TR201603881A2 - LEVEL SYSTEM - Google Patents

LEVEL SYSTEM Download PDF

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Publication number
TR201603881A2
TR201603881A2 TR2016/03881A TR201603881A TR201603881A2 TR 201603881 A2 TR201603881 A2 TR 201603881A2 TR 2016/03881 A TR2016/03881 A TR 2016/03881A TR 201603881 A TR201603881 A TR 201603881A TR 201603881 A2 TR201603881 A2 TR 201603881A2
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TR
Turkey
Prior art keywords
nozzle
drying
fabric
air
fan
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Application number
TR2016/03881A
Other languages
Turkish (tr)
Inventor
Hasbay Tamer
Original Assignee
Has Group Makina Enduestri Anonim Sirketi
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Filing date
Publication date
Application filed by Has Group Makina Enduestri Anonim Sirketi filed Critical Has Group Makina Enduestri Anonim Sirketi
Priority to TR2016/03881A priority Critical patent/TR201603881A2/en
Publication of TR201603881A2 publication Critical patent/TR201603881A2/en
Priority to PCT/TR2017/050116 priority patent/WO2017164833A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/108Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials using one or more blowing devices, e.g. nozzle bar, the effective area of which is adjustable to the width of the material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

Buluş, kurutma işleminin performansını ve kurutma verimini arttıran ram makinelerinde kurutma için kullanılabilen, ram makineleri dâhilindeki kabinlerde (2) konumlandırılan hava gönderen salyangoz (1), en az bir adet fan yuvası (4), sıcak havayı hareketlendiren fanlar (5), her kabin (2) içerisine en az bir düze bloğu (9) içeren düze sistemi ile ilgilidir.The invention includes the snail (1) that sends air located in the cabinets (2) within the ram machines, which can be used for drying in ram machines that increase the performance and drying efficiency of the drying process, at least one fan slot (4), fans that move hot air (5), each cabin. (2) relates to the spinneret system that includes at least one spinneret block (9).

Description

TARIFNAME DUZE SISTEMI TEKNIK ALAN Bulus, kurutma isleminin performansini ve kurutma verimini arttiran ram makinelerinde kurutma için kullanilabilen düze sistemi ile ilgilidir. DESCRIPTION LINE SYSTEM TECHNICAL FIELD The invention is used in stenter machines that increase the performance and drying efficiency of the drying process. It is related to the nozzle system that can be used for drying.

DNCEKI TEKNIK Tekstilde herhangi bir islem sonucu nem kazanmis ürünler kurutma islemlerine ihtiyaç duymaktadirlar. Kurutma makinelerine verilebilecek en 'önemli ornek ramlardir. Ramlar, kumaslarin makine içerisinde enine bir sekilde igne ya da paletler tarafindan kenarlarindan tutturuldugu, bir çift yürüyen zincirle kumasin hareketinin saglandigi ve bu esnada kumasa sicak havanin gönderildigi kurutma makineleridir. THING TECHNIQUE The products that have gained moisture as a result of any process in textile do not need drying processes. they hear. The most important example that can be given to dryers are rams. rams, that the fabrics are transversely in the machine by needles or pallets. It is attached at the edges, the movement of the fabric is provided with a pair of walking chains and meanwhile, they are drying machines in which hot air is sent to the fabric.

Ramlarda kumasa istenilen en ve boy ayari verilebilmekte, kumastaki kirisikliklar giderilebilmekte ve kumas kenarlarindaki tutucular disinda hiçbir yere degmeden kumas geçisi saglanabilmektedir. The desired width and length adjustment can be given to the fabric on the rams, wrinkles in the fabric can be adjusted. can be removed and the fabric does not touch anywhere except the holders on the edges. fabric transition can be provided.

