200918417 九、發明說明: 【發明所屬之技術領域】 本發明是提供—種氣密式食&Μ 製造方法,主要是對運用在各式食“ίίΐ 或袋體在盛裝《冷滚、冷藏食品後並加《密_[= 订微波加熱過程能對產生的高溫猶環蒸氣作部份調『,、 確保及避免包裂食品的盒體或袋體發生破裂,=: 瘵氣不致大量流失及維姓人口 $ + ^ 置複合膜。L失及轉^呉味之具自動㈣的包裝裝 【先前技術】 炊方= 品的烹煮大多是以火烤、高溫水煮或蒸 而使用尚能源效率的微波進行加熱或 …、煮艮口口至今已超過50年的歷史。1 工 :國家,在方便與速捷的訴求下,對„般家庭、學^ = 廳或其他公共場所使用微波爐烹煮與加熱食品比率也較高 U波電磁波(Mlcr_ve)的加熱食理 =材料中各成分極性分子本身具有的偶極矩本二用被 列波向1場内為了要配向於磁電場’因而發生激 轉運動。材料藉本身的阻尼 敕…矩的振動能量藉摩擦消散轉化成熱能(heat)而使 ::系:内广_累積與增溫,致使含材料的系統溫度 1又而5偶極矩強度越高或材料成分的相對介電 lelectnc constant)值越高者,其轉化電磁波能 200918417 ^熱能的比率越高,意即材料昇溫效果越佳與受敎的速 快。純水的相對介電常數值於室溫下接近8〇、而聚 電常:值於室溫下為2』’所以含水的食品包覆 以乙婦之包裝材料十同時在微波電磁場下受熱,理卜上 大部分的微波電磁能由水成份轉化為熱能,換兮之,^熱 系”的加熱升溫以食品為主,包裝材料反而因熱轉換: ί:特:身=升溫較:。並且’微波具有-般電磁波的 將振動”可$至物質的任何一個角落且均勻加熱該物, 升:::刀:阻尼熱轉換效率越高者增溫效果越佳。物品 物=也越佳’工業上與消費性市場上常應用微波 用,常用的加熱微波頻=烤與殺菌等加工應 ΈΜ,^τ^ ruu n ..... 百萬赫茲(丽z)與2450 :萬赫炫(MHz)的電磁波,另外,食品材料之相對介電常 婁值與微波加熱時的溫度和微波頻率均有相關。 =快,流失與變乾硬為食品使用微波進行加執愈亨 …-中經卷面臨的兩大問題’此入 電常數與高揮發成分(如水), 、问" 於m ”有尚介電常數的材料成份 於雜…將微波電磁波能量藉摩擦 … 此升溫致使具高揮發與高蒸氣 ::、、此 速揮發外遞而使得食品變乾硬,成熱而快 於微波加熱應用市場上, 使用包裝材料有保鮮膜(wrap h上較常見的微波爐 具等。其使用的包裝材料成分皮爐專用袋及盤 眾物科包括有聚乙烯(PE )、 200918417 聚丙烯(PP)、聚醯胺(polyamide,nylon)、聚碳酸酯(pc)、 聚氣乙烯(PVC )、聚偏二氣乙烯(PVDC )、聚甲基戊烯(PMP )、 乙稀乙酸乙 S旨(ethylene-vinyl acetate, EVA)、聚胺酯 (polyurethane,PU)或 SurlynTM (Dupont ion ⑽ er 離子高 分子化合物之商標名)、聚對笨二甲酸二乙酯 (polyethylene terephthalate,PET)、聚乙稀醇 (polyvinyl alcohol, PVA)、紙、合成紙、玻璃紙 (cel lophane )、蠟紙、陶瓷(ceramic )、玻璃等材料或上 述材料的組合,材料結構上,可以是單一結構層、複合多 層結構、發泡結構等。 貝務上,包裝業者為了方便此類包裝材料的 在包裝產品製程中添加一些可塑劑(plasticizer adduces)。因此,食品包裝材料上的添加劑會在食品包 裝、儲藏、運送或微波爐加熱烹煮過程中,目為與食品常 有直接接觸,而造成食品被污染且妨害身體健康的現象。 有鑑於此’美國食品與衛生管理局( 準局對於食品包裝材料的要求與限制有= :可的趨勢。除了要求食品不得被包裝材料污染之外,也 曰加了包裝材料於高溫使用 裂解的規範。 竹丨王/、低同,皿%i兄下 近年來,由於一般消鲁去 對於微波爐高能源使用效率、識及經濟水準大大提昇, 的接受度也相對的提高。二t熱方便與迅速等特色 養不流失與原味保留的訴求;品於調理過程中,營 、、-α & Μ波加熱與蒸氣炊煮烹 200918417 調食品似乎已經蔚為一股風氣 生鮮冷藏趫菜的烹煮應用中可 ’此於急速冷凍有機蔬菜與 以充分保留各種維他命成份 饴封包4食品利用微波加熱時,常 内的快速增溫與高熱某氣辦壓心因讀工間 為避免氣爆現象一般H =二,包裝袋氣爆。 口使力,必須於包裝袋或盤具上預留-開 避免***現ί、、、Γ*巾所產生的高溫高壓氣體得以茂壓, 美國Zlpl0c公司於其生產的可微波冷凌專 須將由二打V::均教導使用者在微波爐使用前必 應用使受微避免***現象與事故。如此的 =分在加熱過程中因受熱而大量遞失::致:::: 大量與食物接觸,微生物菌種得以滋長,減 侵,食品保鮮期較不易延長。 蛾也仵以入 再者’當欲加熱熟食麵粉類相關令σ 義大利麵條UPaghetti)等,—般包子、水餃、 使用方法包括利用蒸氣 200918417 广(steam cooker)或食品包覆保鮮膜後利用微波爐以進 2加熱。前者雖可得美食的結果,但吸收水份過多時麵粉 會有膨脹或糊掉(soggy)之嫌;而後者包覆保鮮膜雖可 I省時間,但食品受微波加熱,其内部的水氣會快速往外 k失由於保鮮膜亚不透水’加上本身的低介電係數材料 特性,於微波加熱過程,其微波能量的熱轉換率較具高介 電係數的食品材料為低,保鮮膜本身溫度會較低’所以這 些外遞的水氣會冷凝在食品與保鮮膜接觸的界面,導致食 品被保鮮膜覆蓋的部份有糊掉(SQggy)的現象,而未被覆^ 的部份有變乾硬的現象,如此又使食品變成不美味。— 為防止^扣包裝材料在微波加熱應用中有密閉包裝加 熱昇溫氣漲***問題產生’早期至今,研究開發的工作持 績進行中’有許多不同種類的透氣性材料先後被開發出來, 但大多集_在廢水過濾、、空氣淨化過濾、紙尿布透吸渴、 濕紙巾、透氣醫療用品等’但均不適用於食品包裝微波加 熱應用。這些習知透氣性材料的製造方法之一,如美國專 利號碼 3, 378, 507、3, 31 0, 505、3, 607, 793、3, 81 2, 224、 4, 247, 498、4’466, 931 和 5, 928, 582 案所揭露的技術,包 括利用不相容的材料成膜後,再使用萃取方法將其中某一 成分溶出,而形成孔洞狀結構,此種透氣性材料大多應用 在過濾與分離上(filtration and separati〇n),如電池 中允卉電解$流通的隔離膜(s arator)盘 水淡化用的隔離透析膜㈣灿⑴二=層或: 機械強度與孔隙度有反比關係,該材料應用在微波食品包 200918417 4應用上,依舊於微波加熱的過程有***現象發生,且殘 餘的未被萃取物過多時,在微波加熱過程易因其本身具有 的較咼介電常數值而於微波能量轉化成熱能過程 形成熱里集中點(heat sp〇t)而使包裝材料局部受熱溶穿 成孔,食品中的揮發成份因而大量流失,該材料不適合做 U波g 包4材料用且製造成本極高且萃取溶劑回收程序 複雜另種透氣性材料,如美國專利號碼5, 865, 926案 所揭露的技術,則是利用具有透氣性質的不織布或是纖維 布。然而料方法都會使得魏㈣膜具有巨孔洞(macr〇 Porous)特性,大多應用在紙尿布與濕紙巾等途徑,不適 合做微波食品包裴用且製造成本極高。 昌知透氧性材料的製造方法,如美國專 ^ 3,679,540^ 4,18739〇.4,35〇,655^,466,931.4,777,0; ^ 5, 340’646案所揭露的技術,藉將無機材料粉末,例如 弓(CaC〇0、氧化鈦(Ti〇d或氧化銘⑷則,均勾 :混至有機高分子材料中,如聚乙稀,然 成膜方法包括利用亘女门 m - 圓私加代十a 、、有同心圓模口(die)擠壓射出方法得 衣或'袋、延伸拉張機(tenter) 射出等方式。接著,h Λ π 4疋擠壓 下做薄膜拉伸二; 近材料軟化點的加工溫度 洞“咖2:)處。,種製造方法雖然可以產生微孔 該類產品也不實用二“造成本太尚且困難度高,目前 現象,同樣的,Α內、:有在微波加熱過程中發生***的 低比熱與較高介電=的無機鹽類添加劑大多屬於-種 承數的材料,在受熱環境下較易形成局 10 200918417 部的受熱點(heat spot)有熔穿該包裝材料之虞。值得、、主 意的一點是此種製造方法會導致透氣性瞑的品質控制不^ ^例如拉伸率、加工溫度、膜厚度以及原材料配方等都會 導致孔洞大小不一致,且添加物的使用對於後續環境之影 #不一,例如可能造成環保問題。此外,受限於薄骐材料 選擇性’且製造上常因添加物之多相組合 )而使成膜後常不具備透明性,再者需要進行拉伸的步驟。 2外此種透氣性材料被應用在食品包裝上時,有添加物污 染被包裝食品的顧慮,造成不愉快的異味(仙扒⑸幼时/ odors )。此類透氣性膜接觸含有油或酒精食物時,並不能 有效地阻擒油與、酒冑,因&會因毛細吸附作用造成含浸有 油與酒精成分,其進一步影響是當應用此透氣膜於食:包 部含有除氧劑小包(p〇uch)時,會造成除氧劑成分 ”酒精所包覆沾污而無法達到保持食物新鮮的功能。 一般食品在加熱或烹煮過程中屬於一種受熱過程,當 使用微波爐直接加熱時,微波加熱常藉食物中含有的較^ :電常數成分如水能有效的藉與微波共振動效應與材料本 換的阻尼特性(damPlng则敗吻)能將微波能量轉 熱此以加熱或烹煮食品本身,如此微波加熱過程導致 :::上:與内部蒸氣壓大增,因為其本身含有低比熱特性 此透氣性膜被運用來包裝食物時,材料在微波加 =私中’因此容易在短時間集申受熱下產生受熱點 々 叩咖),而㈣成更大的孔洞,導致包裝物内的 氣液體外洩的更加厲宝,另冰 "另外在衷填物品與高溫殺菌消毒 200918417 過私中,此透氣性膜容易被剝離開來。 M = t業界持續對傳統的易發生***_的食品包裒 ^ =盒體進行研發及生產,以推出多 ^ 時不需另行打開膜層減食品作微波加熱 …、叫 k種具透氣性的食品#奘各 體或袋體的食品有效俘在划扣匕4皿 … 存期間較紐,因通常是無法施行真 二二=填二氧化碳(Carb〇n di°xide,叫氮氣㈤ #性氣體的變更^環境(_Hied atm〇sphere200918417 IX. Description of the invention: [Technical field to which the invention pertains] The present invention provides a method for manufacturing a gas-tight food & ,, which is mainly applied to various types of food " ίίΐ or bag body in the packaging of "cold rolled, chilled food" After adding "密_[= The microwave heating process can partially adjust the generated high-temperature helium ring vapor, to ensure and avoid cracking of the box or bag body of the cracked food, =: Helium does not lose a lot and The surname population is $+^, and the composite film is used. The L is lost and the scent is automatic (4). [Previous technology] 炊方= The cooking of the product is mostly fired, boiled or steamed. The efficiency of the microwave for heating or ..., cooking mouth has been more than 50 years of history. 1 Work: the country, in the convenience and speedy demands, use the microwave in the family, school ^ = hall or other public places The ratio of boiled and heated food is also higher. The heating of the U wave electromagnetic wave (Mlcr_ve) = the dipole moment of the polar molecules of each component in the material. The second is used to align the wave to the magnetic field in order to align with the magnetic field. Turn to exercise. The material is damped by its own damping... The vibrational energy of the moment is converted into heat by friction and dissipation::: Internal: _ accumulation and warming, resulting in a system temperature of the material containing 1 and 5 dipole moment strength is higher Or the higher the value of the relative dielectric adjustnc constant of the material composition, the higher the ratio of thermal energy to the converted electromagnetic wave 200918417 ^, which means that the material heating effect is better and the rate of exposure is faster. The relative dielectric constant value of pure water is close to 8 室温 at room temperature, and the concentration is usually 2:' at room temperature. Therefore, the water-containing food is coated with the packaging material of the woman and is heated under the microwave electromagnetic field. Most of the microwave electromagnetic energy on the silicon is converted into heat energy by the water component. In addition, the heat of the heat system is mainly based on food, and the packaging material is converted by heat: ί: special: body = temperature rise: and 'The microwave has the vibration of the general electromagnetic wave' can be increased to any corner of the substance and uniformly heated, liter::: Knife: The higher the damping heat conversion efficiency, the better the warming effect. Items = also better. 