SI20282A - Modular building substructures on timber basis and process of their manufacture - Google Patents

Modular building substructures on timber basis and process of their manufacture Download PDF

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Publication number
SI20282A
SI20282A SI9900107A SI9900107A SI20282A SI 20282 A SI20282 A SI 20282A SI 9900107 A SI9900107 A SI 9900107A SI 9900107 A SI9900107 A SI 9900107A SI 20282 A SI20282 A SI 20282A
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Slovenia
Prior art keywords
layer
wooden base
wooden
elements
assembly
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SI9900107A
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Slovenian (sl)
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Primož Zobec
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RIKO HIŠE, d.o.o.
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Application filed by RIKO HIŠE, d.o.o. filed Critical RIKO HIŠE, d.o.o.
Priority to SI9900107A priority Critical patent/SI20282A/en
Priority to EP00109074A priority patent/EP1050636A3/en
Publication of SI20282A publication Critical patent/SI20282A/en

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/12—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/10—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of wood

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Panels For Use In Building Construction (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The object of invention are modular building substructures on a timber basis and the process of their manufacture which enables the prefabrication of complete building substructures for building construction, such as exterior and partition walls, ceilings, and floor structures. The modular building substructures according to the invention are made of a timber base and of horizontally lying and mutually glued flat elements of the same width, to which a suitable thermal and acoustic insulation is applied. The base of the modular building substructures with a timber base which may be used as a wall or a floor-ceiling structure comprises a timber assembly composed of mutually bonded flat elements of the same width, where the thermal and/or acoustic insulation is carried out on one or both sides.

Description

MODULARNI GRADBENI PODSESTAVIZ LESENO OSNOVO INMODULAR BUILDING SUBSYSTEM WITH WOOD BASE AND

POSTOPEK NJIHOVE IZDELAVETHE PROCESS OF THEIR MANUFACTURING

Predmet izuma so modularni gradbeni podsestavi z leseno osnovo in postopek njihove izdelave, ki omogoča predfabricirano izdelavo kompletnih gradbenih podsestavov za gradnjo zgradb, kot so npr. zunanje in predelne stene, stropovi in talne konstrukcije. Modularni gradbeni is podsestavi po izumu so izdelanih iz lesene osnove, horizontalno ležečih in medsebojno lepljenih ploščatih elementov enake širine, na kateri je izvedena ustrezna toplotna in zvočna izolacija. Izum sodi v razred E 04BThe subject of the invention are modular sub-assemblies with a wooden base and the process of their manufacture, which allows prefabricated production of complete sub-assemblies for the construction of buildings, such as for example. exterior and partitions, ceilings and floor structures. The modular construction and subassemblies according to the invention are made of a wooden base, horizontally positioned and glued flat elements of equal width, on which the appropriate thermal and sound insulation is carried out. The invention belongs to class E 04B

1/10 mednarodne patentne klasifikacije.1/10 of the International Patent Classification.

Tehnični problem, ki ga predložen izum uspešno rešuje je konstrukcija 2o in izvedba takšnih predfabriciranih gradbenih podsestavov in določitev postopka za njihovo izdelavo, ki bodo omogočali enostavno in hitro gradnjo zgradb in drugih objektov na licu mesta ob čimmanjšem obremenjevanju okolja z odpadki pri gradnji ter čimboljšem izkoristku vgrajenih materialov.The technical problem that the present invention successfully solves is the construction of 2o and the implementation of such prefabricated building sub-assemblies and the determination of a process for their production, which will allow easy and fast construction of buildings and other structures on site, while minimizing the environmental burden of construction wastes and maximizing efficiency embedded materials.

