TW200948492A - Housing and method for making the same - Google Patents

Housing and method for making the same Download PDF

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Publication number
TW200948492A
TW200948492A TW97120103A TW97120103A TW200948492A TW 200948492 A TW200948492 A TW 200948492A TW 97120103 A TW97120103 A TW 97120103A TW 97120103 A TW97120103 A TW 97120103A TW 200948492 A TW200948492 A TW 200948492A
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Taiwan
Prior art keywords
layer
film layer
film
outer casing
plastic
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TW97120103A
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Chinese (zh)
Inventor
Che-Yuan Hsu
Fu-Keng Yang
Cheng-Wen Su
Yi-Qiang Xu
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Fih Hong Kong Ltd
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Priority to TW97120103A priority Critical patent/TW200948492A/en
Publication of TW200948492A publication Critical patent/TW200948492A/en

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A housing includes one film, one decorated coat formed on the said film's one surface and one substrate coat combined with the said decorated coat. The film's another surface is covered by a soft touch paint coat. The method for making the said housing is as follows: make one first film and set a soft touch paint coat on it; provide one second film; provide two rolls which can roll face to face, and there is a gap between the two rolls; make the two rolls roll face to face, and make the first and the second film superposition to pass through the gap then the first and the second film are integrate; set a decorated coat to the second film's surface; combine a substrate coat to the decorated coat.

Description

200948492 九、發明說明: 【發明所屬之技術領域】 種具 作方法’尤其係關於 【先前技術】 注幻之外殼大多採用1ml(模内貼媒 之塑i簿:採用該工藝製成之外殼通常包括-透明 ::薄膜、一印刷於塑膠薄膜内表面之油墨層及 於油墨層表面之塑膠基體層。由該工蓺 ::層耐,之透明薄臈,中間係_ 之脱落及墨層夾在中間,使用過程令可防止油墨層 深受因而可長期保持產品鮮盤明亮之顏色, 傷,:不2二。然而此外殼之薄臈表面雖然耐㈣到 求。、備柔軟之觸感,難以滿足人們對外殼觸感之要 Φ 【發明内容】 鑒於此’有必要提供—種具錄觸感之外殼。 2外’,有必要提供一種上it殼體之製作方法。 飾層成於薄膜層上之裝 成有-皮;;層層上之基體層’所述薄膜層之表面形 感,: = = =方法,用以使該外殼表面具有柔軟觸 製作-第-薄祺層,在該第一薄膜層 6 200948492 皮革漆層; 提供一第二薄膜層; 提供二作相對轉動之輥輪,該二輥輪之間形成有一狹 縫, 使所述二輥輪作相對轉動,並將所述塗覆有皮革漆 之第一薄膜層與第二薄膜層相貼合地垂直穿過二 縫,將該二薄膜層碾壓成一體; ”狹 在所述第一薄膜層表面設置一装飾層; 在所述裝飾層上結合一基體層。 本發明外殼藉由在第一薄膜層之表面上塗覆皮革漆層 並進行碾壓,使該外殼在具有柔軟之觸感之同時,且相較 於習知之皮革漆喷塗形成於殼體表面之方式,本發明皮革 漆層與第一薄膜層之結合力更強,表面更平整,使用效果 更佳。 【實施方式】 本發明較佳實施方式之外殼100如圖1所示,其包括 一第一薄膜層16、結合於第一薄膜層16相對表面之一皮 革漆層18及一第二薄膜層14、一形成於第二薄膜層14表 面之裝飾層12及一結合於裝飾層J2上之基體層10。 第一薄膜層16為透明塑膠層,該塑膠可選自為聚丙烯 (PP)或聚醯胺(PA)中之任一種。該第一薄膜層16包 括一外表面161及一與外表面ι61相對之内表面163。 皮革漆層18為一聚氨酯清漆層,其可藉由塗覆之方式 形成於第一薄膜層16之外表面161上。 7 200948492 第^膜層14為-透明塑膠層,其結合於第—薄 ,内表面163上。形成該第二薄膜層14之材料可選自 為1碳酸i旨(PC)、聚對笨二甲酸乙二醋(ρΕτ)、 丙烯酸甲酯(ΡΜΜΑ)或聚乳酸(pLA)中之任一種。