'Industry and consumer markets often use microwaves, commonly used heating microwave frequency = roasting and sterilization processing, ^τ^ ruu n ..... million Hertz (Li z) With the electromagnetic wave of 2450: megahertz (MHz), in addition, the relative dielectric constant value of food materials is related to the temperature and microwave frequency during microwave heating. = fast, drain and dry hard for the use of microwaves for food to increase the sturdy... - The two major problems faced by the Chinese volcanic volume 'This electric constant and high volatile components (such as water), and asked "at m" have a dielectric The constant material composition is in the microwave... The microwave electromagnetic wave energy is rubbed by friction... This temperature rise causes high volatilization and high vapor::, and this speed volatilizes to make the food dry and hard, and it becomes hot and faster than the microwave heating application market. The packaging materials are cling film (the most common microwave ovens on wrap h, etc. The packaging materials used in the leather stove special bags and discs include Polyethylene (PE), 200918417 Polypropylene (PP), Polyamide (polyamide, nylon), polycarbonate (pc), polyethylene (PVC), polyvinylidene oxide (PVDC), polymethylpentene (PMP), ethylene-vinyl acetate, EVA), polyurethane (PU) or SurlynTM (trade name of Dupont ion (10) erionic polymer compound), polyethylene terephthalate (PET), polyvinyl alcohol (PVA) , paper, synthesis Paper, cellophane (cellophane), wax paper, ceramic, glass, etc., or a combination of the above materials, the material structure may be a single structural layer, a composite multilayer structure, a foamed structure, etc. It is convenient to add some plasticizer adduces to the packaging product process. Therefore, the additives on the food packaging materials will be stored in the food packaging, storage, transportation or microwave heating process. Direct contact, which causes food contamination and nuisance to health. In view of this, the US Food and Health Administration (the requirements and restrictions on food packaging materials are: vailable trend. In addition to requiring food not to be packaged materials) In addition to pollution, it also adds specifications for the use of packaging materials for pyrolysis at high temperatures. Bamboo King /, low, and dish%i brothers in recent years, due to the general use of microwave ovens for high energy efficiency, understanding of economic standards The promotion, the acceptance is also relatively improved. The two t heat is convenient and rapid, and the characteristics are not lost and the original taste is retained. In the process of conditioning, battalion, -α & chopping heating and steam cooking, 200918417, the food seems to have become a popular cooking method for fresh chilled leeks. In order to fully retain all kinds of vitamin components, the food is microwaved, and the rapid heating and high heat of a certain gas are used to prevent the gas explosion. Generally, H = two, and the bag is blasted. The mouth must be reserved on the packaging bag or the plate to avoid explosions. The high-temperature and high-pressure gas generated by the ί, Γ, 巾* towel can be pressed, and the microwave cold-cooling produced by the US Zlpl0c company must be Two dozen V:: Both teach the user to apply micro-avoidance explosions and accidents before using the microwave oven. Such a sub-point is lost in the heating process due to heat:::::: A large amount of contact with food, microbial strains can be prolonged, reduced, and the food preservation period is not easy to prolong. Moths are also used in the case of 'When you want to heat the cooked flour, σ Italian noodles UPaghetti, etc.', such as buns, dumplings, and methods of use, including the use of steam 200918417 steam cooker or food coated plastic wrap. Heat in 2 inches. Although the former can get the result of gourmet food, the flour will be swollen or soggy if it absorbs too much water; while the latter can save time by coating the plastic wrap, but the food is heated by microwaves and its internal moisture Will quickly go out because the cling film is impervious to water' plus its own low dielectric constant material characteristics, in the microwave heating process, the thermal conversion rate of microwave energy is lower than that of food materials with high dielectric constant, the cling film itself The temperature will be lower', so these external water vapor will condense at the interface between the food and the plastic wrap, causing the food to be covered by the wrap film to be smeared (SQggy), while the uncovered part has changed. The phenomenon of dryness and hardening makes the food unsavory. — In order to prevent the use of sealed packaging materials in microwave heating applications, heating and heating, gas explosion and explosion problems have arisen. [Early, research and development work is underway. Many different types of gas permeable materials have been developed, but most of them have been developed. Set _ in wastewater filtration, air purification filtration, paper diapers through thirst, wet wipes, breathable medical supplies, etc. 'but not applicable to food packaging microwave heating applications. One of the methods for producing such conventional gas permeable materials, such as U.S. Patent Nos. 3, 378, 507, 3, 31 0, 505, 3, 607, 793, 3, 81 2, 224, 4, 247, 498, 4' The techniques disclosed in 466, 931 and 5, 928, 582, including the formation of a film by using incompatible materials, and then using an extraction method to dissolve a certain component to form a pore-like structure, such a gas permeable material is mostly used. In filtration and separation, such as the isolation of dialysis membranes for the desalination of water in the battery, etc. (4) Can (1) 2 = layer or: mechanical strength and porosity In inverse relationship, the material is applied in the application of microwave food package 200918417 4, and there is an explosion phenomenon in the process of microwave heating, and when the residual unextracted material is too much, the microwave heating process is easy to have due to its own dielectric The value is often converted into a heat energy process to form a heat sp〇t, so that the packaging material is partially dissolved by heat into a hole, and the volatile components in the food are thus largely lost. The material is not suitable for U wave g package 4 Material use High cost of solvent recovery procedures are complicated and extracted another kind of gas permeable material, as described in US Patent Number 5, 865, 926 case disclosed technique is the use of non-woven fabric having an air permeability properties or fiber cloth. However, the material method will make the Wei (four) film have the characteristics of macroporous (macr〇 Porous), and most of them are applied to paper diapers and wet tissues, etc., which is not suitable for microwave food packaging and is extremely expensive to manufacture. Changzhi Oxygen Permeability Material Manufacturing Method, such as the technology disclosed in the US, 3,679,540^4,18739〇.4,35〇,655^,466,931.4,777,0; ^ 5, 340'646 Material powders, such as bows (CaC〇0, titanium oxide (Ti〇d or oxidized Ming (4), are hooked: mixed into organic polymer materials, such as polyethylene, but film forming methods include