200818665 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種包括一絕緣體之電樞’該絕緣體係位 於-核心與-繞線之間以將其彼此電絕緣且具有***形成 於該核心的個別齒之間界定的槽之複數個絕緣體部件，而 且還係關於一種電樞絕緣方法。 【先前技術】 Ο Ο 傳統上，作為此類電樞之-，存在揭示於專利文獻 -電樞。依據此公告文獻，該電樞係—直流電馬達之一电 成部分。此電枢包括：一核心’其受到一用作一輸出車由的 旋轉軸之一端部之支撐以與該旋轉軸一起旋轉；一絕緣 體’其係附於該核心之一外側；一繞線，其係經由該絕緣 體而捲繞於該核心；以及一換向器’其受到該旋轉軸之另 一端部之支撐以與該旋轉軸一起旋轉。 該核心包括：—圓柱形凸出區段’其係位於該核心之一 軸上’以及複數個齒’每一齒在相對於該凸出區段之一軸 的-徑向方向上向外突伸以在一圍繞該轴的周邊方向上延 伸。同時，該絕緣體包括：複數個絕緣體部件，每一部件 係***界疋於個別齒之間的一槽’該個別齒係位於該周邊 方向上彼此相鄰；一►潛掌/Un 廿帝—丄 覆I物，其覆盍在該核心之一軸向上 位於该核心之一端却士 /Λ加σ丨土 。中〇個別间之一端表面，並與該等個 別絕緣體部件之一妓却 祕丄人 择一 ^ ^邛一體地結合；以及另一覆蓋物，其 伋直在㈣心之轴向上位於該核心之另一端部中的個別齒 之另ί而表面’並與該等個別絕緣體部件之另—端部一體 119334.doc 200818665 捲繞於該核 地結合。該繞線係經由該等個別絕緣體部件而 心 」亥絕緣體係以一使該絕緣體之一軸向上之一端部與另一 0 ρ成為互為獨立之個體之方式分成兩個部分。該等個別 體ρ件之分割端（屬於此等絕緣體之端部）在個別槽中 彼此相會。 Ο ϋ =旦一電流經由該換向器流入該繞線，該電樞便旋轉而 可從该旋轉轴輸出驅動力。 在此方面，用於該電樞之-絕緣方法係如下所述。即， 百先，將該核心與該絕緣體之一端部及另一端部彼此分 離。该絕緣體之個別端部係放置於該核心之抽向上的個別 2部區域中。接下來，將該等個別絕緣體部件之端部從該 ^邑緣體部件之個別分割端插人該等個別槽。當該等個別 絶緣體部件的端部之個別分割 J刀口J而由於***之進行而彼此相 冒％，该絕緣體向該等個別槽中的插人工作結束。接下來， 當該繞線❹由該輯體捲繞於該核心時， 工作結束。 K、、、巴、、家 並且，傳統上，存在一作為另一電 中之雷4 , v ° u不於專利文獻2 中之㈣。此公告文獻中該電樞之_核心係形成 一部件二包括位於其—軸上以致具有—_形狀之— ^以及攸s亥耗之一内部表面朝一内側（其係相對於該轴的 一徑向方向）突伸以在一圍繞該轴 數個齒。 门邊方向上延伸之複 其他結構及其、絕緣方法與專利文l中所揭示者相同。 H9334.doc 200818665 [專利文獻 1] JP-A-2003-88029 [專利文獻 2] Jp-A-2004-350401 【發明内容】 [本發明欲解決之問題] 同時’在該驅動力之一輸出需要變得更大之一情況或類 似丨月況下 有日守品要措由使得在該核心之一轴向上的該核 〜之一長度更長而不改變該核心之一外部直徑尺寸來增加 〇 〇 。亥、’凡線圈數。在此一情況下，屬於該絕緣體之個別絕緣體 口 P件而為更長。但是’若僅讓該等絕緣體部件變得更長， 則產生以下問題。 p在上述之电樞絕緣方法中，在藉由讓該等個別的分 =頭朝前而將該等個別絕緣體部件之端部插人該等個別 槽時，可能容易使得該等個別絕緣體部件彎曲，因為苴金 從該等個別槽的内部表面產生之摩擦阻力對抗之強度㈣ 度對應於該等個別長度變得更長而減小。因此，可能阻礙 將該等個別絕緣體部件順利插人該等個別槽之工作。即， 可能阻礙順利地進行電枢絕緣工作。 因此’在該電樞絕緣方法中， 部件之厚度變得更大以提高“及=讓㈣個別絕緣體 緣體部件充分抵消從該等個使得該等個別絕 力以使其不易-曲。 曰…表面產生之摩擦阻 但是，若採用此一方式， 體部件之内部體積會對應㈣等：該等個別槽的個別絕緣 得更大而減小。因此便產生=別絕緣體部件之厚度變 問碭，即阻礙經由該等個別 H9334.doc 200818665 絕緣體部件而捲繞於該核心的繞線圈數增加。 [解決問題之途徑] 本發明係基於上述情況而產生。本發明之一目的係，在 一電拖中’將屬於一絕緣體之個別絕緣體部件***在一核 . 心之一軸向上的該核心之個別槽，並經由該絕緣體將一繞 線捲繞於該核心，以藉由讓該核心及該絕緣體在該核心之 軸向上更變得長來使該繞線圈數之增加足夠大。 並且’本發明之另一目的係使得該電樞之絕緣工作更加 () 容易。 如請求項1之本發明係一電樞，包括：一核心4 ; 一絕緣 體5，其係附於該核心4之一外側；以及一繞線6，其係經由 該絕緣體5而捲繞於該核心4,該核心4具有複數個齒u，每 一齒皆在相對於該核心4之一軸3的一徑向方向上突伸以在 一圍繞該軸3之周邊方向上延伸，而同時，該絕緣體5具有 複數個絕緣體部件14，每一絕緣體部件14係***一位於該 Q 周邊方向上彼此相鄰的個別齒11間之一槽12，在該電樞 中，該絕緣體5係以一使位於該核心4之一軸向上的該絕緣 體5之一端部5a、另一端部5b及一中間部5c成為互為獨立之 > 個體之方式分割。 、 如凊求項2之本發明係一種用於如請求項1之電樞之絕緣 方法而且包括·將屬於該絕緣體5的中間部5 c之個別絕緣 體部件14的中間部14c配置成對應於在該核心4之一外部區 域内之個別槽12並藉由一結合體19將該等個別絕緣體部件 1 4之中間部14c彼此結合；接下來，將該等個別絕緣體部件 119334.doc 200818665 14之中間部14c插人該等個別槽12;以及，接下來 人 體19從該等個別絕緣體部件u之中間部14c移除。 請求項3之本發明係除如請求項2之本發明以外之用於 电樞之絕緣方法’其中該結合體19包括··一嵌合體加，盆 可以從該核心4之軸向上之外部區域嵌合於該核心4;以： 結合條2 1，苴在一和合古& 在彳二向方向上從該等個別絕緣體部件〗4之 中間部14c一體地突伸，兮笠&士人 大彳甲忒荨結合條21之個別突伸端係一體 Ο ϋ 土接合至該嵌合體20，該等結合條21可以係與該等個別絕 緣體部件U之中間部14e_起從該核心4之軸向上的外㈣ 域***該等個別槽12 ;並切斷***該等個別槽U的結合條 2 1 ’以移除該結合體19。 ’、 此外’在此項中’個別術語所附之符號並不意味著本發 明之技術範驚係解釋為受限於以，,^ ^ ^ ^ ^ ^ ^ ^ ^ 式之内容。 了例條款或圖 [本發明之效果] 依據本發明，效果如下： 如請求項1之本發明係一電柩，包括：一核心；一絕緣體， 其係附於該核心之-外側；以及一繞線，其係經由該絕緣 體而捲繞於該核心，該核心具有複數個齒，每—齒在相璧 於該核心之一軸的一徑向方向上突伸以在一圍繞：軸： 邊方向上延伸；而同時，該絕緣體具有複數個絕緣體 每一絕緣體部件係***位於該周邊方向上彼此相鄰別 齒間界定的一槽， ％ 該絕緣體係以使位於該核心之—轴向上之該絕緣體之— 119334.doc 200818665 端部、另一端部及一中間部成為互為獨立之個體之一 分割。 ^ 因此即使該核心及该絕緣體在該核心之軸向上變得更 長，该絕緣體係如上所述而分成一端部、另一端部及中間 • 部，並可以縮短屬於該絕緣體的個別部分之該絕緣體部件 之一端部、另一端部及中間部之長度。 因此，在用於該電枢之絕緣方法中，無需讓該等個別絕 P ㈣料之厚度變得更大，便可實現讓該㈣別絕緣體部 ' 件充分抵消在將該等個別絕緣體部件***該等個別槽時從 該等個別槽的内部表面產生之摩擦阻力之目的。因此，可 防止冬生由於讓***該等個別槽的個別絕緣體部件之厚度 ^得更大而使得該等個別絕緣體部件之内部體積減小之問 題即，由於讓該核心與該絕緣體變得更長，可以充分增 、’、二由σ亥等個別絕緣體部件而捲繞於該核心的繞線圈數。 月求項2之本發明係一種用於如請求項1之電樞之絕緣 Q =法，而且包括··將屬於該絕緣體的中間部之個別絕緣體 卩件的中間部配置成對應於在該核心之—外部區域内之個 別槽並藉由一結合體將該等個別絕緣體部件之中間部彼此200818665 IX. Description of the Invention: [Technical Field] The present invention relates to an armature including an insulator between the core and the winding to electrically insulate them from each other and having an insertion formed in the core A plurality of insulator components defined by the individual teeth between the individual teeth, and also related to an armature insulation method. [Prior Art] Ο Ο Traditionally, as such an armature, there is a patent document disclosed in the armature. According to this publication, the armature is an electrical component of one of the DC motors. The armature includes: a core 'supported by an end of one of the rotating shafts serving as an output vehicle to rotate with the rotating shaft; an insulator 'attached to one of the outer sides of the core; a winding, It is wound around the core via the insulator; and a commutator 'is supported by the other end of the rotating shaft to rotate with the rotating shaft. The