200523055 五、發明說明（1) 【發明所屬之技術領域】 本發明係提供一種可統合進行自動化進出料、移載元 件及對光作業之一貫化製程，進而提高製裎良率及^於大 量生產之光通訊元件极合式移載及對光敦f。 【先前技術】 ， 請參閱第1圖所示，該光通訊模組1係由頭套2 (ferrule)、套管 3 (sleeve)及主動元 、 %仵4 (To-can )所構成，其製程係先將頭套2***於套& $ 吕J中，再將套 管3與主動元件4作相互組裝及對光，而m , ^ ^ ^ 丄，丄 而對光的方法是驅 動主動元件4中的雷射二極體（LD)，俅，& , 、〈發出特定、、由旦 的光源，再藉由已***套管3中之頭套2接收来、’又 光偵測器（Power meter)量測光源，並在仏士源’經由 與主動元件4間的相對位置，尋找光值最 愛 s ^ 最大點之位置決定後，以雷射焊接，將套总=點，在光值 4的接觸面固著，而後拔出頭套2 ，即$ ^ d與主動元件 之製作；然於製作過程中，現今係利用2成光通訊模組1 放至於機台上，再利用手動或自動之對=將光通訊元件 進行對光與固著作業，使製作上需搭配人、置及固著裝置 不同而分站進行，以人工作業時，經工作業或依製程 問題，若以不同製程分站進行，則元=成效率及良率的 移載，亦會造成效率及良率降低 ：同製裎中間的200523055 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention provides a unified process that can integrate automated feeding and discharging, transfer of components, and light operations, thereby improving the production yield and improving mass production. The optical communication components are extremely well-balanced and transferred to the optical fiber f. [Previous technology] Please refer to Fig. 1. The optical communication module 1 is composed of a ferrule, a sleeve 3, an active element, and% 仵 4 (To-can). The head cover 2 is first inserted into the cover & $ 吕 J, and then the sleeve 3 and the active component 4 are assembled and aligned with each other, and m, ^ ^ ^ 丄, 对 and the light method is to drive the active component 4 The laser diode (LD), 俅, &, 〈emits a specific light source, and is received by the headband 2 inserted into the sleeve 3, and the light detector (Power meter) Measure the light source, and find the light value favorite s ^ at the relative position with the active element 4 at the source of the Shishi source, and then use laser welding to set the total = point and the light value 4 The contact surface is fixed, and then the hood 2 is pulled out, that is, the production of $ ^ d and the active component; however, in the production process, 20% of the optical communication module 1 is now placed on the machine, and then manually or automatically Pair = align the optical communication components with the light and solid works, so that the production needs to be carried out in different stations with different people, placement and fixing devices, and work by people In the course of work, after working or according to the process, if the process is performed at different stations, the transfer of yuan = efficiency and yield will also cause the efficiency and yield to decrease:
係美國第 動作業裝置」 及焊接機構7 ，聞弟2 11吣二 1 專利 ，其"U.S. mobile operating device" and welding mechanism7, Wendi 2 11 吣 2 1 patent,
