TW200532029A - Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom - Google Patents

Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom Download PDF

Info

Publication number
TW200532029A
TW200532029A TW93108332A TW93108332A TW200532029A TW 200532029 A TW200532029 A TW 200532029A TW 93108332 A TW93108332 A TW 93108332A TW 93108332 A TW93108332 A TW 93108332A TW 200532029 A TW200532029 A TW 200532029A
Authority
TW
Taiwan
Prior art keywords
metal
powder
semiconductor
coating
heating material
Prior art date
Application number
TW93108332A
Other languages
Chinese (zh)
Other versions
TWI308181B (en
Inventor
Mei-Huei Dai
Original Assignee
Mei-Huei Dai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mei-Huei Dai filed Critical Mei-Huei Dai
Priority to TW93108332A priority Critical patent/TW200532029A/en
Publication of TW200532029A publication Critical patent/TW200532029A/en
Application granted granted Critical
Publication of TWI308181B publication Critical patent/TWI308181B/zh

Links

Abstract

The present invention provides a method for high efficiency coating-type semiconductor impedance heating material and a composition therefrom, particularly a method for using a high efficiency direct heating process to produce a coating type semiconductor impedance heating material, which comprises: uniformly mixing a high temperature resistance resin with a nano ceramic powder according to a desired ratio; coating the mixture on the cleaned-surface of a highly conductive metal; heating and drying the coating to form a temperature resistant and high voltage resistance insulation layer; coating a semiconductor impedance heating material, which is prepared by mixing a temperature resistant resin, a semiconductor metal powder, a powdery water glass, a nano ceramic powder, a highly conductive metal powder, and a metal carbon powder, on the insulative surface layer; heating and drying the coating to form a semiconductor heating layer; coating an insulative layer on the surface of the resulting composite layer to form a protective layer after heating and drying; and using a current to produce a high efficiency direct heating on the surface of the high conductive metal medium.

Description

200532029 五、發明說明a) ' —、—————_________________________________________________________________ ' S … . 【發明所屬之技術領域J 本發明係有關一種古 之處理方法及其組成,=二;ζ塗佈式半導體阻抗發熱材料 導金屬類介質表面塗係ί2二種以,於經清洗處理之高傳 絕緣表層上再塗佈—声古4 ^溫及咼電壓之絕緣層,於該 成-半導體發熱層並;料而形 金屬類介質之表面;;藉由電流產生對該高傳導 抗發熱材料之方法。 "接加熱之塗佈式半導體阻 【先前技術】 按t知之電熱膜技術如 「碳素電熱膜製芒方沬 ^bll〇9285號 雨粉末和巧,其係主要將石墨粉之半導_導 “刀末和减鉛、氧化矽、氣:¥體¥ 氧化物之無機成膜劑及水溶性有機溶::::”多種 電塗料,將調製妥當的半導體導電塗“,以:、;、:成-導 ,,直接將導電塗料予以噴塗到經清洗烘乾产m刷f 質表面’再經高溫的烘烤烘乾,1經、:文最的介 熱膜原料於介質的丰面槿&拔蛀 ,皿、兀…處理,使電 發熱者。貝的表面構成私接之微觀通電網路,供均句 缺點習知之電熱膜技術雖具有發熱之效果,但其具如下之 1、 : i°之電熱膜技術,其係為—厚度甚薄之電埶膜,κι 此’,、熱源產生僅成面狀傳導,&其加熱效率不:。、口 2、 習知之電熱膜技術僅可使用於非導電m (非金屬性傳200532029 V. Description of the invention a) '—, —————__________________________________________________________________' S…. [Technical field to which the invention belongs J The present invention relates to an ancient processing method and its composition, = two; ζ coating semiconductor resistance heating The material is coated with two kinds of metal-based dielectrics, which are then coated on the cleaned high-transmittance insulation surface layer—the acoustic insulation layer with a temperature of 4 温 and a high voltage, and the semiconductor heating layer is combined; The surface of a metal-like dielectric; a method of generating the high-conductivity anti-heating material by a current. " Coated semiconductor resistors with heating [previous technology] According to the known electric film technology such as "carbon electric heating film made of mang fang ^ bll〇9285 rain powder He Qiao, which is mainly the semiconducting graphite powder _ Guide "Knife and lead reduction, silicon oxide, gas: ¥ body ¥ oxides of inorganic film-forming agents and water-soluble organic solvents ::::" a variety of electrical coatings, will be properly prepared semiconductor conductive coating ", with:,; :: cheng-conductor, directly spray the conductive paint on the surface of the m brush f after cleaning and drying, and then bake and dry at high temperature. 1 :: the most thermal film material on the rich side of the medium Hibiscus & pull out, dish, slab, etc., make the electricity heat. The surface of the shell constitutes a private micro-connection network. Although the conventional heating film technology has the effect of generating heat, it has the following features: 1. The heating film technology of i °, which is a very thin one. The electric film, κι ', the heat source generates only planar conduction, & its heating efficiency is not :. , Mouth 2, the conventional electrothermal film technology can only be used for non-conductive m (non-metallic

