TW200810910A - Process for making helical wires and products made of same - Google Patents

Process for making helical wires and products made of same Download PDF

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Publication number
TW200810910A
TW200810910A TW95130753A TW95130753A TW200810910A TW 200810910 A TW200810910 A TW 200810910A TW 95130753 A TW95130753 A TW 95130753A TW 95130753 A TW95130753 A TW 95130753A TW 200810910 A TW200810910 A TW 200810910A
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Taiwan
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wire
sub
spiral
line
plastic
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TW95130753A
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Chinese (zh)
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ming-xiang Chen
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ming-xiang Chen
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Priority to TW95130753A priority Critical patent/TW200810910A/en
Publication of TW200810910A publication Critical patent/TW200810910A/en

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Abstract

Disclosed are a process for making helical wires and products made of same. The process includes the steps of: forming sub-wires: using an extruding machine to cause a plastic material to pass through a forming mold that is disposed therein with a rotating mold insert, so as to extrude plural sub-wires; winding the sub-wires: prior to cooling the sub-wires, causing the sub-wires to be bonded along their sides by utilizing their residual heat while circling downwards to form a wire, wherein the winding enhances the bonding strength of each sub-wire; cooling to form: guiding the wire to pass through a cooling process to cool and form the wire, thereby obtaining a helical wire. By adopting the above steps, a helical wire can be obtained by bonding and inter-winding plural sub-wires in a single process without the need of secondary process.

Description

200810910 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種螺旋狀線體之製造方法及其成品,尤指 針對利用壓出機輸出塑料後,經由銜接壓出機之成型模具擠出 t子線的同時’由成型模具内建轉動設置,而將數子線轉動同 時利用子線本身餘溫而相互旋繞呈迴旋之螺旋狀線體,藉以達 到一次加工成形為首創方法。 【先前技術】 按,就傳統以木質藤條編製成之物品,如沙發、椅子或】 物攔、置物攔架等’具有突射代建築之精美意象及空τ間陳言 之獨特風格,因而廣受許多消費者之喜愛使用。 由於上述木質藤條礙於產量日漸稀少,且其藤編製作的# 私相當費時費工,以致其成本價格越來越昂貴,再加上其不 易:養,亦怕灰塵及水氣附著而發霉,不易清理,反而因此哼 低喜愛木質藤條之消費者的購買意願。 後來’經業界研發出以仿柳條外觀的塑材條體來取代傳統 υ木’利用仿柳條外觀的塑材條體本身之塑膠特性,不僅塑料 便宜、價格低廉、色彩多變化又漂亮,而且幾乎不受室外灰塵 及水氣和陽光之影響,容易清理保養,使著諸多藤編物品_ 抹用仿柳條外觀的塑材條體之製作,習知—種仿柳條外觀的塑 材條體揭示於美國帛5, 704, 690號專利,其主要係由'兄線: 外周包覆塑料所構成,該塑材條體外表面形成一長槽及一條色 200810910 紋(色帶)沿索體軸向延仲 申據使塑材條體外觀呈現近似於柳條 狀態’如此一來,即可利 用该寻塑材條體取代柳條等天然條狀 物,成為編織製作各式傢俱或倚品的原材料。 習知塑材條體雖藉Α /、卜表面的長槽、條紋,營造近似於柳 條的外觀,其構成上之主 條體之周線改變位置與徑向位置,而 要特”沾係在於,該長槽係繞著該塑材 其條紋與該長槽所形成的 紋路將由於直線擠出的長 不同顏色 可控制 ^而自然成為一不可控制之紋路, 利用此等條體編織製作各式物品時,該條體所提供的 與條紋不協_特點,並無法使其肢與該長槽保持在 性的感覺。 關於編織繩旁妝時麟 土、/』 〈七冢狀、、泉脰之先則技術,請另參考美國第 6’ 624, 975號專利案,糞刹幺掂·一 ^ 名稱·一種I造加捻長形線之方法, 其構成特徵為:提供-長度不確定的聚合物材料之第一長形 線·’,係具有變形的外表面^其整個長度都有不均勻的橫斷 r 確定的聚合物材料之第二長形線,其係具有 文屯的外表面且其整個長度都有不均勻的橫斷面;用一溫度範 圍在200 F至375V之間的普通熱源連續同時加熱該第一與第二 長形線兩者’加熱該第一與第二長形線至相同的預定溫度,且 持續一起加捻該第一與第二長形線以形成一加检紗線,其中該 、派度係足以這成该第一與第二長形線的變形外表面有間歇 的部份相互黏著。 200810910 μ而,由於前述習知製作編織繩索狀線體之成型器械,其 因必須經過抽絲成型、再利用多條成型線體經一傳統機械捲繞 螺方疋亚加熱定型等多項步驟,且每次只能成型一次之螺旋狀線 體,以致其斷續性製作生產效率有限,無法提昇製作之產量, 而且其捲繞前段加熱不易定型,還需特別在捲繞後續及加熱過 矛°中再人加4疋型,谷易造成其螺旋狀線體和外觀受到形變及 品質良筹不齊之影響。 緣此,本發明人有鑑於習知之成型器械,存有上述線體多 次加工所存在問題,因而積極研究出一種製作螺旋狀線體以一 -人成型之製造方法及其成品,務期使該方法實施時,可達到精 簡化之製作過程及快速之生產效率更凸顯索體螺旋狀紋路深淺 使更美麗外觀’進而促進產業之利用價值。 【發明内容】 本發明之目的即在於提供一種螺旋狀線體之製造方法及其 成品’其藉由塑料壓出成型多股子線匯集並利用模心元件旋繞 結合成為線體,俾供製得螺旋狀線體者。 本發明之次一目的係在於提供一種螺旋狀線體之製作成本 低,無須二次加工即快速一次成型出至少一條以上之螺旋狀線 體產品,其製造過程是連續性不斷的押出成型螺旋狀線體,能 具體而有效的提高螺旋狀線體之製作效率及產量,相對藉該成 型模具其-貫式之製作過程,可提升螺旋狀線體之品質與更明 200810910 顯螺旋狀線體深淺紋路以達更美麗外觀,進而促進產業之利用 價值。 本發明為達成上揭目的之螺旋狀線體之製造方法及其成 品,其步驟如下: 子線成型:將塑料利用壓出機通過成型模具内設有可旋轉 之模心元件,以分別壓出成為複數條子線; 子線旋繞:於該子線尚未冷卻前,使該各子線利用餘溫側 向黏接並迴旋而下結合成為線體,並藉旋繞提高該各子線之結 合強度者; 冷郃定型:將該線體引帶通過冷卻槽使該線體冷卻定型, 俾供製得螺旋狀線體者。 執行前述製程,即可由複數條子線黏接且彼此交纏構成, 無^員一次加工即能一次不間斷的成形所需之螺旋狀線體。 