core includes: a cylindrical convex section 'which is located on one of the axes of the core 'and a plurality of teeth each protruding outward in a radial direction with respect to an axis of the convex section Extending in a peripheral direction around the shaft. At the same time, the insulator comprises: a plurality of insulator components, each component being inserted into a slot between the individual teeth's adjacent teeth adjacent to each other in the peripheral direction; a ► 潜掌/Un 廿帝-丄An overlying object, the covering of which is located at one of the cores in the axial direction, is at the end of the core, but is added to the σ bauxite. One of the end surfaces of the individual, and one of the individual insulator components, but the other is a one-piece joint; and another covering, which is located at the core of the core of the (four) core The other teeth in the other end are joined to the core and are integrally wound with the other end portions of the individual insulator members 119334.doc 200818665. The winding is divided into two parts by means of the individual insulator members, such that one of the ends of the insulator in the axial direction is independent of the other. The divided ends of the individual body members (the ends belonging to the insulators) meet each other in the individual grooves. Ο ϋ = A current flows into the winding via the commutator, and the armature rotates to output a driving force from the rotating shaft. In this regard, the insulation method for the armature is as follows. That is, the core and the one end and the other end of the insulator are separated from each other. The individual ends of the insulator are placed in separate regions of the core that are drawn upward. Next, the ends of the individual insulator members are inserted into the individual slots from the individual split ends of the edge members. When the individual ends of the individual insulator members are individually divided by the J-edge J and the insertion is progressed by each other, the insertion of the insulator into the individual slots is completed. Next, when the winding is wound around the core by the piece, the work ends. K,,, Pakistan, and home. Traditionally, there is a mine 4 as another power, v ° u is not in (4) of Patent Document 2. In the publication document, the armature of the armature forms a component 2 including a shaft located on its axis so as to have a shape of - _ and one of the inner surfaces of the 攸 s ing toward an inner side (a path relative to the axis) Projecting in the direction) to a number of teeth around the axis. The other structure extending in the direction of the door and its insulating method are the same as those disclosed in the patent. H9334.doc 200818665 [Patent Document 1] JP-A-2003-88029 [Patent Document 2] Jp-A-2004-350401 [Summary of the Invention] [Problems to be Solved by the Invention] At the same time, 'one of the driving forces is required to be outputted One of the larger cases or the similar situation in the next month, such that the length of one of the cores in one of the cores is longer without changing the outer diameter of one of the cores to increase Hey. Hai, ‘the number of coils. In this case, the individual insulator ports of the insulator are longer. However, if only these insulator members are made longer, the following problems occur. In the above-described armature insulation method, the individual insulator members may be easily bent when the ends of the individual insulator members are inserted into the individual slots by having the individual subheads facing forward. Because the strength of the frictional resistance of the sheet metal generated from the inner surfaces of the individual grooves (four degrees) decreases as the individual lengths become longer. Therefore, it may be hindered that the individual insulator members are smoothly inserted into the individual slots. That is, it may hinder the smooth operation of the armature insulation. Therefore, in the armature insulation method, the thickness of the component becomes larger to increase "and = let (4) the individual insulator body members fully offset from the ones such that the individual forces are made to make it difficult - 曰... The frictional resistance generated by the surface, however, if this method is used, the internal volume of the body member will correspond to (4), etc.: the