Reševanje zastavljenega tehničnega problema v osnovi rešujejo montažne zgradbe, pri katerih so sestavni elementi, predvsem stene, v manjšem obsegu tudi stropne in talne plošče, že predhodno narejene in s dostavljene na gradbišče. Vendar gre pri teh predfabriciranih elementih v bistvu za okvirje, ki so polnjeni s toplotno izolacijo in na obeh straneh pokriti z oblogo iz mavčnih plošč. Ena izmed takšnih rešitev je opisana tudi v patentnem dokumentu EP 735 208. Takšne predfabricirane stene zaradi uporabljenih impregnacijskih in izolacijskih sredstvev ne io izpolnjujejo ekoloških zahtev, poleg tega pa je pri postavljanju zgradbe iz takih elementov, predvsem zaradi statičnih zahtev potrebno veliko pripravljalnih del (zidani kletni prostori, betonske ojačitve izdelane na gradbišču itd.).The solution of the technical problem is solved by prefabricated buildings, in which the constituent elements, especially the walls, are to a lesser extent the ceiling and floor panels already made and delivered to the construction site. However, these prefabricated elements are essentially frames that are filled with thermal insulation and covered on both sides with plasterboard cladding. One such solution is also described in patent document EP 735 208. Due to the impregnation and insulating materials used, such prefabricated walls do not meet the ecological requirements, and many preparatory works (masonry) are required when erecting a building from such elements. basements, concrete reinforcements made on site, etc.).

Druga vrsta reševanja zastavljenega tehničnega problema so is predfabricirani gradbeni elementi iz lesa, ki omogočajo gradnjo ekološko primernejših in statično ugodnejših objektov. Tako je v patentnem dokumentu WO 96/01931 opisana konstrukcija lesene stene za gradnjo lesenih objektov, metoda za njeno izdelavo in metoda za postavitev lesenih zgradb iz tako prirejenih elementov. Opisana konstrukcijska rešitev in postopek za njeno izdelavo omogočata gradnjo lesenih objektov, pri katerih je tudi na zunaj vidno, da so leseni in jih tako ni možno vklopiti v drugačna okolja.Another type of solving the technical problem is the pre-fabricated construction elements made of wood, which allow the construction of more environmentally friendly and statically more favorable buildings. Thus, the patent document WO 96/01931 describes the construction of a wooden wall for the construction of wooden structures, the method for its construction and the method for erecting wooden buildings made of such elements. The described construction solution and the process for its construction enable the construction of wooden structures, which are also externally visible, that they are wooden and thus cannot be incorporated into other environments.

Za izdelavo lesenih objektov s pomočjo predfabriciranih lesenih elementov je v patentnem dokumentu EP 890 681 opisan sistem povezav s pomočjo posebno oblikovanega zatiča, ki omogoča horizontalno in vertikalno spajanje predfabriciranih elementov.For the manufacture of wooden objects by means of prefabricated wooden elements, EP 890 681 discloses a system of connections by means of a specially designed pin allowing horizontal and vertical joining of prefabricated elements.

Pri modularnih gradbenih podsestavih z leseno osnovo po izumu je kot osnova, ki omogoča konstrukcijsko stabilnost in ekološko neoporečnost, uporabljen lesen sestav po višini medsebojno lepljenih ploskovnih elementov enake širine, na katerega je z ene ali obeh strani izvedena toplotna in zvočna izolacija, pri čemer postopek izdelave takšnih gradbenih podsestavov omogoča izvedbo praktično brez odpadkov. Postopek za izdelavo opisanih modularnih gradbenih podsestavov pa omogoča izgotovljen zlepljen gradbeni element - steno, ki ima končne gabarite z manjšo nadmero in vse potrebne izvrtine za instalacije, kakor tudi odprtine za stavbno pohištvo.In the case of modular sub-assemblies with a wooden base according to the invention, a wooden structure with the height of mutually glued planar elements of the same width is used as the base for structural stability and ecological integrity, with thermal and acoustic insulation being carried out on one or both sides. The construction of such construction sub-assemblies allows practically no waste. The process for the manufacture of the modular construction sub-assemblies described above allows for a fabricated glued building element - a wall that has end dimensions with a lower height and all the necessary holes for the installations as well as openings for the joinery.