Kumasin alt ve üst yüzeylerine düzeler vasitasiyla püskürtülen basinçli sicak hava ile nemli kumasta bulunan su, buhar haline geçmekte ve su buhari içeren hava, kontrollü bir egzoz fan tertibati ile kumastan uzaklastirilmakta ve böylece kumas kurutulmus olarak makineyi terk etmektedir. Ram çikisinda kurutulmus tekstil mamulünün kurutma sonrasi asiri kurumasini önlemek için sogumasini saglayan sogutma düzenegi ve sarma donanimlari da bulunmaktadir. With pressurized hot air sprayed by nozzles on the upper and lower surfaces of the fabric. The water in the moist fabric turns into steam and the air containing water vapor is controlled. is removed from the fabric by an exhaust fan assembly and thus the fabric is dried. as it leaves the machine. Drying of textile product dried at ram outlet cooling mechanism that allows it to cool to prevent excessive drying after There are also winding hardwares.

Ramlarda 1,5-3 metre boyunda, mamul türüne bagli olarak sayilari belirlenebilen bölmeler bulunmaktadir. Bölmelerin her biri istenen sicaklikta sabit ve esit olarak isitilir. Sicaklik bir otomasyon ünitesi sayesinde kontrol altinda tutulur. Bölümler içerisinde kumas, sadece kenarlarindan tutularak hiçbir yere degmeden tasinmakta ve düzelerden kumas yüzeyine basinçli sicak hava püskürtülmektedir. Kurutma sirasinda basinçli hava etkisiyle kumastan ayrilan elyaf uçuntulari ve tozlar, `Özel emici tertibatla ortamdan uzaklastirilmaktadir. Rams are 1.5-3 meters long, the number of which can be determined depending on the product type. There are compartments. Each of the compartments is constantly and evenly at the desired temperature. is heated. The temperature is kept under control thanks to an automation unit. Chapters The fabric is carried by holding only the edges, without touching anywhere, and Compressed hot air is sprayed from the nozzles to the fabric surface. during drying Fiber flies and dusts separated from the fabric by the effect of compressed air, `With special absorbing devices removed from the environment.

Ramlar genel olarak bitim islemi sonrasi fiksaj isleminde, sentetik kumaslarin termofiksajinda, boyama baski sonrasi kumaslarin kurutulmasinda ve fiksajinda ve diger terbiye islemleri sonrasi kurutmada yaygin olarak kullanilmaktadir. Rams are generally made of synthetic fabrics in the fixation process after the finishing process. in heat setting, drying and fixing of fabrics after dyeing, printing and It is widely used in drying after other finishing processes.

Mevcut düze sisteminde havanin kumasa çarpma açisi ve çarpma hizi isi ve kütle transfer katsayisinin düsük olmasina yol açmaktadir. Bu da isi ve kütle transfer verimini düsürmektedir. In the current nozzle system, the air-to-fabric impact angle and impact velocity heat and mass This causes the transfer coefficient to be low. This is heat and mass transfer. lowers its efficiency.

Düzeden çikan hava hizi yeterli olmadigindan hava kumasa gelmeden dagilmaktadir.Since the air velocity coming out of the level is not sufficient, the air disperses before it reaches the fabric.

Böylelikle etkin çarpma alani dar olmaktadir. Bunun sonucu olarak isi ve kütle transferi az olmaktadir. Thus, the effective impact area is narrow. As a result, heat and mass transfer is less.

Sonuç olarak yukarida bahsedilen tüm sorunlar, ilgili alanda bir yenilik yapmayi zorunlu hale getirmistir. As a result, all the above-mentioned problems make it necessary to make an innovation in the relevant field. does not make it.

BULUSUN AMACI Mevcut bulus, yukarida bahsedilen problemleri ortadan kaldirmak ve ilgili alanda teknik bir yenilik yapmayi zorunlu kilmaktadir. OBJECTIVE OF THE INVENTION The present invention aims to eliminate the above-mentioned problems and necessitates innovation.