200523055 五、發明說明（2) 中，該夾 光機構6 並設置於 一焊接機 將 主動 放置於對 將頭套2 對光作業 3固著結 後，再以 中，仍必 之承座上 緩慢耗時 品之不良 置於對光 置於主動 亦增加製 組之生產 【發明内 符機構5係具有一 係具有二 失持機構 構7，請 元件4及 光機構6 及套管3 承座9、 5之下方 參閱第3 一由頭套 完成後， 合’進而 人工將光 須利用人 ，及取下 而降低生 率，另， 機構上後 元件上供 作時程， 率及良率 容】 之二承座 夾持至主 再利用焊 製作成一 通訊模組 工進行將 光通訊模 產效率， 當人工將 ，須再藉 進行對光 故有待加 可升降 1 0供 ，另於 圖所示 2與套 9、1 動元件 接機構 光通訊 1取下 各光通 組成品 在人工 一主動 由夾持 作業， 以改進 放置不 對光機 ，於製 管3組 0上， 4上進 7將主 模組1 收置； 訊元件 之動作 取放之 元件及 之夾具 同光通 構6之 作時， 成之組 並以夾 行對光 動元件 ，待製 惟，於 放置於 ，不僅 動作中 一組合 機構之夾具將 此一另行炎料 ’以有效提升 訊元件， 側方設有 即以人工 合件分別 持機構5 作業，於 4及套管 作完成 製作過程 對光機構 取、放料 易增加產 件分別放 組合件放 組裝動作 光通訊模 +發明之主要 及對光裝置，包含有淮ψ輕〃種光通訊兀件複合式移 其中，該進出料機構之：=、取放機構及對光機構 復將料盤上之元件夾c放機構之夾持結構即 人符移載至對光機構上，進行元件組200523055 5. In the description of the invention (2), the light clamping mechanism 6 is set in a welding machine and will be actively placed on the headgear 2 and the light operation 3 and fixed, and then centered, it will still consume slowly on the seat. The disadvantages of the current products are placed on the light and the initiative also increases the production of the production system. [Invention of the internal symbol mechanism 5 has a system with two misplacement mechanisms 7, please element 4 and light mechanism 6 and sleeve 3 socket 9, Below 5 refer to the third one. After the completion of the headgear, and then use the light to manually use the person, and remove it to reduce the birth rate. In addition, the upper and lower components of the organization are used for the schedule, rate and yield rate. The holder is clamped to the main and then welded to make a communication module. The optical communication module is produced efficiently. When it is manually moved, it must be borrowed for light, so it can be raised and lowered by 10, and it is shown in the figure 2 and the set. 9.1. Optical communication of moving element connection mechanism 1. Remove each optical component. Manually take the initiative to hold the work to improve the placement of the misalignment machine. On the tube making 3 groups 0, 4 up 7 to the main module 1 Acquisition; When the fixture is the same as that of the optical structure 6, the groups are grouped and the light-moving components are clamped. To be placed, it will not only be placed in the fixture of a combination mechanism in action, but it will also be used to effectively improve the communication components. The side is provided with a manual assembly to hold the mechanism 5 respectively, and to complete the production process at 4 and the casing. It is easy to pick and place the optical mechanism to increase the production parts. Put the assembly separately and put the assembly action. The main optical communication module + invention And the light-aligning device, which includes a composite type of optical communication components, such as: the input and output mechanisms: =, the pick-and-place mechanism, and the light-control mechanism, and the component clamping on the tray and the clamping mechanism The structure means that the symbol is transferred to the light alignment mechanism, and the component group is carried out.
