TR2021018846U5 - DEVELOPMENT MADE IN THE VERTICAL OVEN - Google Patents
DEVELOPMENT MADE IN THE VERTICAL OVENInfo
- Publication number
- TR2021018846U5 TR2021018846U5 TR2021/018846U TR2021018846U TR2021018846U5 TR 2021018846 U5 TR2021018846 U5 TR 2021018846U5 TR 2021/018846 U TR2021/018846 U TR 2021/018846U TR 2021018846 U TR2021018846 U TR 2021018846U TR 2021018846 U5 TR2021018846 U5 TR 2021018846U5
- Authority
- TR
- Turkey
- Prior art keywords
- facilities
- calcination
- air
- product
- water
- Prior art date
Links
- 238000001354 calcination Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000005065 mining Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000004568 cement Substances 0.000 claims description 4
- 229910021532 Calcite Inorganic materials 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 3
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 3
- 239000004571 lime Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 claims 2
- 239000013589 supplement Substances 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910001748 carbonate mineral Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
Buluş, madencilik sektöründe faaliyet gösteren endüstriyel tesislerde kalsinasyon ve/veya kurutma işlemlerinde kullanılmak üzere tasarlanmış 2021/012627 sayılı başvuruya konu dikey fırında yapılan geliştirmeye ilişkindir.The invention relates to the development made in the vertical furnace, which is the subject of the application numbered 2021/012627, designed to be used in calcination and/or drying processes in industrial facilities operating in the mining sector.
Description
TARIFNAME DIKEY FIRINDA YAPILAN GELISTIRME Bulusun dahil oldugu teknik alan; Bulus, madencilik sektöründe faaliyet gösteren endüstriyel tesislerde kalsinasyon ve/veya kurutma islemlerinde kullanilmak üzere tasarlanmis dikey firinda yapilan gelistirmeye iliskindir. DESCRIPTION DEVELOPMENT MADE IN THE VERTICAL OVEN The technical field in which the invention is involved; Invention is used for calcination and/or calcination in industrial facilities operating in the mining sector. to the development made in the vertical oven designed for use in drying processes. is related.
Teknigin bilinen durumu; Endüstriyel alçi, kireç, çimento vb. tesislerde olmazsa olmaz islem kalsinasyon ve/veya kurutma firinlari tarafindan gerçeklestirilmektedir. State of the art; Industrial plaster, lime, cement, etc. The indispensable process in the facilities is calcination and/or carried out by drying ovens.
Bulusun amaci; Madencilik sektöründe faaliyet gösteren endüstriyel tesislerde kalsinasyon ve/veya kurutma islemlerinde harcanan enerji miktarini azaltmaktir. Dikey kurutma firinimiz emsallerine göre gelistirme ile de verimlilik arttirilmaktadir. The purpose of the invention; Calcination and/or drying in industrial facilities operating in the mining sector To reduce the amount of energy expended in operations. Our vertical drying oven is compared to its peers. Efficiency is also increased with development.
Endüstriyel alçi, kireç, çimento tesisleri ile birlikte bentonit,asfalt plant,kalsit,kalker, dolamit vb. tesislerde de kullanilabilmektedir. Industrial gypsum, lime, cement plants together with bentonite, asphalt plant, calcite, limestone, dolamite etc. It can also be used in facilities.
Bulusun açiklamasina yardimci olacak sekiller; Sekil 1- gelistirilmis dikey firin görüntüleri ve parçalari Sekilde ver al_an parça isimleri; l-Ön isitma bölgesi uön isitici modül yapilari/hazneler 2-Yakma bölgesi 3-Sog utma bölgesi g esanj ör sistemi Bulusun detayli açiklamasi; Bulus, madencilik sektöründe faaliyet gösteren endüstriyel tesislerde kalsinasyon ve/veya kurutma islemlerinde kullanilmak üzere tasarlanmis dikey firinlar için yapilan gelistirmeye iliskindir. Figures to help explain the invention; Figure 1- Enhanced vertical oven images and parts Names of the parts given in the figure; l-Preheating zone u preheater module structures/hoppers 2-Incineration zone 3-Sog utma zone g exchange system Detailed description of the invention; Invention is used for calcination and/or calcination in industrial facilities operating in the mining sector. development for vertical ovens designed for use in drying processes is related.