【實施方式】 百先,請參閱圖二所示,係為本發明所運用成型模具之整 體剖面圖,本發明之螺旋狀線體(7)其於成形前,壓出機與成型 模具有下列步驟·· 【一】·先將塑料倒入與壓出機其壓出管相接之集料桶,使 塑料集中進入壓出管内; 【二】·將置入壓出管内之塑料進行加熱膠化,且透過壓出 味 凝車"螺杯藉其動力源的驅動,而將塑料朝壓出管之輸出 8 200810910 端輸送至成型模具,該成型模具係由成型模(1)、模心元件(2)、 固定模(3)及傳動輪(4)所組成; 【三】·利用成型模(1)内之至少一模心元件(2)受相連結之 傳動輪(4)驅使轉動的同時,將壓出機輸出之塑料順著成型模 帶入模心元件(2)内所設數出料孔而導出數子線(6),此時數子 線(6)沿著模心元件(2)之轉動方向,以及藉著子線本身擠壓 而出之熱度下,而使數子線(6)產生交纏式且相互黏結之螺旋狀 線體(7)之產品(如圖四所示); 該成型模具係安裝於壓出機之壓出管的輸出端,其結構係 包含: 該成型模(1),為與壓出管之輪出端組設,係設有中空狀之 入料孔(11),及垂直該入料孔之通道(12); 該模心元件(2),係為穿置於成型模〇)之通道(12)内,其 可依所需將中心開設有一穿孔(25),其對應於成型模(1)之上緣 設有抵靠部(21),且於對應成型模(1)之通道(12)處設有集料部 (22)與出料部(23),且該出料部(23)處設有數導孔(24); 该固疋模(3 ),係為組設於成型模(1)上,並對應成型模(1) 之通道(12)上方設有限位孔(31),此限位孔(31)為供模心元件 (2)之抵靠部(21)穿置限位其間;以及 該傳動輪(4) ’係與動力源(圖中未示)相連接,其中心提 供該模心元件(2)穿過該固設,而該傳動輪受動力源帶動運 200810910 作時,同步驅使模心元件(2)進行旋轉。 此外,本發明上述成形方法除了成形上述螺旋狀線體(7)之 產叩以外亦考量塑料產品編織製作藤椅,供使用者乘坐後的 耐重、亚防止塑料拉伸變形,考慮螺旋狀線體(?)拉長變形與使 用長久性,亦可於螺旋狀線體(7)的製造過程中加入芯線(5)為 月豆即°又计芯線(5)的輸入位置正好位於各模心元件(2)中心 之牙孔(25)的位置,使之隨著尚有餘溫之塑料在呈條狀子線(6) 流出於外的同時,-併混人數條狀子線⑻之間,亦使數子線⑹ 在進打交纏編織的過程,即與芯線(5)結合為一體(如圖四至圖 九所示),如此一來,藉芯線(5)之增設而提升強化螺旋狀線體 (7)之結構性,有效預防螺旋狀線體(?)之形變,進而降低螺旋 狀線體(7 )之壞損率。 如圖一所不,本發明經由上述所設計以螺旋狀線體(了)之成 形方法,即利用壓出機組設成型模(1)並搭配一系列精簡之製作 方式(操作步驟),其主要包含下列製程: 子線成型:將塑料利用壓出機通過成型模(1)内設有可旋轉 之模心元件(2 ),以分別壓出成為複數條子線(6); 子線旋繞:於該子線(6)尚未冷卻前,使該各子線(6)利用 餘溫側向黏接並迴旋而下結合成為線體,並藉旋繞提高該各子 線(6)之結合強度者,或該子線(6)旋繞製程中,塑料與芯線(5) 匯集並裹覆於該芯線(5)外周,據使子線(6)連同該芯線(5)旋繞 200810910 参 、,皁i、瓜成軸心包覆有該芯線⑸之螺旋狀線體⑺者丨 ,冷卻定型··將該線體弓丨帶通過冷卻使該線體冷較型,俾 供製得螺旋狀線體(7)者。 措由本發明之成形方法,不僅達到一次即加工成型出呈螺 旋編織狀之螺旋狀線體⑺的外觀形體,亦可提高螺旋狀線體⑺ 之版作效率、產量及品f;相對本發明據以—貫式之製作過程, 可由與傳動輪⑷連結之動力源來控制所欲使模心元件⑵做快 獅動之速度,如此令其輸出之螺旋狀線體⑺有更多編織款 式之遥擇(如圖六及if!八张_、 ^ H/ °斤不),進而提升螺旋狀線體(7)之市 场競事力’以促進其產業之利用價值。 ^,打閱圖十所示,係為本發明運用另—成型模具所 運用衣壓出機之實施例圖; .本發明所運用與壓出機組設之成型模具可選用另 成型模具,其結構係包含: Λ之 弟二固定模(r )’係為中空體’其形成有第—固定部 第一固定部(12,)以及注料模頭(13,); 區^件(2 ),係於内徑設置有螺紋,為供固定後述之模心 元件(3’ ); 、 兀件(3 )’係供第—岐模(1’)之注料模頭⑴,) 插置’於其另端形成有出料部(3Γ )與導孔(32,); 第二固定模(4,)’為供模心元件(3,)容置之第—通道 11 200810910 (41 ) ’以及可供模心元件(3,)穿出之第二通道(42,),該第 一通道(4Γ )之開口處形成有螺紋部(43,); 軸K (5 ),係裝配於该第一通道(41 ’ )之内側,· 傳動件(6 ),係為與該模心元件(3,)固定組設以及與該 動力源連結。 據此,本發明另一成型模具之結構組成,係以第一固定模 (1 )之第-固定部⑴’)與塑料壓出管(81)之輪出端(82)螺 。又疋位,再取區隔件(2,)以其螺紋直接螺設於第二固定部 (12 )上’接著將模心元件(3’)以其出料部⑶’)插置於第二 固定模(4’)之第-通道(41,)與軸承(5,)後,再穿出於第二 固疋杈(4 )之第二通道(42’)外後,該模心元件(3,)穿出於 第二固定模“’)之另一端’則與傳動件(6’)固定組設,繼而 將設置有模心元件(3’)之第二固定模(4’)以其螺紋部⑷,) 螺設於第二固定部(12,),使模心元件(3,)正好受第一固定模 U’)之注料模頭(13,)插置其間,最後再藉區隔件(2,)於第 二固定部(12’)上旋動而與第二固定模(4,)呈迫緊定位,即可 完成整體壓出機(8)與另一成型模具之組裝。 相同’當本發明組裝於M出機⑻之另—成型模具進行製作 螺旋狀線體(7)之前步驟如下: 【1】.先將塑料倒入與壓出管⑻)相接之集料桶⑽,使 塑料集中進入壓出管(81)内’由壓出管(81)對塑料進行加熱膠 12 200810910 化; 【2】.此時壓出管⑽内之旋轉螺桿⑻)藉其連結之動力 源(84)驅使下,而推動塑料朝壓出f(8i)之輸出端⑽輸送至 第一固定模(1,)之内; & 、 即由第一固定模 )内,塑料再沿 【3】·當塑料進入第一固定模(1,)内, (1, )之注料模頭(13,)直接注入模心元件(3, 著導孔(32,)擠出’由於該傳動件(6,)與動力源並驅使帶動, 進而使該模心元件(3’)於第二固定模(4,)内進行旋轉,使著 塑料於導孔(32’)擠出後,即呈數條子線⑻沿著軸向轉動,並 藉著各子線(6)之餘溫熱度下,而產生交纏式且相互黏結之螺旋 狀線體(7)之產品。 而本發明所設計以螺旋狀線體(7)之成形方法,即利用壓出 機(8)組設另一成型模具,其主要包含下列製程: 子線成型·將塑料利用壓出機(8)通過成型模具内設有可旋 轉之模心元件(3,),以分別壓出成為複數條子線(6); 子線旋繞:於該子線(6)尚未冷卻前,使該各子線(6)利用 餘溫側向黏接並迴旋而下結合成為線體,並藉旋繞提高該各子 線(6 )之結合強度者; 冷卻定型:將該線體引帶通過冷卻使該線體冷卻定型,俾 供製得螺旋狀線體(7)者。 另外,本發明螺旋狀線體(7)之成形方法,亦依據消費市場 13 200810910 需求而在製作出單—或多數之螺旋狀線體⑺的同時,為使螺旋 狀線體⑺具有多種顏色之展現,而特別設計於壓出管上增設至 组以上之輔助㈣管(如圖三與圖十—所示),此辅::出 管之輸出端直接連設到厂堅出管之輪出端,使其所輸出經加熱膠 化的另一顏色的之塑料能與麼出管所輸出之塑料一併注料至成 型模具内,以供二種成型模具所製作之螺旋狀線體⑺具有多樣 顏色之變化。 综上所述’本案不但在空間型態上確屬創新’並能較習用 物品增進上述多項功效,應已充分符合新穎性及進步性之法定 發明專利要件,爰依法提出申請,懇言青貴局核准本件發明專 利申請案,以勵發明,至感德便。 【圖式簡單說明】 圖-為本發明螺旋狀線體成形方法之製作流程圖’· 圖; 圖二為本發明方法運用壓出機與其成型模具之整體剖面 圖三為本發明其_成型模具增設輔㈣出管之示意圖; 圖四為本發明方法製作其-螺旋狀線體之外觀圖; 圖 圖五為本發明方法製作其-螺旋狀線體增加芯線之外觀 圖六為本發明方法製作其二螺旋狀線體之外觀圖; 圖七為本發明方法製作其二螺旋狀線體增加芯線之外觀 14 200810910 圖; 圖八為本發明方法製作其三螺旋狀線體之斷面圖; 圖九為本發明方法製作其三螺旋狀線體增加芯線之斷面 圖; 圖十為本發明方法運用壓出機與其二成型模具之整體剖面 圖;以及 圖十一為本發明增設輔助壓出管之另—實施例圖。 