土 装飾層12為油墨層,其可採用常規絲網印刷200948492 IX. Description of the invention: [Technical field of invention] The method of making a tool is especially related to [previous technology] Most of the shells of the illusion are made of 1ml (in-mold media): the casing made by this process is usually Including: transparent: film, an ink layer printed on the inner surface of the plastic film and a plastic substrate layer on the surface of the ink layer. The work layer:: layer resistant, transparent thin, intermediate system _ peel off and ink layer clip In the middle, the use process can prevent the ink layer from being deeply affected and thus can maintain the bright color of the fresh disk of the product for a long time, and the injury is not the same. However, the thin surface of the outer casing is resistant to (four) to the demand, and has a soft touch. It is difficult to satisfy people's feelings about the touch of the outer casing. Φ [Summary of the invention] In view of this, it is necessary to provide a casing with a tactile sensation. It is necessary to provide a method for manufacturing the upper it casing. The surface of the layer is formed with a skin layer; the surface layer of the layer is 'the surface shape of the film layer,: = = = method for making the surface of the outer shell have a soft touch-first-thin layer, The first film layer 6 200948492 leather a lacquer layer; providing a second film layer; providing two relatively rotating rollers, a slit is formed between the two rollers, the two rollers are relatively rotated, and the leather coating is coated a film layer and a second film layer are vertically passed through the two slits, and the two film layers are laminated into one body; “a decorative layer is disposed on the surface of the first film layer; and the decorative layer is combined a base layer. The outer casing of the present invention is formed by coating a surface of the first film layer with a leather paint layer and rolling it, so that the outer shell has a soft touch feeling and is formed by spraying with a conventional leather paint. In the manner of the surface of the casing, the leather lacquer layer of the present invention has stronger bonding force with the first film layer, and the surface is more flat and the use effect is better. [Embodiment] The outer casing 100 of the preferred embodiment of the present invention is as shown in FIG. The invention comprises a first film layer 16, a leather lacquer layer 18 and a second film layer 14 bonded to the opposite surface of the first film layer 16, a decorative layer 12 formed on the surface of the second film layer 14, and a decorative layer The base layer 10 on the layer J2. The first film The layer 16 is a transparent plastic layer, and the plastic may be selected from any one of polypropylene (PP) or polyamide (PA). The first film layer 16 includes an outer surface 161 and an inner surface ι61 opposite thereto. Surface 163. The leather lacquer layer 18 is a polyurethane varnish layer which can be formed on the outer surface 161 of the first film layer 16 by coating. 7 200948492 The film layer 14 is a transparent plastic layer which is bonded to The first thin layer is formed on the inner surface 163. The material forming the second thin film layer 14 may be selected from the group consisting of 1 carbonic acid (PC), poly-p-ethylene diacetate (ρΕτ), methyl acrylate (ΡΜΜΑ) or poly Any of lactic acid (pLA). The earth decorative layer 12 is an ink layer which can be printed by conventional screen printing.

