TW201020378A - Floor tile and method of manufacturing the same - Google Patents

Floor tile and method of manufacturing the same Download PDF

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Publication number
TW201020378A
TW201020378A TW098124872A TW98124872A TW201020378A TW 201020378 A TW201020378 A TW 201020378A TW 098124872 A TW098124872 A TW 098124872A TW 98124872 A TW98124872 A TW 98124872A TW 201020378 A TW201020378 A TW 201020378A
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TW
Taiwan
Prior art keywords
tile
glaze
convex portion
floor
floor tile
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TW098124872A
Other languages
Chinese (zh)
Inventor
Shuji Sugiyama
Michihiro Takeda
Seiji Shinkai
Masaki Sakai
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Inax Corp
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Publication of TW201020378A publication Critical patent/TW201020378A/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/022Flooring consisting of parquetry tiles on a non-rollable sub-layer of other material, e.g. board, concrete, cork
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/08Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)

Abstract

A floor tile that has an anti-skidding effect and an anti-soiling effect even when walked by people with shoes on and a method of manufacturing such a floor tile are provided. This floor tile has a tile base 1, a glaze layer 2 coating this base 1, and non-skid bumps 3 arranged like spots on the surface of this glaze layer 2. The glaze layer 2 has a polished surface. The height t of each of the bumps 3 is in the range of 0.1 to 1 mm, and the basal area of each of the bumps 3 is 0.28 to 50 mm<SP>2</SP>. The interval L between the bumps 3 is in the range of 1 to 10 mm. The distribution density of the bumps 3 is in the range of 1 to 100 bumps/cm<SP>2</SP>. An unglazed tile that does not have the glaze layer 2 may be used. When such an unglazed tile is used, the tile base 1A has a polished surface, on which the bumps 3 are distributed.

Description

201020378 六、發明說明: 【發明所屬之技術領域】 本發明是關於具有止滑用凸部的地磚及其製造方法。 【先前技術】 將止滑作爲目的而在表面設有凸部的地磚,有以下所 記載者。 φ 日本特開平5- 1 05 5 5 9中記載之止滑瓷磚,爲如第2 圖所表示,是在瓷磚坯體4之表面上形成釉層5,同時從 該釉層5之表面使粒徑50〜300 μιη之硬質粒子6的一部分 突出。該硬質粒子6是由氧化鋁、鉻石等而成,在瓷磚表 面約每lcm2配置1〇〜40個。該止滑瓷磚,是以在生坯或 煅燒的坯體之表面上塗釉,接著散佈硬質粒子,再加以燒 成使坯體燒結,同時使釉熔接於坯體上,並且使硬質粒子 之下半側沒入釉層內的方式所製造出》 ❹ 日本特開昭53-78629的第2頁左下欄第1行〜右下 欄第5行中也記載了具有同樣的微小突出部之止滑瓷磚的 製造方法。特別是在該文獻的第2頁左下欄15〜16行中 ,如第3圖所表示,記載著具有坯體7、和該坯體7上之 第1釉層9a、和該第1釉層9a上之硬質粒子8、和以覆 蓋該硬質粒子8的方式所設置的第2釉層9b的止滑瓷碍 。藉由使該硬質粒子8存在’而於第2釉層9b之表面上 形成微小突出部。 在該文獻的第3頁左下欄第5行中,記載微小突出部 -5- 201020378 的突出商度爲0.1〜〇.7mm。 又’在該文獻的第5圖中,記載了依據微小突出部描 繪圖樣。 日本特開昭61-242256中,如第4圖所示,記載了具 有瓷磚坯體10、和其上之凹凸狀圖樣11、和覆蓋此之無 光釉12的止滑瓷磚。該文獻的第2頁左下欄4〜5行中, 記載凹凸的高度爲〇.3mm以上,最好是〇_5〜2.0mm。 曰本特開2000-109384中,如第5圖所示,記載了在 @ 瓷磚本體13之表面的釉料層14上藉由油墨設有微小的凹 凸15。該文獻的0 004段落中,記載了凹凸的高度爲30〜 1 ΟΟμιη &gt; 間隔爲 200 〜400μιη° 在以散佈硬質粒子並加以燒著之方式所成的止滑地磚 的情形下,硬質粒子之間凝聚集中,粒子間容易囤積污垢 〇 又,一般而言,若增多止滑用凸部,則止滑效果提高 ,但地磚容易附著污垢。特別是在穿著鞋子步行的建築物 〇 入口或大廳等,污垢附著更爲明顯。 此外,在表面經過硏磨的拋光瓷磚的情形下,若將止 滑用凸部的數目增多並加大面積時,則會降低拋光面的美 觀度。 【發明內容】 本發明的目的,是提供一種即使穿著鞋子步行時也不 易打滑,且難以附著污垢的地磚’及其製造方法。 -6 - 201020378 本發明之地磚,是在表面設有止滑用凸部的地磚,其 特徵爲:凸部的高度爲0.1〜lmm,且凸部的基底部面積 爲0.28〜50mm2,而鄰接之最近的凸部之間的平均距離爲 1 〜1 0mm 〇 本發明之地磚,是將凸部的相互間之間隔擴開來設置 ,而施作於穿著鞋子步行的地面上時,止滑效果提高,且 不易附著污垢。此外,凸部與其周圍的地磚表面爲同色系 Φ ,所以凸部也不顯眼,十分美觀。 該地磚的凸部之配置密度最好爲1〜1〇〇個/cm2。 該地磚的凸部與其周圍的地磚表面爲同色系最佳。 該地磚的凸部以外之地磚表面最好形成研磨面。 該硏磨面既美麗且可藉凸部防止打滑。 本發明之一形態中,地磚爲施釉瓷磚,並具備:瓷磚 坯體、和設於該瓷碍坯體之表面且表面經過硏磨的釉層、 和已熔接於該釉層之表面且由比該釉層之釉爲低熔點之釉 Φ 所成的上述凸部。