individual insulation of the individual grooves is larger and smaller, thus resulting in a thickness variation of the other insulator components. That is, the number of coils wound around the core via the individual H9334.doc 200818665 insulator members is hindered. [Problem to Solve the Problem] The present invention has been made based on the above circumstances. One of the objects of the present invention is to Inserting an individual insulator component belonging to an insulator into a single slot of the core in one of the cores of the core, and winding a winding around the core via the insulator to allow the core and the insulator to The core is further elongated in the axial direction to increase the number of coils sufficiently large. And 'Another object of the invention is to make the insulation work of the armature more () easier. The present invention is an armature comprising: a core 4; an insulator 5 attached to one of the outer sides of the core 4; and a winding 6 wound around the core 4 via the insulator 5. The core 4 has a plurality of teeth u, each of which protrudes in a radial direction relative to an axis 3 of the core 4 to extend in a peripheral direction around the shaft 3, while the insulator 5 has a plurality of insulator members 14, each of which is inserted into a slot 12 between the individual teeth 11 adjacent to each other in the peripheral direction of the Q. In the armature, the insulator 5 is located at the core 4 One of the ends 5a, the other end portion 5b, and the intermediate portion 5c of the insulator 5 in the axial direction are independent of each other. The invention of the present invention is used for claim 1 The method of insulating the armature further includes: arranging the intermediate portion 14c of the individual insulator members 14 belonging to the intermediate portion 5c of the insulator 5 to correspond to the individual slots 12 in an outer region of the core 4 and by a combination Body 19 intermediate portion 14c of the individual insulator members 14 Next, the intermediate portions 14c of the individual insulator members 119334.doc 200818665 14 are inserted into the individual slots 12; and, subsequently, the body 19 is removed from the intermediate portion 14c of the individual insulator members u. The invention of claim 3 is an insulation method for an armature other than the invention of claim 2, wherein the combination body 19 includes a chimera, and the basin can be embedded from an outer region of the core 4 in the axial direction. Cooperating with the core 4; to: the joint strip 2 1, 苴 in a 和 &&; in the 彳 two-direction direction from the middle portion 14c of the individual insulator parts 〗 4 integrally protruding, 兮笠 & The individual projecting ends of the armor strips 21 are integrally joined to the mating body 20, and the strips 21 may be attached to the intermediate portion 14e_ of the individual insulator members U from the axial direction of the core 4. The outer (four) field is inserted into the individual slots 12; and the bond strips 2 1 ' inserted into the individual slots U are severed to remove the combined body 19. The symbols attached to the individual terms in this section are not meant to imply that the technical scope of the present invention is limited to the content of the formula, ^^^^^^^^. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; Winding, which is wound around the core via the insulator, the core having a plurality of teeth, each tooth projecting in a radial direction opposite to an axis of the core to surround: a shaft: edge direction And extending at the same time; at the same time, the insulator has a plurality of insulators, each of the insulator members is inserted into a slot defined between the adjacent teeth in the peripheral direction, and the insulating system is such that the axis is located in the axial direction of the core Insulator - 119334.doc 200818665 The end, the other end and an intermediate part are separated into one another. ^ Therefore, even if the core and the insulator become longer in the axial direction of the core, the insulation system is divided into one end portion, the other end portion, and the intermediate portion as described above, and the insulator belonging to the individual portion of the insulator can be shortened The length of one end, the other end, and the middle of the component. Therefore, in the