the use of prostitute m - round Privately add a dozen, a concentric die die (die) extrusion method to get clothes or 'bags, extension stretcher (tenter) injection, etc. Then, h Λ π 4疋 extrusion under the film stretch II Near the softening point of the material processing temperature hole "Caf 2:". Although the production method can produce microporous products of this kind is not practical. "This is too expensive and difficult, the current phenomenon, the same, inside, : Low specific heat and high dielectric = inorganic salt additives that have exploded during microwave heating are mostly materials of various types, and are more likely to form heat spots in the heated environment. There is a flaw in the packaging material. It is worthwhile, the idea is that this manufacturing method will lead The quality control of the gas permeable 不 ^ ^ ^ such as stretch rate, processing temperature, film thickness and raw material formulation, etc. will lead to inconsistent hole size, and the use of additives for subsequent environments may not cause environmental problems. In addition, limited by the selectivity of the thin tantalum material and often due to the multi-phase combination of the additives, the film is often not transparent after film formation, and the stretching step is required. 2 When such a gas permeable material is applied to a food package, there is a concern that the additive contaminates the packaged food, resulting in an unpleasant odor (Sin (5) young/odors). When such a gas permeable membrane is in contact with foods containing oil or alcohol, it does not effectively block oil and wine cellars. Because of the adsorption of oil and alcohol by capillary adsorption, the further effect is when the gas permeable membrane is applied. For food: when the bag contains an oxygen scavenger (p〇uch), it will cause the oxygen scavenger component to be stained with alcohol and cannot maintain the function of keeping the food fresh. The general food is a kind of heating or cooking process. During the heating process, when using a microwave oven for direct heating, the microwave heating often uses the microwave constant component such as water in the food to effectively utilize the microwave co-vibration effect and the damping property of the material (damPlng is a kiss) to microwave The energy is turned to heat to heat or cook the food itself, so the microwave heating process leads to::: Upper: and the internal vapor pressure is greatly increased because it itself contains low specific heat characteristics. When the gas permeable membrane is used to package food, the material is in the microwave. Plus = private - so it is easy to generate hot-spotted coffee in a short time set, and (4) into a larger hole, resulting in more leakage of gas and liquid in the package , another ice " In addition to the content and high temperature sterilization 200918417 in the private, this breathable film is easily peeled off. M = t industry continues to the traditional blasting _ food package 裒 ^ = box R & D and production, in order to launch more than ^ need not open the film layer to reduce food for microwave heating ..., called k kinds of breathable food #奘 each body or bag of food is effectively captured in the buckle 匕 4 dishes... Compared with New Zealand, it is usually impossible to implement true two two = carbon dioxide (Carb〇n di°xide, called nitrogen (five) #change of gas ^ environment (_Hied atm〇sphere
Pa-㈣g,MAP)製程以延長食品保鮮期限,甚者,在長 d冷/東貝丁存期間易因食品水分逐漸揮發變乾導致白化凌傷 現象(ice burn)。 '另本l $人則一直針對食品微波加熱用的包裝袋體 或盒體作改善,其中’相、技術揭露在台灣發明專利 第 153042、! 72945、182938、2〇1 962 號,美國發明專利第 7077923和7208215號,曰本發明專利第3747〇〇4號等,該 透氣!生複σ膜材料作為食品微波加熱用的包裝袋能改善習 知透氣性材料的缺點與提供方便操作使用的特性,同時更 可確保微波加熱過財,食品内含的水份被大量保留及其 含有的汁液不會嘴濺於微波爐内’減少耗時清洗與水資源 浪費成本。更重要的是此一可逆性自動透氣調壓功能包裝 材料,在微波加熱前處於密閉式結構;於加熱過程中可自 動調節包裝材料本身所能承載的高溫熱蒸氣壓力,避免包 裝材料爆裂;在微波加熱中止時的冷卻過程,材料會恢復 至密閉結構。此-與壓力溫度相關的可逆性結構特性使得 12 200918417 該材料具有可錢使用㈣性,此和傳統預先打開食品包 製袋或割開-開口的單次破壞性微波加熱使用方式有極 不同點。 【發明内容】 本發明即是針對目前作為微波加熱使用的食品包裝盒 體或袋體來作進-步改善,以期應用在各式食品的包裝: 體或袋體,在常溫與低溫冷;東或冷藏溫度環境下,提供一 與外界具更佳隔離的氣密阻隔設計應用。 對本發明應用在氣密式食品加熱自 複合膜與製造方法,其中該複人膜3 A目士^ ^ τ及禝σ肤疋由一具有複數個微觀 間隙結構區域基材膜層,並藉—封緘膠帶(seaHng u㈣ 士封合膜層部份區域面積上之黏著層覆蓋至具有複數個微 觀間隙結構區域的基材膜層上,特別是可利在各式食品 包裂盒體或袋體,在盛裝以冷;東、冷藏食品後並加以密閉 封合’该包裝裝置在平常儲運過程可以保持密閉包裝方式 與直接冷;東或冷藏,食用時可直接自冷;東庫取出,直接; 調或為方便重複使用該封緘膠帶,可先移除自動透氣調= 區上貼合覆蓋的封緘膠帶,以進行微波、滾水、蒸籠等加 熱,式調理該食品及食用之’使這種異於傳統的密閉食品 包裝,在加熱調理前,如進行微波爐加熱前,須預先^ = ,裂盤或袋子容器或戳孔以避免加熱進行中的密閉氣爆二 象,本發明對於具省時、方便、重複使用與節約能源訴求 的冷凍、冷藏食品商提供一革命性的包裝概念。 本發明疋屬於申請人在原有核心發明專利技術的再一 200918417 延伸創作產品與技術應用’該核心技術已經於近日先後取 得台灣發明專利公告號第482722、522123與542812號,以 及美國發明專利第7077923和7208215號,曰本發明專利第 3747004唬等,對如何製備本發明的自動調節壓力包裝裝置 及製私上,疋結合應用以各種技術,例如特殊微觀間隙結 構加工、塑膠淋膜機、電暈表面處理機(c〇rona treatment machine)、塗佈機台(c〇ating machine)、封緘膠帶貼合 等的整合應用。 其中的特殊微觀間隙結構輾壓輪組,主要是用來製備 本發明的自動調壓包裝裝置中關鍵可逆性調節壓力基材膜 層’在製程中是藉輾壓該基材膜層並在基材膜層上形成複 匕魏觀間隙(gap)結構’另外在調節高溫蒸氣壓力程度 需求,在設計上是可藉控制該基材膜層上間隙的數目、^ η”、分佈位置、基材膜層厚度與基材膜層材料 壓輪㈣,:壓製程中所需的加工設備可採連續式對 ^且或疋批次式對壓平台組方式,纟自動化須求下尤其 I者幸乂具經濟效盈中的對壓輪組或對壓平台組中之 :輪t平台的表面具複數個尖突狀結構, 可猎由下述方法製得:⑴高硬度尖凸 狀:。構 :或刀輪座(一 );(2)藉電 =粉末或高硬度的類似顆粒粉末均勻鑛著== ^田射1虫切割方式將硬質有機、金屬或陶究材料雕刻 engraving)而成具有複數個尖突狀結 面 雷射切割而成的陥这·了 再]囅壓面,例如 陶竞_1〇Χ r〇U輪子;(4)利用機械輾 14 200918417 或:二::1):工方式’將-需求硬度的金屬表面壓型 溫回火、超:數個尖凸結構,隨後再藉高 方法而得^ 化處理(hardenlng t咖議 .電㈣=的輾壓面;(5)將—金屬表面進行化學 -輾π面\、均勾尖凸結構後’再進行表面硬化處理成硬質 是:適二t卜與㈣輪相對應的對壓輪或對壓面材料可以 疋八適导硬度的金屬、塑鋼或 =鍍_、機,(:。=二= 個微觀二輾:i: ’藉輾壓加工製程使得結構上具有複數 微觀間隙結構區域形狀可以仏…m、、惠域’该 質上具有透氣性,士槿I二種形狀的間隙’而形成本 膜㈤實際需求,使該被輾壓薄 結構設計,其中透氣功能特性與 、輾壓機構與實際應用環境的田需求而:配b不同的_、 佳組人,斜太媒^ 有不同的條件以得—最 有不X月的微觀間隙結構區域亦可因實H且 有不同的分佈設計,例如可為…求具 佈、規則性分佈、或是不規則性 則視被加,_= 而疋,形成非常具有彈性的應用設計。 料專因素 線段型、圓錐型、:::二:二機構上的突出物 :柱,是其他型式,、_二:面 加工後對-般的高分子材料由於本身具⑽J性在輾壓 200918417 應’基材膜的巨觀… 變形的微觀間I结構材二面二留下永久性破壞 有溫度調節控制的墨光輪:且加’:構由此時可選擇性的藉-觀具有多數微觀間隙結二假性平 平^的多數微觀間隙結構區域上=:二 ::應:=、圓錐型、金字塔型、二= :、+柱型間隙形狀或是其他型式相對應的裂#或間 ::里狀’上述結合製程應用的可;' 該易撕性基材外觀更平整,厚度均輪組,可《使 本I明之第-目的,是在對提出的氣密式 合膜’其包括-基材膜層,:_層 幾何可!複數個微觀間隙結構,對微觀間隙結構的 於?^’彳_讓構的平均尺寸大小則介 物理緊密接觸!生广卡間,每一微觀間隙結構相鄰邊緣則屬 ,'ΙΓ physicallycontact t〇 -ch 覆蓋至:有、3膠帶上封合膜層部份區域面積上之黏著層 復i主具有稷數個微觀間 結構上該封_二:==::::性: 膠器士 A从 功有層組成’沿封緘 Λ °勺一側面上封合膜層料面積上具有一黏著声且 ==封織膝帶方向上條狀黏膠區間,剩下其他㈣ =轉部份區域,該封織膠帶上之條狀黏膠區間用以 上、=至具有複數個微觀間隙結構基材膜層分佈面積 〜材膜層上之複數個微觀間隙結構主要在提供於微 16 200918417 f加熱過裎中具有自動透氣調壓功能,該封緘膠帶與基材 膜層二合後使成-氣密式複合膜結構。此密閉式結構; 供軋雄'保存食品的貯存裝置,此結構可防止食品直接暴 氣下,可避免冷殊食品長期因處於—乾燥的開放儲 存二間所導致的水份易揮發而造成白化凍傷現象(ice b_)’如此結構功能除了可以提供食品於微波烹煮加轨調 理則無須撕開包裝材料直接加熱,而無有爆裂之虞 也可以延長食物保鮮期。 、 τ 二為方便重複使用該封緘膠帶,該包裝食品在微波加熱 前,可先將封緘膠帶自無黏膠邊緣部份區域自氣密式食品 :口熱自動調壓包裝裝置用複合膜上輕易撕移,使:微波:: 2過=中該具有複數個微觀間隙結構區域基材膜,得以自 動調節食品經微波加熱過程中所產生高溫高壓的熱蒸氣而 不致有***之虞。 本發明之第二目的,是在對兼具有食品包裝上平時儲 #過程中呈密閉及於加熱過程中該食品所產生高溫高壓熱 洛乳了適時藉該複合膜上具有複數個微觀間隙結構可調節 壓力區域(pressure regulating area)調節高溫高壓蒗 界ΐ氣壓力,同時保持盛裝食品的區域能在高溫高 :、、循%<蒸氣下持續有效加熱’以克服傳統密閉包裝盒 體f袋體微波加熱過程中必顧裂的技術,該密閉性結構 除了可讀供-㈣運過財,含有液體之類食品之 :裝應用’更可提供—真空包裝應用,或藉充填二氧化碳 bon dioxide’ C〇2)、氮氣(I)等惰性氣體的變更包 200918417 凌%i兄(modified atmosphere packaging,MAp)製程以 延長食品保鮮期限的應用,如此的應用除了可提供冷凍、 $藏食品的全新包製概念’並且在任何生鮮或熟食品均可 藉本發明的包裝材料進行密封式包裝,同時可且有長時間 保鮮包褒,且在食用調理時,可自冷隸 .:加熱裝置進行烹煮與調理,實際上可以不議過程, 可以全功率加熱並且用較短時間、較省能源 污廚房與易清洗方式,來提佴一总皋 呼的美食。 Λ $養不流失、美味與熱呼 本發明之第二目的,是在對提出的食品包裝用透氣性材 料,該微波食品特殊包裝用㈣,θι ^用生材 ㈣沾α 展用㈣疋可克服現有微波包裝 μ佶用s 14限制;在材料的配方設計上非常有彈性,可 ==性Γ’材料在完全燃燒後,僅生成水與二 -了可大量二:木公害的問題’食品不受外來物污染,除 了::避,特殊包装材料在微波加熱或烹 t接觸>了染,同時可避免因增 本發明的製造方法盘包v致心爆現象’ 圍,可依舍口牲U非吊見廣的溫度使用範 寸大小-形;:戶需求’就包装產品耐溫需求、尺 本發明之第 ™最佳化的材料與規格設計。 