TR201816611T4 - Drum boiler with reduced wall thickness using a multi-drum arrangement. - Google Patents
Drum boiler with reduced wall thickness using a multi-drum arrangement. Download PDFInfo
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- TR201816611T4 TR201816611T4 TR2018/16611T TR201816611T TR201816611T4 TR 201816611 T4 TR201816611 T4 TR 201816611T4 TR 2018/16611 T TR2018/16611 T TR 2018/16611T TR 201816611 T TR201816611 T TR 201816611T TR 201816611 T4 TR201816611 T4 TR 201816611T4
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- drum
- separation drum
- pipe
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- 238000000034 method Methods 0.000 claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 109
- 238000000926 separation method Methods 0.000 claims description 50
- 238000003860 storage Methods 0.000 claims description 49
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000002522 swelling effect Effects 0.000 claims description 3
- 239000012071 phase Substances 0.000 claims 2
- 239000012808 vapor phase Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 4
- 230000007704 transition Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005067 remediation Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000004326 stimulated echo acquisition mode for imaging Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B21/00—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically
- F22B21/02—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially straight water tubes
- F22B21/18—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially straight water tubes involving two or more upper drums and a single lower drum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/22—Drums; Headers; Accessories therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/26—Steam-separating arrangements
- F22B37/261—Steam-separating arrangements specially adapted for boiler drums
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Steam Boilers And Waste-Gas Boilers (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
- Jet Pumps And Other Pumps (AREA)
Abstract
Mevcut buluş örneğin elektrik santralleri veya proses endüstrileri sektöründe kullanılan ve yüksek çalışma basınçlarıyla birlikte sık ve hızlı başlangıçlara maruz kalan tamburlu kazanlar alanına ilişkindir. Buluş bilhassa ısı geri kazanımlı buhar kazanı ya da HRSG (heat recovery steam generator) tipi kazanlara ilişkindir.The present invention relates, for example, to the field of drum boilers used in the power plant or process industries sector, which are subjected to frequent and rapid starts with high working pressures. More particularly, the invention relates to heat recovery steam generators or heat recovery steam generators.
Description
TARIFNAME ÇOK TAMBURLU BIR TERTIP KULLANILARAK CEPER KALINLIGI AZALTILIVIIS TAMBUFlLU BUHAR KAZANI BULusUN KONUSU Mevcut bulus örnegin elektrik santralleri veya proses endüstrileri sektöründe kullanilan ve yüksek çalisma basinçlariyla birlikte sik ve hizli baslangiçlara maruz kalan tamburlu kazanlar alanina iliskindir. DESCRIPTION USING A MULTI-DRUM SCHEDULE FACE THICKNESS REDUCED LIVIIS DRUM STEAM BOILER SUBJECT OF THE INVENTION The present invention is used, for example, in the power plants or process industries sector and drums subject to frequent and fast starts with high operating pressures relates to the field of boilers.
Mevcut bulus bilhassa isi geri kazanimli buhar kazani ya da HRSG (hear recovery steam generator) tipi kazanlara iliskindir. The present invention is particularly suitable for a heat recovery steam boiler or HRSG (hear recovery steam boiler). pertains to generator) type boilers.
TEKNOLOJIK ARKA-PLAN VE TEKNIGIN BILINEN DURUMU Eneji pazarinin gelisimi günümüzde üretim birimlerinde daha büyük esneklik ihtiyaci dogurmustur zira kazan tamburlarinin kalinliklari döngüsel yorgunluk bakimindan giderek artan siklikta sorun haline gelecegi sekilde yeterince yüksek çalisma basinçlari vardir. TECHNOLOGICAL BACKGROUND AND KNOWN STATE OF ART The evolution of the energy market requires greater flexibility in production units today. because the thickness of the boiler drums is gradually increasing in terms of cyclic fatigue. there are sufficiently high working pressures that they become a problem with increasing frequency.
Bu yüzden kazan tamburlarinin, bilhassa kritik kosullarda, yorgunluga karsi dirençli olabilmeleri için, tamburlarin optimum sekilde boyutlandirilmasi istenir, bu kritik kosullar sunlardir: sartnamede kazanin birçok baslangiç yapmasinin öngörülmesi ve bunlarin basinç yükselis gradyanlarinin yüksek olmasi; asagidaki iki sebep yüzünden kalin çeperli tamburlar tasarlanmis olmasi: ° yüksek çalisma basinçlari yüksek tasarim basinçlarini gerektirir; ° geçislerin veya istisnai çalismalarin zorunlu kildigi daha büyük depolama hacimlerine olan talebi karsilamak için büyük çaplara basvurulur. That's why boiler drums are fatigue-resistant, especially under critical conditions. Optimum sizing of the drums is required so that they can be are: In the specification it is foreseen that the boiler makes many starts and their pressure high elevation gradients; Thick-walled drums are designed for the following two reasons: ° high operating pressures require high design pressures; ° larger storage mandated by transitions or exceptional work Large diameters are used to meet the demand for volumes.