第5頁 200532029 I五、發明說明(2) 導)且耐高 佳(非金屬 3 、習知之 質如陶瓷及 於熱傳導效 【内容】 &lt;所欲解決 本發明 有待改善之 效果,乃潛 設計產銷之 果,終研究 料之處理方 &lt;解決問題 為了達到 瓷粉依所需 傳導金屬表 絕緣層,於 金屬粉、粉 成分相互調 加溫風乾後 溫風乾作為 貝之表面產 料之方法。 溫之介質如陶莞及玻j离 性傳導)、溫度提升緩 電熱膜技術僅可使用於 玻璃,因此,其使用範 率高之高傳導金屬類介 之技術問題&gt; 人有鐘於上述習知之電 缺失,盼能提供一突破 心研思、設計組製,综 專業技術知識與實務經 出本發明一種高效率塗 法及其組成,以提供使 之技術手段&gt; 前述之目的,本發明係 比例調合均勻,再將其 面,經加溫風乾後而形 該絕緣表層上再塗佈一 狀水玻璃、奈米瓷粉、 合而成之半導體阻抗發 形成一半導體發熱層, 保護,進而藉由電流產 生高效率直接加熱之塗 ,因此,使加熱效率不 慢且耗電。 非導電類且耐高溫之介 圍受到限制且無法使$ 質之表面。 熱膜技術之實用困難及 性之設計,以增進實用 集其多年從事相關產品 驗及研思設計所得之成 佈式半導體阻抗發熱材 用者。 以耐高溫樹脂與奈米陶 塗佈於經清洗處理之高 成一耐高溫及高電壓之 層以耐高溫樹脂、半導 向&amp;金屬粉及金屬碳粉 熱材料並印製金屬線, 表面再加覆一絕緣層加 生對該高傳導金屬類介 佈式半導體阻抗發熱材 200532029 五、發明說明(3) 〈對先前技術之功效&gt; 本發明方法具有如下之優點: 1 ·其半導體發熱層係具有一厚度, 一立體型態產生熱源,進而具電熱轉 而使熱源之產生係為 化效率高且加熱速度 2 4 6 加 加 可 可 因 傳導金 流傳至 7 ·不 【實施 本 法及其 比例調 介質表 層,於 粉、粉 相互調 風乾後 乾作為 表面產 熱時不燃 熱表面溫 任意隨物 散發達紅 經過塗怖 屬類介質 高傳導金 需南溫燒 方式】 發明之高 組成,其 合均勻, 面,經加 该絕緣表 狀水破璃 合而成之 形成一半 保護,進 生高效率 度均勻。 體表面加工。 外線之能量。 ,、巴緣層,而可使用於低熔點之 ^ 12熱效率佳及有效阻絕加埶 屬類介質’進而達到節省能源之 ’故不使加熱介質產生物理變化。 效率塗 主要係 再將其 溫風乾 層上再 、奈米 半導體 導體發 而藉由 直接加 佈式半導體阻 以耐高溫樹脂 塗佈於經清洗 後而形成一耐 塗佈一層以耐 瓷粉、高導金 阻抗發熱材料 熱層,表面再 電流產生對該 熱之塗佈式半 抗發熱材料 與奈米陶瓷 處理之高傳 高溫及高電 高溫樹脂、 屬粉及金屬 並印製金屬 加覆一絕緣 高傳導金屬 導體阻抗發 之處理方 粉依所需 導金屬類 壓之絕綠 半導金屬 碳粉成分 線,加溫 層加溫風 類介質之 熱材料之Page 5 200532029 I. Introduction to the Invention (2) Introduction) and high resistance (non-metallic 3, known quality such as ceramics and heat conduction effect [Content] &lt; The effect to be improved by the present invention to be improved is a potential design The fruit of production and marketing, the processing method of the final research material &lt; Solve the problem In order to achieve the ceramic powder according to the required conductive metal surface insulation layer, the metal powder and powder components are heated and air-dried after warming and air-drying as the surface material of shellfish. Temperature medium such as Tao Wan and glass (isotropic conduction), temperature-increasing slow-heating film technology can only be used for glass, therefore, its use of high-conductivity high-conductivity metal-based media technology problems> Knowing the lack of electricity, I hope to provide a breakthrough thinking, design system, comprehensive professional technical knowledge and practice through the invention of a high-efficiency coating method and its composition, to provide technical means to make it &gt; The proportions are uniformly blended, and then the surface is heated and air-dried to form a layer of water glass, nano-ceramic powder, and a semiconducting resistor formed on the insulating surface layer. Heat generating layer, is protected, in turn generates a current by direct heating of the coated high efficiency, and therefore, the heating power is slow and inefficient. The non-conductive and high temperature resistant range is limited and cannot make a quality surface. The practical and difficult design of thermal film technology is designed to enhance the practicality. It is a user of cloth-type semiconductor impedance heating materials that has been engaged in the design and research of related products for many years. Coated with high temperature resistant resin and nano-ceramics on a high-temperature-resistant and high-voltage layer after cleaning treatment. High-temperature resistant resin, semi-directional &amp; metal powder and metal toner thermal material and printed metal wires. Covering with an insulating layer and adding the high-conductivity metal-type interstitial semiconductor resistance heating material 200532029 V. Description of the invention (3) <Effect on the prior art> The method of the present invention has the following advantages: 1. Its semiconductor heating layer system It has a thickness and a three-dimensional shape, which generates a heat source, which in turn has electric heating. The heat source is converted to a high efficiency and a heating rate of 2 4 6 plus cacao due to the flow of conductive gold to 7. · Do not implement this method and its proportional adjustment. The surface of the medium, powder and powder are air-dried and dried after each other. The surface does not burn when the heat is generated. The surface temperature arbitrarily spreads with the material. The red color passes through the coating medium. The high-conductivity gold requires the south temperature firing method. The surface is protected by half of the surface formed by adding the insulating surface water to the glass, and the uniformity is high and the efficiency is high. Body surface processing. Outside energy. , And the marginal layer, which can be used for low melting point ^ 12 good thermal efficiency and effective resistance to the addition of the medium of the class ‘and to achieve energy saving’ so no physical change in the heating medium. The efficiency coating is mainly applied to the warm air-drying layer and the nano-semiconductor conductor. The high-temperature-resistant resin is applied by direct application of a cloth-type semiconductor resistor after washing to form a coating-resistant layer that is resistant to porcelain powder. Gold conductive resistance heating material thermal layer, the surface re-current generates the heat-coated semi-heat-resistant material and nano-ceramic high-temperature and high-electricity high-temperature and high-electricity high-temperature resin, powder and metal and printed metal with insulation High-conductivity metal conductors are used to process the square powder, which is a green and semi-conductive metal carbon powder composition line that is required to conduct metal pressure. The heating layer is used to heat the thermal material of the wind-like medium.