200523055 五、發明說明（3) 及對光作業，再以取放機構將固著後之光通訊模組成品移 載收置於設定之料盤上，而後由進出料機構自動出 此，可統合進行自動化進出料、移載元件及對 /之二 貫化製程，達到大幅提升生產率以供大量生產之實用效 益。 ：> 本發明之次一目的係在於該進出料機構可帶動 往復位移，以配合取放機構自動取放光通訊元件或模:成 品：：完全摒除☆工取放料作業，達到減少人為疏失而有 效提南良率之效益。 本發=之另-目的係在於該取放機構可失持 光通訊元件，並於移載一光通訊元件之同時， 门 裝於另一光通訊元件之上方，且可夾持作升降位移^ == 組裝動作，以便進行對光作業，進而可簡化製程子位 有效縮短元件組裝時間而提高生產效率。 人 乍，以 【實施方式】 為使貴審查委員對本發明作更進 一較佳實施例並配合圖式，詳述 拉舉 請參閱第…〇圖所m月包人有… 2 〇、取放機構3 〇及對光機構4 〇，其；有機構 構2 0係具有一由馬達2 1 % % t ^ p ^ 〇x 料機 咬a丄馬5勤之螺桿2 2 ，並於蟫俨 22上設有一具二料盤24、之勃么。 、累才干 2 4 2 5 t、刀別承置主動元件5 i (Τ〇 5 2⑷eevd，進而以螺桿2 2 J :套： 2 4、2 5往復直線位移； σ 2 3及—枓盤 Α取放機構3 〇係設置於進出 200523055 五、發明說明（4) 料機構2 0之上方，包含有橫移結構3 1 、升降結構2 及夾持結構3 3 ’其中’ 5亥檢移結構3 1係於機架3 5 设有一由馬達3 1 1驅動之螺桿3 1 2 ，並於螺桿3 1 上裝設有轉接座3 i 3 ’該升降結構3 2僚裝設於轉接$ 3 1 3上，亦設有一由馬達3 2 1驅動之螺桿3泛2 ，坐 夾持結構3 3係以座板3 3 1裝設於升降結構3 2之螺2 3 2 2上，並於座板3 3 1之前面裝設一具有***桿' 3 3 3之***裔3 3 2 ’其***桿3 3 3可升降位移，並 ' 於***器3 3 2外部之上、下方設有上、下定位塊 · 3 3 4、3 3 5 、位置感測裔3 3 6 ，且於末端設有一可 _ 接收光源之頭套3 3 7 (ferrule)，另於***桿3 3 3 之頭套3 3 7兩側方設有二上夾爪3 3 8 ，且令其一上夹 爪由壓缸3 3 9驅動而可擺動開合，而座板3 3 1之後方 則設有一退位壓红3 4 0，其活塞桿係連接一壓缸3 4工 ，該壓缸3 4 1可驅動二下夾爪3 4 2開合作動，進而橫 移結構3 1及升降結構3 2可帶動夾持結構3 3橫移及^ 降作動，並以夾持結構3 3之上、下夾爪3 3、8、3 4 2 夾持元件，而上、下定位塊3 3 4、3 3 5則可用以限制 ***桿3 3 3之升降位移量，並以位置感測器3 3 6確保 ' ***桿3 3 3將頭套3 3 7***於套管5 2中；該對光機 構4 0係設置於取放機構3 0之側方，包含有X 一 γ — 0 自動定位平台4 1及一設置於上方之夾持結構4 2 ，該夹 持結構4 2係沒有探針基座4 2 1用以承置主動元件 5 1及作為元件訊號的收發，並於探針基座4 2 1之側方200523055 V. Description of the invention (3) and light alignment operation, and then the fixed optical communication module finished product is placed on the set tray by the pick-and-place mechanism, and then it is automatically output by the feeding and discharging mechanism, which can be integrated. Carry out automatic feeding and discharging, transfer of components and dual / double process to achieve practical benefits of greatly increasing productivity for mass production. : ≫ The second purpose of the present invention is that the feeding and discharging mechanism can drive the reciprocating displacement to cooperate with the picking and placing mechanism to automatically pick and place optical communication components or molds. And the effectiveness of the South yield rate. This issue = the other-the purpose is that the pick-and-place mechanism can lose the optical communication component, and while transferring one optical communication component, the door is installed above the other optical communication component, and can be clamped for lifting displacement ^ == Assembly action for light alignment operation, which can simplify the process sub-position, effectively shorten component assembly time and improve production efficiency. At first glance, in order to make your reviewing committee make a better embodiment of the present invention and cooperate with the drawings, please refer to the following figure for details of the pull and pull. Figure 2. 3 〇 and light alignment mechanism 4 〇, there is a mechanism structure 20 is equipped with a motor 21 1% t ^ p ^ 〇x feeder bite a 5 5 5 screw 2 2, and 蟫 俨 22 Is there a two-material tray 24? , Tired talents 2 4 2 5 t, the knife will receive the active element 5 i (T〇5 2⑷eevd, and then with the screw 2 2 J: sleeve: 2 4, 2 5 linear reciprocating linear displacement; σ 2 3 and-枓 盘 Α take The placing mechanism 3 〇 is set in and out 200523055 V. Description of the