insulation method for the armature, it is possible to make the (four) other insulator portion sufficiently offset in inserting the individual insulator members without making the thickness of the individual P (four) materials larger. These individual grooves serve the purpose of frictional resistance generated from the inner surfaces of the individual grooves. Therefore, it is possible to prevent the problem that the internal volume of the individual insulator members is reduced by making the thickness of the individual insulator members inserted into the individual grooves larger, that is, because the core and the insulator are made longer. It is possible to sufficiently increase the number of windings wound around the core by individual insulator members such as Sigma. The invention of claim 2 is an insulation Q= method for the armature of claim 1, and includes: arranging an intermediate portion of an individual insulator member belonging to the intermediate portion of the insulator to correspond to the core The individual slots in the outer region and the intermediate portions of the individual insulator members are connected to each other by a combination
立也、、口 口，接下來，將該等個別絕緣體部件之中間部插 入S亥專' 個別;· I、/ U ‘ ^«，以及，接下來將該結合體從該等個別絕緣 體部件之中間部移除。 匕在忒電樞絕緣方法中，在將該等個別絕緣體部件 中門4插人4等個別槽時，可以將該等個別絕緣體部件 中間°卩彼此一起同時***。因此，與分別***該等個別 H9334.doc 200818665 絕緣體部件之中間部之情況相比， 作變得更容易。 传6亥电樞之絕緣工 如清求項3之本發明係用於電樞之絕緣 體1 9包括：一後人轉 / “中5亥結合 。|，其可以從該核心之轴Θ h 4 k 域嵌合於該核心；以及結合條，其=的外部區 個別絕緣體部件之中間部—體地上從該等 突伸端係一體地接合至兮山入μ 以專結合條之個別 等個別絕緣體部件之中=合體’該等結合條可以係與該 區域***該等個別：：部；起從該核心之轴向上的外部 以移除該結合體。切斷***該等個別槽的結合條， 口此，在该電樞絕緣方法 的中間部插人該等個別槽以使得該緣= 上的該等個別槽之中間部進行時’:核〜之轴向 上的疏遠區域中固持、推：在该核心之徑向 入之進行工作。因此， 寻“體末貝仃該插 了谷易地貫行該進行工作。 此外，由於僅藉由切割該等結合條便 移除，因此極容易實行該結合體之移除工作。體之 因^可使得該電樞之絕緣工作更 【實施方式】 對於本發明之一電枢，為實現以 屬於-絕緣體之個別絕緣體部件***在一：:：電:中將 的該核心之個別槽，並經由該絕緣 4之一轴向上 心，從而藉由讓該核心及該絕在，'、、捲繞於该核 审且十 象肢在该核心之軸向上變楫 、“使得該繞線圈數之增加㈣大，實施本發明之最佳 119334.doc 200818665 方式如下。 Ο Ο 即’一電樞包括：一核心；-絕緣體，其係附於該核心 之-外側；以及-繞線，其係經由該絕緣體而捲繞於該核 心。該核心具有複數個齒’每一齒在相對於該核心之—軸 的-徑向方向上突伸以在一圍繞該轴之周邊方向上延伸。 同時’該絕緣體具有複數個絕緣體部件，每緣體部件 係***位於該周邊方向上彼此相鄰的個別齒間所界定的一 槽。該絕緣體係以一使位於該核心之—軸向上的該絕緣體 之一端部、另一端部及一中間部成為互為獨立之個體之方 式分割。 [具體實施例] 為了詳細說明本發日月，將依據附圖來說明其—具體實施 例。 在圖1至圖6中，參考數字！指示一旋轉電拖（電枢轉子）， 其係一直流電馬達之一組成部分。 該電柩i包括：一核心4,其受到在一轴3(其與旋轉轴仏 一軸相同）上之一旋轉軸2之一端部之支撐並與該旋轉軸二 一起旋轉；一絕緣體5，其係附於該核心4之一外側表面； 一繞線6’其係經由該絕緣體5而捲繞於該核心4;以及一換 向器7,其受到該旋轉軸2之另一端部之支撐並與該旋轉轴2 一起旋轉。 〆旋轉軸2又到軛（未顯不）之支撐，從而可以圍繞該軸 3而旋轉。該旋轉軸2係用於輸出該馬達的驅動力之一輸出 軸。該核心4包括··一圓柱形凸出區段1〇，其係位於該核心 119334.doc -12- 200818665 4之轴上而嵌合於該旋轉軸2之外側以受支撐；以及複數個 (十個）齒11 ’每一齒在相對於該凸出區段10的軸3的一經向 方向上從該凸出區段1 〇向外一體地突伸以在一圍繞該軸3 之周邊方向上延伸。 該絕緣體5係由樹脂製成且係置放於該核 心4與該繞線6Lie, mouth, then, insert the middle part of the individual insulator parts into the S-series; I, / U ' ^ «, and then the combination from the individual insulator parts The middle part is removed. In the 忒 armature insulation method, when the door 4 of the individual insulator members is inserted into an individual slot such as 4, the individual insulator members may be inserted together at the same time. Therefore, it becomes easier to insert the intermediate portions of the individual insulator parts of the respective H9334.doc 200818665. Insulation of the 6-Hai armature, such as the invention of the invention, is for the armature insulator 1 9 including: a posterior turn / "zhong 5 hai joint. |, which can be from the axis of the core Θ h 4 a k-domain is fitted to the core; and a bonding strip, the outer portion of the outer portion of the individual insulator member is integrally bonded from the protruding end to the individual insulators of the individual strips Among the components, the composite strips may be inserted into the respective regions: the portion; the outer portion from the axial direction of the core to remove the combined body. The joint strips inserted into the individual grooves are cut. In this case, the individual slots are inserted in the middle portion of the armature insulation method such that the intermediate portion of the individual slots on the edge = when the core portion is held in the alienation region in the axial direction : Working in the radial direction of the core. Therefore, it is necessary to find the end of the body. In addition, since the removal is performed only by cutting the bonding strips, it is extremely easy to carry out the removal work of the combination. The cause of the body can make the insulation work of the armature more. [Embodiment] For an armature of