第7頁 200532029 五、發明說明(4) 方法。 請參閱第一圖及第三圖所示,本發明係以熱傳導效率 較快之高傳導金屬類介質(A )進行塗裝,但前述之半導 體阻抗發熱材料(1 0 )於塗佈於具導電性及低熔點之高 傳導金屬類介質(A)如銘或銘合金類介質之表面前,為 避免電源之傳導及過溫使其融熔之問題,本發明之方法於 塗佈或印刷該半導體阻抗發熱材料(1 0 )前,則需針對 該高傳導金屬類介質(A )表面進行絕緣層(9 )處理, 該絕緣層(9 )亦採塗佈或印刷之方式附著於高傳導金屬 類介質(A )之表面,但於塗佈或印刷前,其第一步驟則 應先進行清洗高傳導金屬類介質(A )之表面,使高傳導 金屬類介質(A )表面不得殘留油污及懸浮微粒(1 )之 表面處理,第二步驟係在高傳導金屬類介質(A )表面使 用上膠機或印刷處理,將含瓷粉之耐高溫漆均勻附著於高 傳導金屬類介質(A )之表面(2 ),第三步驟使用約攝 氏四百度之高溫連續烘烤三十分鐘,冷卻後成為一個絕緣 層(9 )表面(3 ),第四步驟利用上膠機或印刷處理, 將半導體阻抗發熱材料(1 0 )印製於絕緣層(9 )表面 上(4 ),第五步驟使用約攝氏三百五十度之高溫連續烘 烤三十分鐘,冷卻後使半導體阻抗發熱材料(1 0 )均勻 附著於前述絕緣層(9 )表面上(5 ),第六步驟在該半 導體阻抗發熱材料(1 0 )層上印製金屬線(1 0 1 )使 用約攝氏三百五十度之高溫連續烘烤三十分鐘,冷卻後使 金屬線(1 0 1 )附著於半導體阻抗發熱材料(1 0 )表 200532029 五、發明說明(5) 面上(6 ),第七少驟利用上膠機或印刷處理,將含瓷粉 之耐高溫漆均勻附著於半泽阻抗發熱材料(1 〇 )之表 面,只餘下金屬線(1 0玉己之導通點(7),第八步驟 使用約攝氏三百五十度之尚,連續烘烤三十分鐘,冷卻後 使含瓷粉之耐高溫漆均勻附^於半導體阻抗發熱材料(1 0)之表面(8),進而於隶外層形成一絕緣層(9), 前述第一步驟進行清洗高傳導金屬類介質(A )之表面, 使高傳導金屬類介質(A )表面不得殘留油污及懸浮微粒 (1 )之表面處理,其製作氧化膜絕緣層程序係包括:先 進行脫脂處理(1 1 )、再進行化學表面研磨處理(1 2 )、水洗(]_ 3 )、中和處理(1 4 )、低溫電解陽極氧 化處理(1 5 )、第二次水洗(1 6 )、封口處理(1 7 )、熱水浸泡(1 8 )及火、氣(1 9 )程序(如第二圖戶 示),如使用上膠機或印刷處理,將含耐高溫樹脂舆奈才 陶瓷粉之絕緣層(9 )附著於咼傳導金屬類介質(a )之 表面時,需先用喷沙處理或其他能除去表面殘留油污及懸 浮微粒的方式處理,且,前述之低溫電解陽極氧化處理〜 f i將於高傳導金屬類介質(A )表面形成一氧化 朽h /、亦具有絕緣及耐高溫之功效,因此,該低、、W帝鲧陪 極氧化處理Γ 5 y _ 々低/皿私解% 棄該程序,若高傳導八=序係可依貫際需要選擇處理或捨 化處理(丄5 )而2類介質(A)經低溫電解陽極氧 時,則可形成一氧化膜之絕緣層(9) 高溫及高電ai:二專T;屬類介質(A)表面塗佈該耐 巴、,彖層(9 ),而可直接塗佈半導體阻抗Page 7 200532029 V. Description of the Invention (4) Method. Please refer to the first diagram and the third diagram. The present invention is coated with a high-conductivity metal-based medium (A) having a fast thermal conductivity, but the aforementioned semiconductor resistance heating material (1 0) is coated on a conductive substrate. And low melting point high-conducting metal-based medium (A) before the surface of the medium such as Ming or Ming alloy, in order to avoid the problem of conduction and over-temperature melting of the power supply, the method of the present invention is used to coat or print the semiconductor Before the resistance heating material (10), the surface of the highly conductive metal medium (A) needs to be treated with an insulating layer (9), and the insulating layer (9) is also attached to the highly conductive metal by coating or printing. The surface of the medium (A), but before coating or printing, the first step should be cleaning the surface of the highly conductive metal medium (A), so that the surface of the highly conductive metal medium (A) must not remain oily and suspended. The surface treatment of the particles (1), the second step is to use a gluing machine or printing treatment on the surface of the highly conductive metal medium (A) to uniformly adhere the high temperature resistant paint containing porcelain powder to the highly conductive metal medium (A). Surface (2), the third step Baking for 30 minutes at a high temperature of about four hundred degrees Celsius, after cooling, it becomes an insulating layer (9) surface (3). The fourth step is to use a gluing machine or printing process to print the semiconductor resistance heating material (1 0). On the surface (4) of the insulating layer (9), the fifth step uses a high temperature of about 350 degrees Celsius for 30 minutes of continuous baking, and after cooling, the semiconductor impedance heating material (1 0) is uniformly adhered to the aforementioned insulating layer ( 9) On the surface (5), the sixth step is to print a metal wire (1 0 1) on the semiconductor resistance heating material (1 0) layer, and use a high temperature of about 350 degrees Celsius for 30 minutes for continuous baking and cooling After that, the metal wire (1 0 1) is attached to the semiconductor resistance heating material (1 0). Table 200532029 V. Description of the invention (5) On the surface (6), the seventh step is to use a gluing machine or a printing process to include porcelain powder The high-temperature-resistant paint is evenly attached to the surface of the Hanazawa resistance heating material (10), and only the metal wire (10 Yuji's conduction point (7) is left. The eighth step uses about 350 degrees Celsius, continuous Bake for 30 minutes, after cooling, make the ceramic powder containing high temperature resistant The varnish is uniformly attached to the surface (8) of the semiconductor resistance heating material (10), and an insulating layer (9) is formed on the outer layer. The aforementioned first step is to clean the surface of the highly conductive metal-based medium (A), so that The surface of the conductive metal medium (A) must be free of oil stains and surface particles of suspended particles (1). The process of making the oxide film insulation layer includes: degreasing (1 1), and then chemical surface grinding (1 2). , Water washing (] _ 3), neutralization treatment (1 4), low temperature electrolytic anodizing treatment (1 5), second water washing (16), sealing treatment (1 7), hot water immersion (1 8), and Fire and gas (1 9) procedures (as shown in the second picture), such as using a gluing machine or printing process, attach the insulating layer (9) containing high-temperature resin ceramic ceramic powder to the 咼 conductive metal medium ( a) The surface should be treated with sandblasting or other methods that can remove residual oil and suspended particles on the surface, and the aforementioned low-temperature electrolytic anodizing treatment ~ fi will form a surface on the surface of the highly conductive metal medium (A). Oxidation decay h /, also has the function of insulation and high temperature resistance Effect, therefore, the low, and W dipole companion oxidation treatments Γ 5 y _ 々 low / lower solution% Abandon the procedure, if the high conductivity eight = sequence system can choose to deal with or rounding treatment (际5) When Type 2 dielectric (A) is subjected to low-temperature electrolytic anodic oxygen, an insulating layer of an oxide film can be formed (9) High temperature and high electricity ai: two special T; the surface of the generic medium (A) is coated with Naiba , 彖 layer (9), and can directly coat the semiconductor impedance