裝袋或盤具上,是在對提出的透氣性膜應用在包 用輾虔製程產生將基材膜層作部分面積利 隙結構區域上間隙結構區域,且在微觀間 丹匕4上错—封緘膠帶上黏 变 有阻絕氣體的密閉紝 sσ伋1之使成一具 U閉結構’當包裝袋或盤具内食品受熱產生 18 200918417 ⑽瘵氣與壓力增高’此時高溫熱蒸氣將促 層由固體因受熱軟化魅著力漸減並漸脫離,另 =溫高厂堅產生厂堅擠延伸變形使得微觀間隙結構 : ㈣的多數微觀間隙結構區域處亦逐漸變 #乂小的女全洩壓調節區域, 力 程在袋内慢慢累積的内因受熱過 P:;lzed Steam bu, idup )所導致的瞬間***危:二nd 食的,是在對具高溫透氣性封裝袋對於 ^ 口了在煮熟後直接以封緘膠帶覆蓋封 加以封存冷凌或冷藏,傅為往後使用,再食用二:二The Pa-(iv)g, MAP) process is used to extend the shelf life of foods. In addition, during the long d cold/east bedding period, it is easy to cause the white burn phenomenon due to the gradual evaporation of food moisture. 'Another l$ person has been improving the packaging bag or box for food microwave heating, in which the 'phase and technology are exposed in Taiwan invention patent No. 153042! 72945, 182938, 2 〇 1 962, U.S. Patent Nos. 7077923 and 7208215, 曰 Patent No. 3747〇〇4, etc., the breathable! 复 膜 film material can be used as a packaging bag for food microwave heating. Knowing the shortcomings of the gas permeable material and providing the characteristics of convenient operation and use, while ensuring the microwave heating, the moisture contained in the food is retained in a large amount and the juice contained therein is not splashed in the microwave oven. Water waste costs. More importantly, this reversible automatic air-pressure regulating function packaging material is in a closed structure before microwave heating; in the heating process, the high-temperature heat vapor pressure that the packaging material itself can bear can be automatically adjusted to avoid bursting of the packaging material; During the cooling process when the microwave heating is stopped, the material will return to the closed structure. This - the reversible structural characteristics associated with the pressure temperature make 12 200918417 the material has a usable (four) nature, which is very different from the traditional use of pre-opened food bags or cut-open single destructive microwave heating. . SUMMARY OF THE INVENTION The present invention is directed to the improvement of the food packaging box or the bag body currently used as microwave heating, in order to be applied to the packaging of various foods: body or bag body, at room temperature and low temperature; Or a refrigerated temperature environment provides a hermetic barrier design that is better isolated from the outside world. The invention is applied to a gas-tight food heating self-compositing film and a manufacturing method thereof, wherein the compound film 3 A mesh ^ ^ τ and 禝 疋 疋 skin layer consists of a substrate layer having a plurality of micro-gap structure regions, and Sealing tape (seaHng u (4) The sealing layer on the area of the sealing layer covers the substrate film layer with a plurality of micro-gap structure regions, in particular, it can be used in various food cracking boxes or bags. After being filled with cold; East, refrigerated food and sealed tightly' The packaging device can be kept in a closed packaging mode and directly cold during normal storage and transportation; East or refrigerated, can be directly self-cooled when eating; To facilitate the repeated use of the sealing tape, first remove the sealing tape covered by the automatic air-conditioning adjustment zone, for microwave, boiling water, steamer, etc., to adjust the food and eat it. Traditional confined food packaging, before heating and conditioning, such as before heating in the microwave oven, must be pre-^, cracked or bag container or poke hole to avoid the heat in the process of closed air explosion, the present invention is time-saving The frozen, refrigerated food company that facilitates, re-uses and saves energy demands provides a revolutionary packaging concept. The invention belongs to the applicant's original core invention patent technology, and further extends the creation of products and technology applications. In the near future, the invention has obtained the invention patents Nos. 482722, 522123 and 542812, as well as the US invention patents No. 7077923 and 7208215, and the invention patent No. 3747004, etc., how to prepare the automatic adjustment pressure packaging device and the private manufacture of the invention.疋, 疋 combined application of various technologies, such as special micro-gap structure processing, plastic laminating machine, corona surface treatment machine (c〇rona treatment machine), coating machine (c〇ating machine), sealing tape bonding, etc. Integrated application. The special micro-gap structure rolling wheel set is mainly used to prepare the key reversible adjusting pressure substrate film layer in the automatic pressure regulating packaging device of the present invention. Layer and form a reticular Wei gap structure on the substrate film layer. In addition to adjusting the high temperature vapor pressure The degree of demand is designed to control the number of gaps on the substrate film layer, η", distribution position, substrate film thickness and substrate film material pressure wheel (4): processing required in the pressing process The equipment can adopt the continuous type of control and/or the batch type of pressure platform group. The automation needs to be solved, especially in the pressure roller group or the pressure platform group in the economic efficiency. The surface has a plurality of pointed structures, which can be obtained by the following methods: (1) high hardness convex shape: structure: or cutter wheel seat (a); (2) borrowing electricity = powder or high hardness similar particles Powder evenly mineralized == ^Field shot 1 insect cutting method to hard organic, metal or ceramic materials engraving) made of a plurality of cusp-like knots laser cut into the 陥 · 再 再 冁 冁 冁 冁 冁For example, Tao Jing _1 〇Χ r〇U wheel; (4) use mechanical 辗 14 200918417 or: 2:: 1): work mode 'will - the hardness of the metal surface pressure type temperature tempering, super: a few tips Convex structure, and then by high method to get ^ processing (hardenlng t essay. Electric (four) = the pressure surface; (5) will - metal surface chemical - 辗 π After the surface, and the hook-shaped convex structure, the surface hardening treatment is made into a hard material: the corresponding pressure roller or the pressure surface material corresponding to the pressure roller or the pressure surface material can be made of metal, plastic steel or = plating. _,machine,(:. = two = microscopic two-dimensional: i: 'By the boring processing process, the structure has a complex micro-gap structure, the shape of the area can be...m, 惠域' has a gas permeability, and the gap between the two shapes of the gentry 'The formation of this film (five) actual needs, so that the thinned structure design, which has the characteristics of the venting function, the rolling mechanism and the actual application of the field needs: with b different _, good group people, oblique too medium ^ There are different conditions to obtain - the most microscopic gap structure area with no X month can also be different from H and has different distribution design. For example, it