the present invention, in order to realize the insertion of an individual insulator component belonging to an insulator, the core of the core is: a slot, and axially centered by one of the insulators 4, thereby causing the core and the permanent, ', wound around the audit and the ten-limb limb to become sinuous in the axial direction of the core, "making the coil The increase in number (4) is large, and the best implementation of the present invention is 119334.doc 200818665 The manner is as follows. Ο Ο that is, 'an armature includes: a core; an insulator attached to the outer side of the core; and - a winding, The core is wound around the core via the insulator. The core has a plurality of teeth 'each tooth projecting in a radial direction with respect to the axis of the core to extend in a peripheral direction around the axis. The insulator has a plurality of insulator members, each of which is inserted into a slot defined between individual teeth adjacent to each other in the peripheral direction. The insulating system is such that the insulator is located in the axial direction of the core. One end The other end portion and an intermediate portion are divided into mutually independent individuals. [Specific Embodiments] In order to explain in detail the present day and the month, a specific embodiment will be described with reference to the accompanying drawings. In Figs. 1 to 6, Reference numeral! indicates a rotary electric tow (armature rotor) which is a component of a constant current motor. The motor i includes: a core 4 which is subjected to an axis 3 (which is the same axis as the axis of rotation) One of the ends of the rotating shaft 2 is supported and rotated together with the rotating shaft 2; an insulator 5 attached to an outer surface of the core 4; a winding 6' is wound around the insulator 5 The core 4; and a commutator 7 supported by the other end of the rotating shaft 2 and rotates together with the rotating shaft 2. The rotating shaft 2 is again supported by a yoke (not shown) so as to be able to surround The shaft 3 rotates. The rotating shaft 2 is an output shaft for outputting a driving force of the motor. The core 4 includes a cylindrical protruding section 1〇 located at the core 119334.doc -12 - 200818665 4 is mounted on the outer side of the rotating shaft 2 to be supported; And a plurality of (ten) teeth 11' each of which protrudes outwardly from the convex section 1 一 in a warp direction with respect to the axis 3 of the protruding section 10 to surround the shaft The peripheral body 5 extends in the direction of 3. The insulator 5 is made of resin and is placed on the core 4 and the winding 6
σ亥核^ 4 A以一使若干鐵板層麼於該軸向上之方式形 成。該個別齒1 1具有彼此相同的形狀及相同的尺寸而且係 以相等的間隔配置於該周邊方向上。複數個（十個）槽係界 定於位於該周邊方向上彼此相鄰的齒Π之間，沿該軸3(圖 3)觀看，每一槽12皆係一口形。每一槽12係以一使其一開口 ^刀之一寬度尺寸比一底部部分之一寬度尺寸更窄之方式 製成。忒等個別槽12具有彼此相同的形狀及相同的尺寸。 之軸向上向外開放。The 亥海核^ 4 A is formed in such a manner that a plurality of iron plate layers are in the axial direction. The individual teeth 1 1 have the same shape and the same size as each other and are disposed at equal intervals in the peripheral direction. A plurality of (ten) troughs are defined between the adjacent dentations in the peripheral direction, viewed along the axis 3 (Fig. 3), and each of the slots 12 is formed in a shape. Each of the slots 12 is formed such that one of the openings has a width dimension that is narrower than a width of one of the bottom portions. The individual grooves 12 such as 忒 have the same shape and the same size as each other. The axial direction is open to the outside.
‘興相關槽1 2之一内部表面接 絕緣體部件14係形成為與該槽 H9334.doc -13. 200818665 1 2相同之υ形。 該絕二體5係以一使位於該核心4之一轴向上的該絕緣體 ^之一端部5a、另一端部讣及一中間部5c成為互為獨立之個 組之方式分割。在此連接中，屬於該絕緣體5之一端部&的 =個別絕緣體部件14之—端部14a係彼此_體地而與該 復|物15起形成。另一方面，屬於該絕緣體5之另一端部 亥等個別絕緣體部件14之另一端部⑷係彼此一體地 Ο Ο 而與另—覆蓋物16-起形成。另—方面，屬於該絕緣心 之中間部5c的該等個別絕緣體部件14之中間部Μ。係形成 為互為獨立之個體而且係個別地插人該等槽12。該等個別 巴$版口IM牛14之一端部14a、另一端部丨外及中間部Μ。之個 別刀。】糕（相對端）在該等個別槽丨2中彼此交會。明確言之， "亥等個別分割端係彼此接合或彼此相對而在其之間具有一 小間隙。 依據所有附圖，將說明該電樞1之一絕緣方法。 首先如圖7中特別顯示，該核心4及該絕緣體5之一端部 、另一端部5b及中間部5c係個別地形成。在此情況下， 屬於°亥絶緣體5之中間部5c的該等個別絕緣體部件14之中 ° c係配置成對應於在該核心4之外部區域中之個別槽 1 2 fy 係藉由樹知結合體1 9而彼此一體地結合。該等 別、邑”彖版部件14之中間部14c與該結合體19係藉由射出 成型而一體地形成。 ° 5體1 9包括· 一圓形嵌合體2 0，其可以係從該核心4 之軸向上的外部區域鬆散地嵌合於該核心4上；以及結合條 H9334.doc 14 200818665 2 1 ’其在该等徑向上從該等個別絕緣體部件14之中門邛μ -體地向外突伸，而該等結合條19之個別突伸端係一體地 接合至該嵌合體20。 & 該等結合條21從開口邊緣突伸’該等開口邊緣在該等絕 緣體部件14之中間部14C中於該核心4之軸向上之—端處彼 此相對。可從該核心4之軸向上的外部區域將該等結人2 = 與該等個別絕緣體部件14之中間部l4c一起***該=個 槽12。 κ 別 Ο Ο 然後，將該等個別絕緣體部件14之中間部l4c及該等個別 結合條21從該核心4之轴向上的外部區域***該等個別槽 12。從該核心4之軸向上的個別外部區域將該等個別絕緣‘ 部件14之一端部14a及另一端部⑽連續㈣ 一端部及另一端部之個別槽12之相關部分。在此情況下， 藉由該等個別絕緣體部件14之至少一端部14&或另β —端部 14b來推動已插人該等個別槽12之個別絕緣體部件μ之中 間部14c以將其***該等個別槽12之預設位置。 接下來，藉由一切割工具（例如一鉗子）來切割***該等 個別槽12之個別結合條21，以便從該等個別絕緣體部件μ 之中間部14c移除該結合體19。然後，當該繞線6係捲繞時， 該電棬1之絕緣工作結束。 /衣據上述結構，該絕緣體5係分割使得一端部5a、另一端 卩及中間^ 5 c成為在該核心4的軸向上互為獨立之個體。 /曰因此，即使讓該核心4及該絕緣體5在該核心4之軸向上變 付更長’该絕緣體5亦係如上所述而分成一端部“、另一端 119334.doc 15 200818665 亚可以縮短屬於該些5a、5b、5c部分的 端部14a、另一端部14b及中間部14c之個 因此，在該電樞1之絕緣方法中，無須讓該等個別絕緣體 部件14之厚度變得更大，便可實現讓料個別絕緣體部件 14充分抵消在將該等個別絕緣體部件14插人該等個別槽12 時從該等個別槽12的内部表面產生之摩擦阻力之目的。因 Ο 此’可防止發生由於讓***該等個別槽12的個別絕緣體部 件14之厚度變得更大而使得該等個別絕緣體部件μ之内部 體積減小之問題。此係由於讓該核心4與該絕緣體5變得更 長’因此可以充分增加經由該等個別絕緣體部㈣而捲繞 於該核心4的該繞線6之圈數。One of the inner surface insulator members 14 of the associated groove 1 is formed in the same shape as the groove H9334.doc -13. 200818665 12. The adiabatic body 5 is divided such that one end portion 5a, the other end portion, and an intermediate portion 5c of the insulator located in one of the axial directions of the core 4 are independent of each other. In this connection, the end portions 14a of the individual insulator members 14 belonging to one end & of the insulator 5 are formed integrally with each other. On the other hand, the other end portions (4) of the individual insulator members 14 belonging to the other end portion of the insulator 5 are integrally formed with each other and formed separately from the other cover member 16. On the other hand, the intermediate portion of the individual insulator members 14 belonging to the intermediate portion 5c of the insulating core. They are formed as separate entities and are individually inserted into the slots 12. One of the ends of the individual bar, the IM cow 14, has one end 14a, the other end of the outer portion and the middle portion. One is not a knife. The cakes (opposite ends) meet each other in the individual tanks 2. Specifically, the individual segmentation ends such as "Hai are joined to each other or to each other with a small gap therebetween. A method of insulating one of the armatures 1 will be explained based on all the drawings. First, as shown in Fig. 7, the core 4 and one end portion of the insulator 5, the other end portion 5b, and the intermediate portion 5c are formed separately. In this case, among the individual insulator members 14 belonging to the intermediate portion 5c of the insulating body 5, the c is arranged to correspond to the individual grooves 1 2 fy in the outer region of the core 4 by means of a combination The bodies 19 are integrally joined to each other. The intermediate portion 14c of the other 邑" member 14 and the combined body 19 are integrally formed by injection molding. The body 1 9 includes a circular fitting 20, which can be attached to the core An outer region in the axial direction of the sleeve 4 is loosely fitted to the core 4; and a joint strip H9334.doc 14 200818665 2 1 'in the radial direction from the individual insulator members 14 Externally projecting, and the individual projecting ends of the bonding strips 19 are integrally joined to the fitting body 20. & The bonding strips 21 project from the edge of the opening 'the edge of the opening is in the middle of the insulator members 14 The portion 14C is opposed to each other at the axial end of the core 4. The junction 2 = can be inserted from the outer portion of the core 4 in the axial direction of the core 4 with the intermediate portion 14c of the individual insulator members 14 Slots 12. κ Ο Ο Then, the intermediate portions 14c of the individual insulator members 14 and the individual bonding strips 21 are inserted into the individual slots 12 from the outer regions of the core 4 in the axial direction. From the core 4 Individual outer regions in the axial direction of the individual insulating 'components 14 The end portion 14a and the other end portion (10) are continuous (four) associated portions of the one end portion and the other end portion of the other end portion 12. In this case, at least one end portion 14& or another β-end portion 14b of the individual insulator members 14 To push the intermediate portion 14c of the individual insulator members μ of the individual slots 12 to be inserted into the predetermined positions of the individual slots 12. Next, the cutting tool is inserted by a cutting tool (for example, a pliers). The individual bonding strips 21 of the individual slots 12 are removed to remove the bonded body 19 from the intermediate portion 14c of the individual insulator members μ. Then, when the winding 6 is wound, the insulation operation of the winding 1 is completed. According to the above configuration, the insulator 5 is divided such that the one end portion 5a, the other end turn, and the intermediate portion 5 c become individuals which are independent of each other in the axial direction of the core 4. Thus, even if the core 4 and the insulator are allowed 5 is longer in the axial direction of the core 4'. The insulator 5 is also divided into one end portion as described above, and the other end 119334.doc 15 200818665 can shorten the end portion 14a belonging to the portions 5a, 5b, 5c. The other end portion 14b and the intermediate portion 14c Therefore, in the insulation method of the armature 1, the individual insulator members 14 can be sufficiently offset to insert the individual insulator members 14 without having to make the thickness of the individual insulator members 14 larger. The individual grooves 12 serve the purpose of frictional resistance generated from the inner surfaces of the individual grooves 12. This prevents the occurrence of a problem that the internal volume of the individual insulator members μ is reduced by making the thickness of the individual insulator members 14 inserted into the individual grooves 12 larger. This makes the core 4 and the insulator 5 longer, so that the number of turns of the winding 6 wound around the core 4 via the individual insulator portions (four) can be sufficiently increased.
部5 b及中間部5 c， 絕緣體部件14之一 別長度。 在该電樞之絕緣方法中，屬於該絕緣體5之中間部化的該 等個別絕緣體部件14之中間部14e係配置成對應於在該核 〜4的外部區域中之個別槽12。該等個別絕緣體部件Μ之中 間部!4c係藉由該結合體19而彼此一體地結合。接下來，將 該等個別絕緣體部件】4之中間部i 4c***該等個別槽^。接 下來，從該等個別絕緣體部件14之中部部分14c移除0該社入 體19。 口 〇 因此，在該電枢1之絕緣方法中，在將該等個別絕緣體部 件14之中間部14e插人該等個別槽12時，可將該等個別絕緣 體部件14之中間部14c彼此一起同時***。因此，與個別插 入該等個別絕緣體部件i 4之中間部！ 4 e之情況相比，可使得 該電樞1之絕緣工作變得更容易。 、 119334.doc -16- 200818665 同樣，如上所述，該結合體19包括：一嵌合體2〇，其可 以從該核心4之軸向上的外部區域嵌合於該核心4上；以及 結合條2 1，其在一徑向方向上從該等個別絕緣體部件μ之 中間部14C一體地突伸，而該等結合條21之個別突伸端係一 體地接合至該嵌合體20。該等結合條21可以係從該核心# 之軸向上的外部區域與該等個別絕緣體部件“之中間部 14-起***該等個別槽12，而***該等個別槽以結：條 2 1係切割使得如上所述而移除該結合體丨9。 因此，在該電樞1之絕緣方法中，在將該等個別絕緣體部 件14的中間部14c***該等個別㈣以使得該***朝在該 核心4之軸向上的該等個別槽匕之中間部進行時，可藉由在 該核心4之徑向上的外側疏遠區域(該核心4之外部空曰間)中 處置該嵌合體20，明確言之孫益 “之係错由固持、推動或拖良該嵌 &體2 0，來貫行該***之進^ 該進行工作。 進^作1此’可容易地進行 ϋ 此外’由於僅藉由切宝丨〗节望从 。]°亥專結合條便可實現該結合體 之移除，因此極容易進行該結合體之移除工作。 因此，可使得該電樞1之絕緣工作更加容易。 此外，上述說明係依據附圖所示範例所作。但是 。玄相別絕緣體部件14之中間部…分成在該核心4之轴向 上的"個部分。該嵌合體20可具有—矩形框架级能。並且 —合體2。分成圍繞該轴3之多個部 個別的結合條21可在該核心4 少或專 部件1 4之中間部14 c之任何部分突伸°。上從6玄等個別絕緣體 119334.doc 200818665 辨5將=個別絕緣體部件14之中間部14e插人該等個別 曰乂使付°亥***朝在該核心4之軸向上的該等個別槽12 之中間部進行時，可兹士 ^ 猎由—一體地***該等個別槽12之央 具來推動該等個別絕緣體部件14之中間部14c。 亚且’該電枢1之一核心4可以形成一定子，而且可以包 〇 Ο :軸3上以致具有-圓柱形狀之-軛以及從該軛之 一内^表面朝-内側（其係相對於該軸3的—徑向方向）突伸 以致處於-圍繞該軸3的周邊方向上之複數個齒。 在此連接中，該嵌合㈣係形成使得可將其嵌合於該核 遠寺結合條21從該等個別絕緣體部件14之中間呷μ 朝該：心4之徑向上的内側一體地突伸，而該等個別結合條C 2 1之大伸端係一體地接合至該嵌合體。並且，可在哼核 4之徑向上的内側疏遠區域（該核心*之内側空間）中 在該電樞1之絕緣方法中對該嵌合體20之處置。 貝 【圖式簡單說明】 圖1係沿圖3的直線I-Ι所取之一斷面圖。 圖2係一電柩之一平面圖。 圖3係沿圖2的直線斤取之一部分斷面圖。 圖4係圖3之一部分放大視圖。 圖5係沿圖4的直線v-v所取之一斷面圖。 圖6係一絕緣體之一部分透視圖。 圖7係顯示該電樞之一絕緣方法之一動作說明圖示。 【主要元件符號說明】 1 電樞 1J9334.doc -18- 200818665The portion 5b and the intermediate portion 5c have a length of the insulator member 14. In the method of insulating the armature, the intermediate portion 14e of the individual insulator members 14 belonging to the intermediate portion of the insulator 5 is disposed to correspond to the individual grooves 12 in the outer region of the cores 4. The intermediate portions 4c of the individual insulator members are integrally joined to each other by the combined body 19. Next, the intermediate portions i 4c of the individual insulator members 4 are inserted into the individual slots. Next, the body intrusion 19 is removed from the intermediate portion 14c of the individual insulator members 14. Therefore, in the insulating method of the armature 1, when the intermediate portions 14e of the individual insulator members 14 are inserted into the individual grooves 12, the intermediate portions 14c of the individual insulator members 14 can be simultaneously insert. Therefore, the intermediate portions of the individual insulator members i 4 are inserted individually! Compared with the case of 4 e, the insulation work of the armature 1 can be made easier. Also, as