第9頁 200532029 五、發明說明(6) 發熱材料(1 〇 因此,就前 為兩個簡略之處 1 、將高傳導 處理(1 5 ), 之氧化膜,再依 ),印金屬線( 竟粉之耐高溫漆 金屬線(1 〇 1 2、將高傳導 或其他能除去表 屬類介質(A ) 耐向溫漆均勻附 依序於其上塗佈 (1〇1)及利 均勻附著於前述 )之導通點(7 釗述本發明係 〇)之組成,其 半導金屬粉丄5 义、咼導金屬粉 需之阻抗調配的 ~電熱阻抗層, 0 )塗佈於高傳Page 9 200532029 V. Description of the invention (6) Heating material (10) Therefore, there are two simple points in the first place: 1. High-conductivity treatment (1 5), the oxide film, and then according to), printed metal wire (actually Powdered high-temperature resistant paint metal wire (101) 2. Apply high-conductivity or other media that can remove the surface category (A). Apply heat-resistant paint uniformly on it (1〇1) and adhere to it evenly. The composition of the conduction point (7) of the present invention (7), the semiconducting metal powder 丄 5, and the resistance adjustment required by the conductive metal powder ~ thermistor resistance layer, 0) is coated on the high pass

)者(如第四圖一 述之處理程序之〜不)。 理程序(如窜兄明,本發明可大致歸類 4^如弟四_ : 金屬類介質(A ^ ’、 使其夺面古 )進行低溫電解陽極氧化 序於1 μ ▲ β 成一具絕緣及耐高溫效果 、八t佈搶 1 〇 f ¥體阻抗發熱材料(1 0 均勻附菩於二、、上膠機或印刷處理,將含 )之導通點7熱材料之表面,只餘下 金屬類介質(A )。 面殘留油污及縣、—之表面,先以喷沙處理 表面使用上=處理後’在高傳導金 半導體阻介質之表面(2),再 用上膠機或印^料(1 〇),印金屬線 發熱材dr理’將含竟粉之高溫漆 )。 表面,只餘下金屬線(:L 〇工 :高效率塗佈式半導體阻抗發熱 主要係以重量百分比之高溫樹脂3 〇火、 %、粉狀水玻璃1 5 %、奈米瓷粉丄0、 、半導體金屬氧化物及金屬碳粉,(t 比例),共佔總比3 7%,加溫風乾 以塗佈之方式將半導體阻抗發熱材 ^為 導金屬類介質(A )之表面,谁 1 ( 1 進而猎由電 200532029 五、發明說明(7) ^ 、〜 - 流產生對該高傳導金屬類介質(A )之表面產生古i 接加熱之塗佈式半導體阻抗發熱材料(i 〇 ) 回效率直 溫樹脂係具加強表面黏著之特性、半導體金=:= 有導電阻抗之作用,再利用水玻璃使前述半導體 =均勻化’同時於其中加入奈米瓷粉以作為半^雜二 1 0)之保溫並可散發達紅外線之能量;且“ k美升溫度之作用,且其中之高導金屬粉係作為、 之作用,而金屬碳粉係作為阻礙導通係數,平栴^ L弘 作用,且,前述各材料之重量百分比可依實干ς且几之 減者。 j依Λ際需要予以增 综上所述,本發明之半導體阻抗發熱材料可 2之高傳導金屬類介質,具有加熱效率佳及有;;:: 電流傳玉局傳導金屬類介質,進而達到節省能源之 效果者,為一甚具新穎性、進步性及可供產業上 =,實已符合發明專利之給與要件,爰依法提出^利申χ 祈t審查委員能詳予審查’並早日賜准本案專 利’貫為德便。 200532029 圖式簡單說明 (一) 圖式部份 第一圖係本發明以熱傳導效率較快之高傳導金屬類介質進 行塗裝之立體分解圖。 第二圖係本發明於高傳導金屬類介質表面塗裝絕緣層前之 表面處理流程圖。 第三圖係本發明之塗裝流程圖。 弟四圖係本發明之兩種不同方式處理之流程圖。 (二) 圖號部份 (1 )清洗高傳導金屬類介質之表面,使高傳導金屬 類介質表面不得殘留油污及懸浮微粒。 (1 0 )半導體阻抗發熱材料 (101)金屬線 (1 1 )脫脂處理 (1 2 )化學表面研磨處理 (1 3 )水洗 (1 4 )中和處理 (1 5 )低溫電解陽極氧化處理 (1 6 )第二次水洗 (1 7 )封口處理 (1 8 )熱水浸泡 (1 9 )烘乾 (2 )在高傳導金屬類介質表面使用上膠機或印刷處 理,將含瓷粉之耐高溫漆均勻附著於高傳導金屬類介質之 200532029 圖式簡單說明 % 一〜 …..一——-———— ______________ 表面。 (3 )使用約攝氏四百度之 冷卻後成為一個絕緣層表面。 教續烘烤三十分鐘, (4 )利用上膠機或印刷處理, 料印製於絕緣層表面上。 將半導體阻抗發熱材 溫連續烘烤三十分 附著於前述絕緣層 V 」八川π僻八二θ五十度之 鐘,冷卻後使半導體阻抗發熱材料均 表面上0) (Such as the processing procedure described in Figure 4 ~ No). Procedures (such as channeling brother Ming, the present invention can be roughly categorized 4 ^ 如 弟 四 _: metal-based medium (A ^ ', making it ancient)) low temperature electrolytic anodizing sequence at 1 μ ▲ β into an insulation and High temperature resistance effect, 8 t cloth grabbing 1 〇f ¥ body resistance heating material (1 0 uniformly attached to the second, glue machine or printing treatment, will be included) 7 on the surface of the hot material, only metal-based medium left (A). For residual oil stains on the surface and county, the surface should be treated with sandblasting first = after treatment 'on the surface of the high-conductivity gold semiconductor resistive medium (2), then use a gluing machine or printing material (1 〇), the printed metal wire heating material dr will contain high-temperature paint. On the surface, only the remaining metal wires (: L 〇 work: high-efficiency coated semiconductor resistance heating is mainly based on weight percentage of high-temperature resin 30 %, 5%, powdered water glass 5%, nano-ceramic powder 丄 0, 、 Semiconductor metal oxides and metal carbon powders (proportion t), a total of 3 7%, heated and air-dried to coat the semiconductor resistance heating material ^ as the surface of the conductive metal medium (A), who 1 ( 1 Further research by electricity 200532029 V. Description of the invention (7) ^, ~-The current generation efficiency of the coated semiconductor resistance heating material (i 〇) which generates ancient heating on the surface of the highly conductive metal medium (A) Direct temperature resin has the characteristics of enhancing surface adhesion, semiconductor gold =: = has the effect of conductive resistance, and then uses water glass to make the aforementioned semiconductor = homogenize '. At the same time, nano-ceramic powder is added to it as a semi-hetero 2 10) It can insulate heat and dissipate the energy of developed infrared rays; and "k is the effect of increasing the temperature, and the high conductivity metal powder is used as, and the metal carbon powder is used as the hindering conduction coefficient, and the effect is flat, and , The weight percentage of the foregoing materials The ratio can be reduced by a few points. J According to the needs of the above, the semiconductor impedance heating material of the present invention can be a high-conductivity metal-based medium with a high heating efficiency and:; :: The current-passing jade bureau conducts metal-based media to achieve the effect of saving energy. It is very novel, progressive, and available to the industry. It has already met the requirements for the invention patent. It is hoped that the reviewing committee can examine in detail and “approve the patent in this case as soon as possible.” 200532029 Brief description of the diagram (1) The first diagram of the diagram part is a high-conductivity metal-based medium of the present invention with a fast heat conduction efficiency. A three-dimensional exploded view of painting. The second picture is the surface treatment flowchart of the present invention before the insulating layer is coated on the surface of the highly conductive metal medium. The third picture is the painting flowchart of the present invention. The fourth picture is the invention Flow chart of two different ways of processing. (II) Figure No. (1) Cleaning the surface of the highly conductive metal medium so that the surface of the highly conductive metal medium is free from oil and suspended particles. (1 0) Semiconductor impedance Hot material (101) Metal wire (1 1) Degreasing treatment (1 2) Chemical surface grinding treatment (1 3) Water washing (1 4) Neutralization treatment (1 5) Low temperature electrolytic anodizing treatment (1 6) Second water washing (1 7) Sealing treatment (1 8) Hot water immersion (1 9) Drying (2) Use a gluing machine or printing treatment on the surface of high-conductivity metal media to evenly attach the high-temperature resistant paint containing porcelain powder to the high-conductivity The 200532029 diagram of metal-based media is a simple explanation% Ⅰ ~ …… ..—————————— ______________ Surface. (3) It will become an insulating layer surface after cooling with about four degrees Celsius. Teach baking for 30 minutes. (4) Use a gluing machine or printing process to print the material on the surface of the insulation layer. The semiconductor resistance heating material is continuously baked for thirty minutes and adhered to the aforementioned insulating layer V. "Yagawa π, 82, θ, and 50 degrees. After cooling, the semiconductor resistance heating materials are all 0 on the surface.