【主要元件符號說明】 1成型模 11入料孔 12 通道 2 模心元件 21抵靠部 22集料部 23出料部 24導孔 25穿孔 3固定模 31 限位孔 4 傳動輪 5 芯線 6 子線 7 螺旋狀線體 8 壓出機 15 200810910 81 壓出管 82 輸出端 83 旋轉螺桿 84 動力源 85 集料桶 1, 第一固定模 11, 第一固定部 12, 第二固定部 13, 注料模頭 2, 區隔件 3, 模心元件 31, 出料部 32, 導孔 4, 第二固定模 41, 第一通道 42, 第二通道 43, 螺紋部 5, 轴承 6, 傳動件200810910 IX. Description of the invention: [Technical field of the invention] The present invention relates to a method for manufacturing a spiral wire body and a finished product thereof, and particularly to a product which is extruded through a molding die of a bonding extruder after outputting plastic by an extruder. At the same time, the t-segment is set by the built-in rotation of the forming mold, and the number of sub-lines are rotated while the residual temperature of the sub-wire itself is used to spiral the spiral-shaped linear body, thereby achieving the first processing method. [Prior Art] Press, traditionally made of wooden rattan articles, such as sofas, chairs, or object blocks, storage racks, etc., with the exquisite image of the sporadic building and the unique style of the empty room, thus widely Many consumers love to use it. Because the above-mentioned wooden rattans are increasingly scarce in production, and the rattan making is quite time-consuming and labor-intensive, the cost is becoming more and more expensive, and it is not easy to raise: it is also afraid of dust and moisture adhesion and mold. It is not easy to clean up, but it depreciates the willingness of consumers who love wood rattan. Later, 'the industry has developed a plastic-like strip with a wicker-like appearance to replace the traditional eucalyptus'. The plastic properties of the plastic strip itself, which is similar to the appearance of the wicker, are not only cheap, cheap, colorful, and beautiful, but almost Unaffected by outdoor dust, moisture and sunlight, it is easy to clean and maintain, making many rattan articles _ smearing the shape of plastic strips with imitation wicker appearance. It is known that the plastic strips of the imitation wicker appearance are revealed in the United States.帛5, 704, 690 patent, which is mainly composed of 'brother wire: outer peripheral coated plastic, the outer surface of the plastic strip forms a long groove and a color 200810910 pattern (ribbon) along the axial direction of the cable body According to the application, the appearance of the plastic strip is similar to the wicker state. Thus, the strip of the plastic material can be used to replace the natural strips such as wicker, and the raw material for knitting various kinds of furniture or products can be used. Although the plastic strips are borrowed from the long grooves and stripes of the surface of the pupa, the appearance of the wicker is similar, and the contour of the main strip is changed to the position and radial position of the main strip. The long groove is wound around the plastic material, and the stripes formed by the long groove and the long groove are controlled by the length of the straight line to be controlled, and naturally become an uncontrollable texture, and the various shapes are used to fabricate various patterns. When the item is used, the strip does not match the stripes. It does not make the limbs and the long groove maintain the sexual feeling. About the braided rope side makeup, the soil, / 』 〈七冢,,泉脰First, the technology, please refer to the US Patent No. 6 624, 975, the name of the manure brake, the name of a type I, and the method of forming a long line, which is characterized by: providing - length uncertainty The first elongate line of the polymer material, the outer surface of the deformed outer surface, the second length of the polymer material defined by the uneven length r, and having the outer surface of the crucible And the entire length has an uneven cross section; with a temperature range A common heat source between 200 F and 375 V continuously heats both the first and second elongate lines to 'heat the first and second elongate lines to the same predetermined temperature, and continues to twist the first and the first together The two elongate lines form a check yarn, wherein the portion is sufficient for the intermittent portions of the deformed outer surface of the first and second elongated lines to adhere to each other. 