can be used for cloth, regular distribution, or irregularity. , _= and 疋, forming a very flexible application design. Special factors: segment type, conical type, ::: 2: protrusions on the two mechanisms: column, other types, _ 2: after the surface processing, the general polymer material has its own (10) J sex in the pressure 200918417 Should be 'substrate film giant view... Deformed microscopic I structural material two sides two leaving permanent damage with temperature-controlled control of the ink wheel: and adding ': configuration from this can be selectively borrowed - view with most micro The majority of the micro-gap structure areas of the gap junction two pseudo-leveling == two:: should: =, conical, pyramidal, two =:, + column type gap shape or other type corresponding to the crack # or between: : The inner shape of the above-mentioned combined process application; 'The easy-to-tear substrate has a flatter appearance and a thickness of the wheel set, and the first object of the present invention is to provide a hermetic film. - Substrate film layer: _ layer geometry is available! A plurality of micro-gap structures, the average size of the micro-gap structure in the structure of the ^ ^ 彳 _ make the physical close contact! Between the wide card, the adjacent edge of each micro-gap structure belongs to, 'ΙΓphysical contact t〇 -ch Cover to: There are 3 adhesive tapes on the area of the sealing layer. The area of the adhesive layer is complex. The main body has a number of micro-structures. _2:==:::: Sex: Glue A From the layer of the functional layer, there is a sticking sound on the side of the sealing film on the side of the sealing spoon and the strip-shaped adhesive section in the direction of the sealing woven belt, leaving the other (four) = partial area, The strip-shaped adhesive section on the sealing tape is used in the above, and the plurality of micro-gap structures on the distribution layer of the substrate layer having a plurality of micro-gap structures are mainly provided in the heating of the micro 16 200918417 f The utility model has the function of automatic gas permeability and pressure regulation, and the sealing tape is combined with the base film layer to form a gas-tight composite film structure. The closed structure; the storage device for the aging of the food preservation, the structure can prevent the food from being directly exposed to the violent gas, and can avoid the whitening of the cold food caused by the volatility of the water caused by the dry storage of the cold food. Frostbite (ice b_)' This structural function not only provides food for microwave cooking and orbiting, it does not need to tear the packaging material to directly heat, and no bursting can prolong the food preservation period. τ II is convenient for re-use of the sealing tape. Before the microwave heating, the packaged food can be self-sealing food from the edge of the non-adhesive edge of the sealing tape: the hot film of the automatic pressure regulating packaging device is easy to use. Tear off, so that: microwave:: 2 over = the substrate film with a plurality of micro-gap structure regions, which can automatically adjust the high-temperature and high-pressure hot steam generated by the microwave heating process without causing blasting. The second object of the present invention is to have a plurality of micro-gap structures on the composite film in a timely manner during the sealing process of the food packaging and during the heating process. The pressure regulating area adjusts the high temperature and high pressure boundary helium pressure, while maintaining the high temperature and high temperature in the area where the food is contained: , and continues to effectively heat under % steam to overcome the traditional sealed package f bag In the microwave heating process, the technology must be cracked. The sealed structure can be used for liquid food and other foods: it can be supplied as a vacuum packaging application, or by filling carbon dioxide bon dioxide. C〇2), Nitrogen (I) and other inert gas changes package 200918417 Ling%i brother (modified atmosphere packaging, MAp) process to extend the shelf life of food applications, such applications in addition to providing a new package of frozen, Tibetan food The concept of 'and any fresh or cooked food can be sealed by the packaging material of the invention, and can be kept for a long time. And when eating and conditioning, it can be self-cooling.: Heating device for cooking and conditioning, in fact, can ignore the process, can be heated at full power and use a shorter time, more energy-efficient kitchen and easy to clean way to improve A total sizzling food. Λ 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 本 美味 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养 养Overcoming the existing microwave packaging μ佶 with s 14 limit; very flexible in the formulation design of the material, can == Γ Γ 'material after complete combustion, only produce water and two - can be a large number two: wood pollution problem 'food Free from foreign matter, in addition to:: avoid, special packaging materials in the microwave heating or cooking t contact > dyeing, at the same time can avoid the increase in the manufacturing method of the invention disk package v heart attack phenomenon U.S. U is not convinced that the temperature is used in a wide range of sizes and shapes; the requirements of the households are designed to meet the temperature requirements of the packaged products and the TM and optimized specifications of the invention. On the bag or the disc, the gap structure area on the area of the partial film gap structure is generated in the application of the gas permeable film in the package process, and the microscopic inter-tank 4 is wrong. The sealing tape is viscous and has a closed gas 纴 σσ汲1 which makes it into a U-closed structure. 'When the food in the packaging bag or the dish is heated, 18 200918417 (10) Helium and pressure increase 'At this time, the high temperature heat vapor will promote the layer Due to the softening of the solids due to heat, the force is gradually reduced and gradually detached. The other = Wengaojianjian produces the factory to squeeze and extend the deformation to make the micro-gap structure: (4) Most of the micro-gap structure areas are gradually changing. , the internal cause of the accumulation of force in the bag slowly heated P:; lzed Steam bu, idup) caused by the instantaneous explosion of danger: two nd food, is in the high temperature breathable packaging bag for the mouth is cooked After sealing directly with sealing tape to seal the cold or cold, Fu for later use, then eat two: two