Bulusun ana amaci ram makinelerinde kurutma için kullanilabilen, kurutma isleminin performansini ve kurutma verimini arttiran düze sistemi ortaya koymaktir. The main aim of the invention is to provide drying process that can be used for drying in stenter machines. The aim is to reveal the nozzle system that increases the performance and drying efficiency.

Bulusun bir diger amaci, düzeden çikan havanin hizini arttirarak istenilen hizda kumasa temas etmesini saglamaktir. Another aim of the invention is to increase the velocity of the air coming out of the level and to reach the desired velocity. to ensure that it touches the fabric.

Bulusun bir diger amaci, düzeden çikan havanin yönlendirilerek çarpma açisini mümkün oldugu kadar 90 dereceye yaklastirmak böylelikle isi ve kütle transfer katsayisini arttirmaktir.Another object of the invention is to direct the air coming out of the plane and to determine the impact angle. as close to 90 degrees as possible so that heat and mass transfer to increase the coefficient.

Bulusun bir diger amaci, açi küçüldükçe kurutma verimi de düstügünden havanin yönlendirilerek çarpma açisini mümkün oldugu kadar 90 dereceye yaklastirilarak iyi bir kurutma yapilmasini saglamaktir. Another object of the invention is that the lower the angle, the lower the drying efficiency. by directing the impact angle to 90 degrees as much as possible, is to provide drying.

Bulusun bir diger amaci, mevcut düzede bulunan çikis deliklerinin sayisi azaltilarak hava hizi istenilen seviyeye yükseltilmesini saglamaktir. Another object of the invention is to reduce the number of exit holes in the existing level. is to increase the air speed to the desired level.

Bulusun bir diger amaci, deliklerin kumasin her noktasina hava temas edecek sekilde konumlandirilmasini saglamaktir. Another object of the invention is to make the holes so that air touches every point of the fabric. to ensure its positioning.

Bulusun tercih edilen bir yapilanmasinda düzeden çikan havaya yön vermek için düze malzemesi sekillendirilmistir. Yeni sistemde düzeden çikan havanin çarpma açisi daha dik ve havanin kumasa ulasmadan önce dagilmasi daha azdir. In a preferred embodiment of the invention, a nozzle is used to guide the exiting air. material is shaped. The impact angle of the air coming out of the plane in the new system steeper and less dispersal of air before it reaches the fabric.

Bulusun tercih edilen bir yapilanmasinda delikler kumasin her noktasina hava temas edecek sekilde konumlandirildi. In a preferred embodiment of the invention, the holes are in contact with air to each point of the fabric. positioned to.

Bulusun tercih edilen bir yapilanmasinda mevcut düzeden bulunan çikis deliklerinin sayisi azaltilarak hava hizi istenilen seviyeye yükseltilmistir. In a preferred embodiment of the invention, exit holes from the existing nozzle The air speed has been increased to the desired level by reducing the number of

SEKILLERIN KISA AÇIKLAMASI Sekil 1' de kabinin ön görünüsü verilmistir. BRIEF DESCRIPTION OF THE FIGURES In Figure 1, the front view of the cabin is given.

Sekil 2! de düze blogunun izometrik görünüsü verilmistir.Figure 2! isometric view of the nozzle block is given.

Sekil 3' de düze blogunun ön görünüsü verilmistir. In Figure 3, the front view of the nozzle block is given.

Sekil 4' de düze kanalinin alt görünümü verilmistir. In Figure 4, the bottom view of the nozzle channel is given.

Sekil 5' de düzenin kesiti verilmistir. In Figure 5, the cross-section of the layout is given.

Sekil 6' da düze malzemesinin kesiti verilmistir.In Figure 6, the section of the nozzle material is given.