200810910 μ, due to the aforementioned A forming device for making a braided rope-like wire body, which is subjected to a plurality of steps such as spinning forming, reusing a plurality of forming wire bodies by a conventional mechanical winding screw, and forming a spiral at a time. The shape of the line body, so that its discontinuous production production efficiency is limited, can not improve the production of the production, and the heating of the front section of the winding is not easy to set, but also need to add 4 疋 type, especially in the winding follow-up and heating the spear It is easy to cause the spiral body and appearance to be affected by deformation and quality. Therefore, the present inventors have actively developed a kind of conventional molding apparatus, which has problems in the multiple processing of the above-mentioned wire body. system The spiral wire body is manufactured by a one-man molding method and its finished product, and the method is implemented to achieve a simplified production process and rapid production efficiency, which further highlights the spiral shape of the cable body to make the appearance more beautiful' Further, it is an object of the present invention to provide a method for manufacturing a spiral wire body and a finished product thereof, which are formed by plastic extrusion molding a plurality of strands and using a core member to form a wire. The second object of the present invention is to provide a spiral wire body which is low in manufacturing cost and can form at least one spiral wire product at a time without secondary processing. The manufacturing process is continuous continuous extrusion forming a spiral line body, which can specifically and effectively improve the manufacturing efficiency and the yield of the spiral line body, and can improve the spiral line body by the forming process of the forming mold. The quality and brighter 200810910 show the spiral line of deep and shallow lines to achieve a more beautiful appearance, and thus promote the value of the industry. The present invention is a method for manufacturing a spiral wire body and a finished product thereof, and the steps thereof are as follows: Sub-line molding: a plastic is extruded through a molding die, and a rotatable core element is provided in the molding die to respectively press out a plurality of sub-lines; the sub-winding: before the sub-wires are cooled, the sub-lines are bonded and swirled laterally by the residual temperature to be combined into a line body, and the bonding strength of the sub-lines is increased by winding Cold head setting: The line body is led through a cooling bath to cool and shape the line body, and the coil body is supplied with a spiral body. By performing the foregoing process, a plurality of sub-wirings can be bonded and intertwined with each other, and the spiral-shaped linear body required for uninterrupted forming can be formed without one-time processing. [Embodiment] One hundred first, please refer to FIG. 2, which is an overall sectional view of a molding die used in the present invention. The spiral wire body (7) of the present invention has the following extrusion machine and molding die before forming. Step·· [1]·Pour the plastic into the collecting bucket which is connected with the extrusion pipe of the extruder to concentrate the plastic into the extrusion pipe. [2]·The plastic placed in the extrusion pipe is used to heat the glue. And through the extrusion of the flavoring car " screw cup by its power source drive, the plastic is sent to the extrusion die 8 output port 200810910 to the molding die, the molding die is formed by the molding die (1), the core The component (2), the fixed mold (3) and the transmission wheel (4) are formed; [3] using at least one of the core elements (2) in the molding die (1) to be driven by the connected transmission wheel (4) At the same time, the plastic output from the extruder is carried along the molding die into the number of discharge holes provided in the core element (2) to derive the number of sub-lines (6), and the sub-lines (6) are along the core. The direction of rotation of the component (2), and the heat generated by the extrusion of the sub-wire itself, causes the sub-lines (6) to be interlaced a product of a spiral wire body (7) bonded to each other (as shown in FIG. 4); the molding die is mounted at an output end of an extrusion pipe of the extruder, and