201014710 九、發明說明: 【發明所屬之技術領域】 材料有 本發明係與具有避免穿刺功能的多層式複合 關,特別是緩阻穿刺材料。 5【先前技術】 以往具有贱_魏賴合㈣毅从設金屬板 ㈣式來構成’但是由於這樣的結構厚重,柔軟性及拉伸 性都很差,所以早已被捨棄不用了。現有市場上大多數具 有避免穿刺功能的多層式複合材料都是以多層的棉、麻、 10尼龍或聚醋等的織物材料加以堆叠所製成,而此種結構的 防穿刺效果基本上與所使用的材料層數成正比,亦即,堆 4的層數愈多,防穿刺的效果就會愈好,但是所使用的層 數愈多’成品的厚度就會愈厚,柔軟度也就會愈差,要如 何在避免穿刺的效果與柔軟舒適的兩極要求之下取得一個 15平衡長久以來就一直是一個問題。 _ 0此’為了能夠製造出層數少、厚度薄但是防穿刺效 果好的複合材料各家廠商便開始在材料以及成份上做研發 肖改良以提升防穿刺的效果’例如:有些產品的做法是以 咼強度高單價的織物層例如聚醯類的材質再加以含浸本質 2〇較硬的樹脂例如是壓克力樹脂,然後再堆疊貼合,這樣的 產品雖然能具有-定的防穿透強度,但是高強度的織物成 本較高,並且因為含浸的關係會使產品較為僵硬,柔軟性 較差,得到了功能卻損失了舒適性。又,例如:w〇 2004/089143的這個案件,它是在織物層的一侧以硬的研磨 4 201014710 性粉末材料強化的聚氨酯和/或丙烯酸樹脂加以塗佈處 理。另一個案件是W02006/040679它是將織物層的表面以 石夕酸垣形態微小化的陶土材料強化的聚氨酯和/或丙烯酸 樹脂塗抹處理過。但不論是那一件前案其做法很複雜,也 都疋设法在增加織物組合物的硬度,以硬碰硬的對抗方式 來對抗穿刺物,以提升防穿透的強度。201014710 IX. Description of the invention: [Technical field to which the invention pertains] Materials The present invention relates to a multilayer composite having a puncture-preventing function, particularly a slow-resistance puncture material. 5 [Prior Art] In the past, there was a 贱 _ Wei Laihe (4) Yi from the metal plate (four) formula. However, due to such a thick structure, softness and stretchability are very poor, so it has long been abandoned. Most of the multi-layer composite materials on the market that have the function of avoiding puncture are made of multi-layered fabric materials such as cotton, hemp, 10 nylon or polyester, and the puncture-proof effect of this structure is basically the same. The number of layers of material used is proportional, that is, the more layers of the stack 4, the better the effect of puncture prevention, but the more layers used, the thicker the finished product will be, and the softness will be The worse, how to achieve a 15 balance under the two-pole requirement of avoiding puncture and softness and comfort has been a problem for a long time. _ 0This 'In order to be able to manufacture a composite material with a small number of layers and a thin thickness but good puncture resistance, various manufacturers have begun to improve the material and composition to improve the effect of anti-puncture. For example, some products are A fabric layer having a high strength and a high unit price, such as a polyfluorene material, is further impregnated with a resin such as an acrylic resin, which is, for example, an acrylic resin, and then stacked and laminated. Such a product can have a predetermined penetration strength. However, high-strength fabrics are costly, and because of the impregnation, the product is stiffer, softer, and functionally lost. Also, for example, the case of w〇 2004/089143, which is coated on one side of the fabric layer with a hard abrasive 4 201014710 reinforced powder material reinforced polyurethane and/or acrylic resin. Another case is W02006/040679 which is a varnished polyurethane and/or acrylic resin reinforced with a clay material surface that is miniaturized in the form of strontium silicate. However, no matter which the previous case is complicated, it is also trying to increase the hardness of the fabric composition and resist the puncture in a hard-to-hard manner to enhance the penetration resistance.