Konsantre bünyesinde bulunan ve fiziksel olarak bagli suyun en basit sekilde uzaklastirilmasi malzemelerin suyun buharlasma sicakliginin üzerindeki bir sicakliga isitilmasi (Kurutma) ile gerçeklesir. Suyun buharlasmasi endotermik bir islemdir (+ 44 kJ/mol) bu nedenle minerallerin istenilen sicakliga çikarilmasi ve buharlasma süresince enerji gerekmektedir. The simplest removal of physically bound water contained in the concentrate by heating the materials to a temperature above the evaporation temperature of water (Drying) it happens. Evaporation of water is an endothermic process (+ 44 kJ/mol) therefore Energy is required during the evaporation and raising of the minerals to the desired temperature.
Kalsinasyon mineralik kimyasal parçalanmasi olarak geçmekte; mineralin parçalanma sicakliginin üzerine isitilmasi veya belirlenen bir sicaklikta parçalanma reaksiyonu sirasinda olusacak gaz ürünlerin kismi buhar basinçlarinin denge buhar basincinin altindaki degerlere azaltilmasiyla gerçeklesmektedir. Kalsinasyon, metal hidrat ve karbonat minerallerine kimyasal olarak bagli olan su, C02 ve diger gazlarin görece düsük parçalanma sicakligina sahip minerallerde gerçeklesir. Kurutma ve kalsinasyon döner firin, saft firini ve akiskan yatakli firinlarda gerçeklesir. Mineraller içerisindeki suyun istenmemesinin nedenleri olarak: (i) suyun uzaklastirilmasi islem görecek hammaddenin azalmasini saglamakta; (ii) eger malzeme elektrik ark firini gibi yüksek sicakliklarda islem gören bir firina beslenecekse suyun aniden buhar fazina geçmesi büyük ölçekli saçilmalara neden olmakta; (iii) bazi durumlarda su uzaklastirildiktan sonra malzemeler daha reaktif hale gelebilmektedir; (iv) suyun bulunmasi bazi istenmeyen reaksiyonlara neden olmakta ve zayif ürün kalitesi ve verimine neden olmaktadir. Calcination is referred to as mineral chemical breakdown; disintegration of the mineral heating above its temperature or during a decomposition reaction at a specified temperature The partial vapor pressures of the gas products to be formed are below the equilibrium vapor pressure. accomplished by reduction. calcination to metal hydrate and carbonate minerals to the relatively low decomposition temperature of chemically bound water, CO2, and other gases occurs in minerals. Drying and calcination rotary kiln, shaft kiln and fluidized takes place in bed ovens. As the reasons why water in minerals is undesirable: (i) removal of water reduces the raw material to be processed; (ii) if If the material is to be fed into an oven operating at high temperatures, such as an electric arc furnace, the water its abrupt transition to the vapor phase causes large-scale scattering; (iii) in some cases materials can become more reactive after water is removed; (iv) water Its presence causes some undesirable reactions and can lead to poor product quality and yield. causes.
Endüstriyel uygulamalarda, kaba taneli kireçtasinm yanmasi (parçalanmasi) için en uygun yapilari/hazneler(l-1.l) bulusumuzda 4 adet isi ocagina çikarilmis ve sistem kalsinasyon bakimindan daha verimli hale getirilmistir ve sistemde bulunan üründeki sicak su buharini ayristirma görevi gören esanjör sistemi(3) sicak suyun hava ile harmanlanip kuru ve sicak havanin sisteme tekrar dahil edilmesi ve bu havanin ürünü ön isitmada (ön isitici haznesi)(1- 1.1) kullanilarak yakit sarfiyatini daha da azaltmak hedeflenerek verimi arttirilmistir. In industrial applications, it is best suited for the combustion (fragmentation) of coarse-grained limestone. structures/reservoirs(l-1.l) were taken out in 4 heat furnaces and the system was calcined in our invention. It has been made more efficient in terms of hot water vapor in the product in the system. The heat exchanger system(3), which acts as a separator, is mixed with the air and the hot water is dry and hot. reintroducing the air into the system and preheating the product of this air (preheater chamber)(1- 1.1), it is aimed to further reduce the fuel consumption and the efficiency has been increased.