Izum bomo podrobneje obrazložili na osnovi izvedbenih primerov in ustreznih slik, od katerih kaže:The invention will be explained in greater detail on the basis of embodiments and corresponding figures, of which:

slika 1 slika 2 slika 3 prikaz dela spoja zunanje stene in talne konstrukcije z modularnim gradbenim podsestavom z leseno osnovo po izumu v prerezu;FIG. 1 FIG. 3 FIG. 3 shows a section of a joint of an exterior wall and a floor structure with a modular sub-assembly with a wooden base according to the invention in cross section; FIG.

prikaz izdelane lesene osnove zunanje stene s pomočjo postopka izdelave po pričujočem izumu;showing the constructed wooden base of the exterior wall by the manufacturing process of the present invention;

detajl dolžinskega spoja medsebojne povezave posameznih ploskovnih sestavnih elementov in povezovalni člen.detail of the joint length of the interconnection of the individual planar components and the connecting member.

Modularni gradbeni podsestavi z leseno osnovo in postopek njihove izdelave po pričujočem izumu so prikazani na slikah od 1 do 3. Slika 1 prikazuje del spoja zunanje stene in talne konstrukcije, pri čemer sta tako stena kot tudi talna konstrukcija izvedeni z modularnim gradbenim s podsestavom z leseno osnovo po izumu v prerezu. Tako predstavljajo v primeru uporabe za steno, leseno osnovo 1 z dolžinskim spojem (slika 3) sestavljeni ploskovni elementi enake širine, ki imajo na zunanji strani nanešen sloj 5 toplotne izolacije, prvi sloj 4 gradbenega lepila z armirno mrežico in drugi sloj 3 gradbenega lepila ter zaključni fasadni sloj 2, na io notranji strani pa na podkonstrukcijo nameščene mavčno kartonske plošče 6.Modular sub-assemblies with a wooden base and their manufacturing process according to the present invention are shown in Figures 1 to 3. Figure 1 shows a part of the joint of the exterior wall and the floor structure, both wall and floor construction being made by a modular sub-assembly with the wooden sub-assembly the cross-sectional view of the invention. Thus, when used for a wall, a wooden base 1 with a longitudinal joint (Figure 3), composite planar elements of the same width have a thermal insulation layer 5 applied on the outside, a first layer of construction adhesive with reinforcing mesh and a second layer 3 of construction adhesive, and the finishing façade layer 2, and on the inside of the interior a plasterboard 6 mounted on the substructure.

V primeru uporabe za talno konstrukcijo, predstavljajo leseno osnovo 1 z dolžinskim spojem (slika 3) sestavljeni ploskovni elementi enake širine, ki imajo na gornji strani (tla) izveden sloj 8 toplotne izolacije, sloj 9, ki is predstavlja parno oviro, sloj 10 armiranega cementnega estriha in sloj 11 finalne talne obloge, medtem ko so na spodnji strani (strop) na podkonstrukcijo nameščene mavčno kartonske plošče 7.In the case of floor structures, the wooden base 1 with a longitudinal joint (Fig. 3) is composed of planar elements of equal width having a layer 8 of thermal insulation on the upper side (floor), layer 9 representing a vapor barrier, layer 10 of reinforced cement floor screed and layer 11 of the final floor covering, while gypsum cardboards 7 are mounted on the underside (ceiling) of the substructure.

Modularni gradbeni podsestavi z leseno osnovo, ki so v predhodno opisanem primeru lahko uporabljeni tako za stene kot tudi za talno20 stropne konstrukcije so izdelani po postopku, ki bo opisan v nadaljevanju.Modular sub-assemblies with a wooden base, which in the case described above can be used for both wall and floor 20 ceiling structures, are manufactured according to the procedure described below.