Yüksek basinçli tamburlarin (HP) yorgunluk sorunlarinin etkili biçimde azaltilmasini saglayan bilinen üç tip çözüm vardi: zorlamali dolasimli kazan (veya “once through”): HP kazanin tamburu yerine, çapi tamburunkinden daha küçük olan bir ayirici kullanilir. Bunun avantaji yorulmaya karsi direncin daha yüksek olmasidir çünkü ilgili kalinliklar daha zayiltir. Bu alternatif teknoloji daha karmasik bir kazan borusu donanimini gerektirir ve ayrica çok yüksek saflikta bir su kalitesinin kullanilmasina yol açar. Bununla birlikte daha düsük hatta sifir olan bir depolama kapasitesi belirli istisnai çalismalari daha kritik hale getirir; çok tamburlu kazan: kazanin içinde dikkate alinan bir basinç seviyesi için tek bir tamburu dikkate almak yerine, tamburun depolama hacmi toplam kapasitesi esit olan iki hazneye dagitilmistir. Iki haznenin çaplari tek bir tamburun çapina göre belirgin bir seklide daha küçüktür, bu da ilgili kalinliklari da azaltmayi ve böylece esas itibariyle yorulma sorununu iyilestirmeyi saglar. Teknigin bilinen durumunda önerilen çözüm Piyasaya sürülen bir baska örnekte, nihai sur/buhar ayirma adimini tamburun disinda gerçeklestirmek için tamburun disina ayiricilar yerlestirilmesinden ibaret bir çözüm önerilmistir, bu da normal çalisma seviyesinin ve ana tamburun yüksek seviyeden baslatilma seviyesinin yükselebilmesine yol açar. Bu durum ana tamburun çapinin ve kalinliginin azalmasini saglar; yöntemin kontrolüne bagli çözümler: ° üretilen buhar için çikislar (buhar delikleri, buhar türbininin bypass valfi, vb.) uygun biçimde kullanilarak, tertibat baslatilirken öncelikli olarak basinç yükselmesi gradyanlarini sinirlandirmak için bir yöntem. Bu çikislar tamburun içindeki basinç/ sicaklik yükselmesini kontrol eden bir mantiga bagimlidir. Bu çözümün en büyük kusuru kazanin içinde nominal basincin kurulmasini geciktirmesidir (yania baslangiç daha yavas olur) bu da günümüzde pazar ihtiyaçlarina giderek daha az uyumludur; ° bir baska yöntem, yorgunluk bakimindan en zorlayicilari olan soguk baslangiçlari engellemek amaciyla, bir sonraki baslangiç ihtimali göz önünde tutularak, bir duraklamadan sonra kazani az çok “sicak" ve dolayisiyla az çok basinçli tutmaktir. Effectively reducing the fatigue problems of high pressure drums (HP) There were three known types of solutions that provided: forced circulation boiler (or “once through”): instead of the drum of the HP boiler, the diameter a separator smaller than that of the drum is used. The advantage of this is against fatigue. This is because the resistance is higher because the respective thicknesses are weaker. This alternative technology requires a more complex boiler tube hardware and also very high leads to the use of a pure water quality. However, even lower a storage capacity that makes certain exceptional work more critical; multi-drum boiler: a single boiler for a considered pressure level inside the boiler instead of taking into account the drum, the storage volume of the drum is equal to its total capacity. distributed in two chambers. The diameters of the two chambers differ significantly from the diameter of a single drum. is smaller, which also reduces the thicknesses involved and thus substantially It helps to improve the fatigue problem. Suggested solution in the state of the art In another example on the market, the final water/steam separation step is outside the drum. A solution consisting of placing separators outside the drum to achieve recommended, which means that the normal operating level and the main drum are higher than the high level. causes the start-up level to increase. In this case, the diameter of the main drum and it reduces the thickness; Solutions based on method control: ° outlets for the steam produced (steam vents, bypass valve of the steam turbine, etc.) are suitable pressure rise as a priority when starting the device. A method for constraining gradients. These outputs are pressure/pressure inside the drum. it depends on a logic that controls the temperature rise. This solution is the biggest its defect is that it delays the establishment of the nominal pressure inside the boiler (i.e. starting slower) which is less and less in line with market needs today; ° another method is cold starts, which are the most challenging in terms of fatigue. in order to prevent it, taking into account the possibility of the next start, a after the pause is to keep the boiler more or less “hot” and therefore more or less pressurized.
Bu sicak/basinçli tutma ana kazanin içine yardimci buhar püskürtmesi sayesinde mümkün kilinir. Bu yöntemin dezavantajlari, yakinlarda kullanilabilir bir yardimci buhar kaynaginin bulunmasi ve ayrica bu buhar tüketimine bagli enerji tüketiminin desteklenmesi gerekliligidir; ° Ievhalarin dogrudan isitilmasiyla (trace heati'ng) tamburun çeperlerinin sicak tutulmasi gibi baska imkânlar da mevcuttur. This heat/pressure retention is due to auxiliary steam injection into the main boiler. is possible. The disadvantages of this method are that there is no nearby available helper. the presence of the steam source and also the energy consumption due to this steam consumption. the need for support; ° With direct heating of the sheets (trace heati'ng), the drum walls There are also other possibilities, such as keeping
Sunumun devami için asagida iki önemli kavram tanimlanmistir: ROT: "run-out time" ve akis süresi sartnamede anlasmali olarak tanimlanan bir süredir, bunun tekabül ettigi süre, tamburun besleme pompalari üzerinden suyla beslenmeksizin çalisabilmesi gerektigi süredir; doldurulur. Bu su isinip kaynama noktasina ulastiginda, büyük bir su hacmi tambura dogru itilir ve buharlastiricinin borulari içinde bu suyun yerini buhar alir. Tambur kizdiricilara dogru tasmamayi garantileyerek, bu su hacmini içine alabilecek sekilde boyutlandirilmalidir. Bu olay belirli yük geçisleri sirasinda da meydana gelebilir. For the continuation of the presentation, two important concepts are defined below: ROT: "run-out time" and flow time is a period defined by agreement in the specification, the corresponding time is watered through the feed pumps of the drum. the time it needs to be able to work without feeding; is filled. When this water heats up and reaches its boiling point, a large volume of water enters the drum. it is pushed towards and this water is replaced by steam in the pipes of the evaporator. drum be able to contain this volume of water, ensuring no overflow to the superheaters should be sized. This event can also occur during certain load transitions.