么(6 )在該半導體阻抗發熱材料層上印製金屬線使用 約攝氏三百五十度之高溫連續烘烤三十分鐘,冷卻後使金 屬線附著於半導體阻抗發熱材料表面上。 (7 )利用上膠機或印刷處理,將含瓷粉之耐高溫漆 均句附著於半導體阻抗發熱材料之表面,只餘下金屬線之 導通點。 (8 )使用約攝氏三百五十度之高溫連續烘烤三十分 鐘’冷卻後使含瓷粉之耐高溫漆均勻附著於半導體阻抗發 熱材料之表面。 (9 )絕緣層 (A )高傳導金屬類介質(6) A metal wire is printed on the semiconductor resistance heating material layer and baked at a high temperature of about 350 degrees Celsius for 30 minutes. After cooling, the metal wire is adhered to the surface of the semiconductor resistance heating material. (7) Use a gluing machine or a printing process to attach the high temperature resistant paint containing porcelain powder to the surface of the semiconductor resistance heating material, leaving only the conduction points of the metal wires. (8) Using a high-temperature continuous baking at about 350 degrees Celsius for 30 minutes for continuous baking, after cooling, the ceramic powder-containing high-temperature-resistant paint is uniformly adhered to the surface of the semiconductor resistance heating material. (9) Insulating layer (A) Highly conductive metal dielectric

第13頁Page 13

Claims (1)