入加熱裝置内,如微波爐直接再加熱,短時間加: 撕開該封裝袋膜以直接使用該食品。 ’,、、PT 【實施方式】 本發明設計的氣密式食品 合膜與製造方法(參第一〜:0,)、、自3動顯包裝裝置用複 ;人菡今σ &4壯人, 一圖,疋可依包裝各式冷凍* Q減⑤的包裝盒(1)在開口端藉埶 基材膜層⑵,該基材膜,⑵在…覆广、不透氣的 製程來加工出預役範圍及:?在復故貼合之前是可藉輾壓 =_隙結構區域是以任意方向排 = :種應用在包装盒上的微觀間隙結構區域亦可如第五: ⑵,)形態),在依a材膜風⑼*式相間隙結構區域 勝層⑵其間的微觀間隙結構區域(21) 見幅來取決出恆大於該範 M21) 帶⑼組成具有—封料^⑼覆盘之,封織膠 ,、有隹于口膜層⑶與沿著封合膜層( 200918417 面部份區域面積上(在此是以對應微觀間 施)具有一層粘著層(4)(如第三圖),該封人匕4為貫 的議⑷是對應著貼合覆設在基材臈層 結構區域(21)表層面(如第二圖);藉此 ^ ’、 .. ス元成包裝各Μ、 形態的開口端、结合以封合膜層⑶的基材膜層⑵密閉;設 、、對這種密閉覆設以基材膜層(2)的包裝盒(1)其内部的 冷凍、冷藏食品在進行微波加熱實施(參第四圖),在食品 因叉熱以產生内建高溫、高壓的蒸氣,即會透過基材犋層 ⑵其間的微觀間隙結構區域(21 ),同時使封緘膠帶上相曰鄰 _層⑷開始因受熱接觸蒸氣⑸的滲透而逐漸將粘膠 权化及逐漸降低其粘著強度,使得封緘膠帶(9)粘著層(4) 自封合膜層(3)兩旁開始脫離基材膜層(2),對包裝盒(1)内 ^的過熱過尚熱蒸氣(5)即會循著不受封合膜層遮覆的 U觀間隙結構區域(21)處往外洩調節壓出;藉此,以將受 熱的内建高溫高壓蒸氣能依著透氣區域作適切調節,得以 Ϊΐί裂盒(1)發生***情形,—併保持包裝盒(1)内部的 间’皿瘵氣(5)不致有大量流失,確保加熱的食品不致變乾硬 以維持其美味。 人*本發明設計的氣密式食品加熱自動調壓包裝裝置用複 口膜亦可應用在另一形態白勺包裝袋⑹(參帛六圖及第八圖 ,立體幵九態包裝袋(6’)),該二者包裝袋(6、皆是以具耐 同’皿及氣密式的自動調壓包裝裝置用複合膜袋體(61),在 η亥衣肢(61)開口端設以拉鏈式封合邊(6 2),作為袋體在包 20 200918417 政入預冷凍、冷藏的食品後能便利加以密閉封合。對該形 態的包裝袋(6、6’)在設計上是以具可調壓形式的膜層在盆 袋體(61)任一側層面的不透氣基材膜層,在成型之前曰是科 振壓製程來加工出預設範圍及大小的微觀間隙結構區域曰 (63)(^在此的微觀間隙結構區域^任意方向排列為實施, 另對這種應用在包裝袋上的微觀間隙結構區域亦可如第七 播=設置成不連續間隔同方向排列的線段式微觀間隙結 域(63)形'❹在依袋體⑻)其微觀間隙結構區域⑽ =取,大於該範圍的封緘膠帶⑼覆蓋之,封緘膠 π(9)具有一封合膜層⑺與沿著封合膜層⑺一側層面呷 =域面積上(在此是以對應微觀間隙結構區域為曰實施) 占著層⑻,該封合膜層⑺其一側的轴著居⑻ 應^合覆設在袋體⑽其微觀間隙結構區域 疋 ,:此.以完成包裝袋 (Ό的自動調壓複合膜設置。 胰户曰 對包裝袋(6,)(在此是以第人圖的 内部的冷凍、冷藏食品在進扞料、、為一攻衣為貫%) 在食品受熱以產生内建高溫、:壓;二貫施(參第十圖), 代触r ο 1、斗 呵反的熱洛氣(5),即合请禍 衣體(6I)其間的微觀間隙結構區域 《 ⑻上相鄰的枯著層⑻因接觸到受㈣m吏十緘膠帶 將粘膠軟化及逐漸降低豆粘 :Ή 接觸而逐漸 層(㈣合膜層⑺即自、兩旁f,、因:封緘膠帶(9)點著 裝袋(6,)内部的過熱蒸氣(5)能:;;脫=袋體⑻)’使該包 的微觀間隙結構區域(63)卢^ί者不叉封合膜層⑺遮覆 (3)處朝外調節壓出,以適時將受熱 200918417 伴生内建的高溫高壓蒸氣依著透氣區域作自動調節,得以 避免包裝袋(6’)發生***,同時確保包裝袋(6,)内部的高溫 蒸氣不致大量流失’維持加熱過的食品美味。 應用在上述包裝盒(1)開口端的基材膜層(2)、或另一 形態包裝袋(6、6’)的袋體(61)膜層至少是包含有一種材料 以上疋可選自壓克力(acry 1 i c )、聚醋類(p〇l yester )、 ♦乙稀(polyethylene, PE )、聚丙稀(p〇iypr〇pyiene, PP )、聚醯胺(polyamide )、乙烯苯乙烯共聚合物 (ethylene-styrene cop〇lymer,ES)、環狀烯共聚合物 (cyclo olefin)、聚對笨二曱酸二乙酯(卯卜以一“⑽ terephthalate,PET)、聚乙烯醇(p〇lyvinyl alc〇h〇1, PVA)、乙烯乙酸乙醋(ethyleneiinyl acetate,EVA)、 乙烯-乙烯醇共聚合物(ethylene vinyl alc〇h〇1, EVOH)、 離子高分子化合物、聚乙二醇對萘二曱酸酯(p〇lyethylene naphthalate,PEN)、聚醚酮(poly ether ether ket〇ne, PEEK )、聚碳酸酯(polycarb〇nate, pc )、聚砜 (polysulfone)、聚亞醯胺(p〇lyimide,pi)、聚丙烯氰 (polyacrylonitrile,PAN)、笨乙烯丙烯氰共聚合物 (styrene acryl〇nitrile,SAN)、聚胺酯(p〇lyurethane, PU)、尼龍(ny 1 on )、瑕紙、高分子多層共押出延伸膜、合 成紙(synthetic paper)、破璃紙(glassine 阳口打)、高 刀子材料彼覆之紙材、紙等材料或由以上材料所組合之一 族群。 應用在上述包裝盒(1)開口端基材膜層(2)或另一形態 22 200918417 包裝袋(6、6’)袋體(61)其微觀間隙結構區域(21、21,、63、 63')覆設的封合膜層(3、7 )至少是由一種材料組合而成’ 是可選自由烯烴聚合物(p〇ly〇lefin)、聚乙烯(PE)、聚 丙烯(PP)、聚酯膜(polyester film)、聚對苯二甲酸二 乙酯(polyethylene terephthalate,PET)、聚笨乙烯、 水亂乙稀、聚乙二醇對萘二曱酸g旨(polyethylene naphthalate,PEN)、聚醚酮(p〇iy ether ether ketone, PEEK )、聚碳酸酯(p〇iyCarj3〇nate,PC )、聚亞醯胺 (polyimide,PI )、聚石风(p〇iySUifone )、聚丙稀氰 (polyacrylonitrile, PAN)、壓克力(acrylic)、聚乙婦 聚丙烯共聚合物、乙烯苯乙烯共聚合物(ethy丨ene_styrene copolymer,ES)、環狀烯共聚合物(cyci〇 olefin)、聚乙 稀醇(polyvinyl alcohol, PVA )、乙稀乙酸乙醋 (ethylene-vinyl acetate, EVA)、乙烯-乙浠醇共聚合物 (ethylene vinyl alcohol, EV0H)、苯乙烯丙烯氰共聚合 物(styrene acrylonitrile, SAN)、聚胺酯(p〇iyurethane, PU)、尼龍(nylon)、聚醯胺(polyamide)、乙稀笨乙稀共 聚合物(ethylene-styrene copolymer, ES)、離子高分子 化合物、合成紙、蠟紙、聚乙烯不織布、聚丙烯不織布、 無機物添加塑膠膜、多層共押出延伸膜、多層複合膜等材 料或由以上材料所組合之一族群。 並對上述封合膜層(3、7)亦可選自於由塑膠膜貼合 或蒸鍍一金屬層的複合膜所組成的一族群,並該金屬尽選 自鋁或鋁合金。 9 23 200918417 應用在上述包裝盒(1 )開口端基材膜層(2 )或另一形態 包裝袋(6、6’)袋體(61)貼合的封合膜層一側層面均勻塗佈 的粘著層材料,可選自亞克力聚合物(p〇lyacrylics)、聚 商曰類(polyester )、烯煙聚合物(p〇iy〇ief )、聚乙稀 (PE)、聚丙烯(pp)、環狀烯共聚合物(cycl〇 〇lefin)、 聚乙締醇(polyviny:! alcoh〇1,pvA)、乙烯乙酸乙酯 (ethylene-Vinyi acetate,EVA)、乙烯 __乙烯醇共聚合物 (ethylene Vinyi a〖cohol,EV〇H )、聚烯烴衍生膠 (polyolefin derivative adhesive)、聚醯胺(p〇iyamide, nylon)、聚胺酯(polyUrethane,pu)、聚笨乙烯丁二烯共 + &物,t乙烯聚丙細共聚合物、乙稀苯乙稀共聚合物 (ES )、環狀烯共聚合物(cyc 1 〇 〇 1 ef丨n )、單液型底膠 (primer)、兩液型底膠(pri 丨 ner )、橡膠(rubbers)、熱 炫膠(hot melt elastomers )、矽膠(siHcone e 1 astomers )、離子高分子化合物(丨on⑽er )、熱可塑性膠 (thermal plastic rubber)、棕櫚蠟、石蠟、微晶粒蠟、 ♦犧、與米糠壤等天然蝶材料(natura 1 wax )、聚乙烯(pe ) 合成躐、氧化聚丙烯(pp)蠟 '聚乙氧樹脂(pE〇)蠟、與 其他石油製品、礦油品、聚烯烴類(polyolefin )、蠟品之 氧化物合成蠟等人工合成蠟材料(man_made wax 〇r synthetic wax )、脂肪酸(fatty acid)及其衍生物、以 及澱粉及其含澱粉質之衍生物等材料等材料或由以上材料 所組合之一族群。其中該黏著層可以是全部或部分區域黏 著覆蓋至具有複數個微觀間隙結構區域基材膜層。 24 200918417 對上述包裝盒(l)開口端覆設的基材膜層(2)或包裝袋 (6、6’),其袋體(61)所具設的微觀間隙結構區域(^、2丨,、 63 63 ),其加工區域面積是可選擇作全部或部分範圍。 對上述包裝盒(丨)開口端基材膜層(幻或包裝袋(6、y) 袋體(61)貼合的封合膜層(3、7)—侧層面所結合的枯著 層塗佈方法’可以是採用黏著材料溶液塗佈後乾燥、或直 接熱融塗佈與熱壓貼合。 對採用本發明的氣密式食品加熱自動調壓包裝裝置, 對被包装的食品若需要有固體内容物及水溶液體内容物 時’在常溫或冷;東冷藏溫度下則須作分開存《,以避免食 品在儲運期間有㈣、液體物相混合以致變壞之虞,例如 米飯和麵食與調理湯汁,本發明之—實務應用例子,為該 水溶液體部分可先以—容器如密封式包裂袋或包裝盤具密 閉袭填,並與固體内容物可同置於該自動調壓包裝裝置, 如此在微波加熱過程中,因受熱使包裝袋或包裝盤材料變 軟且優先剝離,使水溶液優先自密封式包裝袋或包裝盤具 中釋出並與固體内容物混合,然後進行混合加熱。 本發明的氣密式食品加熱自動調壓包裝裝置,在對於 高含油水性或高含鹽性食品包裝應用,由於微波加熱過程 中瞬間產生的高溫蒸氣壓力過巨,安全起見該封緘”⑼ 可於微波加熱之前先自食品包裝盒體或袋體剝移,使於加 熱過程中内建高溫高壓熱蒸氣得以直接經由微觀間隙往構 區域進行過壓功能的調節(regulate the excess buiid叩 steam pressure),不致有破袋之虞。 25 200918417 本發明設計的食品加熱自動調壓包裝裝置在實施上是 具有如下優點: 、 1.對該具有氣密式食品包裝跋置是可應用於裝填含有液態 成份的食品,如湯汁及勾艾之類。 2·該覆蓋在微觀間隙結構區域上的封緘膠帶,具有重複使 用性。 3·貯存其間的食品可確切避免在經長時間冷凍貯藏而有水 份遞失所造成的變乾白化凍傷現象(ice bun〇。 4·具加熱自動調壓包裝裝置可運用在食品微波真空包裝的 5.ί加熱自動調壓包裝裝置其封緘膠帶之㈣層部份可 著貼口復盍在基材膜上其具有的複數個微觀間隙結構 域,為方便重複使用該封緘膠帶,封合膜層無黏膠層 份區域可輕易經該區域加以撕離。 6·具加熱自動調壓和奘驴$θ;ί} 匕衣凌置疋屬一具有雙重加壓加埶亨, 裝置(double Pressurp rn , · ……、1 _ cooking mechanism),可縮$ 艮物叉煮加熱所需時間。 7.本具加熱自動調壓包裝 在微波加熱過程,脖包刪可應拜 ,,,.. L 间效率直接加熱烹調於食品j: 勺技*應用,能源使用效率 .^ s y 丰阿疋一綠色技術產品,, 此有異於低能源使用效率 熱原理。 収羊之傳統食H調裝置之間接加 8.具加熱自動調壓包裳梦 性貯存空間心存運送過程中保持-密閉 香未不外洩,可避免小昆蟲如螞蟻 200918417 的入侵,保鮮期間長。 9. 具加熱自動調壓包裝裝置比金屬烹調容器較不佔空間容 易保存食品,其重量輕及方便操作。 10. 具加熱自動調壓包裝裝置可提供一般居家廚房消費性 微波烹調食品用袋。 本發明的特徵並不在此,故不另费述。另外本發明的 氣性材料膜亦可製成背封式袋、夾邊袋、三方袋、立式 衣(back sealed bags , gadget bags , three sides bags 〇r standup P〇uches )等各式的包裝應用袋。 雖然本發明已經以較佳實施例揭露如上,然其並非用 =限定本發明’任何熟習此技藝者,在不脫離本發明的精 =範圍内’當可料種的更動與潤飾,因此本發明的保 濩範圍當視後附之申請專利範圍所界定者為準。 200918417 【圖式簡單說明】 第 一圖 本發明 以 第 二圖 本發明 以 第 三圖 弟—圖 的 第 四圖 本發明 以 不意圖 包裝盒其一形態 包裝盒其一形態 A — A剖面詳圖 包裝盒其一形態 在未封合的示意圖 完成封合的立體圖 在進行加熱的實施 第五圖 第六圖 第七圖 第八圖 第九圖 第十圖 本發明以包裝盒其基材膜層上的另一微觀 隙結構區域實施形態 本發明以包裝袋其二形態的立體圖 本發明以包裝袋其袋體上的另一 構區域實施形態 微觀間隙結 本發明以包裝袋其三形態的立體圖 第八圖形態包裝袋其袋體上的另一 結構區域實施 微觀間隙 本發明以其三形態的包裝袋在進行 施示意圖Into the heating device, such as microwave oven directly reheat, add a short time: tear the package film to directly use the food. ',, PT 【Embodiment】 The gas-tight food film and manufacturing method designed by the present invention (refer to the first to: 0,), and the use of the 3 moving display packaging device; the human 菡 σ &4; Person, a picture, 疋 can be packaged according to various types of frozen * Q minus 5 (1) at the open end by the substrate film layer (2), the substrate film, (2) in a wide, airtight process to process Out of the scope of pre-operation and: Before the re-attachment, it is possible to borrow the pressure = _ gap structure area is arranged in any direction =: the micro-gap structure area applied to the package can also be as the fifth: (2),) form), in the material Membrane wind (9)* phase gap structure region wins layer (2) The micro-gap structure region (21) depends on the width to be greater than the norm M21) The band (9) consists of - sealing material ^ (9) covering disk, sealing glue, There is a layer of adhesive layer (4) (such as the third figure) which is attached to the film layer (3) along the sealing film layer (the area of the surface of the layer of 200918417 (in this case, the corresponding microscopic application).