該瓷磚深具美感且凸部也非常堅固,耐 久性十分優良。 該形態之地磚是使用具有瓷磚坯體、和設於該瓷磚坯 體且表面經過硏磨之釉層的未加工瓷磚,在經過硏磨之釉 層表面,印刷上用來形成凸部之釉料,再將已印刷上之釉 料燒著於釉層的方式加以燒成所製造出來。 另一形態中,地磚爲無施釉的無釉瓷磚,具備:瓷磚 坯體表面經過硏磨之瓷磚坯體、和熔接於該瓷磚坯體之表 面且由熔點比瓷磚坯體之燒結溫度要低之釉所成的上述凸 201020378 部。該瓷磚頗具美感,且凸部也非常堅固,耐久性十分優 良。 該形態之地磚,是使用由表面經過硏磨之瓷磚坯體所 成的無釉之未加工瓷磚,在經過硏磨之瓷磚坯體表面,印 刷上用來形成凸部之釉料,再以將已印刷上之釉料燒著於 瓷磚坯體的方式加以燒成所製造出來。 【實施方式】 _ 以下,參照圖面說明實施形態。 [第1實施形態] 第la圖是第1實施形態之地磚的立體圖,第lb圖是 該地磚的擴大剖面圖。 該地磚具有:瓷磚坯體1、和設於該坯體1之表面上 的釉層2、和散點狀地設於該釉層2之表面的止滑用凸部 3。 ❹ 在該實施形態中,釉層2之表面經過硏磨,且於該表 面熔接上比釉層2之釉料的熔點爲低之釉料所成的凸部3 〇 釉層2之厚度爲0.2〜5mm,特別是0.5〜1.5mm左右 爲最佳。 [第2實施形態] 第6圖是第2實施形態之地磚的擴大剖面圖。 -8 - 201020378 該地磚具有:瓷磚坯體1A、和散點狀地設於該坯體 1Α之表面上的止滑用凸部3。 在該實施形態中’沒有設釉層2,而瓷磚坯體ία之 表面經過硏磨,並在該表面熔接由釉料所成之凸部3。作 爲此種情形下的釉料’是使用在使該凸部3熔接時的燒成 不會讓瓷磚坯體1Α產生收縮的程度下,熔點比瓷磚坯體 1 Α的燒結溫度要低的釉料。 e [凸部3的詳細說明] 第1及第2實施形態中,凸部3的高度t爲0.1〜 lmm,最好爲0.2〜〇 ..5 mm。凸部3之基底部的直徑d之平 均値爲0.3〜4mm,特別是〇.5〜2 mm爲最佳,而該基底部 之面積’約爲1個0.28〜50mm2’特別是0.79〜13mm2左 右爲最佳。鄰接之最近的凸部3之間的距離(凸部3的中 心之間的距離)L的平均値爲1〜1 0 m m,特別是2〜8 m m 〇 ,尤以3〜5mm左右爲最佳。凸部3的配置密度爲1〜100 個/cm2,特別是2〜50個/cm2,尤以4〜16個/cm2左右爲 最佳。 凸部3的形狀可爲圓形、橢圓形、三角形、四角形、 五角形以上的多角形等任何一種,但若爲等向性者,印刷 上較爲容易因此最好爲圓形。 如此一來,將凸部3設在釉層2或瓷磚坯體1A之拋 光面上的地磚,具有拋光面特有的平滑性及光澤,止滑性 佳,且即使經長時間也不易附著污垢。 -9 - 201020378 針對製造該地磚,首先是使用瓷磚用原料形成生还。 作爲瓷磚坯體的原料,可以使用長石、陶石、黏土等 以下表示一般所採用之調配的一例。 黏土 20〜50重量部 陶石 〇〜45重量部 長石 20〜70重量部201020378 VI. Description of the Invention: [Technical Field] The present invention relates to a floor tile having a projection for preventing slip and a method of manufacturing the same. [Prior Art] A floor tile having a convex portion on its surface for the purpose of slip prevention is described below. Φ Japanese Patent Laid-Open No. Hei 5 - 1 05 5 5 9 describes a slip-proof tile, as shown in Fig. 2, which forms a glaze layer 5 on the surface of the tile body 4, and at the same time makes a grain from the surface of the glaze layer 5. A part of the hard particles 6 having a diameter of 50 to 300 μm is protruded. The hard particles 6 are made of alumina, chrome or the like, and are disposed in an amount of about 1 to 40 per 1 cm 2 on the surface of the ceramic tile. The anti-slip tile is glazed on the surface of the green body or the calcined body, and then the hard particles are dispersed, and then fired to sinter the body, and the glaze is welded to the body, and the lower half of the hard particles are made. The side is not immersed in the glaze layer. ❹ 特 特 53 53 53-78629, page 2, the lower left column, the first row, the lower right column, the fifth row, also describes the sliding tiles with the same tiny protrusions. Manufacturing method. In particular, in the lower left column 15 to 16 of the second page of the document, as shown in Fig. 3, the green body 7 and the first glaze layer 9a on the green body 7 and the first glaze layer are described. The hard particles 8 on 9a and the second glaze layer 9b provided in such a manner as to cover the hard particles 8 are slip-resistant. A minute projection is formed on the surface of the second glaze layer 9b by the presence of the hard particles 8'. In the fifth row of the lower left column of the third page of the document, the prominent degree of the projection of the minute projection -5 - 201020378 is 0.1 to 〇.7 mm. Further, in the fifth drawing of the document, it is described that the drawing is based on the minute projections. As shown in Fig. 4, Japanese Patent Laid-Open No. 61-242256 describes a slip-resistant ceramic tile having a ceramic tile body 