SEKILLERDEKI REFERANSNUMARALARININ AÇIKLAMASI Salyangoz Fan yuvasi Düze kanali Düze blogu BULUSUN DETAYLI AÇIKLAMASI Bu detayli açiklamada bulus konusu düze sistemi sadece konunun daha iyi anlasilabilmesi için hiçbir sinirlayici etki olusturmayacak örneklerle açiklanmaktadir. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES Snail fan housing nozzle channel nozzle blog DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the nozzle system of the invention is only intended to make the subject better. It is explained with examples that will not have any limiting effect so that it can be understood.

Bulus konusu kurutma isleminin performansini ve kurutma verimini arttiran ram makinelerinde kurutma için kullanilabilen düze sistemi ile ilgilidir. Ram that increases the performance and drying efficiency of the drying process, which is the subject of the invention. It is related to the nozzle system that can be used for drying in machines.

Sekil 1' de kabinin (2) ön görünüsü verilmistir. Ram makinelerinde yukarida bahsedilen kurutma islemleri ram makineleri dahilindeki kabinlerde(2) konumlandirilan düzeler (3) vasitasiyla yapilmaktadir. Bahsi geçen düzeler (3) vasitasiyla kabin (2) boyunca sicak hava üflenmekte ve bu sayede kabin (2) içerisinde konumlandirilan nemli kumas kurutulmakta ve/veya fikselenmektedir. In Figure 1, the front view of the cabin (2) is given. The above mentioned ram machines Drying processes are located in the cabinets (2) within the ram machines (3) is done through. By means of the aforementioned nozzles (3), the hot air is blown and thus the damp fabric positioned in the cabinet (2) dried and/or fixed.

Sekil 2'de düze blogunun (9) izometrik görünüsü verilmistir. Iç yüzeylerinde üfleç (8) adiyla nitelendirilen delikler bulunmaktadir.In Figure 2, the isometric view of the nozzle block (9) is given. blower on inner surfaces (8) There are holes described by name.

Ram makinelerinde yapilan kurutma islemi sirasinda salyangozdan (1) çikan havayi kumas üzerine üflemesi için sicak havayi hareketlendiren fan(5) kullanilmaktadir. Fan (5) ile hareketlendirilen sicak hava salyangoz(1) vasitasiyla basinçli olarak düzelere (3) iletilerek kumasa püskürtülmektedir. During the drying process in the ram machines, the air coming out of the snail (1) A fan (5) is used, which activates the hot air to blow on the fabric. Fan The hot air moves to the nozzles under pressure by means of the snail (1) actuated by (5). (3) is transmitted and sprayed onto the fabric.

Kumas üzerine hava üfleme islemi kabin (2) içerisinde kurgulanan süreç geregi kurutulmak istenilen kumasin altindan ve üstünden yapilmaktadir. Air blowing on the fabric is a requirement of the process set up in the cabinet (2). It is made from the top and bottom of the fabric to be dried.

Mevcut ram makinemizde kurutma için kullanilan salyangoz(1) sistemi dahilinde her kabin (2) için dört adet fan(5) bulunmaktadir. Bu fanlardan iki tanesi sicak havayi kumasin altina, iki tanesi ise sicak havayi kumasin üst kismina yönlendirmektedir. Bir brülorün (6) karsisinda konumlandirilmis d'ort fan yuvasi (4) ve fan yuvalarinin(4) içine konumlandirilmis dört adet fan (5) bulunmaktadir. Within the snail (1) system used for drying in our existing stenter machine, each There are four fans (5) for the cabinet (2). Two of these fans blow hot air. under the fabric, and two of them direct the hot air to the upper part of the fabric. A inside the d'ort fan housing (4) and the fan slots (4) positioned opposite the burner (6) There are four fans (5) positioned.