200532029 六、申請專利範圍 理方法 1、一種高效率塗佈式半導體阻抗發熱材 其方法為: &lt; 處 其主要係以耐高溫樹脂與奈米陶瓷粉依*200532029 VI. Scope of patent application Method 1. A high-efficiency coated semiconductor resistance heating material The method is: &lt; The main is based on high temperature resistant resin and nanometer ceramic powder * 勻,再將其塗佈於經清洗處理之高傳導金屬$ ^,調合均 經加溫風乾後而形成一耐高溫及高電壓之絕緣^貝表面, 緣表層上再塗佈一層以耐高溫樹脂、半導金屬二,於該絕 玻璃、奈米瓷粉、高導金屬粉及金屬碳粉成分^、粉狀水 成之半導體阻抗發熱材料並印製金屬線,加:調合而 一半導體發熱層,表面再加覆一絕緣層加溫=二乾後形成 護,進而藉由電流產生對該高傳導金屬類介質^ ^為保 高效率直接加熱之塗佈式半導體阻抗發熱材料之^產生 2、如申請專利範圍第1項所述高效率塗佈式半導雕且 發熱材料之處理方法,其中該半導體阻抗發熱材料ς = ^ 於具導電性及低熔點之高傳導金屬類介質如鋁或銘合^類 介質之表面前,為避免電源之傳導及過溫使其融熔二問、 題,本發明之方法於塗佈或印刷該半導體阻抗發熱材料 前,則需針對該高傳導金屬類介質表面進行絕緣層處理, 該絕緣層亦採塗佈或印刷之方式附著於高傳導金屬類介質 之表面,但於塗佈或印刷前’則應先進行清洗高傳導金屬 類介質之表面,使高傳導金屬類介質表面不得殘留油污及 勉浮微粒之表面處理’第’〆2 2在向傳導金屬類介質表 面使用上膠機或印刷處理,將二=粕之耐高溫漆均勻附著 於高傳導金屬類介質之表面^步騍使用攝氏四百度之 局溫連續供烤三十分鐘,々卩 為個絕緣層表面,第It is evenly coated, and then it is coated on the cleaned high-conductivity metal $ ^. After blending, it is heated and air-dried to form a high-temperature and high-voltage insulation surface. The edge surface is coated with a layer of high-temperature-resistant resin. And semiconducting metal two, printed on the insulating glass, nano-ceramic powder, high-conducting metal powder and metal carbon powder, powdery semiconducting semiconductor resistance heating material, and printing metal wires, plus: a semiconductor heating layer The surface is further covered with an insulating layer to warm up = two dry layers to form a shield, and then the high-conductivity metal-based medium is generated by current generation ^ ^ to produce high-efficiency direct-coated semiconductor impedance heating materials for heating ^ 2, The processing method of the high-efficiency coated semi-conductive engraving and heat-generating material as described in item 1 of the scope of the patent application, wherein the semiconductor impedance heat-generating material ς = ^ in a highly conductive metal medium with conductivity and low melting point such as aluminum or aluminum In order to avoid the problem of conduction and over-temperature melting of the power source before the surface of the media, the method of the present invention needs to target the highly conductive metal media before coating or printing the semiconductor resistance heating material. Surface advance Insulation layer treatment. The insulation layer is also coated or printed on the surface of the highly conductive metal medium. However, before coating or printing, the surface of the highly conductive metal medium should be cleaned to make the highly conductive metal. The surface treatment of oil-based media and oil particles should not be left on the surface of the surface of the conductive metal medium. Use a gluing machine or a printing treatment on the surface of the conductive metal medium to adhere the high-temperature resistant paint of the powder to the highly conductive metal medium evenly. The surface ^ step 骒 uses a local temperature of four degrees Celsius for 30 minutes for continuous baking, 々 卩 is an insulating surface, the first 200532029 六、申請專利範圍 四步驟利用上 製於絕緣層表 連續烘烤三十 著於前述絕緣 料層上印製金 十分鐘,冷卻 上,第七步驟 漆均勻附著於 之導通點,第 二十分鐘,冷 阻抗發熱材料 3、 如申請專 發熱材料之製 刷機印刷附著 4、 如申請專 發熱材料之製 刷機印刷附著 5、 如申請專 發熱材料之處 屬類介質之表 及懸浮微粒之 括: 先進行脫 中和處理、低200532029 VI. The scope of patent application: Four steps: Use the upper layer on the insulation layer to bake for 30 minutes. Print gold on the insulation layer for ten minutes, and then cool down. Seventh step, the paint evenly adheres to the conduction point, twenty minutes. , Cold resistance heating material 3. If the printing machine is applied for special heating material, the printing machine is attached 4. If the printing machine is applied for special heating material, the printing machine is attached 5. The table of the medium and the suspended particles include: Neutralization treatment, low 膠機或印刷處理,將半導體阻抗發熱材料印 面上’第五步驟使用攝氏三百五十度之高溫 分鐘,冷卻後使半導體阻抗發熱材料均勻附 層表面上,第六步驟在該半導體阻抗發熱材 屬線使用攝氏三百五十度之高溫連續烘烤三 後使金屬線附著於半導體阻抗發熱材料表面 利用上膠機或印刷處理,將 ^ S ^ ^ ^ ' 將合竞粉之耐高溫 ==熱材料之表面,只餘下金屬線 八乂知使用攝氏三百五十度 、、四 卻後使含瓷粉之耐高溫漆: ”面二進而於最外層形成—丄導體 利範圍第1項所述高效率 、、、^ 造方法…之半ΐ = 半導體阻抗 於高傳導金屬類介質表面::‘、、、材料可以印 利範圍第1項所述高效率 程,其中之耐高溫及高電 t+ ¥體阻抗 於高傳導金屬類介質表面者、、,巴緣層可以印 ?