【發明内容】 本發明之主要目的在於提供一緩阻穿刺材料,以柔性 10緩衝的方式來對抗穿刺物,提升防護的功效。 為達成上述目的,本發明緩阻穿刺材料包含有一本 體’由複數織物層堆疊所構成,該織物層之材料可以為棉、 麻、尼龍或聚醋等材料。-高彈性PU膠層,塗佈於兩相鄰 織物層之間,使兩相鄰的織物層可以貼合,該高彈性pu膠 I5内含有瀝青’該高彈性PU膠中所含瀝青的重量百分比為 5-30%。 【實施方式】 為了說明本發明之特徵及功效,以下兹舉一實施例配 2〇合圖式詳細說明如後。 第一圖為本發明實施例之剖面示意圖。 如圖所示,本發明之緩阻穿刺材料,包含有. 一本體10,由複數織物層U堆疊所構成,該織物層之 材料可以為棉、麻、尼龍或料等材料,在本實施例中為 5 201014710 聚酿。 同彈性Ρϋ膠層12 ’塗佈於兩相鄰織物層u之間, 使^相鄰的織物層U可崎由該高雜pu膠層12而貼 合’該南彈性PU膠層是由pu膠混合瀝青所組成該pu 5膠中所含瀝青的重量百分比為53〇%。 該PU膠中的瀝青是以架橋接支的化合方式與阳膠結 口在起,而藉著與瀝青的化合可以使得結合後的高彈性 PUg膠的物理特性被改變,高彈性?11膠的黏滯性可以大幅 的提升’而且被延展伸拉的特性也會較傳統的pu膠提升約 10 20 倍。 下表所列為未塗佈高彈性Pu膠之前的單布所進行測 試的物性數據 項目 單位 結果 測試方法 拉伸強度 kg/2.54cm L 80 Tensile Strength W 133 ASTM D5035 延展性 % L 22 Elongation W 11 ASTM D5035 撕裂強度 Kg L 72 Tear Strength W 86 ASTM D2262 爆裂強度 Burst Strength Kg/cm2 50+ ASTM 3786 而十磨性 Stoll Abrasion Cycles 1.01b 2460 ASTM 3886 6 201014710 在本實施例中是以上表所測試的單布為織物層所貼合 而成,該本體為一四織物層之結構,各織物層的厚度約在 •6mm 1.0mm本體的總厚度約為2 4_4.〇mm,各相鄰的兩 織物層之間皆塗佈有高彈性pu膠層,其中該高彈性1>1;膠 5佔總產品的重量百分比為1〇·2〇%。該本體經測試其防穿透 強度為1232.3Nt。以下是本發明複合物的結構以εν12568 測試方法後所得到的數據表列 疊積厚度 層數 防穿透強度 l-7mm 2 291.3 Nt 2.5mm 3 622.3 Nt 3.4mm 4 1232.3Nt 以上表所列的測試數值可以得知,本發明之結構在層 數四層時即可以超過一般的檢驗所要求的標準值(ll〇〇Nt) 1〇而本體的厚度可低於業界的期待值(5mm以下),所以在厚 度不是很厚的狀態下就可以提供足夠的防穿刺力。 另外,再以高彈性PU膠層佔總產品的重量百分比不同 時來進行測試(同樣以EN12568的測試方法)可以得到下 表的數據。 7 201014710 樣品 最大力量(Nt) 穿刺長度(mm)/穿刺力量(Nt) 百分比 1 1432.2 0.61/1128 6 10% 2 1425.9 ___0.81/1117.1 10% 3 1526.8 —_0.63/1115.6 12% 4 1580.1 _ 0.62/1128.9 12% 5 1604.6 0.65/119^ ο 14% 6 1684.2 0.83/1182.8 14% 7 1755.9 0.83/1115.8 16% 8 1657.9 L__ 0.60/1115.2 16% 由以上的測試數值可以得知,基本上在高彈性pu膠層 佔總產品的重量百分比在10%時本發明產品的防穿刺力量 就已超出一般檢驗標準llOONt值許多,而在穿刺〇 61mm 5時所&供的阻值也超過了 llOONt ’達到了 ii28.6Nt。並且 ® 可以得知高彈性p u膠層佔總產品的重量百分比愈高,其測 得的數值就愈大,可是相對的產品的柔軟性也會隨著高彈 性PU膠層的增加而變差,所以高彈性1>1;膠層佔總產品的 重量百分比其最好的數值範圍應在於1〇-2〇%左右。 10 由於本發明的本體是以黏性與拉伸性的軟性方式來減 緩或阻止穿刺,與昔用產品都是採用硬碰硬的對抗方法是 不同的,因此更能發揮本發明產品良好拉伸性與柔軟性的 特性’更適合被使用於衣物或鞋類產品中。 8 201014710 【圖式簡單說明】 第一圖為本發明實施例之剖面示意圖。 【主要元件符號說明】 5 本體10 織物層11 高彈性PU膠層12SUMMARY OF THE INVENTION The main object of the present invention is to provide a slow-resistance puncture material that is resistant to punctures in a flexible 10 cushioning manner to enhance the effectiveness of protection. In order to achieve the above object, the slow-resistance puncture material of the present invention comprises a body 'consisting of a plurality of layers of fabric layers, and the material of the fabric layer may be cotton, hemp, nylon or polyester. a highly elastic PU adhesive layer coated between two adjacent fabric layers to allow two adjacent fabric layers to be adhered, the high elastic pu glue I5 containing asphalt 'the weight of the asphalt contained in the high elastic PU adhesive The percentage is 5-30%. [Embodiment] In order to explain the features and effects of the present invention, an embodiment will be described below in detail. The first figure is a schematic cross-sectional view of an embodiment of the invention. As shown in the figure, the slow-resistance puncture material of the present invention comprises: a body 10, which is composed of a plurality of fabric layers U, and the material of the fabric layer may be cotton, hemp, nylon or material, etc., in this embodiment The medium is 5 201014710. The same elastic silicone layer 12' is applied between two adjacent fabric layers u, so that the adjacent fabric layer U can be adhered to by the high-hybrid pu glue layer 12. The southern elastic PU adhesive layer is composed of pu The weight percentage of the asphalt contained in the pu 5 gum composed of the glue mixed asphalt was 53% by weight. The asphalt in the PU glue is formed by the combination of bridging and bonding, and the combination of the asphalt and the asphalt can change the physical properties of the bonded high-elastic PUg glue, and the elasticity is high. The viscosity of the 11 glue can be greatly improved' and the stretched stretch