匕4 is a discussion (4) corresponding to the surface layer of the substrate layer structure (21) corresponding to the bonding (as shown in the second figure); thereby making the opening of the Μ, 形态 成The base material layer (2) of the sealing film layer (3) is sealed, and the frozen and chilled food inside the packaging box (1) in which the base film layer (2) is sealed and covered is subjected to microwave. Heating implementation (see Figure 4), in the food due to fork heat to generate built-in high temperature, high pressure steam, will pass through the substrate layer (2) The micro-gap structure region (21), at the same time, causes the adjacent layer _ layer (4) on the sealing tape to gradually entrap the adhesive and gradually reduce the adhesive strength due to the penetration of the heated contact vapor (5), so that the sealing tape (9) adheres. Layer (4) The self-sealing film layer (3) starts to detach from the substrate film layer (2), and the superheated steam (5) in the package (1) will follow the unsealed film layer. The covered U-view gap structure area (21) is adjusted to the outside discharge; thereby, the heated high-temperature high-pressure steam can be adjusted according to the venting area, so that the blasting situation occurs in the crack box (1), And keep the inside of the box (1), the dish (5) does not cause a lot of loss, to ensure that the heated food does not become dry and hard to maintain its delicious. People * The air-tight food heating automatic pressure regulating package designed by the present invention The resurfacing film for the device can also be applied to another form of packaging bag (6) (see Figure 6 and Figure 8 and the three-dimensional bag (6')), both of which are packaged. Composite film bag body (61) with the same 'dish and airtight type automatic pressure regulating packaging device, The open end of the ηhai clothing limb (61) is provided with a zipper-sealed edge (6 2), which can be conveniently sealed as a bag body after being pre-frozen and refrigerated in the package 20 200918417. (6, 6') is designed to be a gas-tight base film layer on the side of the bowl body (61) with a film layer of adjustable pressure form. The micro-gap structure region 预设(63) of the preset range and size (in this case, the micro-gap structure region is arranged in any direction for implementation, and the micro-gap structure region on the package may also be as the seventh broadcast. = Set the line segment type micro-gap junction domain (63) in the same direction as the discontinuous interval. The shape of the micro-gap structure area (10) = take, the sealing tape (9) larger than the range covers the sealant π (9) having a film layer (7) and a layer along the side of the sealing film layer (7) 呷 = domain area (here, the corresponding micro-gap structure region is 曰) occupying the layer (8), the sealing film layer (7) The shaft on one side (8) should be covered on the bag body (10) with its micro-gap structure Piece Goods domain,: this in order to complete the package (automatic voltage regulator of the composite film is provided Ό. Pancreatic sputum on the packaging bag (6,) (here, the internal frozen and chilled food in the first figure is in the feed, and is a smashing%). The food is heated to generate built-in high temperature: pressure The second application (refer to the tenth figure), on behalf of the r ο 1, the fighting against the hot Luo gas (5), that is, the collision of the body (6I) in the micro-gap structure area (8) adjacent to the dry The layer (8) softens the viscose and gradually reduces the bean stick due to contact with the (4) m吏 十缄 tape: 逐渐 contact gradually and gradually layer ((4) film layer (7) is self, both sides f, because: sealing tape (9) point to bag (6,) internal superheated steam (5) can:;; off = bag (8)) 'make the micro-gap structure area of the bag (63) Lu ^ 者 叉 封 封 封 ( (7) cover (3) Adjusting and pressing outwards, in order to automatically adjust the high temperature and high pressure steam associated with the heat in 200918417 according to the venting area, to avoid blasting of the packaging bag (6'), and to ensure that the high temperature steam inside the packaging bag (6,) does not cause A lot of loss 'maintains the delicious food that is heated. The film layer (2) applied to the open end of the package (1) or the bag (61) of the other package (6, 6') contains at least one material selected from the group consisting of Acry 1 ic , polystyrene (p〇l yester ), ♦ ethylene (PE), polypropylene (p〇iypr〇pyiene, PP), polyamide, ethylene styrene Polymer (ethylene-styrene cop〇lymer, ES), cycloolefin, cyclohexane phthalate (diethyl phthalate), polyvinyl alcohol (p) 〇lyvinyl alc〇h〇1, PVA), ethyleneiinyl acetate (EVA), ethylene vinyl alc〇h〇1 (EVOH), ionic polymer compound, polyethylene glycol P〇ly ethylene naphthalate (PEN), polyether ether ket〇ne (PEEK), polycarbonate (polycarb〇nate, pc), polysulfone, polytheneamine (p〇lyimide, pi), polyacrylonitrile (PAN), stupid ethylene propylene cyanide copolymer (styrene Acryrene〇nitrile, SAN), p〇lyurethane (PU), nylon (ny 1 on ), crepe paper, polymer multilayer coextruded stretch film, synthetic paper, glass paper (glassine yangkou) a high-knife material coated with paper, paper, etc. or a group of the above materials. Applied to the above-mentioned packaging box (1) open end substrate film layer (2) or another form 22 200918417 packaging bag (6 , 6') The bag body (61) has a microscopic gap structure region (21, 21, 63, 63'), and the sealing film layer (3, 7) is at least composed of one material. Olefin polymer, polyethylene (PE), polypropylene (PP), polyester film, polyethylene terephthalate (PET), polystyrene, Water, ethylene glycol, polyethylene naphthalate (PEN), polyether ketone (PEEK), polycarbonate (p〇iyCarj3〇nate, PC), Polyimide (PI), polyfluoride (p〇iySUifone), polyacrylonitrile (polyacrylonitrile) PAN), acrylic, polyethylene polypropylene copolymer, ethylene styrene copolymer (ES), cyclic olefinic copolymer (cyci〇olefin), polyethylene glycol (polyvinyl alcohol, PVA), ethylene-vinyl acetate (EVA), ethylene vinyl alcohol (EV0H), styrene acrylonitrile (SAN) , p〇iyurethane (PU), nylon (nylon), polyamide, ethylene-styrene copolymer (ES), ionic polymer compound, synthetic paper, wax paper, poly A material such as an ethylene non-woven fabric, a polypropylene non-woven fabric, an inorganic-added plastic film, a multi-layer co-extrusion stretch film, a multilayer composite film, or a combination of the above materials. Further, the sealing film layer (3, 7) may be selected from a group consisting of a composite film in which a metal film is bonded or vapor-deposited, and the metal is selected from aluminum or aluminum alloy. 9 23 200918417 Applying uniformly on the side of the sealing film layer of the open end substrate film layer (2) or the other form packaging bag (6, 6') bag body (61) Adhesive layer material, which may be selected from the group consisting of p〇lyacrylics, polyester, olefinic polymer (p〇iy〇ief), polyethylene (PE), polypropylene (pp) , cyclic olefin copolymer (cycl〇〇lefin), polyethylidene (polyviny:! alcoh〇1, pvA), ethylene-Vinyi acetate (EVA), ethylene__vinyl alcohol copolymer (ethylene Vinyi a 〖cohol, EV〇H), polyolefin derivative adhesive, p〇iyamide, nylon, polyUrethane (pu), polystyrene butadiene total + & , t-vinyl polypropylene copolymer, ethylene styrene copolymer (ES), cyclic olefin copolymer (cyc 1 〇〇1 ef丨n), single liquid primer, two liquid Primer (pri 丨ner), rubbers, hot melt elastomers, siHcone e 1 astomers, ionic polymers Compound (丨on(10)er), thermal plastic rubber, palm wax, paraffin wax, microcrystalline wax, ♦ sacrifice, natural butterfly material such as natura 1 wax, polyethylene (pe), Oxidized polypropylene (pp) wax 'polyethoxylate resin (pE〇) wax, synthetic wax material with other petroleum products, mineral oil, polyolefin, wax oxide synthesis wax (man_made wax 〇 r synthetic wax ), fatty acid and its derivatives, and materials such as starch and its starch-containing derivatives, or a group of the above materials. Wherein the adhesive layer may be adhesively covered in all or part of the area to the substrate film layer having a plurality of micro-gap structure regions. 