the structure thereof comprises: the molding die (1), And the wheel-out end of the extrusion pipe is provided with a hollow inlet hole (11) and a channel (12) perpendicular to the inlet hole; the core element (2) is worn and formed In the channel (12) of the mold, a perforation (25) may be formed in the center as needed, which is provided with an abutting portion (21) corresponding to the upper edge of the molding die (1), and corresponding to the molding die ( 1) a collecting portion (22) and a discharging portion (23) are provided at the passage (12), and the discharging portion (23) is provided with a plurality of guiding holes (24); the fixing mold (3) is A set hole (31) is disposed on the molding die (1) and corresponding to the passage (12) of the molding die (1), and the limiting hole (31) is for the die element (2) to abut a portion (21) is disposed between the limits; and the transmission wheel (4) is coupled to a power source (not shown), the center of which provides the core member (2) through the fixing, and the transmission When the wheel is driven by the power source, 200810910 Driving the die core element (2) is rotated. In addition, in the above-mentioned forming method of the present invention, in addition to the production of the spiral body (7), the plastic product is woven into a rattan chair for the user to bear the weight resistance and prevent the plastic from being stretched, and the spiral body is considered. (?) elongated deformation and long-term use, can also be added to the core wire (5) in the manufacturing process of the spiral wire (7) for the moon bean, the input position of the core wire (5) is located at each core element (2) The position of the center hole (25) is such that, as the plastic with residual temperature flows out in the strip-like sub-line (6), and the number of strips (8) is mixed, The sub-wire (6) is integrated into the entangled weaving process, that is, integrated with the core wire (5) (as shown in FIG. 4 to FIG. 9), so that the reinforcing spiral wire body is lifted by the addition of the core wire (5) ( 7) The structure is effective in preventing the deformation of the helical line body (?), thereby reducing the damage rate of the spiral line body (7). As shown in FIG. 1, the present invention is designed by the above-mentioned forming method of a spiral wire body, that is, using a pressing unit to form a molding die (1) and a series of compact manufacturing methods (operation steps). It mainly includes the following processes: Sub-line molding: The plastic is extruded through the molding die (1) with a rotatable core element (2) to be extruded into a plurality of sub-lines (6); Before the sub-line (6) has not been cooled, the sub-lines (6) are laterally bonded and swirled by the residual temperature to be combined into a line body, and the bonding strength of the sub-lines (6) is increased by the winding. , or the sub-wire (6) winding process, the plastic and the core wire (5) are collected and wrapped around the outer circumference of the core wire (5), according to the sub-wire (6) together with the core wire (5) spiraling 200810910 ginseng, soap i The melon is wrapped with the spiral wire body (7) of the core wire (5), and the cooling shape is set. The wire body is cooled and the wire body is cooled to form a spiral wire body. 7). According to the forming method of the present invention, not only the appearance of the spiral-shaped spiral body (7) is formed, but also the efficiency, yield and product f of the spiral body (7) can be improved; In the production process, the power source connected to the transmission wheel (4) can be used to control the speed of the core element (2) to be fast, so that the output of the spiral body (7) has more weaving styles. Choose (as shown in Figure 6 and if! eight _, ^ H / ° kg not), and then enhance the market competitiveness of the spiral line (7) to promote the value of its industry. ^, as shown in Figure 10, is a diagram of an embodiment of a garment extrusion machine used in the present invention