201000077 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種陶瓷齒模電腦化上色方法,進一步包含色 差比對步驟、第一電腦辅助製程以及第二電腦辅助製程的陶究 齒模電腦化上色方法。 【先前技術】 參考第一圖’習用技術陶瓷齒模結構1的示意圖,如第一 圖所示’習用技術陶瓷齒模結構1包含陶瓷齒模U、底色層 13、象牙質層15、琺瑯質層17。 參考第一圖’習用技術陶竟齒模上色方法的流程圖,如第 二圖所示’習用技術陶瓷齒模上色方法包含以下步驟:人工方 式調色塗料S11、人工方式塗佈底色塗料S13、加熱烘乾底色 塗料S15、高溫燒結底色塗料S17、人工方式塗佈象牙質塗料 S19、力σ熱烘乾象牙質塗料^21、高溫燒結象牙塗料S23、人 工方式塗佈琺瑯質塗料S25、加熱烘乾琺瑯塗料S27、高'0榼 結链瑯質塗料S29。 皿 習用技術上,由於所有塗料都係以人工方式塗佈,需要以 料、塗佈以及修整’由於塗料在燒結後顯色效 ίίίίΐί!種類而有所變異:因此通常操作者需要豐富的 3人力成本。人工方式對Ϊ 【發明内容】 ^明之主要目的是提供一種陶瓷齒模 笛i陶**齒模電腦化上色方式依序包含色差比對步驟、 一腦辅助製程以及第二電腦輔助製程,用以精確控制陶竟 201000077 齒=顏色 <=色差比對步驟係根據顏色資料,精確地計算出陶 瓷齒模$面上各個位置的塗料比例以及噴塗厚度。第一電腦辅 助製程係依據色差比對步额計算出的塗料_以及喷塗厚 以電腦獅製造方式在喊減的表面上形成第一層,而 弟二電腦辅助製程係依據色差比對步驟所計算出的塗料比例 以及喷塗厚度,以電腦辅助製造方式在第一層上形成第二層。 此外,以上步驟係利用電腦化上色裝置、烘乾裝置及一高溫爐 完成。 本發明之陶瓷齒模電腦化上色方法,藉由電腦輔助製造方 式使得製程標準化、電腦化,因此操作者並不需要豐富的經 驗進而降低人力成本以及人為失誤,此外,以電腦辅助製造 方式可精確控制陶瓷齒模的顏色,進而減少陶瓷粉的消耗,進 一步達到降低成本、提高生產效率以及縮短陶瓷齒模的交貨 間的功用。 【實施方式】 以下配合圖式及元件符號對本創作之實施方式做更詳細 、兒明’俾使熟習該項技藝者在研讀本說明書後能據以實施。 ^閱第三圖,本發明陶瓷齒模電腦化上色方法的流程圖。 修 如第三圖所示’本發明陶瓷齒模電腦化上色方法依序包含色差 ^步驟’、第一電腦輔助製程S40以及第二電腦輔助製程 S5〇,以電腦輔助製造方式精破控制陶赫模的顏色。色差比 對步驟S3G雜_色資㈣確地計算出陶錢财各位置 的塗料比例、喷塗厚度。第一電腦辅助製程S4〇係依據色差比 對步驟S3〇所計算的該塗料比例、該喷塗厚度,以電腦辅助製 ^方式在該陶缝模的表面製作出第一層,而第二電腦輔助製 程S50係依據該色差比對步驟S3〇所計算的該塗料比例、該 塗厚度以及料操作參數,贿魏_製造方式 一芦 之上製作出第二層。 、你/珩增 顏色資料可由牙醫或設計使用者所提供,因此利用以上步 201000077 ,以電腦漏製造方式精雜制’而完成預設的喊賴 色。此外’色差比對步驟S30、第一電腦輔助製程_以及第 辅助製程柳係利用電腦化上色裝置、烘乾裝置及高溫 骚元成。 參閲第四圖,本發明陶瓷齒模電腦化上色方法 二助?C二?Ϊ程圖。如第四圖所示,第一電腦辅助製程 疋位步驟S41、第一次電腦化喷塗製程S43、加 ‘丄乾步驟S45以及高溫燒結步驟S47。齒模定 ❹ 將陶莞齒模固定於該電腦化上色裝置中,進行三維係 以定位出陶瓷齒模的噴塗位置。第一次電腦化噴塗 3 根據色差比對步驟S30以及齒模定位步驟S41,以色 ΐίίϊΪΐΐϊΐ料比例以及塗料厚度,利用電腦輔助製造 電腦化喷塗製程S43後,將噴塗第一層塗料 的陶竞齒模從電腦化上色裝置中取出放入供乾裝置,根 ίϊ程序將該第一層塗料洪乾。高溫燒結步驟糾7在加熱^乾 步驟S45後,將陶曼齒模從該烘乾裝置中 ❹ 料。層塗料可為底色塗料或底色塗料與象牙f塗料的混合塗 參閱第五圖’本發明陶曼齒模電腦化上色方法 程圖。如五圖所示,第二電腦辅助製程S50 巧序包含齒換定位步驟S5卜第二次電腦化喷塗製程S53、 口 =步^ 以及高溫燒結步驟S57。其中齒模定位 S51在苐一電腦輔助製程s4〇後,將具 乂 定於該電腦化上色裝置中,進行:唯尺:層杈固 齒模之該第-層上㈣塗健 根據色差?步驟_及齒财位步= δ十ϊϊϋ塗料比例以及塗料厚度,以電腦輔助製造方ί 噴塗第二層塗料於陶竟齒模之第一層上的噴塗位置。加^ 5 201000077 ,步驟S55在第二次電腦化喷塗製程S53後,將具有第二層塗 =陶竟齒模從電腦化上色裝置中取出放人烘乾裝置,依據標 共乾程序將該第二層塗料烘乾。高溫燒結步驟S57在加熱供 f5後’將喊齒模從烘乾裝置中取出人該高溫爐,、& =準燒結程序’將第二層塗料高溫燒結而形成第二層,其中 ^ f二層麟係底色歸時,第二層塗料縣牙f塗料與瑞瑯 ΐίί 合塗料;* #第—層塗料健色塗料與象牙質塗料 的混5塗料時,第二層係珠瑯質塗料。 、 參閱第六®,本發明另—種喊電腦化韻上色方法的流 ϊΐϋΐί圖所示,本發明電腦化另—種陶竟齒模電腦化上 念方法係包含色差比對步驟S6〇以及_辅助製程S7〇,其中 二月自化辅助製程S70又包含齒模定位步驟87卜電腦化喷塗製 耘S73、加熱供乾步驟S75以及高溫燒、结步驟S77,其 siG與第—圖中之色差比對步驟S3G、#模定位步驟 S71與第四圖之齒模定位步驟S41係相同方法。 措〜而Ϊ腦化喷塗製程S73依據根據色差比對步驟S60以及齒 Ϊ2二色差比對步驟_所計算出的塗料比例以 ίίίΐϋ電腦輔助製造方式噴塗染色層塗料於陶竟齒 ❹ ii後,將喷塗染色層塗料的陶竞齒模從電腦化上色ίΐΐί 標準烘乾程序將該染色層塗料供乾3 ϊ、ίΐ出放入局溫爐,根據標準燒結程序,將染色層塗料高 而械染色層’其中染色層塗料係為底色塗料、象 塗料以及琺瑯質塗料的混合塗料。 、 以;5 11Ϊ六,所包含齡驟中,加熱供乾步驟S45、S55201000077 VI. Description of the Invention: [Technical Field] The present invention relates to a computerized coloring method for a ceramic tooth mold, further comprising a color difference ratio step, a first computer-aided process, and a second computer-aided process Coloring method. [Prior Art] Referring to the first drawing, a schematic view of a conventional ceramic tooth structure 1 is shown. As shown in the first figure, the conventional ceramic tooth structure 1 includes a ceramic tooth U, a ground layer 13, an dentin layer 15, and a tannin. Layer 17. Referring to the first figure, the flow chart of the conventional technique of the ceramic tooth patterning method, as shown in the second figure, the conventional technology ceramic tooth mold coloring method comprises the following steps: artificial color coating S11, artificial coating background color Coating S13, heating and drying primer S15, high temperature sintering background coating