invention (4) Above the material mechanism 20, it includes a traverse structure 3 1, a lifting structure 2 and a gripping structure 3 3 'wherein' 5 Hai inspection structure 3 1 Attached to the frame 3 5 is provided with a screw 3 1 2 driven by a motor 3 1 1, and an adapter 3 i 3 'is installed on the screw 3 1. The lifting structure 3 2 is installed on the transfer $ 3 1 There is also a screw 3 pan 2 driven by a motor 3 2 1 on the 3, and the seat holding structure 3 3 is mounted on the screw 2 3 2 2 of the lifting structure 3 2 and is mounted on the seat plate. An inserting rod with an inserting rod '3 3 3 is installed in front of 3 3 1' The inserting rod 3 3 3 can be lifted and lowered and is provided above and below the inserter 3 3 2 Positioning block 3 3 4, 3 3 5 and position sensing 3 3 6 and a hood 3 3 7 (ferrule) which can receive light source at the end, and 3 3 7 two There are two upper jaws 3 3 8 on the side, and make it An upper jaw is driven by the pressure cylinder 3 3 9 to swing open and close, and a seat back pressure 3 3 0 is provided behind the seat plate 3 3 1. The piston rod is connected to a pressure cylinder 34. The pressure cylinder 3 4 1 can drive the two lower jaws 3 4 2 to open and move, and then move the structure 3 1 and the lifting structure 3 2 to drive the clamping structure 3 3 to move laterally and ^ down, and to move above the clamping structure 3 3 3, 8, 3, 4 2 hold the components, while the upper and lower positioning blocks 3 3 4, 3 3 5 can be used to limit the amount of lifting displacement of the insertion rod 3 3 3, and the position sensor 3 3 6 Make sure that the insertion rod 3 3 3 inserts the headgear 3 3 7 into the sleeve 5 2; the pair of light mechanisms 40 is located on the side of the pick-and-place mechanism 30 and contains the X-γ-0 automatic positioning platform 4 1 and a clamping structure 4 2 arranged above, the clamping structure 4 2 has no probe base 4 2 1 for receiving the active component 51 and receiving and transmitting of component signals, and is placed on the probe base 4 2 1 side
200523055 五、發明說明（5) 進之另端連接於1 :=卡：或解除。立；請i閱第持以2 '-Κ · iu ^ ^ 乃之才示的’故在此木+款 i〇iUrri2、13圖所示，該進出 2 0之馬達2 1係驅動螺桿2 2以 j構 :持=件5 1之料盤2 4位於；放機構：：之 夾持結構3 3側方而自動進料 ^ 〇之 移結構3 1帶動夾持έ士構 "放機構3 0即利用橫 升降結構32帶動丈;=料盤24上方，再以 33之壓缸341==並驅動夹持結構 V動下夾爪342夾持主動开杜 5 1，且移載放置於對光機構4 〇之夾二盖,：件 基座421上，請參閱第"“二結的探針 :2o:ir;:2即驅動壓缸頂;=構 ，言:r::8:爽頂=持主動元“ ^立 構2 0即帶動載台2 3向播仿较人圖所不，該進出料機 25位於取放機構3 :;構管52之料盤 該取，30則利用橫= = 33之“ 3 3 9控制上以㈡=持：Ϊ 令***：3 3 2之***桿3 3 3向下位移，將頭套Ί， ***於套管52中以作為接收光源之用，而後再將= 200523055 五、發明說明（6) 5 2移載至對光機構4 0處，並直接組裝於主動元件5 1 之上方以進行對光作業，當對光作業完畢後，該取放機構 3 0之下夾爪3 4 2即利用退位壓缸3 4 0驅動而向後位 移，以便焊接機構6 0進行將主動元件5 及套管5 2相 互固著作業，於固著作業完畢後，再控制***器:j 3 2之 ***桿3 3 3復位，使頭套3 3 7脫離套管5 2，進而完 成光通訊模組5 0之製作，請參閱第1 6 、1 7圖所示， . 由於取放機構30之上夾爪3 38仍夾持套管52 ，進而 可於製作完成後，直接將光通訊模組5 0移載放回主動元 · 件5 1之空料盤24中收置，當進出料機構20上之料盤 鲁 2 4承載完畢後，即自動出料以供更新料盤。 綜上所述，本發明可統合進行自動化進出料、移載元 件及對光作業之一貫化製程，而提高製程良率及便於大量 生產，然未見有相同之產品及刊物公開，從而允符發明專 利申請要件，爰依法提出申請。