by using another molding die. The molding die used in the invention and the extrusion die set may be formed by another molding die, and the structure thereof. The system includes: a younger mold (r)' is a hollow body formed with a first fixed portion (12,) and a injection die (13,); a member (2), The inner diameter is provided with a thread for fixing the core element (3') described later; the element (3)' is for the injection die (1) of the first die (1'), and is inserted The other end is formed with a discharge portion (3Γ) and a guide hole (32,); the second fixed mold (4,)' is a passage for the core element (3,), the passage 11 200810910 (41 ) 'and a second passage (42,) through which the core member (3,) is pierced, a threaded portion (43) formed at an opening of the first passage (4); and an axis K (5) attached to the first portion The inner side of one channel (41'), the transmission member (6) is fixedly assembled with the core element (3,) and coupled to the power source. Accordingly, another molding die of the present invention has a structural composition in which the first fixing portion (1) of the first fixed mold (1) and the rounding end (82) of the plastic extrusion pipe (81) are screwed. Further clamping, and then taking the partition (2,) directly screwed on the second fixing portion (12) with its thread 'and then inserting the core element (3') with its discharging portion (3)') After the first channel (41,) of the second fixed mold (4') and the bearing (5,) are passed through the second channel (42') of the second solid (4), the core element (3,) the other end of the second fixed mold "') is fixedly assembled with the transmission member (6'), and then the second fixed mold (4') is provided with the core member (3') The threaded portion (4), is screwed to the second fixing portion (12,), so that the core member (3,) is inserted by the injection die (13,) of the first fixed mold U'), and finally Then, the partitioning member (2) is rotated on the second fixing portion (12') to be positioned tightly with the second fixing die (4,), thereby completing the integral extrusion machine (8) and another molding. Assembly of the mold. The same as before the assembly of the M-outlet (8) to form the spiral wire body (7), the steps are as follows: [1]. Pour the plastic into the extrusion pipe (8) first. Set of buckets (10) to make plastic sets In the middle of the extrusion pipe (81), the plastic is heated by the extrusion pipe (81) to heat the rubber 12 200810910; [2]. At this time, the rotary screw (8) in the extrusion pipe (10) is connected to the power source (84) Driven, and push the plastic to the output end (10) of the extrusion f (8i) to the first fixed mold (1,); &, that is, from the first fixed mold, the plastic along the [3]· When the plastic enters the first fixed mold (1,), the injection die (13,) of (1, ) is directly injected into the core element (3, and the guide hole (32,) is extruded] due to the transmission member (6) And driving with the power source, and then rotating the core element (3') in the second fixed mold (4,), so that the plastic is extruded in the guide hole (32'), that is, several strips The wire (8) rotates in the axial direction and, by the heat of each strand (6), produces a product of a entangled and mutually bonded spiral wire body (7). The present invention is designed with a spiral The forming method of the linear body (7) is to form another forming mold by using the extruder (8), which mainly comprises the following processes: sub-line forming, and the plastic is passed through the extruder (8). The mold is provided with a rotatable core element (3,) for respectively pressing into a plurality of sub-lines (6); the sub-winding: before the sub-line (6) is cooled, the sub-lines (6) The residual temperature is laterally bonded and swirled to be combined into a line body, and the bonding strength of the respective sub-lines (6) is increased by winding; cooling setting: cooling the line body by cooling to cool the line body, In addition, the method for forming