Kumas, düzeye (3) aktarilan hava sayesinde, düze (3) arasinda hareket ederken kurutulmaktadir. Salyangozdan(1) hava kumasa, düze (3) üzerinde konumlandirilmis olan üfleç(8) vasitasiyla aktarilmaktadir. Ufleç(8) üst düze kanallari (7) ve alt düze kanallari (7) kumasa bakan yüzeyleri boyunca siralanmistir. Salyangoz(1) sistemi dahilinde her kabin (2) içerisine en az bir düze blogu(9) konumlandirilmistir. Her kabine(2) konumlandirilan düze blogu(9) bir önceki kabinde (2) bulunan düze blogunun(9) bulundugu konumun tam tersine konumlandirilmaktadir. Ilk kabinde (2) konumlandirilan düze blogunun(9) bagli oldugu salyangoz(1) kabinin (2) bir duvarina baglanirken, bir sonraki kabine(2) konumlandirilan düze blogunun(9) salyangoz(1) kabinin(2) karsi duvarina konumlandirilmaktadir. While the fabric moves between the nozzle (3), thanks to the air transferred to the level (3) is dried. From the snail(1) to the air cloth, positioned on the nozzle (3) It is transmitted through the blower (8) which is The blower(8) upper nozzle channels (7) and lower nozzle The channels (7) are lined up along their fabric-facing surfaces. Snail(1) system At least one nozzle block (9) is positioned inside each cabinet (2). Each nozzle block (9) positioned in the cabinet (2) It is positioned exactly opposite to where the blog(9) is. In the first cabin (2) The snail (1), to which the nozzle block (9) positioned is attached, is attached to a wall of the cabinet (2). When connecting, the nozzle block(9) positioned in the next cabinet(2) is connected to the snail(1) It is positioned on the opposite wall of the cabinet (2).

Sekil 5'de bir düzenin (3) kesit görünümü verilmistir. Kurutma islemi sirasinda kumasa çarpan havanin sicakligi düser ve nem orani artar. Bu havanin düzeden (3) çikan taze hava ile karismamasi için hizlica ortamdan uzaklastirilmasi gerekmektedir. Lakin mevcutta kullanilmakta olunan düze (3) sisteminde kumasa çarpan havanin kaçacak herhangi bir yer veya yön bulunmamaktadir. Bu yüzden eskimis hava ile taze hava karismakta kurutma verimini düsürmektedir. Çarpma sonucu eskiyen havayi uzaklastirmak için çikis deliklerinin oldugu bölüme egim verilmistir.In Figure 5, a section view of an arrangement (3) is given. fabric during the drying process. The temperature of the striking air decreases and the humidity increases. This is the fresh air coming out of the nozzle (3). It should be removed from the environment quickly so that it does not mix with air. Not that In the nozzle (3) system currently being used, the air hitting the fabric will escape. There is no place or direction. So fresh air with stale air mixing reduces drying efficiency. In order to remove the stale air as a result of the impact, it should be placed in the section with the exit holes. inclination is given.

Bulusun, tercih edilen alternatif yapilanmalarinda üfleçlerin(8) farkli geometrik yapilarda, düzeye (3) farkli açilarda egim verilerek gerçeklestirilmesi mümkündür. Sekil daha dik bir sekilde ulasmasini saglayan üflece (8) özel form verilmektedir. In preferred alternative embodiments of the invention, the different geometric shapes of the blowers(8) In structures, it is possible to incline the level (3) at different angles. Shape A special form is given to the blower (8) that allows it to reach more vertically.

Claims (5)