described above, the combined body 19 includes: a fitting body 2〇 which can be fitted to the core 4 from an outer region in the axial direction of the core 4; and a bonding strip 2 1, integrally protruding from the intermediate portion 14C of the individual insulator members μ in a radial direction, and the individual projecting ends of the bonding strips 21 are integrally joined to the fitting body 20. The bonding strips 21 may be inserted into the individual slots 12 from the outer region in the axial direction of the core # and the intermediate portion 14 of the individual insulator members, and inserted into the individual slots to form: strips 2 1 The cutting causes the bonded body 9 to be removed as described above. Therefore, in the insulating method of the armature 1, the intermediate portion 14c of the individual insulator members 14 is inserted into the individual (four) such that the insertion faces When the intermediate portion of the individual slots in the axial direction of the core 4 is performed, the chimera 20 can be disposed by the outer alienation region in the radial direction of the core 4 (the outer space of the core 4), Sun Yi's "wrong" is to hold, push or drag the embedded & body 2 to complete the insertion into the work. Into the 1 can be easily carried out ϋ In addition, because only by cutting the treasures to watch from. The removal of the combination can be achieved by the combination of the strips, so that the removal of the combination is extremely easy. Therefore, the insulation work of the armature 1 can be made easier. Further, the above description has been made in accordance with the examples shown in the drawings. But. The intermediate portion of the sinusoidal insulator member 14 is divided into "sections in the axial direction of the core 4. The chimera 20 can have a rectangular frame level energy. And - fit 2. The individual bonding strips 21 divided into a plurality of portions around the axis 3 may protrude at any portion of the core portion 4 or the intermediate portion 14c of the component 14. The upper portion 14e of the individual insulator member 14 is inserted from the individual insulators 119334.doc 200818665, and the individual insulators 14 are inserted into the individual slots 12 in the axial direction of the core 4. When the intermediate portion is in progress, the stalks are integrally inserted into the intermediate members of the individual slots 12 to push the intermediate portions 14c of the individual insulator members 14. And the core 4 of the armature 1 can form a stator, and can be wrapped: the shaft 3 has a yoke having a cylindrical shape and from the inner surface of the yoke toward the inner side (the system is opposite to the inner side) The radial direction of the shaft 3 projects so as to be in a plurality of teeth around the circumference of the shaft 3. In this connection, the fitting (four) is formed such that it can be fitted to the core away from the strip 21 from the middle of the individual insulator members 14 toward the inner side of the radial direction of the core 4 And the large ends of the individual bonding strips C 2 1 are integrally joined to the chimera. Further, the treatment of the chimera 20 can be performed in the insulating method of the armature 1 in the inner side alienation region (the inner space of the core *) in the radial direction of the weir core 4. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view taken along line I-Ι of Fig. 3. Figure 2 is a plan view of a panel. Figure 3 is a partial cross-sectional view taken along the line of Figure 2. Figure 4 is a partial enlarged view of Figure 3. Figure 5 is a cross-sectional view taken along line v-v of Figure 4 . Figure 6 is a partial perspective view of an insulator. Fig. 7 is a view showing the operation of one of the insulation methods of the armature. [Main component symbol description] 1 Armature 1J9334.doc -18- 200818665
〇 2 3 4 5 旋轉軸 軸 核心 絕緣體 5a 一端部 5b 另一端部 5c 中間部 6 7 10 11 12 14 14a 14b 14c 15 16 19 20 21 繞線 換向器 凸出區段 齒 槽 絕緣體部件 一端部 另一端部 中間部 覆蓋物 覆蓋物 結合體 嵌合體 結合條 119334.doc -19-〇 2 3 4 5 Rotary shaft shaft Core insulator 5a One end portion 5b The other end portion 5c Intermediate portion 6 7 10 11 12 14 14a 14b 14c 15 16 19 20 21 Winding commutator protruding section Slot insulator part One end One end intermediate cover covering cover combining body fitting strip 119334.doc -19-