200523055 V. Description of the invention (5) The other end is connected to 1: = card: or release. Stand; please read the 2'-Κ · iu ^ ^ is the only thing shown, so here in this wood + models i〇iUrri2, 13 shown, the in and out of the 20 motor 2 1 drive screw 2 2 Structure of j: holding = piece 5 1 of the tray 2 4 is located; the placing mechanism :: the holding structure 3 3 side and automatic feeding ^ 〇moving structure 3 1 drives the holding handle structure " put mechanism 3 0 means to use the horizontal lifting structure 32 to drive the shank; = above the tray 24, and then use the 33 pressure cylinder 341 == and drive the clamping structure V to move the lower jaw 342 to clamp the active opener 5 1 and place it on the counter The second cover of the optical mechanism 4 〇: on the base 421, please refer to the " "two-knotted probe: 2o: ir ;: 2 is the driving cylinder top; = structure, language: r :: 8: Shuang Ding = holding active element "^ standing structure 2 0 will drive the platform 2 3 direction to imitate more people than the figure, the feeder 25 is located in the pick-and-place mechanism 3:; the tray 52 of the structure tube should be taken, 30 Use horizontal == 33 of the "3 3 9 control to hold ㈡ = hold: Ϊ order to insert: 3 3 2 of the insertion rod 3 3 3 downward displacement, insert the headgear Ί into the sleeve 52 for receiving the light source , And then = 200523055 V. Description of the invention (6) 5 2 is transferred to the light-aligning mechanism 40, and straight Assembled above the active element 5 1 to perform the light alignment operation. After the light alignment operation is completed, the gripper 3 4 2 under the pick-and-place mechanism 30 is driven backward by the displacement pressure cylinder 3 4 0 to facilitate the welding mechanism. 6 0 Fix the active element 5 and the sleeve 5 2 to each other. After the fixing is completed, control the inserter: the reset rod 3 3 3 of j 3 2 is reset, so that the head cover 3 3 7 is separated from the sleeve 5 2 , And then complete the production of the optical communication module 50, please refer to Figures 16 and 17. As the clamping claws 3 38 on the pick-and-place mechanism 30 still clamp the sleeve 52, and after the production is completed, Directly transfer the optical communication module 50 back to the active element 24 of the active element 24 and store it in the empty material tray 24. When the material tray Lu 2 4 on the feeding and discharging mechanism 20 is loaded, the material is automatically discharged for update In summary, the present invention can be integrated to perform an automated process of feeding and discharging materials, transferring components, and light operations to improve the yield of the process and facilitate mass production. However, the same products and publications have not been disclosed. Therefore, the requirements for the invention patent application were allowed, and the application was filed according to law.