10, a concavo-convex pattern 11 thereon, and a matte glaze 12 covering the same. In the lower left column 4 to 5 of the second page of the document, the height of the unevenness is described as 〇3 mm or more, preferably 〇5 to 2.0 mm. In Japanese Patent Laid-Open No. 2000-109384, as shown in Fig. 5, it is described that a slight concavity 15 is provided on the glaze layer 14 on the surface of the @tile body 13 by ink. In paragraph 0 004 of the document, the height of the concavities and convexities is 30 to 1 ΟΟμιη &gt; the interval is 200 to 400 μm η. In the case of a slip-slip tile formed by spreading hard particles and burning them, the hard particles are Condensation is concentrated between the particles, and it is easy to accumulate dirt between the particles. In general, if the anti-slip convex portion is increased, the anti-slip effect is improved, but the tile is likely to adhere to the dirt. Especially in buildings where shoes are worn, 入口 entrances or halls, etc., dirt adhesion is more noticeable. Further, in the case of a polished tile having a honed surface, if the number of the convex projections is increased and the area is increased, the degree of beauty of the polished surface is lowered. SUMMARY OF THE INVENTION An object of the present invention is to provide a floor tile which is not easy to slip even when wearing a shoe, and which is difficult to adhere to dirt, and a method of manufacturing the same. -6 - 201020378 The floor tile of the present invention is a floor tile provided with a convex portion for preventing slip on the surface, characterized in that the height of the convex portion is 0.1 to 1 mm, and the area of the base portion of the convex portion is 0.28 to 50 mm 2 , and adjacent thereto The average distance between the most recent convex portions is 1 to 10 mm. The floor tiles of the present invention are provided by widening the intervals between the convex portions, and the anti-slip effect is improved when applied to the ground on which the shoes are worn. And it is not easy to adhere to dirt. In addition, the convex portion and the surrounding floor tile have the same color system Φ, so the convex portion is not conspicuous and is very beautiful. The arrangement density of the convex portions of the tile is preferably 1 to 1 inch/cm 2 . The convex portion of the floor tile is the same color as the surface of the floor tile surrounding it. Preferably, the surface of the tile other than the convex portion of the tile forms an abrasive surface. The honing surface is both beautiful and can be prevented from slipping by the projections. In one aspect of the invention, the tile is a glazed tile, and includes: a tile body, and a glaze layer disposed on the surface of the porcelain body and having a surface honed, and a surface fused to the glaze layer The glaze of the glaze layer is the above-mentioned convex portion formed by the glaze Φ of low melting point. The tiles are aesthetically pleasing and the lobes are very strong and durable. The floor tile of this form is an unprocessed tile having a ceramic tile body and a glazed layer provided on the surface of the ceramic tile body, and is embossed on the surface of the glazed layer to form a convex glaze. Then, the printed glaze is fired in a manner of being burned on the glaze layer. In another aspect, the floor tile is an unglazed unglazed tile having: a tile body honed on the surface of the tile body, and