Teknigin bilinen durumuna uygun halihazirda tipik bir tertipte, Sekil 1'de gösterilen tamburlu kazan için tambur 1 kontrol valfi 5 (feed water control vai've-FWCV) denilen birinci bir valf Tambur 1 “su inis borulari - buharlastirici - su yükseltme borulari" döngüsüne baglidir: su tamburdan 1 buharlastiriciya dogru su inis borularindan 6 (downcomers) akar, su, buharlastiricinin 2 borularinin içinden geçer ve bu borularin içinde kismen buharlasir. In a typical arrangement according to the state of the art, the drum shown in Figure 1 a first valve for the boiler, called drum 1 control valve 5 (feed water control vai've-FWCV) Drum 1 is connected to the "water downpipes - evaporator - water riser pipes" cycle: water flows from the drum 1 to the evaporator through the downpipes 6 (downcomers), the water passes through the pipes of the evaporator 2 and partially evaporates inside these pipes.
Bu su/buhar karisimi su yükseltme borulari 7 (risers) üzerinden tambura 1 dogru gönderilir. This water/steam mixture is sent to the drum 1 via the riser pipes 7 (risers).
Su/buhar tazi olan iki faz tamburun içinde, meslek erbabi tarafindan kendinden bilinen uygun bir veya birçok donanimla (yöntemle) ayrilir. Inside the two-phase drum with water/steam hound, self-known by the artisan separated by one or more suitable equipment (methods).
Tamburun içindeki su düzlem seviyesi kontrol valli “A” 5 tarafindan kontrol edilir. Tamburun su düzleminin üstündeki doymus buhar. bu amaçla öngörülmüs bir tabandan 3 tamburun disina çikar ve (gerekirse) kizdiricilar üzerinden buhar sebekesine dogru yönlendirilir ve böylece sonra, üretilen buhari kullanan buhar prosesini veya türbinini besler. The water level in the drum is controlled by the control valve “A” 5. your drum saturated vapor above the water plane. 3 drums from a base intended for this purpose. out and (if necessary) routed over the superheaters to the steam mains and so it then feeds the steam process or turbine that uses the generated steam.
Bu tamburun hacmi söz konusu FtOT ve swell effect için yeterli olmalidir. The volume of this drum should be sufficient for the FtOT and swell effect in question.
US-2.702.026 A belgesi buharin birçok ayri isi kaynaginda kullanilabilen isidan hareketle üretildigi bir buhar üretim tesisini anlatir, bu tesis sunlari içerir: -dogal dolasimli tipte bagimsiz ayri birçok kazan, bunlarin her biri farkli bir isi kaynaginda yer alir ve mukabil isiyi kullanacak sekilde düzenlenmistir, ayri kazanlarin her biri bir buharli ayirma tamburuna ve borulara sahiptir, bu borular isiyi isi kaynagindan çikaracak sekilde yer alirlar ve bir kazan akiskaninin tamburun içinden dogal bir sekilde dolasmasi için tamburla baglantilidirlar; -kazanlari, tüm buhar tamburlari esas itibariyle ayni seviyede olacak sekilde monte etmek için araçlar; -her bir kazana, ilgili kazandan alinan isiyla belirlenen ve diger kazanlarin besleme suyu ihtiyaçlarindan bagimsiz olan bir akis hizinda besleme suyu saglamak için araçlar; -her bir kazandan, ilgili kazandan alinan isiyla belirlenen ve buharin diger kazanlardan alindigi akis hizindan bagimsiz olan bir akis hizinda buhar sizdirmak için araçlar; -tüm buhar tamburlarini, tamburlarin su seviyelerinin üzerinde birbirine baglayan kanallar 've tüm buhar tamburlarini, tamburlarin su seviyelerinin altinda baglayan kanallar, bu iki kanal tipi kazanlarin dolasim sistemlerinden ve kazanlara besleme suyu saglama araçlarindan tamamen bagimsizdir. böylece tüm kazanlar ayni su seviyesini GB 241.961 A belgesi isi isinimli bir bölüm ve isi konveksiyonlu bir bölüm içeren tipte bir buhar kazanini anlatir, bu bölümlerin içinde borular esas itibariyle düsey bir sekilde ve birbirlerine paralel olarak yer alirlar. Isinimli bölümdeki borular konveksiyonlu bölümde oldugundan daha araliklidirlar. Boru bölümleri su/buhar ayirmak için olan buhar çikisli iki üst tambura ve ayrica orta seviyede su içeren bir tambura baglidir. haznesi -su haznesi buharlastiricinin akis yönünde yukarisinda yer alir- ve buharlastiriciyla akiskan baglantili birinci bir buhar tamburu -birinci buhar tamburu buharlastiricinin akis yönünde asagisinda yer alir- içeren bir sisteme iliskindir. Burada su haznesi birinci buhar tamburunun içinde önceden belirlenmis bir su seviyesini koruyarak, buharlastiricinin besleme suyunu saglayacak sekilde çalisir. US-2.702.026 A document is based on the heat that can be used in many separate heat sources of steam. describes a steam production facility where it is produced, this facility includes: -natural circulation type several independent separate boilers, each located in a different heat source and arranged to use the heat, each of the separate boilers has a steam separation It has a drum and pipes, these pipes are located to remove the heat from the heat source. They take them and drum them so that a boiler fluid circulates naturally through the drum. they are linked; -boilers so that all steam drums are essentially at the same level tools for mounting; - to each boiler determined by the heat from the relevant boiler and other feedwater at a flow rate that is independent of the boilers' feedwater needs. means to provide; - from each boiler determined by the heat taken from the respective boiler and leaking steam at a flow rate independent of the flow rate from other boilers tools for -Do not connect all steam drums to each other above the water level of the drums. ducts connecting all steam drums below the water levels of the drums. channels, these two channel type boilers from the circulation systems and feed water to the boilers. It is completely independent of the means of provisioning. so that all boilers have the same water level GB 241.961 A is a type containing a section named heat and a section with heat convection. describes the steam boiler, inside these sections the pipes are essentially vertical and they are located parallel to each other. The pipes in the heated section are in the convection section they are more spaced than they are. Two pipe sections with steam outlet for separating water/steam it is connected to the upper drum and also to a drum with a medium level of water. reservoir -the water tank is located upstream of the evaporator- and a first steam drum with a fluid connection - the first steam drum is the flow of the evaporator pertains to a system containing Here the water tank is the first steam of the evaporator, maintaining a predetermined water level inside the drum. it works in a way to provide feeding water.
Teknigin bilinen durumunda, bazisi çok eski olan birkaç patentte, bu belgelerde belirtilen sebeplerle, örnegin üst üste bindirilmis birbiriyle baglantili iki veya daha fazla tamburlu bir kazan düzenlemesi de vardir. Örnegin: kalinligi azaltilir ve çalisma esnekligi arttirilir (baslangiç süresi daha kisadir, buharlastiricinin çalisma isisina daha çabuk ulasilir); böylece kalinligi ve dolayisiyla da baslangiçta tamburun çeperi boyunca isi gradyani azaltilir, bu gradyan tamburun üzerindeki isil yorgunlugu arttirir ve bu da tamburda çatlaklar seklinde bir asinmaya yol açar. Tambur kalinliginin azaltilmasi üretim maliyetinin de azaltilmasini saglar. Bu endiseler EP 1.526.331 A1 belgesinde de vardir. In the state of the art, in a few patents, some of which are very old, For example, an overlapped drum with two or more interconnected drums. There is also a boiler arrangement. For example: thickness is reduced and operating flexibility is increased (start-up time is shorter, the operating temperature of the evaporator is reached more quickly); thus the thickness and therefore the heat gradient initially along the drum wall. is reduced, this gradient increases thermal fatigue on the drum, which in turn causes wear in the form of cracks. Reducing drum thickness production it also reduces the cost. These concerns are also found in document EP 1.526.331 A1.
BULUSUN HEDEFLERI Mevcut bulus yüksek çalisma basinçlariyla birlikte sik ve hizli baslangiçlara maruz kalan tamburlu kazanlara bir çözüm getirmeyi hedefler. OBJECTIVES OF THE INVENTION The present invention relates to high operating pressures combined with frequent and rapid starts. aims to bring a solution to drum boilers.
Bilhassa, bulus tamburun yorulmaya karsi direncini iyilestirmeyi hedefler, mesele kazanin bu temel donaniminin kullanim ömrüdür. In particular, the invention aims to improve the fatigue resistance of the drum, win the issue this is the lifetime of the base hardware.
BULUSUN AYIFiT EDICI ANA ÖZELLIKLERI Mevcut bulusun birinci bir yönü sunlari içeren endüstriyel bir buhar kazanina iliskindir: - bir buharlastirici, - bir su/buhar ayirma tamburu, bu tambur bir doymus buhar çikis borusu içerir, buharlastirici bir su yükseltme borusu üzerinden ayirma tamburuna akiskan baglantilidir, - bir besleme suyu giris borusu, akiskan baglanti araçlari üzerinden su/buhar ayirma tamburuyla baglantilidir, - suyun buharlastiricinin bir girisine geri dönmesi için bir inis borusu, - ve bir su depolama haznesi, akiskan baglanti araçlari sunlari içerirler: -hava deligi islevi de görebilen bir tasma borusu, bu boru su depolama haznesini su/buhar ayirma tamburuna baglar ve depolama haznesi tamamen dolunca haznenin tasmasiyla ayirma tamburunu besleyebilir ve 'ayirma tamburunun bir acil besleme borusu, bu boru da su depolama haznesini su/buhar ayirma tamburuna baglar, acil besleme borusu etkinlestirilebilen bir valf ile donatilidir, bu valf açilip ilgili tasma ve acil besleme borularini kullanarak, su/buhar ayirma tamburu ile su depolama haznesi arasinda bir birlesik kaplar durumu olusturabilir, buhar kazaninin özelligi sunlardir: besleme suyu giris borusu bir kontrol valfi ile donatilidir ve su depolama haznesinin yapisi, besleme suyu borusu su/buhar ayirma tamburu ile su depolama haznesi üzerinden baglantili olacak sekildedir. KEY FEATURES OF THE INVENTION A first aspect of the present invention relates to an industrial steam boiler comprising: - a vaporizer, - a water/steam separation drum, which contains a saturated steam outlet pipe, evaporative water flowing into the separation drum via a riser pipe is connected, - a supply water inlet pipe, water/steam separation via fluid coupling means is connected to the drum, - a downpipe for returning water to an inlet of the evaporator, - and a water storage tank, Fluid coupling means include: - an overflow pipe that can also function as an air vent, this pipe connects the water storage chamber to the water/steam separation drum and the storage chamber when it is full, it can feed the separation drum with the overflow of the hopper and 'separation an emergency supply pipe of the drum, this pipe is used to separate the water/steam chamber from the water/steam drum, the emergency supply pipe is equipped with an actuable valve, which opens and water storage with water/steam separation drum using the associated overflow and emergency supply pipes can create a state of combined containers between the chamber, the characteristics of the steam boiler are as follows: The feed water inlet pipe is equipped with a control valve, and the structure of the water storage tank, feed water pipe with water/steam separation drum through the water storage tank it will be connected.
Bulusun tercih edilen gerçeklestirme sekillerine uygun olarak, endüstriyel buhar kazani asagidaki özelliklerden en az birini veya bu özelliklerin uygun bir kombinasyonunu içerir: inis borusu su/ buhar ayirma tamburunu dogrudan buharlastiricinin girisine baglar; su/buhar ayirma tamburu ile depolama haznesi esas itibariyle ayni ortalama yüksekliktedirler; su depolama haznesi besleme suyu giris borusu ile su/buhar ayirma tamburu arasinda ve/veya kendi aralarinda akiskan baglantili N sayida (tam sayi N 2 1) su depolama tamburu içerir, depolama tamburu sayisi arttikça tambur çaplari ya da daha genel olarak tambur boyutlari küçülür; birçok depolama tamburu yerine boru tesisati elemanlari kullanilir; ayirma tamburunun acil besleme borusu su/buhar ayirma tamburuna degil, dogrudan inis borusuna baglidir; kazan, akis yönünde kontrol valfinden önce veya sonra yer alan bir ekonomizör içerir; kazan düsey, yatay veya karma bir isi geri kazanimli kazan ya da HRSG tipindedir. In accordance with the preferred embodiments of the invention, the industrial steam boiler It contains at least one or a suitable combination of the following features: the downpipe connects the water/steam separation drum directly to the inlet of the evaporator; the water/steam separation drum and the storage chamber are essentially the same average they are in height; between the water storage tank feed water inlet pipe and the water/steam separation drum and/or N number (integer N 2 1) water storage with a fluid connection between them drum, as the number of storage drums increases, drum diameters or more generally as the drum dimensions become smaller; piping elements are used instead of many storage drums; the emergency supply pipe of the separation drum is not directly into the water/steam separation drum, but directly connected to the downpipe; the boiler includes an economizer located downstream before or after the control valve; the boiler is a vertical, horizontal or mixed heat recovery boiler or HRSG type.
Mevcut bulusun ikinci bir yönü, yukarida anlatilan türde bir endüstriyel buhar kazani vasitasiyla yüksek basinçli bir buhar çevrimi üretmek için temel bir yönteme iliskin olup, normal çalismada, yani ayrima tamburunun içindeki su seviyesi önceden belirlenmis kritik bir esigin üstündeyken ve gerekli bir akis süresi ya da ROT saglanacak sekildeyken yöntem hiç degilse asagidaki adimlari içerir: i) kontrol valfi ile donatili besleme suyu giris borusundan suyla beslenen depolama haznesi tamamen doldurulur; ii) depolama haznesi tasarak tasma borusu üzerinden ayirma tamburunu besler, ayirma tamburunun acil besleme borusundaki etkinlestirilebilen valf kapalidir; iii) su, ayirma tamburundan itibaren su inis borusu üzerinden buharlastiricinin girisine dogru akar; iv) buharlastiricinin borulari içinde su kismen buharlasir ve su/buhar karisimi su yükseltme borusu üzerinden ayirma tamburuna dogru gönderilir, su/buhar fazlari olan iki faz ayirma tamburunun içinde ayrilir, buhar tazi kullanilmak üzere buhar çikis borusu üzerinden tahliye edilir. A second aspect of the present invention is an industrial steam boiler of the type described above. Relating to a basic method for producing a high-pressure steam cycle through in normal operation, that is, the water level inside the separating drum is predetermined critical when above a threshold and with a required flow time or ROT being provided method at least includes the following steps: i) water-fed storage from the feedwater inlet pipe equipped with a control valve its chamber is completely filled; ii) the storage chamber feeds the separation drum through the overflow pipe, The actuable valve in the emergency feed pipe of the separation drum is closed; iii) water from the separating drum through the water downpipe to the inlet of the evaporator flows straight; iv) the water partially evaporates in the pipes of the evaporator and the water/steam mixture through the riser pipe to the separator drum, with water/steam phases the two phases are separated in the separation drum, the steam outlet is used to be used discharged through the pipe.
Mevcut bulusun üçüncü bir yönü, yukarida anlatilan türde bir endüstriyel buhar kazani vasitasiyla yüksek basinçli bir buhar çevrimi üretmek için bir yönteme iliskin olup, istisnai veya kisitli çalismada, yani ayrima tamburunun içindeki su seviyesi önceden belirlenmis kritik bir esigin altindayken, yöntem hiç degilse temel yöntemin adimlarini içerir, ancak burada ii) adiminin yerine asagidaki adim gelir: ii) etkilestirilebilen valf hiç degilse kismen açilir, bu durumda tasma borusu hava deligi islevi görür ve depolama haznesi ayirma tamburunu ayirma tamburunun acil besleme borusu üzerinden besler, depolama haznesinin hacmi gereken ROT'u saglamak üzere birlesik kaplar üzerinden katki saglar. A third aspect of the present invention is an industrial steam boiler of the type described above. Relating to a method for producing a high-pressure steam cycle through or in restricted operation, ie the water level in the separating drum is predetermined when below a critical threshold, the method at least includes the steps of the basic method, but where ii) is replaced by the following step: ii) the interactable valve is at least partially opened, in which case the overflow pipe vent It functions and the storage chamber separation drum is the emergency feeding of the separation drum. feeds through the pipe, the volume of the storage chamber to provide the required ROT It contributes through the combined containers.
Mevcut bulusun dördüncü bir yönü, yukarida anlatilan türde endüstriyel buhar kazani vasitasiyla yüksek basinçli bir buhar çevrimi üretmek için bir yönteme iliskin olup, yöntem baslangiç asamasinda hiç degilse temel yöntemin adimlarini içerir, ancak burada ii) adiminin yerine asagidaki adim gelir: ii) etkinlestirilebilen valf açilir ve açik konumda kalir, böylece hem ayirma tamburunun hem de depolama haznesinin içindeki sisme etkisine mukabil su hacmini içine alir. A fourth aspect of the present invention is the industrial steam boiler of the type described above. Relating to a method for producing a high-pressure steam cycle through includes at least the steps of the basic method in the beginning, but here are ii) is replaced by the following name: ii) the actuable valve opens and remains in the open position so that both the separation drum It also includes the volume of water corresponding to the swelling effect inside the storage chamber.
SEKILLEHIN KISA TANlMl Sekil 1 teknigin bilinen durumuna uygun ayirma tamburlu bir kazani sematik olarak gösterir. SHORT DESCRIPTION OF THE SHAPE Figure 1 schematically shows a vessel with separating drum in accordance with the state of the art.
Sekil 2 mevcut bulusa uygun çok tamburlu bir kazani sematik olarak gösterir. Figure 2 schematically shows a multi-drum vessel in accordance with the present invention.
BULUSUN TERCIH EDILEN BIR GERÇEKLESTIRME SEKLiNiN TANIMl Mevcut bulus çerçevesinde Önerilen çözüm çok tamburlu çözümlerin bir parçasidir. DEFINITION OF A PREFERRED MANAGEMENT OF THE INVENTION In the framework of the present invention, the proposed solution is part of multi-drum solutions.
Buradaki prensip. hem zorunlu kilinan akis zamanini (ROT) saglamak için hem de baslangiç sirasinda veya yük geçisleri sirasinda sisme hacmini (sweli' effect) içine almak için gerekli olan depolama hacmini en az iki hazneye veya temel tikrin genellestirilmis bir versiyonunda ikiden fazla hazneye dagitmaktir. The principle here. both to provide the required time-of-flow (ROT) and encompass the sweli' effect during startup or load transitions the required storage volume for at least two chambers or a generalized distribution of the basic type. version is to distribute to more than two chambers.
Sekil 2'de gösterilen bulusa uygun olarak önerilen iyilestirmeyi kapsayan yeni tertipte, iki hacim ayirt edilmelidir: depolama haznesi 8 ve su/ buhar ayrimini gerçeklestiren kazan tamburunun kendisi 1. Depolama haznesi veya depolama tamburu 8 kontrol valfi 5 denilen birinci bir valf “A" içeren besleme suyu borusundan 4 su ile beslenir. Bu depolama haznesi 8 normal çalisma sirasinda tamamen doludur ve tasma borusu 9 üzerinden kazan tamburunu 1 besler. Normal çalismada, tamburun acil besleme borusunu 11 (backup drum feedi'ng !ine - BFL) donatan etkinlestirilebilen vali 10 denilen ikinci bir valf “B” kapalidir. In the new scheme, which includes the proposed improvement in accordance with the invention shown in Figure 2, two the volume must be distinguished: the storage chamber 8 and the boiler with water/steam separation drum itself 1. Storage chamber or storage drum 8 so-called control valve 5 It is fed with water from the feed water pipe 4, which includes a first valve “A”. This is the storage chamber 8 is completely full during normal operation and the overflow pipe 9 feeds the drum 1. In normal operation, connect the drum's emergency feed pipe 11 (backup drum A second valve “B”, called the activable governor 10, which equips the feedi'ng !ine - BFL), is closed.
Kazan tambur 1 "inis borulari - buharlastirici - yükseltme borulari" döngüsüne baglidir: su tamburdan 1 buharlastiriciya 2 dogru su inis borularindan 6 akar, bu durumda su, buharlastiricinin 2 borularinin içinden geçer ve bu borularin içinde kismen buharlasir, sonra bu su/buhar karisimi yükseltme borulari 7 üzerinden tambura 1 dogru gönderilir. Su/buhar fazi olan iki faz tamburun 1 içinde, meslek erbabi tarafindan kendinden bilinen uygun bir veya birçok donanimla (yöntemle) ayrilir. Boiler drum 1 is connected to the "downpipes - evaporator - rise pipes" cycle: water flows from drum 1 to evaporator 2 through downpipes 6, in this case water, passes through the pipes of the evaporator 2 and partially evaporates inside these pipes, then this water/steam mixture is sent to the drum 1 via the riser pipes 7. water/steam in a two-phase drum 1 with a suitable or separated by many hardware (methods).
Tamburun 1 içindeki suyun düzlem seviyesi kontrol valti “A" 5 tarafindan kontrol edilir. The level of the water in the drum 1 is controlled by the control valve “A” 5.
Tamburun 1 su düzleminin üstündeki doymus buhar, bu amaçla öngörülmüs bir tabandan 3 tamburun disina çikar ve (gerekirse) kizdiricilar üzerinden buhar sebekesine dogru yönlendirilir ve böylece sonra, üretilen buhari kullanan buhar prosesini veya türbinini besler. istisnai çalismada, ayirma tamburunun 1 seviyesi seçilmis bir kritik esigin altina düsünce veya besleme pompalari harekete geçirince, etkinlestirilebilen “B” valfi 10 kismen ya da tamamen açilir: böylece tasma borusu 9 hava deligi islevini görür ve BFL 11 tamburu 1 besler. Böylelikle, birlesik kaplar ilkesiyle, depolama haznesinin hacmi gerekli BOT'u saglamak üzere katki saglar. Bununla birlikte, tasma borusu 9 ayirma tamburunun 1 içinde yeterince alçak bir konuma açilmalidir, böylece tamburun üst kisminda, kizdiricinin veya buhar dolasim borularinin içine tasacak sekildeki asiri su yükselmeleri engellenir. Saturated steam above the water plane of the drum 1 is discharged from a floor 3 intended for this purpose. out of the drum and (if necessary) through the superheaters to the steam mains is directed and thus then feeds the steam process or turbine that uses the generated steam. In exceptional operation, level 1 of the separation drum falls below a selected critical threshold. or when the feed pumps actuate, the activable valve “B” 10 partially or fully opens: so that the overflow tube 9 acts as the vent and the BFL 11 drum 1 feeds. Thus, on the principle of unified containers, the volume of the storage chamber provides the required BOT. contributes to provide. However, the leash 9 is inside the separation drum 1 it must be opened to a low enough position so that the upper part of the drum, the superheater or Excessive water rises to overflow into the steam circulation pipes are prevented.
Dahasi, baslangiçta, yeni gerçeklestirme tarzina uygun olarak, etkinlestirilebilen “B” valfi 10 açik konumda tutulabilir. Böylece sisme etkisi meydana geldiginde mukabil su fazlasi eskiden oldugu gibi tek hazne yerine, kazan tamburu 1 ve depolama haznesi 8 olmak üzere iki haznenin içine alinir, bunlar birlikte, birlesik kaplar ilkesi sayesinde, saglanan toplam su hacmini çekmeye katki saglarlar. Moreover, initially, in accordance with the new mode of execution, the activable “B” valve 10 can be kept in the open position. Thus, when the swelling effect occurs, the corresponding excess water to be boiler drum 1 and storage chamber 8 instead of a single chamber as before taken into two chambers, these together, thanks to the principle of unified containers, provided they contribute to attracting the total water volume.
Bulus prensibine göre asagidaki alternatifler ve genellemeler yapilabilir: - önerilen iyilestirme prensibi dikkate alinan kazan -düsey veya yatay veya karma HBSG- tipinden bagimsizdir; - temel fikir kapsaminda, kazan tamburunun yan taraflarinda tek bir depolama haznesi dikkate alinmistir. Ancak, depolama haznelerinin çaplarini daha fazla küçültmek ve dolaysiyla tamburlarin/haznelerin kalinliklarini daha da fazla küçültmek için (ki bunlar gerekirse bir boru tesisati bütünü olabilir), bu fikrin depolama haznesi sayisinin ihtiyaca göre arttirilarak genellestirilmesi karsisinda hiçbir engel yoktur; - BFL`nin tambura bagli olmak yerine dogrudan inis borusunun içine bagli olmasi dikkate alinabilir; - önerilen iyilestirme prensibi su/ buhar fazlarinin ayrilmasini ve buharin kurutulmasini gerçeklestirmek için kullanilan yöntemlerden ve donanimlardan bagimsizdir; - önerilen iyilestirme prensibi sistemin su ile beslenmesinin ve hava deliginin gerçek geometrisinden bagimsizdir, esas olan tamburun ve depolama haznesinin (haznelerinin) gerektiginde birlesik kaplar olarak çalisabilmelerini saglamaktir; - önerilen iyilestirme prensibi FWCV “A`”nin 5 konumundan bagimsizdir, yani kazandaki ekonomizörler akis yönünde önce veya sonradir; - önerilen iyilestirme prensibi “A” ve “B" valflerini düzenlemek için olan elemanin tipinden bagimsizdir. According to the invention principle, the following alternatives and generalizations can be made: - boiler taking into account the proposed improvement principle - vertical or horizontal or mixed Independent of HBSG- type; - as part of the basic idea, a single storage chamber on the sides of the boiler drum has been taken into account. However, to further reduce the diameter of the storage chambers and therefore to further reduce the thickness of the drums/hoppers (which if necessary, it can be a piping assembly), the idea that the number of storage chambers depends on the need. There is no obstacle to generalization by increasing according to - Note that the BFL is connected directly to the downpipe instead of to the drum. receivable; - the proposed curing principle is the separation of the water/steam phases and the drying of the steam independent of the methods and hardware used to perform it; - the proposed remediation principle is the actual water supply of the system and the vent. is independent of its geometry, the main thing is that the drum and the storage chamber to ensure that (reservoirs) can function as composite vessels when necessary; - the proposed healing principle is independent of the 5 positions of the FWCV “A”, ie in the boiler economizers upstream or downstream; - from the type of element for regulating the proposed improvement principle “A” and “B” valves is independent.
Mevcut bulus çerçevesi kapsaminda önerilen çözüm daha önce açiklanan ve gerektiginde bilhassa asagidaki noktalari itibariyle teknigin bilinen durumunda korunan çözümlerden ayrilir. Mevcut bulusa göre: A. inis borulari su/ buhar ayrimini gerçeklestiren tambura baglidir; B. temel iyilestirme prensibinin islemesi için iki tamburun farkli yüksekliklerde olmasi gerekmez (ama olabilirler de), bu da çevreleyen yapi kafesinin tasarimini basitlestirir; C. su/ buhar ayrimini gerçeklestiren tamburun beslenmesi depolama tamburunun tasmasiyla gerçeklesir. Bu sebeple, normal çalismada depolama tamburu tamamen su ile dolar, bu da onun faydali hacmini azami seviyeye çikarir.The solution proposed under the current framework of invention has been described previously and, where necessary, one of the solutions protected in the state of the art especially with respect to the following points are separated. According to the present invention: A. the downpipes are connected to the drum that realizes the water/steam separation; B. two drums at different heights for the basic improvement principle to work not required (but they can be), which simplifies the design of the surrounding structural cage; C. feeding the drum that realizes the water/steam separation is the storage drum takes place with the collar. Therefore, in normal operation, the storage drum is completely filled with water. filled with, which maximizes its useful volume.
Claims (3)
Applications Claiming Priority (1)
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BE20145076A BE1022566A9 (en) | 2014-11-21 | 2014-11-21 | BALLOON STEAM GENERATOR HAVING REDUCED WALL THICKNESS USING MULTI-BALLOON CONFIGURATION |
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TR201816611T4 true TR201816611T4 (en) | 2018-11-21 |
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TR2018/16611T TR201816611T4 (en) | 2014-11-21 | 2015-11-17 | Drum boiler with reduced wall thickness using a multi-drum arrangement. |
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EP (1) | EP3221640B1 (en) |
KR (1) | KR20170088377A (en) |
CN (1) | CN107076408B (en) |
BE (1) | BE1022566A9 (en) |
BR (1) | BR112017010434A2 (en) |
CA (1) | CA2968450A1 (en) |
TR (1) | TR201816611T4 (en) |
WO (1) | WO2016079120A1 (en) |
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CN112178614B (en) * | 2020-11-05 | 2023-12-29 | 江苏嘉林新能源科技有限公司 | Adjustable modularized steam generator |
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GB241961A (en) * | 1924-04-25 | 1925-10-26 | Charles Gilbert Hawley | Radiant heat steam boiler and setting |
US2702026A (en) * | 1952-07-31 | 1955-02-15 | Svenska Maskinverken Ab | Steam generating plant utilizing heat emanating from many different sources |
BE1005793A3 (en) * | 1992-05-08 | 1994-02-01 | Cockerill Mech Ind Sa | INDUCED CIRCULATION HEAT RECOVERY BOILER. |
EP1526331B1 (en) | 2003-10-23 | 2006-05-31 | Nem B.V. | Evaporator system |
US9518731B2 (en) * | 2011-03-23 | 2016-12-13 | General Electric Technology Gmbh | Method and configuration to reduce fatigue in steam drums |
RU2605865C2 (en) * | 2011-04-25 | 2016-12-27 | Нутер/Эриксен, Инк. | Evaporator with multiple drums |
US8851024B2 (en) * | 2011-12-07 | 2014-10-07 | Alstom Technology Ltd | Water reservoir for a steam generation system and method of use thereof |
-
2014
- 2014-11-21 BE BE20145076A patent/BE1022566A9/en not_active IP Right Cessation
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2015
- 2015-11-17 TR TR2018/16611T patent/TR201816611T4/en unknown
- 2015-11-17 CN CN201580062886.5A patent/CN107076408B/en not_active Expired - Fee Related
- 2015-11-17 WO PCT/EP2015/076831 patent/WO2016079120A1/en active Application Filing
- 2015-11-17 CA CA2968450A patent/CA2968450A1/en not_active Abandoned
- 2015-11-17 KR KR1020177016650A patent/KR20170088377A/en unknown
- 2015-11-17 BR BR112017010434A patent/BR112017010434A2/en not_active Application Discontinuation
- 2015-11-17 EP EP15797994.9A patent/EP3221640B1/en not_active Not-in-force
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EP3221640A1 (en) | 2017-09-27 |
CN107076408A (en) | 2017-08-18 |
WO2016079120A1 (en) | 2016-05-26 |
BE1022566A1 (en) | 2016-06-03 |
KR20170088377A (en) | 2017-08-01 |
BE1022566A9 (en) | 2017-07-06 |
EP3221640B1 (en) | 2018-08-22 |
BR112017010434A2 (en) | 2017-12-26 |
CN107076408B (en) | 2019-03-08 |
CA2968450A1 (en) | 2016-05-26 |
BE1022566B1 (en) | 2016-06-03 |
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