ISTEMLERREQUESTS 1. Kurutma isleminin performansini ve kurutma verimini arttiran ram makinelerinde kurutma için kullanilabilen, ram makineleri dahilindeki kabinlerde (2) konumlandirilan düze sistemi olup özelligi; sicak havayi hareketlendiren fanlar (5), - en az bir adet fan yuvasi (4) ve fan yuvalarinin (4) içine konumlandirilmis en az bir adet fari (5), - düze kanallarina (7), - düze (3) üzerinde konumlandirilmis olan üfleç (8), - her kabin (2) içerisine en az bir düze blogu (9), salyangoz (1), içermesidir.1. It is a nozzle system positioned in the cabinets (2) within the stenter machines, which can be used for drying in stenter machines that increase the performance and drying efficiency of the drying process. Fans (5) that activate the hot air, - at least one fan housing (4) and at least one headlight (5) positioned inside the fan housings (4), - nozzle ducts (7), - positioned on the nozzle (3) blower (8), - contains at least one nozzle block (9), snail (1), inside each cabinet (2). 2. Istem 'l'e göre bir düze sistemi olup, özelligi; kumas üzerine hava aktarimini saglayan, düze (3) üzerinde konumlandirilmis olan üfleç (8) içermesidir.2. It is a nozzle system according to claim '1 and its feature is; It contains a blower (8) positioned on the nozzle (3), which provides air transfer on the fabric. 3. Istem 'Ve göre bir düze sistemi olup, özelligi; dört fan yuvasi (4) ve fan yuvalarinin (4) içine konumlandirilmis dört adet fan (5) içermesidir.3. It is a nozzle system according to claim 'and its feature; four fan slots (4) and four fans (5) positioned inside the fan slots (4). 4. Istem 1'e göre bir düze sistemi olup özelligi; kurutma açisinin gelistirilmesini saglayan ovallestirilmis üfleç (8) kisimlarina ve özel egimli düzeye (3) sahip olmasidir.4. It is a nozzle system according to claim 1 and its feature is; It has ovalized blower (8) parts and a special inclined level (3) that enable the drying angle to be improved. 5. Istem lie göre bir düze sistemi olup, özelligi; iki tanesi üstteki düze kanalina (7), iki tanesi alttaki düze kanalina (7) sicak hava saglayan fan (5) içermesidir.5. It is a nozzle system according to claim, its feature is; It contains a fan (5), two of which provide hot air to the upper nozzle duct (7) and two to the lower nozzle duct (7).
TR2016/03881A 2016-03-25 2016-03-25 LEVEL SYSTEM TR201603881A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TR2016/03881A TR201603881A2 (en) 2016-03-25 2016-03-25 LEVEL SYSTEM
PCT/TR2017/050116 WO2017164833A1 (en) 2016-03-25 2017-03-25 Nozzle system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR2016/03881A TR201603881A2 (en) 2016-03-25 2016-03-25 LEVEL SYSTEM

Publications (1)

Publication Number Publication Date
TR201603881A2 true TR201603881A2 (en) 2017-03-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
TR2016/03881A TR201603881A2 (en) 2016-03-25 2016-03-25 LEVEL SYSTEM

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TR (1) TR201603881A2 (en)
WO (1) WO2017164833A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111928616A (en) * 2020-08-12 2020-11-13 黄洞发 Drying equipment is used in non-woven fabrics production

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB396106A (en) * 1931-12-29 1933-07-31 William Wycliffe Spooner Improvements in or relating to the treatment of webs of material
DE1034128B (en) * 1955-03-14 1958-07-17 Vits Elektro G M B H Drying machine for drying web-shaped material, in particular fabric tensioning and drying machine
DE1460544A1 (en) * 1963-07-20 1969-03-27 Dornbusch & Co Method and device for the heat treatment of sensitive webs
JPS60152882A (en) * 1984-01-19 1985-08-12 東レ株式会社 Hot-air circulator for film
US5619808A (en) * 1992-08-26 1997-04-15 A. Monforts Gmbh & Co. Apparatus for blowing air at a length of textile fabric
FI108870B (en) * 1997-05-30 2002-04-15 Metso Paper Inc Fan Drying Unit
DE19836834A1 (en) * 1998-08-13 2000-03-02 Brueckner Trockentechnik Gmbh Device for the heat treatment of a web
TR201002403A2 (en) * 2010-03-29 2011-10-21 Lafer Teksti̇l Maki̇na San. Ve Ti̇c.A.Ş. Our invention is a spinneret system which can be used for drying ram machines.

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