanges 28, 29, the joint portion 26 of which the synchronous cutting wire has been formed is synchronized, so that at least the _ end of the belt having the belt shape 1 starts to be bent downward in the asymptotic direction. The nearly round shape and the cutting are separated, and an independent circular band having a tooth portion 27 and a flange 2 8 and 2 9 is formed (such as the eleventh figure); the invention processes the segmentation in a modular automatic manner Changed to _-block modular processing to make the thin plate body 2 through the same mold group for fixed stroke movement (four) progressively and more than n times or more 'can be directly manufactured - independent type with teeth 27 The circular belts of the sides 28 and 29 are designed to be modularized, and the wire, the medical equipment and the mold field can be minimized, in order to simplify the design side, and at the same time, Due to the processing stroke control of the same mold group, the yield quality can be greatly improved, and the production process can be continuously and continuously processed without riding, and the moving body can be moved. Segmented processing steps to greatly increase its production capacity, thereby reducing its cost and competitiveness. Please refer to the twelfth figure, which is a further embodiment of the present invention, and the main change is that, in 201103661, the link of the step <E> synchronization (10) has been changed to "the link" has been changed to Simultaneously cutting the joint portion 25 of the previously formed shot (ie, the adjacent two-belt prototype a, but still connected by the other-joining portion 26) to form a straight-lined mature belt _A", In this way, the technical means and principles applied thereto have been added to the above-mentioned contents, so it is not mentioned here. Only the above is only the preferred embodiment of the invention, and the scope of the implementation of the invention is determined. Therefore, any changes or modifications of the features and spirits of the present invention should be included in the scope of the present invention. 201103661 [Simple description of the drawings] The first figure is a schematic perspective view of the thin plate body of the present invention formed with a guide hole. The first figure is a three-dimensional appearance diagram in which the thin plate body of the first figure is moved forward and fixed, and then the boundary groove and the connecting portion are formed. The second figure is a schematic view of the vertical appearance of the thin plate body of the second figure moving forward and fixed stroke to form a toothed portion. The fourth figure is a schematic view of the vertical appearance of the thin plate body of the third figure moving forward and fixed and then punched to form a folded body. The fifth figure is a schematic view of the three-dimensional appearance of the thin plate body of the fourth figure moving forward and fixed and then punched to form a straight-shaped suspension type initial band. The sixth figure is a three-dimensional appearance diagram in which the thin plate body of the fifth figure moves forward and the fixed stroke and then the straight-line suspension type initial belt is formed into a straight-shaped suspension type and the mature belt is released. The seventh figure is the three-dimensional appearance of the thin plate body of the sixth figure moving forward and fixed, and then the straight-shaped suspension type is more mature, and the blank belt is formed into a downward curved shape and a more mature bundle. • The eighth figure is the thin plate body of the seventh figure moving forward and fixed stroke and then the downward curved arc is suspended. The mature belt is dissected and formed into a more outwardly curved arc. The ninth figure is a three-dimensional appearance diagram of the thin plate body of the eighth figure moving forward and fixedly moving and then having the downward curved arc hanging shape and being more matured into a more downward curved arc. The tenth figure is the three-dimensional appearance of the thin plate body of the ninth figure moving forward and fixedly moving, and then the downward curved arc is suspended, and the mature belt is dissected and formed into a more downward curved arc. The eleventh figure is a three-dimensional appearance diagram of the thin plate body of the tenth figure moving forward and fixedly moving, and then the downward curved arc is suspended and the mature band is dissected and formed into a circle arc hanging shape and cutting. 201103661 The twelfth figure is a further embodiment of the present invention, the thin plate body is moved forward and fixed, and then the downward curved arc is suspended and the mature band is re-formed into a circle arc and the three-dimensional appearance is cut. schematic diagram. [Description of main component symbols] Thin plate body 2 Guide hole 2 0 Boundary groove 2 1 Bound groove 2 2 Bound groove 2 3 Connection portion 2 4 Tooth portion 27 Folding 28 Mature tape prototype A" Connection portion 2 5 Connection portion 2 6 fold 2 2 times with the body prototype A'