a surface welded to the tile body body and having a lower melting temperature than the tile body. The above-mentioned convex 201020378 part made of glaze. The tiles are aesthetically pleasing, and the bumps are very strong and durable. The floor tile of this form is an unglazed unprocessed tile made of a ceramic tile body honed by a surface, and the glaze for forming a convex portion is printed on the surface of the honed tile blank body, and then The printed glaze is fired in the form of a ceramic tile and fired. [Embodiment] Hereinafter, an embodiment will be described with reference to the drawings. [First Embodiment] Fig. 1A is a perspective view of a floor tile according to a first embodiment, and Fig. 1b is an enlarged cross-sectional view of the floor tile. The floor tile has a ceramic tile body 1, a glaze layer 2 provided on the surface of the green body 1, and a non-slip convex portion 3 which is provided on the surface of the glaze layer 2 in a scattered manner.该 In this embodiment, the surface of the glaze layer 2 is honed, and the thickness of the convex portion 3 of the glaze layer which is lower than the melting point of the glaze of the glaze layer 2 is 0.2. ~5mm, especially about 0.5~1.5mm is the best. [Second Embodiment] Fig. 6 is an enlarged cross-sectional view showing a floor tile according to a second embodiment. -8 - 201020378 The floor tile has a tile body 1A and a slip preventing projection 3 which is provided in a scatter manner on the surface of the body 1 . In this embodiment, the glaze layer 2 is not provided, and the surface of the tile blank ία is honed, and the convex portion 3 formed of the glaze is welded to the surface. The glaze in this case is a glaze having a melting point lower than the sintering temperature of the tile body 1 程度 to the extent that the firing of the convex portion 3 does not cause shrinkage of the tile body 1 烧. . e [Detailed Description of the Projection Portion 3] In the first and second embodiments, the height t of the convex portion 3 is 0.1 to 1 mm, preferably 0.2 to 〇..5 mm. The average diameter 直径 of the base portion of the convex portion 3 is 0.3 to 4 mm, particularly preferably 〇5 to 2 mm, and the area of the base portion is approximately one 0.28 to 50 mm2', particularly about 0.79 to 13 mm2. For the best. The average distance 距离 between the adjacent convex portions 3 (the distance between the centers of the convex portions 3) L is 1 to 10 mm, particularly 2 to 8 mm 〇, particularly preferably about 3 to 5 mm. . The arrangement density of the convex portions 3 is 1 to 100 pieces/cm2, particularly 2 to 50 pieces/cm2, and particularly preferably about 4 to 16 pieces/cm2. The shape of the convex portion 3 may be any one of a circular shape, an elliptical shape, a triangular shape, a square shape, and a polygonal shape of a pentagon or more. However, if it is an isotropic property, it is easy to print and thus preferably has a circular shape. In this way, the floor tile in which the convex portion 3 is provided on the polishing surface of the glaze layer 2 or the tile body 1A has the smoothness and gloss characteristic of the polishing surface, has good slip resistance, and is less likely to adhere to dirt even after a long period of time. -9 - 201020378 For the manufacture of the floor tiles, the first use of tiles to form raw materials. As a raw material of the ceramic tile body, feldspar, ceramics, clay, or the like can be used. Hereinafter, an example of a general use can be shown. Clay 20~50 weight part pottery 〇~45 weight part feldspar 20~70 weight part

該坯體組成物,是以乾式壓力機或藉由濕式之擠型等 適當的方法作成成形體(生坯)。成形體的厚度爲3〜 25mm’ 一邊的長度爲50〜1 800mm左右爲最佳。第1實施 形態(施釉瓷磚)的情形下,該生坯也可在施釉前先煅燒 在第1實施形態中’其後,對該坯體上釉,乾燥後再 加以燒成’使坯體燒結的同時形成釉層2。在第2實施形 態中’沒有上釉’乾燥後再加以燒成以形成瓷磚坯體1 a 的燒結體。 @ 在第1實施形態中’作爲用來構成釉層2及凸部3的 釉料,可以使用調合長石、矽砂、碳酸鈣、黏土、鋅白、 锆石、氧化鋁、葉長石、硼砂等釉料原料而成的各種一般 地磚用的釉料。針對釉層2,熔點在7 0 0〜1 3 0 0。(:,特別 是950〜1200°C左右爲最佳,而作爲凸部3之釉,比起前 者,熔點在100〜700 °C ’特別是300〜550 °C左右較低者 爲佳。 第2實施形態中’作爲構成凸部3之釉料,熔點爲 -10- 201020378 600〜1050 °C,特別是650〜950 °C左右者爲最佳。 接著,在第1實施形態中,將釉層2之表面以硏磨裝 置硏磨。第2實施形態中,將瓷磚坯體1A之表面以硏磨 裝置硏磨。作爲硏磨裝置可以使用濕式硏磨裝置、乾式硏 磨裝置、拋光型硏磨裝置、盤型硏磨裝置等。 其後,在該硏磨面上藉由網版印刷、凹版印刷等印刷 上用來形成凸部3的釉料。乾燥後,再以比該釉料之熔點 Φ 高20〜300°C左右的溫度燒成,再熔接(燒著)釉料以形 成凸部3。 再者,也可以購入其他公司所製造之拋光施釉瓷磚或 拋光無釉瓷磚,對這些瓷磚以如上述之方法形成凸部3。 又,也可以購入其他公司所製造之未拋光的施釉瓷磚或無 柚瓷磚,經過硏磨後,以如上述方法形成凸部3。 [實施例與比較例] 〇 實施例1 將下述調配之坯體以乾式壓力機(出壓300Kg/cm2 ) 形成厚度9mm、大小150x150mm的板狀。 坯體調配 黏土 40重量部 長石 50重量部 陶石 1 0重量部 在該坯體之上,將下述組成之釉用乾式重量基台以坯 體表面lcm2約8g的比率上釉。 • 11 - 201020378 柚料組成 長石 48重量部 矽砂 14重量部 碳酸鈣 25重量部 蛙目黏土 7重量部 鋅白 2重量部 氧化鋁 1重量部 硼砂 3重量部The green body composition is formed into a molded body (green body) by a dry press or by a suitable method such as wet extrusion. The thickness of the molded body is preferably 3 to 25 mm', and the length of one side is preferably about 50 to 1 800 mm. In the case of the first embodiment (glazed tile), the green body may be first calcined before the glazing in the first embodiment, and then the body is glazed, dried and then fired to sinter the body. At the same time, the glaze layer 2 is formed. In the second embodiment, the film is dried without being glazed and then fired to form a sintered body of the tile body 1 a. @ In the first embodiment, 'as a glaze for constituting the glaze layer 2 and the convex portion 3, blending feldspar, strontium sand, calcium carbonate, clay, zinc white, zircon, alumina, feldspar, borax, etc. may be used. Various general glazes made of glaze materials. For the glaze layer 2, the melting point is 7 0 0~1 3 0 0. (:, especially about 950 to 1200 ° C is the best, and the glaze as the convex portion 3 is better than the former, the melting point is 100 to 700 ° C 'especially lower than 300 to 550 ° C. In the second embodiment, the glaze constituting the convex portion 3 has a melting point of -10 201020378 600 to 1050 ° C, particularly preferably about 650 to 950 ° C. Next, in the first embodiment, the glaze is used. The surface of the layer 2 is honed by a honing device. In the second embodiment, the surface of the tile body 1A is honed by a honing device. As the honing device, a wet honing device, a dry honing device, and a polishing type can be used. An honing device, a disk type honing device, etc. Thereafter, a glaze for forming the convex portion 3 is printed on the honing surface by screen printing, gravure printing, etc. After drying, the glaze is further dried. The melting point Φ is fired at a temperature of about 20 to 300 ° C, and the glaze is welded (burned) to form the convex portion 3. Further, a polished glazed tile or a polished unglazed tile manufactured by another company may be purchased. These tiles are formed into the convex portion 3 by the method described above. Also, it is also possible to purchase a product manufactured by another company. Polished glazed tile or grapefruit-free tile, after honing, the convex portion 3 was formed as described above. [Examples and Comparative Examples] 〇 Example 1 The following formulated green body was subjected to a dry press (extrusion pressure of 300 kg/ Cm2) Form a plate with a thickness of 9mm and a size of 150x150mm. The body is blended with clay 40 weights, the weight of the stone, 50 parts of the pottery stone, 10 parts of the weight above the body, and the glaze of the following composition is made of a dry weight abutment Surface lcm2 glaze at a ratio of about 8g. • 11 - 201020378 Pomelo composition feldspar 48 weight 矽 sand 14 weight portion calcium carbonate 25 weight portion frog eye clay 7 weight portion zinc white 2 weight portion alumina 1 weight portion borax 3 weight portion

接著,將此乾燥後,用隧道窯(roller hearth kiln) 以1250 °C燒成。其後,以乾式拋光型硏磨裝置硏磨釉層之 表面,形成厚度0.8mm的釉層。 在該釉層之上,將用來形成凸部3之以下釉料組成的 釉料漿以網版印刷加以印刷,乾燥後,用隧道窯以76(TC 燒成,即製造出本發明之地磚。 釉料組成Then, this was dried, and then fired at 1,250 ° C using a tunnel kiln. Thereafter, the surface of the glaze layer was honed by a dry polishing type honing device to form a glaze layer having a thickness of 0.8 mm. On the glaze layer, the glaze slurry composed of the following glaze for forming the convex portion 3 is screen printed, dried, and then fired in a tunnel kiln at 76 (TC) to produce the floor tile of the present invention. Glaze composition

長石 38重量部 矽砂 1 9重量部 碳酸鈣 8重量部 蛙目黏土 1〇重量部 硼砂 25重量部 該地磚的凸部3爲圓形,基底部之平均直徑爲lmm’ 基底部之平均面積爲 〇.79mm2,凸部 3之平均高度爲 〇.34mm。鄰接之最近的凸部3之間的距離L的平均値爲 3mm,而凸部3之配置密度爲12.5個/ cm2。再者,凸部3 -12- 201020378 ,如第la圖所示,是以位在正方形之格狀交點上的方式 加以配列。 該地磚,具有拋光瓷磚特有的平滑性及光澤,十分美 觀。 該地磚之表面的摩擦特性如以下方式測定出。 將水散佈在測定之瓷磚上,以男鞋的後跟部分作爲測 定片,靜置於該瓷磚上,再於該測定片上對該測定片垂直 Ο 施加相當於體重80Kg之荷重,該測定片以一定之速度被 拉扯向水平方向,測定此時扯向水平方向所需要的荷重, 以對該測定片之垂直方向所施加之荷重所除得的數値作爲 摩擦係数。該摩擦係数越大則摩擦阻抗越大,該瓷磚較不 易打滑’而該摩擦係数越小則摩擦阻抗越小,該瓷磚較容 易打滑。 以該方法測定出實施例1之地磚時,摩擦係数爲0.76Feldspar 38 weight part 矽 sand 1 9 weight part calcium carbonate 8 weight part frog clay 1 〇 weight part borax 25 weight part The convex part 3 of this floor tile is circular, the average diameter of the base part is lmm' The average area of the base bottom is 〇.79mm2, the average height of the convex portion 3 is 〇.34mm. The average 値 of the distance L between the adjacent convex portions 3 is 3 mm, and the arrangement density of the convex portions 3 is 12.5 / cm2. Further, the convex portions 3 -12 - 201020378, as shown in Fig. 1a, are arranged in such a manner as to be located at the intersection of the squares of the squares. The floor tile has the unique smoothness and luster of polished tiles, which is very beautiful. The friction characteristics of the surface of the tile were measured as follows. The water was spread on the tile to be measured, and the heel portion of the male shoe was used as a measuring piece, which was placed on the tile, and a load corresponding to a weight of 80 kg was applied to the measuring piece vertically on the measuring piece. A certain speed is pulled in the horizontal direction, and the load required to be pulled in the horizontal direction at this time is measured, and the number 値 divided by the load applied in the vertical direction of the measuring piece is used as the friction coefficient. The larger the friction coefficient is, the larger the frictional resistance is, and the tile is less likely to slip. The smaller the friction coefficient is, the smaller the frictional resistance is, and the tile is more slippery. When the floor tile of Example 1 was measured by this method, the coefficient of friction was 0.76.

實施例2〜6,比較例1〜3 以如圖1所示般改變凸部3之大小(基底部面積)、 高度、配置密度,其他則是與實施例i相同的方式製造地 碍’並測定表面之摩擦特性。結果如表1所示。 -13- 201020378 [表1- No. 基底部之面積(mm2) 高度(mm) 配置密度(個/cm2) 摩擦係數 實施例1 0.79 0.34 12.5 0.76 實施例2 0.70 0.14 12.5 0.44 實施例3 0.75 0.35 4 0.62 實施例4 0.80 0.32 25 0.52 實施例5 2.10 0.33 12.5 0.60 實施例6 0.31 0.25 12.5 0.70 比較例1 • - 0 0.23 比較例2 0.01 0.05 300 0.28 比較例3 0.01 0.05 50 0.24Examples 2 to 6 and Comparative Examples 1 to 3 The size (base portion area), height, and arrangement density of the convex portion 3 were changed as shown in Fig. 1, and the other was produced in the same manner as in the example i. The friction characteristics of the surface were measured. The results are shown in Table 1. -13- 201020378 [Table 1 - No. Base area (mm2) Height (mm) Configuration density (pieces/cm2) Friction coefficient Example 1 0.79 0.34 12.5 0.76 Example 2 0.70 0.14 12.5 0.44 Example 3 0.75 0.35 4 0.62 Example 4 0.80 0.32 25 0.52 Example 5 2.10 0.33 12.5 0.60 Example 6 0.31 0.25 12.5 0.70 Comparative Example 1 • - 0 0.23 Comparative Example 2 0.01 0.05 300 0.28 Comparative Example 3 0.01 0.05 50 0.24

如表1所示,本發明之地磚,不但非常美觀,且穿著 鞋子步行時止滑特性也很優良。 【圖式簡單說明】 第1 a圖是實施形態之地磚的立體圖,第1 b圖是該地 磚的擴大剖面圖。As shown in Table 1, the floor tile of the present invention is not only very beautiful, but also has excellent slip-stop characteristics when walking on a shoe. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1a is a perspective view of a floor tile of an embodiment, and Fig. 1b is an enlarged cross-sectional view of the floor tile.

第2圖是以往的地磚之剖面圖。 G 第3圖是以往的地碍之剖面圖。 第4圖是以往的地磚之剖面圖。 第5圖是以往的地磚之剖面圖。 第6圖是其他實施形態的地磚之擴大剖面圖。 【主要元件符號說明】 1 :瓷磚坯體 2 :釉層 -14- 201020378 凸部 瓷磚坯體 釉層 · 硬質粒子 坯體 參 硬質粒子 :第1釉層 :第2釉層 :瓷磚坯體 :凹凸狀圖樣 :無光釉 •瓷碍本體 :釉料層 15 :凹凸Fig. 2 is a cross-sectional view of a conventional floor tile. G Fig. 3 is a cross-sectional view of the conventional obstacle. Figure 4 is a cross-sectional view of a conventional floor tile. Figure 5 is a cross-sectional view of a conventional floor tile. Fig. 6 is an enlarged cross-sectional view showing a tile of another embodiment. [Explanation of main component symbols] 1 : Tile blank 2 : Glaze layer-14- 201020378 Convex ceramic tile body glaze layer · Hard particle seed body reference Hard particle: First glaze layer: 2nd glaze layer: Tile body: Bump Pattern: matt glaze • porcelain block body: glaze layer 15: bump

Claims (1)

201020378 七、申請專利範圍: i 一種地磚,是表面上設有止滑用之凸部的地磚, 其特徵爲:凸部的高度爲0.1〜1mm,而凸部之基底部的 面積爲0.28〜50mm2,且鄰接之最近的凸部之間的平均距 離爲1〜1 0mm。 2. 如申請專利範圍第1項所述之地磚,其中,凸部 的配置密度爲1〜100個/cm2。 3. 如申請專利範圍第1項所述之地磚,其中,凸部 與其周圍的地磚表面爲同色系。 4. 如申請專利範圍第丨、2或3項所述之地磚,其中 ’凸部以外的地磚表面呈硏磨面。 5. 如申請專利範圍第4項所述之地磚,其中,該地 磚爲施釉瓷磚,並具備: 瓷磚坯體、和設於該瓷磚坯體之表面且表面經過硏磨 的釉層、和熔接於該釉層之表面且是由比該釉層之釉爲更 低熔點之釉所成的上述凸部。 6. 如申請專利範圍第5項所述之地磚,其中,用來 形成凸部之釉料的熔點,比釉層之熔點低100〜700°C。 7 ·如申請專利範圍第4項所述之地磚,其中,該地 磚爲沒有施釉的無釉瓷磚,並具備: 瓷碍坯體表面經過硏磨的瓷磚坯體、和熔接於該瓷磚 坯體之表面且由熔點較瓷碍坯體之燒結溫度爲低的釉所成 的上述凸部。 