Bunlara ek olarak esanjör sisteminde(3. 1) ayristirilan saf su tesiste bulunan ve saf suya ihtiyaç duyan diger aksamlara takviye olarak kullanilabilecektir. besleme modülünden malzeme, makinaya girmekte, alt kisimda sicak hava giris kanali ile sicak hava makinaya verilmekte ve dik çalisina prensibi benimsendiginden hareket ve aktarim için ek bir enerji ihtiyaci olmadan sicak hava ve gaz akisi saglanarak doldur bosalt yöntemiyle çalismaktadir. In addition to these, the pure water separated in the heat exchanger system (3.1) needs pure water in the facility. It can be used as a reinforcement to other parts that need it. The material from the feeding module enters the machine, with the hot air inlet duct at the bottom. hot air is given to the machine and the movement and transmission is adopted as the vertical working principle is adopted. hot air and gas flow without the need for additional energy for the filling and unloading method is working.
Firin gövdesine ek olarak ön isitici modül yapilari/hazneler( `1) sistemden çikan su buharinin degerlendirilmesi amaci ile esanjör sistemi(3) ve genel sistemi kalsine etmek için 4-8-12 ve daha fazla olabilecek sekilde ( kapasite ve ürüne bagli olarak) brülör ile desteklenmektedir. In addition to the oven body, the preheater module structures / chambers ( `1) 4-8-12 and 4-8-12 to calcine the heat exchanger system(3) and the overall system for the evaluation of It is supported by a burner, which can be more (depending on capacity and product).
Sanayiye uygulamasi', Bulus, madencilik sektöründe faaliyet gösteren endüstriyel tesislerde kalsinasyon ve/veya kurutma islemlerinde kullanilmak üzere (yapi kimyasallari tesisleri, kalsit üretim tesisleri, çimento tesisleri, kireç tesisleri) tasarlanmis dikey firinda yapilan gelistirmeye iliskin olup, Avantajlari ve özellikleri; yapilari/hazneler (l-l.l) bulusumuzda 4 adet isi ocagina çikarilmis ve sistem kalsinasyon bakimindan daha verimli hale getirilmistir ve sistemde bulunan üründeki sicak su buharini ayristirma görevi gören esanjör sistemi (3.1)sicak suyun hava ile harmanlanip kuru ve sicak havanin sisteme tekrar dahil edilmesi (seconder hava) ve bu havanin ürünü ön isitmada kullanilarak yakit sarfiyatini daha da azaltmak hedeflenerek verimi arttirilmistir. Bunlara ek olarak esanjör sisteminde(3.l) ayristirilan saf su tesiste bulunan ve saf suya ihtiyaç duyan diger aksamlara takviye olarak kullanilabilecektir. Industry application', Invention is used for calcination and/or calcination in industrial facilities operating in the mining sector. to be used in drying processes (construction chemicals facilities, calcite production facilities, cement plants, lime plants) is related to the development made in the designed vertical kiln, Advantages and features; structures/reservoirs (l-l.l) were taken out in 4 heat furnaces and the system was calcined in our invention. It has been made more efficient in terms of hot water vapor in the product in the system. The heat exchanger system (3.1), which acts as a separation, mixes the hot water with the air and makes it dry and hot. reintroducing the air into the system (secondary air) and preheating the product of this air The efficiency has been increased by aiming to further reduce fuel consumption. In addition to these pure water separated in the heat exchanger system (3.1) It can be used as reinforcement to other components.
Tüm bu avantajlari ve ayrica ekonomik kazanimlari ile de tercih sebebi olmaktadir. With all these advantages and also economic gains, it is the reason for preference.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2021/018846U TR2021018846U5 (en) | 2021-11-30 | 2021-11-30 | DEVELOPMENT MADE IN THE VERTICAL OVEN |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2021/018846U TR2021018846U5 (en) | 2021-11-30 | 2021-11-30 | DEVELOPMENT MADE IN THE VERTICAL OVEN |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TR2021018846U5 true TR2021018846U5 (en) | 2021-12-21 |
Family
ID=85114218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TR2021/018846U TR2021018846U5 (en) | 2021-11-30 | 2021-11-30 | DEVELOPMENT MADE IN THE VERTICAL OVEN |
Country Status (1)
| Country | Link |
|---|---|
| TR (1) | TR2021018846U5 (en) |
-
2021
- 2021-11-30 TR TR2021/018846U patent/TR2021018846U5/en unknown
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