=於第二薄膜層U之表面上,以形成產品所需要之“ 其他裝飾性圖案。 、A ❹ 基體層10為一塑膠層,其可藉由注塑成型之方式形 於裝飾層12上。形成基體層10之材料可選自為聚乙烯 (PE)、聚碳酸醋(PC)、丙烯腈苯乙烯丁二婦共聚合物 (ABS)、聚曱基丙稀酸甲酉旨(pMMA)或聚對苯二甲酸乙 二酯(PET)等塑膠中之任一種。 本發明較佳實施方式外殼100之製作方法包括如下步 請參閱圖2所示,製作一第一薄膜層16。第一薄膜層 16為透明塑膠層,該塑膠可選自為聚丙婦(pp)或聚酿胺 (PA)中之任一種。第一薄膜層16包括一外表面及 一與外表面161相對之内表面163,在該外表面161上塗 覆一皮革漆層18並乾燥。該皮革漆層18為一聚氨酯清漆 層。 提供一第二薄膜層14。形成該第二薄臈層12之材料 可選自為聚碳酸酯(PC)、聚對苯二曱酸乙二酯(pET )、 聚甲基丙烯酸甲酯(PMMA)或聚乳酸(Pla)中之任一 種。 8 200948492 提供二輥輪17及19’該二輥輪17、19之表面為平面 所述輥輪17與輥輪19在同一水平面上作相對轉動,如, 輥輪17作順時針轉動,輥輪19作逆時針轉動,且輕輪工7 與輥輪19之間形成一狹縫20’該狹縫2〇之寬产略丨於所 述皮革漆層18、第一薄膜層16及第二薄膜層i:之厚 和。 ❹ ❹ 使所述二輥輪17、19作相對轉動,並將所述塗覆有皮 革漆層18之第一薄膜層16與第二薄膜層14㈣垂直a 輕輪17與輥輪19形成之狹縫20中,且使第二薄膜層μ :合:第-薄膜層16之内表面163。該第一薄膜層16與 第-4膜層14在輥輪17及輥輪19之牽弓&同時向 薄膜層16之皮革漆層18被輥輪”礙 壓’第一薄膜層14之表面被輥輪19所碾壓。當所述第一 薄膜層16與第二薄膜層14全部穿過狹縫2〇時該第 ST平與整第一薄膜層Η便緊密結合於—起,皮革漆層18 表面更千整’且牢固附著於第一薄膜層16上。 裝述第二薄膜層14之表面上設置-裝飾層12。該 裝飾層2可為油墨層,其可採用常規 於第二薄膜層“之表面上,以形成產品所需 == 他裝飾性圖案。 f南要之商払或其 將所述形成有裝飾層12之第一 層14成型為如圖 琢丄〇興弟一溥臈 圖1中所不外殼1〇〇之邊圍形狀。 徒供一成型模具,將 薄膜層u置於独成&後之第一薄膜層16與第 該模具内並注塑—基體層1G,使該基體 200948492 層10結合於裴飾層12上。注塑基體層10之材料可選自為 聚乙烯(PE)、聚碳酸酯(pc)、丙稀腈-苯乙烯-丁二烯共 聚合物(ABS)、聚甲基丙烯酸曱酯(PMNIa)或聚對苯二 甲酸乙二酯(PET)塑膠中之任一種。 本發明較佳實施方式之外殼100藉由在第一薄膜層16 之外表面161上塗覆皮革漆層18並進行碾壓,使該外殼 100在具有柔軟觸感之同時,且相較於習知皮革漆喷塗形 成於殼體表面之方式’本發明皮革漆層18與第一薄膜層 Ο 16之結合力更強,表面更平整,使用效果更佳。 【圖式簡單說明】 圖1為本發明較佳實施方式外殼之剖視示意圖。 圖2為本發明較佳實施方式殼體製作方法中輥輪碾壓 第一薄臈層與第二薄膜層之剖視示意圖。 【主要元件符號說明】 外殼 100 第一薄膜層 16 装飾層 12 外表面 161 輥輪 17 狹縫 20 皮革漆層 18 第二薄膜層 14 基體層 10 内表面 163 報輪 19= on the surface of the second film layer U to form the "other decorative patterns required for the product." The A ❹ base layer 10 is a plastic layer which can be formed on the decorative layer 12 by injection molding. The material of the base layer 10 may be selected from the group consisting of polyethylene (PE), polycarbonate (PC), acrylonitrile styrene dibutyl polymer (ABS), polymethyl methacrylate (pMMA) or poly Any of the plastics such as ethylene terephthalate (PET). The method for fabricating the outer casing 100 includes the following steps. Referring to FIG. 2, a first film layer 16 is formed. 16 is a transparent plastic layer, which may be selected from any one of polypropylene (pp) or polystyrene (PA). The first film layer 16 includes an outer surface and an inner surface 163 opposite the outer surface 161. A leather lacquer layer 18 is applied to the outer surface 161 and dried. The leather lacquer layer 18 is a polyurethane varnish layer. A second film layer 14 is provided. The material forming the second enamel layer 12 may be selected from the group consisting of polycarbonate. Ester (PC), polyethylene terephthalate (pET), polymethyl methacrylate (PMMA) or poly Any of the acids (Pla). 8 200948492 Providing two rollers 17 and 19' The surfaces of the two rollers 17, 19 are planar. The roller 17 and the roller 19 are relatively rotated on the same horizontal surface, for example, a roller The wheel 17 rotates clockwise, the roller 19 rotates counterclockwise, and a slit 20' is formed between the light wheel 7 and the roller 19, and the slit 2 is wider than the leather paint layer 18, The first film layer 16 and the second film layer i are thick and 。 ❹ the two rollers 17, 19 are relatively rotated, and the first film layer 16 coated with the leather lacquer layer 18 is The second film layer 14 (four) is perpendicular to the slit 20 formed by the light wheel 17 and the roller 19, and the second film layer μ is combined with the inner surface 163 of the first film layer 16. The first film layer 16 and the fourth film layer At the same time, the film layer 14 is stretched toward the leather lacquer layer 18 of the film layer 16 by the roller, and the surface of the first film layer 14 is pressed by the roller 19 at the same time. When the first film layer 16 and the second film layer 14 all pass through the slit 2, the ST layer is tightly integrated with the entire first film layer, and the surface of the leather paint layer 18 is more thousand' It is firmly attached to the first film layer 16. A decorative layer 12 is provided on the surface of the second film layer 14 . The decorative layer 2 may be an ink layer, which may be used on the surface of the second film layer to form a product == his decorative pattern. The first layer 14 of 12 is formed as shown in Fig. 1 by the outer edge shape of the casing 1 in Fig. 1. For a molding die, the film layer u is placed in the exclusive & The first film layer 16 and the first mold are injection-molded to the base layer 1G, so that the substrate 200948492 layer 10 is bonded to the enamel layer 12. The material of the injection molded base layer 10 may be selected from polyethylene (PE), polycarbonate. Any of (pc), acrylonitrile-styrene-butadiene copolymer (ABS), polymethyl methacrylate (PMNIa) or polyethylene terephthalate (PET) plastic. The outer casing 100 of the preferred embodiment is coated with a leather lacquer layer 18 on the outer surface 161 of the first film layer 16 and is rolled, so that the outer casing 100 has a soft touch while being compared with the conventional leather lacquer. The manner in which the spray coating is formed on the surface of the casing is such that the leather lacquer layer 18 of the present invention has a stronger bonding force with the first film layer Ο 16, 1 is a schematic cross-sectional view of a preferred embodiment of the present invention. FIG. 2 is a first embodiment of a method for manufacturing a housing according to a preferred embodiment of the present invention. Schematic diagram of the enamel layer and the second film layer. [Main component symbol description] Shell 100 First film layer 16 Decorative layer 12 Outer surface 161 Roller 17 Slit 20 Leather lacquer layer 18 Second film layer 14 Inside the substrate layer 10 Surface 163 round 19