範圍第2項所述高效率塗佈 :方法’,中該第-步驟進行阻抗 面,使高傳導金屬類介w 丁 /肖洗向傳導金 表面處理,其製作氧化G::得殘留油污 、、吧、、表層程序係包 、:5 :里、再進行化學表面研磨處理 -電解陽極氧化處理、第二二m洗、 尺洗、封口虛Melter or printing process, the semiconductor resistance heating material is printed on the surface. The fifth step uses 350 minutes at a high temperature of 350 degrees Celsius. After cooling, the semiconductor resistance heating material is evenly coated on the surface. The sixth step is on the semiconductor resistance heating material. The metal wire is continuously baked at a high temperature of 350 degrees Celsius for three consecutive times to make the metal wire adhere to the surface of the semiconductor resistance heating material. Using a gluing machine or printing process, the high temperature resistance of the competing powder will be ^ S ^ ^ ^ ' On the surface of the hot material, only the remaining metal wires are used. The heat-resistant paint containing porcelain powder is made of 350 degrees Celsius and 4 degrees Celsius: "The surface is formed on the outermost layer-the first area of the conductor range The half-efficiency of the high-efficiency, ... manufacturing method = semiconductor impedance on the surface of high-conductivity metal-based dielectrics: ',,, and materials can be printed in the high-efficiency range described in item 1, among which the high temperature and high electricity resistance t + ¥ The body impedance on the surface of the highly conductive metal medium can be printed with the high-efficiency coating described in the second item of the range: Method ', in this step-the impedance surface is used to make high conductive gold. Class D, Ding / Xiao Xiong to the surface of conductive gold, the production of oxidation G :: Residual oil stains, bar, surface coating system package: 5: Li, and then chemical surface polishing treatment-electrolytic anodizing treatment, the first 22m wash, ruler wash, sealing virtual 200532029 六、申請專利範圍 理、熱水浸泡 6、 如申請專 導體阻抗發熱 理’將含耐高 金屬類介質之 殘留油污及懸 7、 如申請專 發熱材料之處 序係可依實際 8、 一種高效 括: 其主要係 粉1 5 %、粉 屬粉、半導體 配的比例), 表面黏著之特 用’再利用水 於其中加入奈 可散發達紅外 中之南導金屬 為阻礙導通係 將前述各 熱材料塗佈於 一電熱阻抗層 及烘乾程 利範圍第 材料之處 溫樹脂與 表面時, 浮微粒的 利範圍第 理方法, 需要選擇 率塗佈式 以重量百 狀水玻璃 金屬氧化 共佔總比 性、半導 玻璃使前 米瓷粉以 線之能量 粉係作為 數,平衡 材料均勻 高傳導金 ’進而藉 分比之 15% 物及金 3 7 % 體金屬 述半導 作為半 ,具有 良好導 其阻抗 調合以 屬類介 由電流 面溫樹脂 、奈米瓷 屬碳粉, ,其中之 氧化物係 體金屬氧 導體阻抗 快速提升 電之作用 之作用; 塗佈之方 質之表面 產生對該 序。 1項或第2項所述高效率塗佈式丰 =方法,如使用上膠機或印刷處 =f陶瓷粉之絕緣層附著於高傳導 二=贺沙處理或其他能除去表面 万式處理。 1: = 34鬲效•塗佈&lt; +導體阻抗 處理或拾棄該程序。 耘 半導體阻抗發熱材料之組成,其包 3 0 %、半導金屬 粉1 8 %、高導金 (依所需之阻抗調 高溫樹脂係具加強 具有導電阻抗之作 化物均勻化,同時 發熱材料之保溫並 溫度之作用,且其 ,而金屬碳粉係作 式將半導體阻抗發 丄加溫風乾即成為 焉傳導金屬類介質200532029 VI. Application scope of patents, hot water immersion 6. If applying for special conductor impedance heating theory, 'remaining oil stains and suspensions containing high-metal-resistant media will be used. 7. If applying for special heating materials, the sequence can be based on actual conditions. High efficiency includes: its main powder is 15%, powder is powder, the proportion of semiconductors), the surface of the special use of 'recycling water' and the addition of Naksan developed in the infrared infrared south conductive metal to prevent conduction When the thermal material is applied to an electrothermal resistance layer and the drying process, the material and temperature of the resin and the surface, the method of floating particles should be selected, and the coating method needs to be selected. The total specificity and semiconducting glass make the former rice porcelain powder take the line energy powder system as the number, and the balanced material is uniform and highly conductive gold ', and then borrows 15% of the material ratio and 37% of the gold. The impedance is well adjusted to the genus through the current surface temperature resin, nano-ceramic carbon powder, among which the oxide-based metal-oxygen conductor has a fast resistance to increase electricity. The effect of the coating; the surface of the coated substrate produces the sequence. The high-efficiency coating method described in item 1 or item 2, such as using a gluing machine or printing place = f ceramic powder insulation layer attached to high conductivity II = sand processing or other surface removal. 1: = 34 no effect • Coating & + conductor impedance This procedure is handled or discarded. The composition of the semiconductor resistance heating material, including 30%, semiconducting metal powder 18%, high conductivity gold (according to the required impedance adjustment high temperature resin system to enhance the homogeneity of the conductive material, while the heating material The effect of heat preservation and temperature, and the metal carbon powder is used to heat the semiconductor impedance and air-dry it to become a conductive metal medium. 第16頁 200532029 六、申請專利範圍 之表面產生高效率直接加熱之目的者。 9 、如申請專利範圍第8項所述高效率塗佈式半導體阻抗 發熱材料之組成,其中各組成材料之重量百分比可依實際 需要予以增減者。Page 16 200532029 VI. The scope of patent application The purpose of high-efficiency direct heating of the surface. 9. The composition of the high-efficiency coated semiconductor resistance heating material as described in item 8 of the scope of patent application, wherein the weight percentage of each component material can be increased or decreased according to actual needs. 第17頁Page 17
TW93108332A 2004-03-26 2004-03-26 Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom TW200532029A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW93108332A TW200532029A (en) 2004-03-26 2004-03-26 Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW93108332A TW200532029A (en) 2004-03-26 2004-03-26 Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom

Publications (2)

Publication Number Publication Date
TW200532029A true TW200532029A (en) 2005-10-01
TWI308181B TWI308181B (en) 2009-04-01

Family

ID=45071770

Family Applications (1)

Application Number Title Priority Date Filing Date
TW93108332A TW200532029A (en) 2004-03-26 2004-03-26 Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom

Country Status (1)

Country Link
TW (1) TW200532029A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117100134A (en) * 2023-10-18 2023-11-24 福建傲顿科技有限公司 Foot soaking equipment provided with electrothermal film heater and application method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117100134A (en) * 2023-10-18 2023-11-24 福建傲顿科技有限公司 Foot soaking equipment provided with electrothermal film heater and application method thereof
CN117100134B (en) * 2023-10-18 2024-01-05 福建傲顿科技有限公司 Foot soaking equipment provided with electrothermal film heater and application method thereof

Also Published As

Publication number Publication date
TWI308181B (en) 2009-04-01

Similar Documents

Publication Publication Date Title
JP4209391B2 (en) Sol-gel heating element
US8653423B2 (en) Thick film high temperature thermoplastic insulated heating element
US4808490A (en) Plasma sprayed film resistor heater
US20120247641A1 (en) Method of melt bonding high-temperature thermoplastic based heating element to a substrate
JPH07211505A (en) Apparatus and method for manufacturing high- temperature conductive resistance coating, medium and article
CN105400201A (en) Spherical alumina/graphene composite heat-conducting silicone grease and preparation method thereof
CN106473610A (en) A kind of oxidation resistant magnetic heating film and its preparation for non-magnetizer pan
CN109362133A (en) Multi-purpose large-power density temperature high performance high Electric radiant Heating Film manufacturing process
RU55241U1 (en) HEATING ELEMENT
CN107484269A (en) A kind of liquid phase pipestill for heat carrier ceramic heat circle
TW200532029A (en) Method for high efficiency coating-type semiconductor impedance heating material and composition therefrom
TW200411769A (en) Ceramic heater for manufacturing semiconductor device
CN105349936B (en) A kind of tungsten surface WAl4-AlN-Al2O3High-temperature insulating coating and preparation method thereof
CN106989509A (en) A kind of Pediluvium apparatus heater and preparation method without electric leakage
CN113321950A (en) Graphene coating, preparation method thereof and application of graphene coating to electric heating element
CN1697573A (en) Method for preparing coat type exothermic material of semiconductor impedance
TWM613391U (en) Flexible heating film for electronic products
US6835673B1 (en) Semiconductor impedance thermal film processing process
JP4807681B2 (en) Thermal spray heating element for low temperature, method for manufacturing the same, and heating apparatus using the same
CN107046742A (en) A kind of Pediluvium apparatus heater and preparation method without electric leakage
CN112996153A (en) Graphene heating plate and preparation method and application thereof
CN203057553U (en) Transparent heat-emission film
KR20220132957A (en) Composition for heating material, planar heating composite and making method for preparing the same
CN108934090A (en) A kind of high power energy-saving electrothermic tube elements and its manufacturing method
CN115844218A (en) Heating assembly, preparation method thereof and cooking appliance

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees