TW201016871A - Housing and method of making the same - Google Patents

Housing and method of making the same Download PDF

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Publication number
TW201016871A
TW201016871A TW97140856A TW97140856A TW201016871A TW 201016871 A TW201016871 A TW 201016871A TW 97140856 A TW97140856 A TW 97140856A TW 97140856 A TW97140856 A TW 97140856A TW 201016871 A TW201016871 A TW 201016871A
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Taiwan
Prior art keywords
layer
lacquer
casing
vacuum coating
lacquer layer
Prior art date
Application number
TW97140856A
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Chinese (zh)
Inventor
Qin-Zheng Hou
Yan-Min Wang
Gang Huang
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Fih Hong Kong Ltd
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Publication date
Application filed by Fih Hong Kong Ltd filed Critical Fih Hong Kong Ltd
Priority to TW97140856A priority Critical patent/TW201016871A/en
Publication of TW201016871A publication Critical patent/TW201016871A/en

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Abstract

A housing is disclosed. The housing includes a plastic substrate, a primer coating directly formed on the plastic substrate surface, a vacuum coating layer having the appearance of a metal formed on the primer coating, a transparent mid-coating formed on the vacuum coating layer and a transparent top coating formed on the mid-coating. The mid-coating prints design. The top coating is formed by rubber pain which has soft tactility. The present housing has the appearance of bright metal and soft tactility. A method of making such housing is also provided.

Description

201016871 ‘-九、發明說明: -【發明所屬之技術領域】 本發明係關於一種殼體,尤其係關於一種表面具有金 屬質感及柔軟觸感之電子裝置殼體及其製造方法。 【先前技術】 由於塑膠具有易成型、質輕等特點被廣泛應用於製造 電子產品外觀件。隨著人們對裝飾性外觀件之外觀品質及 美觀性要求越來越高,人們已經不再滿足於塑膠本身所具 ❹有之顏色或者通過簡單之喷漆所獲得單一、呆板的色澤, 人們希望能夠在塑膠殼體表面看到金屬之亮麗質感。為了 在塑膠殼體表面獲得金屬之外觀效果,各種塑膠外觀件通 常會進行電鍍或喷漆等表面處理。 其中,用電鍍方法處理時使用之電鍍液中含有較多之 有毒物質’容易造成環境汙染,電鍍後排汙處理成本高。 習知之噴漆處理則可以通過選用不同種類之漆色,以 客戶之需求來生產不同色澤之產品。然而,由於其漆料特 ®性’無法呈現出金屬之亮麗質感’使得使用者難以在塑膠 外殼上感受到金屬之質感與附加價值。 【發明内容】 有蓉於此’有必要提供一種表面具有金屬質感及柔軟 觸感之殼體。 另外’還有必要提供一種上述殼體之製造方法。 =—種殼體,其包括一塑膠基體,該殼體還包括形成於 =基體表面之一底漆層、一具有金屬質感之真空鍍膜層、 透明的中漆層及一透明的面漆層,該底漆層直接形成於 201016871 .該基體表面,該真空鍍膜層形成於該底漆層上,該中漆層 .形成於該真空鑛膜層上,該中漆層上形成有圖案,該面漆 層形成於該巾漆層上,該面漆層為具有柔軟觸感之橡膠漆 形成。 一種塑膠表面處理方法,其包括如下步驟: 提供一塑膠基體,並對該基體進行表面去汙處理; 於該經去汙處理之基體表面形成一底漆層; 於該底漆層表面鍍覆一具有金屬質感之真空鍍膜層; ❹ 於該真空鍍膜層表面形成一透明的中漆層; 於該中漆層表面印刷圖案; 於該圖案及中漆層表面形成一具有柔軟觸感之透明面 漆層。 上述殼體通過在塑膠基材表面鍍覆一真空鍍膜層,同 時於該中漆層上油墨印刷裝飾圖案,最後於最外層披覆一 彈性橡膠漆,使該殼體既具有亮麗的金屬質感,又具有柔 軟之觸感。上述殼體之製造方法工藝簡單。 、 •【實施方式】 本發明較佳實施例之殼體10包括一塑膠基體u、一 底漆層12、一真空鍍膜層13、一透明的中漆層14及一 明的面漆層15。 該底漆層12直接形成於該基體U表面❶該真空鍍膜 層13形成於該底漆層12表面。該真空鍍臈層13為二^有 金屬質感之鍍層。形成該真空鍍膜層13之材 A ^ 料’如錫、紹、鈦、銦、鉻、金,、不鱗鋼=工 中之任一種,亦可為具有金屬外觀之非金^,如碳化鈦、 201016871 氮化鈦、氧化鈦或氧化㉝中之任—種。該中漆層14形成於 該真空鍍膜層13表面,其可為無色或彩色。财漆層14 表面形成有圖S 142’圖S 142為印刷在中漆層14表面之 彩色油墨組成。該面漆層15形成於該中漆層14及圖案142 表面該面漆層15為具有柔軟觸感之彈性橡膠漆組成,其 呈啞光或半啞光狀態。 、 上述殼體之製造方法包括如下步驟: 應之 百先,提供一塑膠基體u,並對基體u進行相 ❹表面去汙處理。 於該經去汗處理之基體u表面塗敷—底漆層12,並 將其固化。該底漆層12可為紫外光固化漆組成,其可 效地調節基材之表面平滑度,亦使得後繼真空鍵膜層13 之表面光澤度較高’而且該底漆層與後續之真线膜 之附著力亦比較好。 其後於上述底漆層12表面鑛覆一真空鍵膜層13。 馨膜層13為—具有金屬f感之鍵1形成該真空鐘 ©膜層13之材料可為金屬材料,如錫、銘、欽、姻、絡、金、 飢、=鋼或銦錫合金中之任一種,亦可為具有金屬外觀 之非金屬,如碳化欽、氮化鈦、氧化鈦或氧化銘中之任一 :。真空鍍膜層13可採用蒸鍍、錢鍍、離子鍍或化學鍍等 真工鍵膜之方式形成於底漆層12上。當該 作手機等通訊產品之外殼時,還可以通過對該真空鑛膜^ 13材枓之及厚度之㈣使該真空朗層以會影響 到通訊產品之射頻功能。 在所述真线膜層13表面塗敷—㈣的中漆層14。 201016871 -該t漆層14可以為盔色, .例之顏料。中漆層,4具有;二在其中添加㈣色彩及比 在所述t漆層Γ f真空鍍臈層之作用。 漆層14上印刷圖案 絲印或移印至中滚廢本π 节w该圖案142為通過 丨Μ層表面之彩色油墨而形成。 於該圖案142及中涑厗·^ t 1ς _ . T漆層14表面塗敷一透明面漆層 、面、、層15為具有柔軟觸感之彈性橡膠漆,其呈嚼光 5、’°&光狀態’手感細腻、平滑,外觀雅致、莊重。 上述设體通過在塑膠基材表面鍍覆一真空鍍膜層,同 ❹時於該中漆層上油墨印刷裝飾圖案,最後於最外層披覆一 彈性橡膠漆,使該基體既具有亮麗的金屬外觀,又具有柔 軟之觸感’外觀雅致,裝飾效果好。上述殼體之製造方法 工藝簡單。 【圖式簡單說明】 圖1為本發明較佳實施例殼體之剖面示意圖。 k主要元件符號說明】 殼體 10 基體 11 底漆層 12 真空鍍膜層 13 中漆層 14 圖案 142 面漆層 15201016871 ‘Nine, invention description: - Technical field to which the invention pertains The present invention relates to a housing, and more particularly to an electronic device housing having a metallic texture and a soft touch on the surface and a method of manufacturing the same. [Prior Art] Plastics are widely used in the manufacture of electronic parts due to their ease of molding and light weight. With the increasing demand for the appearance quality and aesthetics of decorative appearance parts, people are no longer satisfied with the color of the plastic itself or the single, dull color obtained by simple painting. The metallic texture is seen on the surface of the plastic case. In order to obtain the appearance of metal on the surface of the plastic casing, various plastic appearance parts are usually subjected to surface treatment such as electroplating or painting. Among them, the plating solution used in the electroplating method contains a large amount of toxic substances, which is likely to cause environmental pollution, and the sewage disposal cost after plating is high. The conventional paint treatment can produce different color products according to the needs of customers by selecting different kinds of paint colors. However, because of the unique properties of the paint, it is impossible to present a metallic texture, which makes it difficult for the user to feel the texture and added value of the metal on the plastic casing. SUMMARY OF THE INVENTION It is necessary to provide a casing having a metallic texture and a soft touch. Further, it is also necessary to provide a method of manufacturing the above casing. a casing comprising a plastic substrate, the casing further comprising a primer layer formed on the surface of the substrate, a vacuum coating layer having a metallic texture, a transparent intermediate paint layer and a transparent topcoat layer. The primer layer is directly formed on the surface of the substrate. The vacuum coating layer is formed on the primer layer. The intermediate paint layer is formed on the vacuum mineral film layer, and the middle paint layer is formed with a pattern on the surface. A lacquer layer is formed on the lacquer layer, which is formed of a rubber lacquer having a soft touch. A plastic surface treatment method comprising the steps of: providing a plastic substrate and performing surface decontamination treatment on the substrate; forming a primer layer on the surface of the decontaminated substrate; plating a surface on the surface of the primer layer a vacuum coating layer having a metallic texture; 形成 forming a transparent intermediate lacquer layer on the surface of the vacuum coating layer; printing a pattern on the surface of the lacquer layer; forming a transparent topcoat having a soft touch on the surface of the pattern and the lacquer layer Floor. The casing is formed by plating a vacuum coating layer on the surface of the plastic substrate, printing a decorative pattern on the middle lacquer layer, and finally coating an elastic rubber lacquer on the outermost layer to make the casing have a bright metallic texture. It also has a soft touch. The manufacturing method of the above casing is simple in process. [Embodiment] The housing 10 of the preferred embodiment of the present invention comprises a plastic substrate u, a primer layer 12, a vacuum coating layer 13, a transparent intermediate lacquer layer 14, and a clear topcoat layer 15. The primer layer 12 is formed directly on the surface of the substrate U, and the vacuum coating layer 13 is formed on the surface of the primer layer 12. The vacuum rhodium plating layer 13 is a coating having a metallic texture. The material A ^ material of the vacuum coating layer 13 is formed, such as tin, sulphur, titanium, indium, chromium, gold, and non-square steel, and may be a non-gold metal having a metallic appearance, such as titanium carbide. , 201016871 Any of titanium nitride, titanium oxide or oxidation 33. The intermediate lacquer layer 14 is formed on the surface of the vacuum coating layer 13, which may be colorless or colored. The surface of the lacquer layer 14 is formed with a pattern S 142'. S 142 is a color ink printed on the surface of the intermediate lacquer layer 14. The topcoat layer 15 is formed on the surface of the intermediate lacquer layer 14 and the pattern 142. The topcoat layer 15 is composed of an elastic rubber lacquer having a soft touch, which is in a matte or semi-matte state. The manufacturing method of the above casing comprises the following steps: First, a plastic substrate u is provided, and the substrate u is subjected to a surface decontamination treatment. The primer layer 12 is applied to the surface of the sweat-treated substrate u and cured. The primer layer 12 may be composed of an ultraviolet curable lacquer, which effectively adjusts the surface smoothness of the substrate, and also makes the surface gloss of the subsequent vacuum key film layer 13 higher, and the primer layer and the subsequent true line The adhesion of the film is also better. Thereafter, a vacuum bonding film layer 13 is deposited on the surface of the primer layer 12 described above. The scented film layer 13 is formed by a bond 1 having a metallic f feeling. The material of the film layer 13 may be a metal material such as tin, ming, ching, marriage, collateral, gold, hunger, steel or indium tin alloy. Any of them may also be a non-metal having a metallic appearance such as carbon carbide, titanium nitride, titanium oxide or oxide. The vacuum coating layer 13 can be formed on the primer layer 12 by a method such as vapor deposition, money plating, ion plating or electroless plating. When the outer casing of a communication product such as a mobile phone is used, the vacuum layer can be made to affect the radio frequency function of the communication product by the thickness (4) of the vacuum film. A middle lacquer layer 14 of (d) is applied to the surface of the ray film layer 13. 201016871 - The t paint layer 14 can be a helmet color, a pigment of the example. The middle lacquer layer, 4 has; and the effect of adding (d) color and ratio in the t paint layer 真空 f vacuum ruthenium layer. The pattern is printed on the lacquer layer 14 by silk screen or pad printing to the intermediate roll π section w. The pattern 142 is formed by the color ink on the surface of the enamel layer. The surface of the lacquer layer 14 is coated with a transparent topcoat layer, a surface, and the layer 15 is an elastic rubber lacquer having a soft touch, which is chewy 5, '°. & light state 'feeling, smooth, elegant appearance, solemn. The above-mentioned device is formed by plating a vacuum coating layer on the surface of the plastic substrate, printing a decorative pattern on the middle lacquer layer, and finally coating an elastic rubber lacquer on the outermost layer to make the substrate have a bright metallic appearance. It has a soft touch and looks elegant and decorative. The manufacturing method of the above casing is simple in process. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view of a housing in accordance with a preferred embodiment of the present invention. k main component symbol description] housing 10 base 11 primer layer 12 vacuum coating layer 13 medium lacquer layer 14 pattern 142 topcoat layer 15

Claims (1)

201016871 十、申請專利範圍 .1.-種殼體,*包括-塑膠基體,其特徵在於:該殼體 還包括形成於該基體表面之一底漆層、一具有金屬質 感之真空鍍膜層、一透明的中漆層及一透明的面漆 層,該底漆層直接形成於該基體表面,該真空鍍膜層 形成於該底漆層上,該中漆層形成於該真空鍍膜層 上,該中漆層上形成有圖案,該面漆層形成於該中漆 ,層上,該面漆層為具有柔軟觸感之橡膠漆形成。 2. 如申凊專利範圍第1項所述之殼體,其中該圖案 由印刷至該中漆層表面之彩色油墨組成。 3. 一種设體之製造方法,其包括如下步驟: 提供一塑膠基體,並對該基體進行表面去汙處理; 於該經去汙處理之基體表面形成一底漆層; 於該底漆層表面錢覆一具有金屬質感之真空鍍膜層; 於該真空鍍膜層表面形成一透明的中漆層; | 於該中漆層表面印刷圖案; 於該圖案及中漆層表面形成一具有柔軟觸感之透明 面漆層。 4. 如申研專利範圍第3項所述之殼體之製造方法, 其中形成該真空賴層之材料為金屬材料。 5·如申睛專利範圍第4項所述之殼體之製造方法, 其中該金屬材料為錫、鋁、鈦、銦、鉻、金、釩、不 銹鋼或銦錫合金中之任意一種。 6·如申4專利範圍第3項所述之殼體之製造方法, 201016871 7. 8. 9. 10, 如申靖t利t空鍍骐層之材料為非金屬材料。 耶f «月寻利範圍笛 # φ - ,u . M 弟6項所述之殼體之製造方法, 編、氧化欽或氧化 如申請專利範圍第3項所述之殼 其中該中漆層為無色或彩色。 ^方法’ 如申請專利範圍第3項所述之殼體之製造 其中該圖案為通過絲印或移印至該 床’ 色油墨形成。 表面之彩 如申請專利範圍第3項所述之殼體之製 其中該面漆層為彈性橡膠漆形成。 万法’201016871 X. Patent application scope 1. The casing, * includes a plastic substrate, characterized in that the casing further comprises a primer layer formed on the surface of the substrate, a vacuum coating layer having a metallic texture, and a a transparent lacquer layer and a transparent topcoat layer formed directly on the surface of the substrate, the vacuum coating layer being formed on the primer layer, the intermediate lacquer layer being formed on the vacuum coating layer, wherein the lacquer layer is formed on the vacuum coating layer A pattern is formed on the lacquer layer, and the top lacquer layer is formed on the intermediate lacquer layer, which is formed of a rubber lacquer having a soft touch. 2. The casing of claim 1, wherein the pattern consists of a colored ink printed onto the surface of the intermediate lacquer layer. A method for manufacturing a body, comprising the steps of: providing a plastic substrate and performing surface decontamination treatment on the substrate; forming a primer layer on the surface of the decontaminated substrate; and surface of the primer layer a vacuum coating layer having a metallic texture; forming a transparent intermediate lacquer layer on the surface of the vacuum coating layer; | printing a pattern on the surface of the lacquer layer; forming a soft touch on the surface of the pattern and the lacquer layer Transparent topcoat. 4. The method of manufacturing a casing according to the third aspect of the invention, wherein the material forming the vacuum layer is a metal material. The method of manufacturing a casing according to the fourth aspect of the invention, wherein the metal material is any one of tin, aluminum, titanium, indium, chromium, gold, vanadium, stainless steel or indium tin alloy. 6. The method for manufacturing a casing according to item 3 of the patent scope of claim 4, 201016871 7. 8. 9. 10, such as the material of the Shenjing tli t-plated layer is a non-metallic material.耶 f «月寻利范围## φ - , u. The manufacturing method of the casing described in Item 6, ed., oxidized or oxidized, as described in claim 3, wherein the middle lacquer layer is Colorless or colored. ^Method The manufacture of a casing as described in claim 3 wherein the pattern is formed by silk screen printing or pad printing onto the bed' The color of the surface is as described in claim 3, wherein the topcoat layer is formed of an elastic rubber paint. Wanfa’ 1111
TW97140856A 2008-10-24 2008-10-24 Housing and method of making the same TW201016871A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI549583B (en) * 2012-03-29 2016-09-11 富智康(香港)有限公司 Housing for electronic device and method for making same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI549583B (en) * 2012-03-29 2016-09-11 富智康(香港)有限公司 Housing for electronic device and method for making same

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