S17, artificial coating of dentin coating S19, force σ hot baking ivory coating ^21, high temperature sintering ivory coating S23, artificial coating enamel coating S25, heating and drying enamel coating S27, high '0 榼 琅 chain enamel coating S29. In terms of technology, since all the coatings are applied by hand, it needs to be varnished by the material, coating and trimming. Because the paint is colored after sintering, the operator needs a lot of 3 manpower. cost. Manual method Ϊ 【Abstract】 The main purpose of Ming is to provide a ceramic tooth mold flute i Tao ** tooth mold computerized coloring method in sequence containing the color difference comparison step, a brain assisted process and a second computer-aided process, With precise control of Tao Jing 201000077 tooth = color <= color difference ratio step based on the color data, accurately calculate the proportion of paint on each surface of the ceramic tooth mold and the thickness of the spray. The first computer-aided process system is based on the color difference ratio calculated on the basis of the amount of paint _ and the spray thickness is formed on the surface of the shouting reduction by the computer lion manufacturing method, and the second computer-aided manufacturing process is based on the color difference ratio step The calculated paint ratio and spray thickness were used to form a second layer on the first layer in a computer-assisted manufacturing manner. In addition, the above steps are performed using a computerized coloring device, a drying device, and a high temperature furnace. The computerized coloring method of the ceramic tooth mold of the invention makes the process standardization and computerized by the computer-assisted manufacturing method, so the operator does not need rich experience and reduces labor cost and human error, and in addition, the computer-aided manufacturing method can be used. Precise control of the color of the ceramic tooth mold, thereby reducing the consumption of ceramic powder, further reducing the cost, improving production efficiency and shortening the function of the delivery of the ceramic tooth mold. [Embodiment] The following is a more detailed description of the implementation of the present invention in conjunction with the drawings and the component symbols, so that those skilled in the art can implement the present specification after studying the present specification. Referring to the third figure, a flow chart of the computerized coloring method of the ceramic tooth mold of the present invention. As shown in the third figure, the computerized coloring method of the ceramic tooth mold of the present invention sequentially includes the color difference^steps, the first computer-aided process S40, and the second computer-aided process S5〇, and the computer-assisted manufacturing method is used to break the control pottery. The color of the die. Color difference ratio For the step S3G miscellaneous color (4), the paint ratio and spray thickness of each position of Tao Qiancai are calculated. The first computer-aided process S4 is based on the color difference ratio of the paint ratio calculated in step S3, and the thickness of the spray, and the first layer is formed on the surface of the ceramic mold by a computer-assisted method, and the second computer The auxiliary process S50 is based on the color difference ratio of the paint ratio, the coating thickness and the material operation parameter calculated in step S3, and the