8. —種地磚之製造方法,是製造如申請專利範圍第5 -16- 201020378 或6項之地磚的方法,其特徵爲·· 使用具有瓷磚坯體、和設於該瓷磚坯體且表面經硏磨 之釉層的未加工瓷碍, 並於已經過硏磨之釉層表面上,印刷用來形成凸部之 釉料, 再以使已印刷上之釉料燒著於釉層的方式加以燒成。 9. 一種地磚之製造方法,是製造如申請專利範圍第7 φ 項所述之地碍的方法,其特徵爲: 使用由表面經過硏磨之瓷磚坯體所成的無釉之未加工 瓷磚, 並於經過硏磨之瓷磚坯體表面上,印刷用來形成凸部 之釉料, 再以使已被印刷上之釉料燒著於瓷磚坯體的方式加以 燒成。201020378 VII. Patent application scope: i A floor tile is a floor tile with a convex portion for anti-slip on the surface, which is characterized in that the height of the convex portion is 0.1 to 1 mm, and the area of the base portion of the convex portion is 0.28 to 50 mm 2 . And the average distance between the nearest convex portions is 1 to 10 mm. 2. The floor tile according to claim 1, wherein the convex portion has a density of 1 to 100 pieces/cm 2 . 3. The floor tile of claim 1, wherein the convex portion is in the same color as the surface of the tile surrounding the same. 4. For the floor tiles mentioned in the scope of the patent application, item 2, 2 or 3, wherein the surface of the floor tiles other than the convex portion is a honing surface. 5. The floor tile of claim 4, wherein the floor tile is a glazed tile, and comprises: a tile body, and a glaze layer disposed on the surface of the tile body and having a surface honed, and welded The surface of the glaze layer is the above-mentioned convex portion formed by a glaze having a lower melting point than the glaze of the glaze layer. 6. The floor tile of claim 5, wherein the melting point of the glaze used to form the convex portion is lower than the melting point of the glaze layer by 100 to 700 °C. 7. The floor tile of claim 4, wherein the floor tile is an unglazed unglazed tile, and has: a ceramic tile body honed on the surface of the body, and welded to the tile body The above-mentioned convex portion formed by the glaze having a lower melting point than the sintering temperature of the green body. 8. A method for manufacturing a floor tile, which is a method for manufacturing a floor tile according to the patent application No. 5-16-201020378 or item 6, characterized in that: the use of a tile body, and the surface of the tile body are The unprocessed porcelain of the enamel layer is honed, and on the surface of the glazed layer that has been honed, the glaze for forming the convex portion is printed, and then the glaze on the printed glaze is burned in the glaze layer. Burnt. A method for producing a floor tile, which is a method for producing a floor barrier as described in claim 7 of the patent application, characterized in that: an unglazed unprocessed tile formed by a surface honed tile body is used, The glaze for forming the convex portion is printed on the surface of the honed ceramic tile body, and then fired in such a manner that the printed glaze is burned on the ceramic tile body. -17--17-
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