第10頁 200523055 圖式簡單說明 第1圖：光通訊模組之製程示意圖。 第2圖：係美國第5，2 9 5，7 0 0號專利案之裝置示意圖。 第3圖：係第2圖之使用示意圖。 第4圖：本發明之裝置示意圖。 / 第5圖：本發明進出料機構之示意圖。 5 第6圖··本發明取放機構之示意圖。 第7圖：本發明取放機構之夾持結構示意圖。 第 8 A 圖 :係 夾 持 結 構 之 正 視 圖 〇 第 8 B 圖 :係 失 持 結 構 之 側 視 圖 〇 第 9 圖 :本發 明 對 光 機 構 之 示 意 圖 〇 第 1 0 圖 係 對 光 機 構 之 局 部 示 意 圖 〇 第 1 1 圖 本 發 明 與 焊 接 機 構 之 配 置 示 意 第 1 2 圖 本 發 明 之 取 料 示 意 圖 〇 第 1 3 圖 本 發 明 之 放 料 示 意 圖 0 第 1 4 圖 本 發 明 對 光 機 構 夾 料 之 示 意 圖 第 1 5 圖 本 發 明 再 次 取 料 示 意 圖 〇 第 1 6 圖 本 發 明 放 料 組 裝 及 對 光 之 示 第 1 7 圖 本 發 明 取 出 成 品 及 出 料 之 示 意 件 號 索 引 C 習 式 ) 光 通 訊 模組： 1 頭 套 • 2 套 管 ； 3 主 動 元 件 • 4 夾 持 機 構： :5 對 光 機 構 ; 6 焊 接 機 構： :7 夾 具 8 200523055 圖式簡單說明 承座：9 、1 0 6 、 4 3 0 1 ο 3 32338420 2 1 ο 3111333 : 3344 4 3 5 6 13: 132: 3:器 3: 3: 2 :: 22構3: 3構：塊測：缸.·構 座4件構 ::機：座：結器位感爪壓爪機 基：元機 達台放達接達持入定置夾位夾光1針缸動接 馬載取馬轉馬夹插上位上退下對4探壓主焊 厶口 平 位 0 5 5 定 ο 221 2 3 3 ^225 : > 3232133791 自 42: /—λ 構 24 : 1 : 233·· 3345Θ ·· 4 組 2 明機22構3構33: 塊 3333 | 構：模 5 發料··：結：結：：桿位......：Υ結塊訊： 本出桿盤移桿降桿板入定套缸缸架一持持通管 f 進螺料橫螺升螺座插下頭壓壓機X夾夾光套Page 10 200523055 Brief description of diagrams Figure 1: Schematic diagram of manufacturing process of optical communication module. Figure 2: Schematic diagram of the device in US Patent No. 5,295,700. Figure 3: Schematic diagram of the use of Figure 2. Figure 4: Schematic diagram of the device of the invention. / Figure 5: Schematic diagram of the feeding and discharging mechanism of the present invention. 5 Figure 6: Schematic diagram of the pick-and-place mechanism of the present invention. Figure 7: Schematic diagram of the clamping structure of the pick-and-place mechanism of the present invention. Figure 8A: Front view of the clamping structure. Figure 8B: Side view of the lost structure. Figure 9: Schematic diagram of the light-aligning mechanism of the present invention. Figure 10: Partial schematic diagram of the light-adjusting mechanism. Figure 1 1 shows the configuration of the present invention and the welding mechanism. Figure 12 shows the drawing of the present invention. Figure 1 3 shows the drawing of the present invention. 0 Figure 1 4 shows the schematic view of the invention. Figure Schematic diagram of re-feeding of the present invention. №16. Schematic of unloading and assembly of the present invention. Figure 17 Schematic drawing of the finished product and dispense of the present invention. Part No. Index (C formula). Optical communication module: 1 head cover • 2 Sleeve; 3 Active element • 4 Clamping mechanism:: 5 light-aligning mechanism; 6 Welding mechanism:: 7 Fixture 8 200523055 Schematic description of the bearing: 9, 1 0 6, 4 3 0 1 ο 3 32338420 2 1 ο 3111333: 3344 4 3 5 6 13: 132: 3: 器 3: 3: 2 :: 22 Structure 3: 3: Structure: Block test: Cylinder. · Structure seat 4 pieces Structure :: Machine: Seat: Knot position sensing claw pressing machine base: Yuan The machine reaches the platform and holds the holding clamp. The 1-pin cylinder moves the horse to take the horse. The horse clamps the upper position of the horse and inserts it back down. 4 Probes the main welding gate level 0 5 5 ο 221 2 3 3 ^ 225: > 3232133791 Since 42: / -λ Structure 24: 1: 233 ·· 3345Θ ·· 4 groups 2 Ming machine 22 Structure 3 Structure 33: Block 3333 | Structure: Mold 5 Delivery ··: knot: knot: ： Pole position ...... ： ΥAgglomeration news ： The rod-out plate moves the rod and lowers the rod plate into the fixed-cylinder cylinder frame. One holding through tube f. Feeds the screw. The horizontal screw-up screw seat is inserted into the head press X. Clip light cover