second layer is formed on the bribe. You/珩增增 Color information can be provided by the dentist or the design user, so use the above step 201000077 to complete the preset shouting by computer leakage manufacturing method. Further, the color difference ratio step S30, the first computer-assisted process _, and the first auxiliary process will use a computerized coloring device, a drying device, and a high temperature. Referring to the fourth figure, the computerized coloring method of the ceramic tooth mold of the present invention is the second aid method. As shown in the fourth figure, the first computer-aided process clamping step S41, the first computerized spraying process S43, the addition of the "drying step S45" and the high-temperature sintering step S47. Tooth mold setting 固定 Fix the Taowan tooth mold in the computerized coloring device and perform three-dimensional positioning to position the ceramic tooth mold. The first computerized spraying 3 according to the color difference ratio step S30 and the tooth mold positioning step S41, using the computer-assisted manufacturing of the computerized spraying process S43, the color of the coating and the thickness of the coating, the first layer of coating will be sprayed The tooth mold is taken out from the computerized coloring device and placed in the drying device, and the first layer of paint is dried. The high-temperature sintering step is corrected 7 after the heating step S45, the terrarium tooth mold is mashed from the drying device. The layer coating can be a mixed coating of a base paint or a base paint and an ivory paint. Referring to the fifth figure, the method of computerized coloring of the present invention is shown. As shown in FIG. 5, the second computer-aided process S50 sequence includes a tooth-changing positioning step S5, a second computerized spraying process S53, a mouth=step^, and a high-temperature sintering step S57. The tooth mold positioning S51 is set in the computerized coloring device after the computer-assisted process s4 ,, and is performed on the first layer of the layered solid tooth mold (four). Step _ and tooth position step = δ ϊϊϋ ϊϊϋ coating ratio and coating thickness, computer-assisted manufacturing ί spray the second layer of paint on the first layer of the ceramic tooth mold. Adding ^ 5 201000077, step S55, after the second computerized spraying process S53, the second layer coating = Tao Jing tooth mold is taken out from the computerized coloring device and released into the drying device, according to the standard dry process The second layer of paint is dried. The high-temperature sintering step S57, after heating for f5, 'takes out the tooth mold from the drying device, and the high-temperature furnace, & = quasi-sintering program', the second layer of paint is sintered at a high temperature to form a second layer, wherein The second layer of the coating is the second layer of the coating, and the second layer of the coating, the coating of the second layer of the bead enamel coating, and the coating of the ivory coating. . Referring to the sixth aspect, the present invention further discloses a computerized rhyming method, and the computerized method of the present invention has a color difference ratio step S6〇 and _Auxiliary process S7〇, wherein the February self-assisted auxiliary process S70 further comprises a tooth mold positioning step 87, a computerized spray system S73, a heating and drying step S75, and a high temperature burning and knotting step S77, wherein the siG and the first figure The color difference ratio step S3G, the # mold positioning step S71, and the tooth pattern positioning step S41 of the fourth figure are the same. The method of spraying the S73 is based on the proportion of the paint calculated according to the color difference ratio step S60 and the second color difference ratio step _, and the paint ratio is sprayed by the computer-assisted manufacturing method to the ceramic enamel ii. The terracotta tooth mold of the dyed layer coating is computerized and colored. ίΐΐί The standard drying process is used to dry the dyed layer coating into a local temperature furnace, and the dyed layer coating is high according to the standard sintering procedure. The dyed layer is a mixed coating of a base paint, a paint, and a enamel paint. 5, Ϊ6, included in the age of the step, heating and drying steps S45, S55
It I 範圍係、3〇〜靴、而高溫燒結步驟, S57以及S67的燒結溫度範圍係7〇〇〜2〇 使得陶究齒模的上色的方法= .201000077It I range system, 3〇~boots, and high-temperature sintering step, S57 and S67 sintering temperature range is 7〇〇~2〇 to make the method of coloring the tooth mold = .201000077
參閱第七11,本發明電腦化上色錢的示意圖 =發曰月電腦化上色裝置2包含喷塗製程單元2Q 喷ί:25 Ζίίί單元2〇包含齒模固定座2卜、塗料㈣: 掘料ΐ 定位系統27,齒模固定座21用以固定陶 =回模,塗料匣23具有複數組塗料(未顯示 =^ _熱料方式、㈣方式以及 ίίίΪ^將塗料喷塗至喊減,移動幻線統27係且 器(未,,肩不)的機械手臂,與喷嘴組25連接,並虚配人 ❹ 氣連接’配合控制單元3〇對陶竟齒模定位; ^水性减、金屬離子油性溶液以及氧化物漿料醜少其^之 制軟ϊί i^30f有控制軟體用以控制喷塗製程單元20,控 資料比對功能以及執行功能。定位功 系統27制麵觀行三維尺寸定位, 制喷嘴組25以及移動定位系統27的位置和角声, 私 執仃功旎,根據定位功能以及資料比對功能,而 執行弟一電腦輔助製程S40、第二電腦輔助製 =而 輔助製程S6G。 *㈣稀助綠S5G以及電腦 如第2 第九圖,本發明喊齒模結構的示意圖, 成9而如3第二層65’係利用第三至五圖所述之方法所Ϊ ,第九圖所不,本發明陶瓷齒模結構7包含陶瓷齒& 71以及染色層73,係利用第六圖所述之方陶“模 攄以述者僅為㈣轉本發明之健實關,並非企圖 = 何形式上之限制,是以,凡有在相同之發· ==發明之任何修飾或變更,皆仍應包括在4 201000077 【圖式簡單說明】 ,一圖為習用技術陶瓷齒模結構的示意圖。 ,二圖為習用技術陶瓷齒模上色方法的流程圖。 ,二圖為本發明陶瓷齒模電腦化上色方法的流程圖。 第四圖為本發明陶瓷齒模電腦化上色方法中第一電腦辅助製 程的流程圖。 第五圖為本發明陶兗齒模電腦化上色方法中第二電腦辅助製 程的流程圖。 ❹Referring to the seventh eleventh, the schematic diagram of the computerized coloring money of the present invention=the computerized coloring device 2 of the present invention includes the spraying process unit 2Q, the spraying unit: 2 〇, the unit 2 includes the tooth mold fixing seat 2, the coating (4):定位 positioning system 27, the tooth mold holder 21 is used to fix the pot = return mold, the paint 匣 23 has a complex array of paint (not shown = ^ _ hot material mode, (four) mode and ίίίΪ^ spray paint to shout, move The robotic arm of the 27-line and the device (not, shoulder) is connected to the nozzle group 25, and the virtual connection of the human helium is combined with the control unit 3 to position the ceramic tooth mold; ^ water-reducing, metal ion The oily solution and the oxide slurry are ugly and soft. The i^30f has a control software for controlling the spray processing unit 20, controlling the data comparison function and performing the function. The positioning function system 27 is three-dimensionally positioned. , the position and angle of the nozzle group 25 and the mobile positioning system 27, the singularity of the operation, according to the positioning function and the data comparison function, and the implementation of the computer-assisted process S40, the second computer-aided system = and the auxiliary process S6G * (4) Rare Green S5G and computer as the first 2, the ninth figure, the schematic diagram of the structure of the shouting tooth mold of the present invention, and the second layer 65' is made by the method described in the third to fifth figures, and the ninth figure is not, the ceramic tooth mold structure of the present invention. 