the spiral body (7) of the present invention is also based on the demand of the consumer market 13 200810910 to produce a single- or majority spiral body (7). At the same time, in order to make the spiral line body (7) have a plurality of colors, it is specially designed to be added to the auxiliary (four) tube above the group on the extrusion pipe (as shown in FIG. 3 and FIG. 10), and the auxiliary: The output end is directly connected to the wheel end of the factory outlet pipe, so that the plastic of another color which is heated and gelled can be injected into the molding die together with the plastic outputted from the pipe. The spiral wire body (7) made by the two molding dies has a variety of color variations. In summary, the 'this case is not only innovative in the space type' and can enhance the above-mentioned multiple functions compared with the conventional articles. It should fully meet the statutory invention patent requirements of novelty and progress, and apply in accordance with the law. The bureau approved the application for the invention patent, in order to invent the invention, to the sense of virtue. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a flow chart of a spiral wire forming method of the present invention. FIG. 2 is a cross-sectional view of the present invention using an extruder and a molding die thereof. FIG. A schematic diagram of the auxiliary (four) outlet tube is provided; FIG. 4 is an external view of the spiral body of the method of the present invention; FIG. 5 is a method for fabricating the spiral-shaped body of the present invention to increase the appearance of the core wire. Figure 7 is an external view of the spiral body of the present invention; Figure 7 is a method for fabricating the second spiral of the present invention to increase the appearance of the core wire 14 200810910; Figure 8 is a cross-sectional view of the three spiral wire body of the method of the present invention; IX is a cross-sectional view of the method for manufacturing a three-helix-shaped wire body according to the method of the present invention; FIG. 10 is an overall sectional view of the method of the present invention using an extruder and two molding dies; and FIG. 11 is an additional auxiliary extrusion pipe of the present invention. Another example of the embodiment. [Main component symbol description] 1 molding die 11 feed hole 12 channel 2 core member 21 abutment portion 22 aggregate portion 23 discharge portion 24 guide hole 25 perforation 3 fixed die 31 limit hole 4 drive wheel 5 core wire 6 Line 7 spiral wire body 8 extruder 15 200810910 81 extrusion pipe 82 output end 83 rotary screw 84 power source 85 collecting bucket 1, first fixed die 11, first fixing portion 12, second fixing portion 13, note Material die 2, partition 3, core element 31, discharge portion 32, guide hole 4, second fixed mold 41, first passage 42, second passage 43, threaded portion 5, bearing 6, transmission member

Claims (1)

200810910 十、申請專利範圍: 1_ 一種螺旋狀線體之製造方法,其步驟如下: 子線成型:將塑料利用壓出機通過成型模具内設有可旋轉 之模心元件(2) ’以分別壓出成為複數條子線(6); 子線旋繞:於該子線(6)尚未冷卻前,使該各子線(6)側向 黏接並迴旋而下結合成為線體,並藉旋繞提高該各子線(6)之結 合強度者; 冷部疋型:將該線體引帶通過冷卻使該線體冷卻定型,俾 供製得螺旋狀線體(7 )者。 2·如申請專利範圍第1項所述一種螺旋狀線體之製造方法, 其中δ亥子線(6)旋繞製程中,塑料與芯線(5)匯集並裹覆於 "亥心線(5)外周,據使塑料連同該芯線(5 )旋繞成型,俾供 形成軸心包覆有該芯線(5)之線體者。 、執行申明專利範圍第1項所述製造方法所製成的螺旋 狀線體,其主要包含複數條子線(6),其中該各子線(6)利 用知溫側向黏接且彼此交纏,俾供形成螺旋狀之線體者。 士申明專利範圍第3項所述螺旋狀線體,其中該各子線(6) 刀別包覆一芯線(5),俾供提高該線體強度者。 5·如申請專利範圍第3項所述螺旋狀線體,其中該螺旋狀線 體(7 )具有多樣顏色之變化。 種螺疑狀線體之製造方法,更包含下列步驟: 17 200810910 子線成型:將塑料利用壓出機通過成型模具内設有可旋轉 之模心元件(3’ ),以分別壓出成為複數條子線(6); 子線旋繞:於該子線(6)尚未冷卻前,使該各子線(6)側向 黏接並迴旋而下結合成為線體,並藉旋繞提高該各子線(6)之結 合強度者; 冷部疋型·將該線體引帶通過冷卻使該線體冷卻定型,俾 供製得螺旋狀線體(7)者。 Ί·如申請專利範圍第6項所述一種螺旋狀線體之製造方法, 其中該子線(6)旋繞製程中,塑料與芯線(5)匯集並裹覆於 該芯線(5)外周,據使塑料連同該芯線(5)旋繞成型,俾供 ‘形成軸心包覆有該芯線(5)之線體者。 8.- 9. 種執行中請專利範圍第6項所述製造方法所製成的螺旋 狀線體,其主要包含複數條子線⑻,其中該各子線⑻利 用餘溫側向黏接且彼此交纏,俾供形成螺旋狀之線體者。 如申請專利範圍第8項所述螺旋狀線體,其中該各子線⑻ 分別包覆-芯線⑸’俾供提高該線體強度者。 1〇·2Γ有利Λ圍第8項所述螺旋狀線體,其中該螺旋狀線 )/、有夕樣顏色之變化。 