characteristics are about 10 20 times higher than the conventional pu glue. The following table lists the physical properties of the test for the single cloth before the uncoated high-elastic Pu rubber. Unit Test Method Tensile Strength kg/2.54cm L 80 Tensile Strength W 133 ASTM D5035 Flexibility % L 22 Elongation W 11 ASTM D5035 Tear Strength Kg L 72 Tear Strength W 86 ASTM D2262 Burst Strength Kg/cm2 50+ ASTM 3786 and Tensile Stoll Abrasion Cycles 1.01b 2460 ASTM 3886 6 201014710 In this example, the above table is tested. The single cloth is made up of a fabric layer, the body is a structure of four fabric layers, each fabric layer has a thickness of about 6 mm 1.0 mm, and the total thickness of the body is about 2 4_4.〇mm, two adjacent fabrics. The layers are coated with a highly elastic pu glue layer, wherein the high elasticity 1 >1; the weight percentage of the glue 5 to the total product is 1 〇 2%. The body was tested for its penetration strength of 1232.3 Nt. The following is the structure of the composite of the present invention. The data obtained after the test method of εν12568 is the thickness of the laminated layer. The penetration strength l-7mm 2 291.3 Nt 2.5mm 3 622.3 Nt 3.4mm 4 1232.3Nt The tests listed in the above table As can be seen from the numerical values, the structure of the present invention can exceed the standard value (ll〇〇Nt) required by the general inspection when the number of layers is four, and the thickness of the body can be lower than the expected value of the industry (below 5 mm). Therefore, sufficient puncture resistance can be provided in a state where the thickness is not very thick. In addition, the test can be carried out by testing the high elastic PU adhesive layer in the weight percentage of the total product (also in the test method of EN12568). 7 201014710 Maximum force of sample (Nt) Puncture length (mm) / puncture strength (Nt) Percentage 1 1432.2 0.61/1128 6 10% 2 1425.9 ___0.81/1117.1 10% 3 1526.8 —_0.63/1115.6 12% 4 1580.1 _ 0.62/1128.9 12% 5 1604.6 0.65/119^ ο 14% 6 1684.2 0.83/1182.8 14% 7 1755.9 0.83/1115.8 16% 8 1657.9 L__ 0.60/1115.2 16% It can be known from the above test values, basically high elasticity When the pu glue layer accounts for 10% by weight of the total product, the puncture resistance of the product of the invention exceeds the general inspection standard llOONt value, and the resistance value of the ampere 〇 61 mm 5 exceeds the llOONt ' ii28.6Nt. And® can know that the higher the weight percentage of the high elastic pu glue layer to the total product, the greater the measured value, but the relative softness of the product will also deteriorate with the increase of the high elastic PU adhesive layer. Therefore, the high elasticity 1>1; the weight percentage of the rubber layer to the total product should be in the range of about 1〇-2〇%. 10 Since the body of the present invention is used in a soft manner of viscous and stretchability to slow down or prevent puncture, it is different from the conventional method in which the hard-wearing method is used, so that the product of the present invention can better exert the good stretchability and the like. The softness characteristics are more suitable for use in clothing or footwear. 8 201014710 BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic cross-sectional view of an embodiment of the present invention. [Main component symbol description] 5 Body 10 Fabric layer 11 High elasticity PU adhesive layer 12