Claims (1)

200948492 十、申請專利範圍 ,1. 一種外殼,其包括一薄膜層、一形成於薄膜層上之裝 - 飾層及一結合於裴飾層上之基體層,其改良在於:所 述薄膜層之表面形成有一皮革漆層。 2·如申請專利範圍第1項所述之外殼,其中所述薄膜層 包括一透明第一薄膜層及一與第一薄膜層相結合之 透明第二薄膜層,該第一薄膜層未與第二薄膜層相結 合之表面塗覆有一皮革漆層。 ©3.如申請專利範圍第2項所述之外殼,其中所述第一薄 膜層為塑膠層,形成第一薄膜層之塑膠選自為聚丙烯 或聚醯胺中之任一種;所述第二薄膜層為塑膠層,形 成第二薄膜層之塑膠選自為聚碳酸酯、聚對苯二甲酸 乙二酯、聚曱基丙烯酸曱酯或聚乳酸中之任一種。 4·如申請專利範圍第1項或第2項所述之外殼,其中所 述皮革漆層為聚氨酯清漆層。 ❹5.如申睛專利範圍第2項所述之外殼,其中所述裝飾層 為油墨層,其採用絲網印刷之方式形成於第二薄骐層 上。 ' 6·如申請專利範圍第1項所述之外殼,其中所述基體層 為一塑膠層’形成該基體層之材料選自為聚乙烯、聚 碳酸酯、丙烯腈-苯乙烯-丁二烯共聚合物、聚甲基丙 烯酸甲酯或聚對苯二甲酸乙二酯等塑膠中之任一種。 7. 一種外殼之製作方法,用以使該外殼表面具有柔軟觸 感’其包括如下步驟: 11 200948492 面上塗覆— 製作一第一薄膜層,在該第一薄膜層一表 皮革漆層; 提供一第二薄膜層; 提供二作相對轉動之輥輪,該二輥輪之間形成有一 ,jir » 狹 ❹ 9.200948492 X. Patent Application Range 1. An outer casing comprising a film layer, a mounting layer formed on the film layer and a base layer bonded to the enamel layer, the improvement being: the film layer A leather lacquer layer is formed on the surface. 2. The outer casing of claim 1, wherein the film layer comprises a transparent first film layer and a transparent second film layer combined with the first film layer, the first film layer not The combined surface of the two film layers is coated with a leather lacquer layer. The outer casing of claim 2, wherein the first film layer is a plastic layer, and the plastic forming the first film layer is selected from any one of polypropylene or polyamide; The second film layer is a plastic layer, and the plastic forming the second film layer is selected from the group consisting of polycarbonate, polyethylene terephthalate, polydecyl methacrylate or polylactic acid. 4. The outer casing of claim 1 or 2, wherein the leather lacquer layer is a polyurethane varnish layer. The outer casing of claim 2, wherein the decorative layer is an ink layer formed by screen printing on the second thin layer. 6. The outer casing of claim 1, wherein the base layer is a plastic layer, and the material forming the base layer is selected from the group consisting of polyethylene, polycarbonate, acrylonitrile-styrene-butadiene. Any of a plastic such as a copolymer, polymethyl methacrylate or polyethylene terephthalate. 7. A method of making a casing for imparting a soft touch to the surface of the casing comprising the following steps: 11 200948492 Topcoating - making a first film layer on which a leather lacquer layer is provided; a second film layer; two rollers for relative rotation are provided, and a jir » narrow is formed between the two rollers. 10. 使所述一輥輪作相對轉動,並將所述塗覆有皮革漆層 之第一薄膜層與第二薄膜層相貼合地垂直穿過二輕 輪之狹缝’將該二薄膜層碾壓成一體; 在所述第二薄膜層表面設置一裝飾層; 在所述裝飾層上結合一基體層。 如甲S月專利範圍第7項所述之外殼之製作方法,其中 所述第-薄膜層包括-外表面及—與外表面相對之 卜表面上塗覆皮革漆層,該内表面與所述 弟一溥Μ層相貼合。 如申請專利範圍第7項所述之外殼之製作方法,其: 所述第-薄膜層為透明塑膠層,該 ;聚酿胺中之任一種;所述第二薄膜二自= 曰°亥塑膠選自為聚碳酸酯、聚對苯二甲酸乙-酯 聚甲基丙締酸甲醋或聚乳酸中之任一種卢-知 Si二:利範圍第7項所述之外殼之製作方法,其中 所述裝飾層為油墨層。 具千 第7項所述之外殼之裂作方法,其中 層上。,”、i膠層,其藉由注塑之方式結合於裝飾 12 11. 200948492 12.如申請專利範圍第11項所述之外殼之製作方法,其 中所述注塑基體層前將形成有裝飾層之第一薄膜層 與第二薄膜層成型為外殼之邊圍形狀。10. Relatively rotating the one roller, and conforming the first film layer coated with the leather paint layer to the second film layer vertically through the slit of the two light wheels Rolling into one body; providing a decorative layer on the surface of the second film layer; and bonding a base layer on the decorative layer. The method for manufacturing an outer casing according to the seventh aspect of the invention, wherein the first film layer comprises an outer surface and a leather lacquer layer is coated on the surface opposite to the outer surface, the inner surface and the brother One layer fits together. The method for manufacturing the outer casing according to the seventh aspect of the invention, wherein: the first film layer is a transparent plastic layer, and any one of the polystyrene; the second film two from the 曰° hai plastic a method for producing an outer shell according to item 7 of the above-mentioned item, which is selected from the group consisting of polycarbonate, polyethylene terephthalate, polymethyl methacrylate or lactic acid, wherein The decorative layer is an ink layer. The cracking method of the outer shell of the item 7, wherein the layer is on the layer. , i, a layer of glue, which is bonded to the decoration by means of injection molding. 11. The method of manufacturing the outer casing according to claim 11 wherein the injection molding base layer is formed with a decorative layer. The first film layer and the second film layer are formed into a side wall shape of the outer casing. 1313
TW97120103A 2008-05-30 2008-05-30 Housing and method for making the same TW200948492A (en)

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