7 contains ceramic teeth & 71 and dyed layer 73, which uses the square pottery described in the sixth figure. The model is only for (4) to transfer the health of the invention, not an attempt = any form limitation, Any modification or change in the same hair = == invention shall still be included in 4 201000077 [Simple diagram of the drawing], a picture is a schematic diagram of the ceramic tooth structure of the conventional technology. The second picture is the conventional technical ceramics. The flow chart of the tooth mold coloring method. The second figure is a flow chart of the computerized coloring method of the ceramic tooth mold of the present invention. The fourth figure is the flow chart of the first computer aided process in the computerized coloring method of the ceramic tooth mold of the present invention. The fifth figure is a flow chart of the second computer-aided process in the computerized coloring method of the ceramic tooth mold of the present invention.
第六圖為本發明另一種陶瓷齒模電腦化上色方法的流程圖 ΐ七圖為本發明電腦化上色裝置的示意圖。 ^圖為本發明陶聽模結構的示意圖。 第九圖為本發賴結構的示意圖。 【主要元件符號說明】 1 陶瓷齒模結構 2 陶瓷齒模上色裝置 6 陶瓷齒模結構 7 陶瓷齒模結構 11 陶瓷齒模 13 底色層 15 象牙質層 17 琺螂質層 20 噴塗製程單元 21 齒模固定座 23 塗料昆 25 喷嘴組 27移動定位系統 30 控制單元 61 陶瓷齒模 63 第一層 201000077 65 71 73 Sll S13 S15 S17 S19 S21 S23 〇 S25 S27 529 530 540 541 S43 S45 S47 S50 ® S51 S53 S55 S57 S60 570 571 S73 S75 S77 第二層 陶瓷齒模 染色層 人工方式調色塗料 人工方式塗佈底色塗料 加熱烘乾底色塗料 局溫燒結底色塗料 人工方式塗佈象牙質塗料 加熱烘乾象牙質塗料 南溫燒結象牙質塗料 人工方式塗佈兹瑯質塗料 加熱烘乾琺瑯質塗料 1¾溫燒結ί法鄉質塗料 色差比對步驟 第一電腦辅助製程 齒模定位步驟 第一次電腦化喷塗製程 加熱烘乾步驟 南溫燒結步驟 第二電腦輔助製程 齒模定位步驟 第二次電腦化喷塗製程 加熱烘乾步驟 南溫燒結步驟 色差比對步驟 電腦辅助製程 齒模定位步驟 電腦化喷塗製程 加熱烘乾步驟 高溫燒結步驟 9Figure 6 is a flow chart of another method for computerized coloring of ceramic tooth molds according to the present invention. Figure 7 is a schematic view of a computerized coloring device of the present invention. ^ Figure is a schematic diagram of the structure of the ceramic hearing module of the present invention. The ninth figure is a schematic diagram of the structure of the hair. [Main component symbol description] 1 Ceramic tooth mold structure 2 Ceramic tooth mold coloring device 6 Ceramic tooth mold structure 7 Ceramic tooth mold structure 11 Ceramic tooth mold 13 Under color layer 15 Dentin layer 17 Tantalum layer 20 Spraying process unit 21 Die holder holder 23 Coating cylinder 25 Nozzle set 27 Moving positioning system 30 Control unit 61 Ceramic tooth mold 63 First layer 201000077 65 71 73 S11 S13 S15 S17 S19 S21 S23 〇S25 S27 529 530 540 541 S43 S45 S47 S50 ® S51 S53 S55 S57 S60 570 571 S73 S75 S77 Second layer ceramic tooth mold dyeing layer artificial mode color coating artificial method coating background color coating heating drying base color coating local temperature sintering base color coating artificial method coating dentin coating heating drying Ivory coating South temperature sintering ivory coating artificial method coating enamel coating heating drying enamel coating 13⁄4 temperature sintering ί method rural paint color difference ratio step first computer-aided process tooth mold positioning step first computerized spraying Process heating drying step South temperature sintering step Second computer assisted process tooth mold positioning step Second computerized spraying process Heating drying step South High temperature sintering step 9 computerized color matching step sintering step process computer-assisted positioning step tooth die coating process, heating and drying step