24 200918417 The base film layer (2) or the packaging bag (6, 6') which is placed on the open end of the above-mentioned packaging box (1), and the micro-gap structure area (^, 2丨) of the bag body (61) , 63 63 ), the area of the processing area is optional for all or part of the range. The sealing layer (3, 7) to which the open-end base film layer (the imaginary or packaging bag (6, y) bag body (61) is bonded to the above-mentioned packaging box (the 丨) is coated with a dry layer The cloth method 'may be coated with an adhesive material solution, dried, or directly hot-melt coated and heat-pressed. For the air-tight food heating automatic pressure regulating packaging device of the present invention, if necessary for the packaged food When the contents of the solid content and the contents of the aqueous solution are 'at normal temperature or cold; the temperature at the east refrigerating temperature shall be separately stored to avoid the food being stored during transportation (IV), and the liquid materials may be mixed to deteriorate, such as rice and pasta. And the conditioning soup, the practical application example of the present invention, the aqueous body part can be sealed firstly with a container such as a sealed bag or a packaging tray, and can be placed in the same state as the solid content. The packaging device, such that during the microwave heating process, the packaging bag or the packaging tray material is softened and preferentially peeled off, so that the aqueous solution is preferentially released from the sealed packaging bag or the packaging tray and mixed with the solid content, and then mixed. heating. The air-tight food heating automatic pressure regulating packaging device of the invention has high sealing pressure in the high oil-containing water or high salt content food packaging application, and the high temperature vapor pressure generated in the microwave heating process is too large, and the sealing is safe (") Before the microwave heating, the food packaging box body or the bag body is peeled off, so that the high temperature and high pressure heat steam built in the heating process can directly adjust the excess buiid叩steam pressure through the micro gap. 25 200918417 The food heating automatic pressure regulating packaging device designed by the invention has the following advantages in implementation: 1. The air-tight food packaging device can be applied to the filling containing liquid components. Foods such as soups and hooks. 2. The sealing tape covering the micro-gap structure area has reusability. 3. Store food during storage to avoid water storage during long-term storage. Drying whitening frostbite caused by loss (ice bun〇. 4. Heating automatic pressure regulating packaging device can be used in food microwave vacuum The packaging of the 5. ф heating automatic pressure regulating packaging device (4) layer of the sealing tape can be affixed to the substrate film to have a plurality of micro-gap domains, in order to facilitate repeated use of the sealing tape, sealing The non-adhesive layer area of the film layer can be easily peeled off through the area. 6·With heating and automatic pressure regulation and 奘驴$θ; ί} 匕衣凌疋属 has a double pressure plus 埶亨, device (double Pressurp rn , · ......, 1 _ cooking mechanism), retractable $ 所需 cooking fork heating time required 7. This is equipped with heating automatic pressure regulating packaging in the microwave heating process, neck bag can be worshipped,,,.. The efficiency between L is directly heated and cooked in food j: spoon technology* application, energy use efficiency. ^ sy Feng Ayi a green technology product, this is different from the low energy use efficiency thermal principle. The traditional food H device of the sheep is connected with 8. The heating automatic pressure regulating bag is stored in the dream storage space. The storage is kept during the transportation process. The airtightness is not leaked, and the invasion of small insects such as ants 200918417 can be avoided. long. 9. The heating automatic pressure regulating packaging device is smaller than the metal cooking container and can easily store food. It is light in weight and easy to operate. 10. The heating automatic pressure regulating packaging device can provide the general household kitchen consumption microwave cooking food bag. The features of the present invention are not described herein and will not be described. In addition, the gas material film of the present invention can also be made into various types of packaging such as back sealed bags, edge pockets, three-way bags, and vertical clothing (back sealed bags, gadget bags, three sides bags 〇r standup P〇uches). Application bag. Although the present invention has been disclosed above in the preferred embodiments, it is not intended to limit the invention to any of the skilled artisan, and the invention may be modified and retouched without departing from the scope of the invention. The scope of coverage is subject to the definition of the scope of the patent application. 200918417 [Simplified illustration of the drawings] The first embodiment of the present invention is a second embodiment of the present invention. The third embodiment of the present invention is a third embodiment of the present invention. An embodiment of the package is completed in a non-closed schematic view. The fifth embodiment is shown in the figure. The seventh embodiment is shown in FIG. Another microscopic structure area embodiment of the present invention is a three-dimensional view of a package bag. The present invention implements a microscopic gap in another structure on a bag body of the package. The invention is in the form of a three-dimensional view of the package. Figure shows the packaging bag and another structural area on the bag body to implement micro-gap. The present invention is in the form of a three-package bag.
【主要元件符號說明】 〔本發明〕 (1)包裴盒 (2)基材膜層 結構區域 (21、2Γ、63、63')微觀間隙 (3、7)封合膜層 (4、8)粘著層 (5)熱蒸氣 28 200918417 (6、6’)包裝袋 (61) 袋體 (62) 拉鏈式封合邊 (6 3)微觀間隙結構區域 (9)封緘膠帶[Description of main component symbols] [Invention] (1) Packing box (2) Substrate film layer structure region (21, 2Γ, 63, 63') Micro-gap (3, 7) sealing film layer (4, 8) Adhesive layer (5) Heat steam 28 200918417 (6, 6') Bag (61) Bag body (62) Zipper sealing edge (6 3) Micro gap structure area (9) Sealing tape