18200810910 X. Patent application scope: 1_ A method for manufacturing a spiral wire body, the steps of which are as follows: Sub-line molding: the plastic is pressed by a press machine through a molding die with a rotatable core element (2) The plurality of sub-lines (6); the sub-winding: before the sub-wire (6) is cooled, the sub-lines (6) are laterally bonded and rotated to be combined into a line body, and the winding is increased by the winding. The bonding strength of each sub-wire (6); the cold portion 疋 type: the wire body is cooled and fixed by cooling, and the spiral body (7) is prepared. 2. The method for manufacturing a spiral wire body according to claim 1, wherein the δ海子线 (6) winding process, the plastic and the core wire (5) are collected and wrapped in the "Haixin line (5) On the outer circumference, the plastic is screwed together with the core wire (5) to form a wire body in which the core wire (5) is coated. The spiral wire body produced by the manufacturing method of claim 1 is mainly composed of a plurality of strands (6), wherein the strands (6) are laterally bonded and entangled with each other by knowing temperature. , for the formation of a spiral line body. The spiral wire body described in Item 3 of the patent scope, wherein the wire (6) is coated with a core wire (5) for improving the strength of the wire body. 5. The spiral body according to item 3 of the patent application, wherein the spiral body (7) has a variety of color changes. The manufacturing method of the threaded suspected wire body further comprises the following steps: 17 200810910 Sub-line forming: a plastic mold is used in the forming mold to form a rotatable core element (3'), which is respectively pressed into plural Sliver line (6); sub-winding: Before the sub-line (6) has not been cooled, the sub-lines (6) are laterally bonded and rotated to be combined into a line body, and the sub-lines are raised by winding (6) The bonding strength; the cold portion · type. The wire body is cooled and shaped to cool the wire body, and the spiral body (7) is prepared. The method for manufacturing a spiral wire according to the sixth aspect of the invention, wherein the strand (6) is wound in a process, and the plastic and the core wire (5) are collected and wrapped around the outer circumference of the core wire (5), The plastic is spun together with the core wire (5) for the purpose of forming a wire body in which the core wire (5) is coated. 8.- 9. The spiral body made by the manufacturing method of the sixth aspect of the patent, which mainly comprises a plurality of strands (8), wherein the strands (8) are laterally bonded by using the residual temperature and are mutually bonded Intertwined, 俾 for the formation of a spiral line body. The spiral wire body according to item 8 of the patent application, wherein the respective sub-wires (8) respectively cover the core wire (5)' to increase the strength of the wire body. 1〇·2Γ is advantageous for the helical line body described in Item 8, wherein the spiral line has a change in the color of the evening. 18
TW95130753A 2006-08-22 2006-08-22 Process for making helical wires and products made of same TW200810910A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI414415B (en) * 2010-03-12 2013-11-11
CN110013064A (en) * 2019-05-13 2019-07-16 河南绿之舟园艺品股份有限公司 A kind of curling cogongrass item and its forming method
TWI682080B (en) * 2018-05-14 2020-01-11 吳盈慶 Manufacturing method and product of elastic rope with multi-strand spiral lines
CN114290637A (en) * 2022-01-04 2022-04-08 徐州聚西廷新型材料科技有限公司 Plastic pipe fitting extruder mould

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI414415B (en) * 2010-03-12 2013-11-11
TWI682080B (en) * 2018-05-14 2020-01-11 吳盈慶 Manufacturing method and product of elastic rope with multi-strand spiral lines
CN110013064A (en) * 2019-05-13 2019-07-16 河南绿之舟园艺品股份有限公司 A kind of curling cogongrass item and its forming method
CN114290637A (en) * 2022-01-04 2022-04-08 徐州聚西廷新型材料科技有限公司 Plastic pipe fitting extruder mould
CN114290637B (en) * 2022-01-04 2022-08-19 徐州聚西廷新型材料科技有限公司 Plastic pipe fitting extruder mould

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