Postopek izdelave modularnih gradbenih podsestavov z leseno osnovo po izumu se prične z vlaganjem poskoblanih ploskovnih elementov enake širine v NC linijo za izdelavo in spajanje. Že pred sestavljanjem določimo položaje in izmere vseh odprtin za stavbno pohištvo. Iz linije pridejo elementi gradbenega podsestava, ki so odrezani na končne dolžine ter imajo že tudi narejene vse izvrtine za elektro instalacije. Tako narejeni elementi se s tračnim transporterjem prepeljejo skozi nanašalec lepila, ki vsak element enostransko namaže z lepilom. Element nato potuje v hidravlično stiskalnico. Ko so v stiskalnici vsi elementi določenega gradbenega podsestava (npr. stena, kot je prikazan na sliki 2) se elementi stisnejo in pustijo stati v stiskalnici 12 ur.The process of manufacturing modular sub-assemblies with a wooden base according to the invention begins with the insertion of planar flat elements of equal width into the NC fabrication and joining line. Prior to assembly, determine the positions and dimensions of all openings for joinery. The elements of the building subassembly come from the line, which are cut to finite lengths and already have all holes for electrical installations. The elements made in this way are conveyed through a belt conveyor through an adhesive applicator, which unilaterally greases each element with adhesive. The element then travels to the hydraulic press. When all the elements of a particular building sub-assembly (eg a wall as shown in Figure 2) are in the press, the elements are compressed and left in the press for 12 hours.

Tako zlepljen gradbeni podsestav se prestavi v CNC obdelovalni center, kjer se finalizira. Vsa površina se poskobla, pobrusi in naredijo se io vsi utori, ki so potrebni za sestavo posameznih podsestavov med seboj.The glued construction sub-assembly is then moved to the CNC Machining Center where it is finalized. The entire surface is bent, sanded, and all the grooves necessary for the assembly of the individual subassemblies are made.

V odvisnosti od namena tako predfabriciranega gradbenega podsestava se nato le-ta finalizira tako, kot je prikazano na sliki 1. Če je gradbeni podsestav namenjen za izdelavo stene se na zunanji strani izvede sloj 5 toplotne izolacije in nanj sloji 4,3 in 2, medtem ko se na is notranji strani namesti na podkonstrukcijo mavčno kartonske plošče 7. Vgradi se tudi stavbno pohištvo z zunanjo in notranjo polico.Depending on the purpose of the prefabricated building sub-assembly, it is then finalized as shown in Figure 1. If the building sub-assembly is intended for wall construction, a layer 5 of thermal insulation is applied to the exterior and layers 4.3 and 2, respectively. when on the inside is mounted on the substructure of gypsum board 7. The joinery is also fitted with an outer and an inner shelf.

V primeru uporabe predfabriciranega gradbenega podsestava za talnostropno konstrukcijo se na gornji strani izvede sloj 8 toplotne izolacije, sloj 9, ki predstavlja parno oviro, sloj 10 armiranega cementnega estriha in so sloj 11 finalne talne obloge, na spodnji strani (strop) na podkonstrukcijo namesti mavčno kartonske plošče 7.In the case of a prefabricated building sub-assembly for a floor-mounted structure, a layer 8 of thermal insulation, a layer 9 representing a vapor barrier, a layer 10 of reinforced cement flooring and a layer 11 of the final floor covering are applied on the upper side, plaster is applied on the lower side (ceiling). cardboard plates 7.

V leseni osnovi 1, ki jo sestavljajo medsebojno lepljeni ploskovni elementi enake širine, povezujemo v primeru potrebe ploskovne elemente z dolžinskim spojem (slika 3). Dolžinski spoj predstavlja topi spoj dveh ploskovnih elementov s pomočjo povezovalnega člena, ki ima v preseku obliko osmice.In wooden base 1, which is made of glued planar elements of equal width, we connect, if necessary, planar elements with a longitudinal joint (Figure 3). A longitudinal joint represents a blunt joint of two planar elements by means of a connecting member having the shape of an eight in cross section.

S takšnim dolžinskim spajanjem ploskovnih elementov dosežemo, da ni potrebno spojene elemente še enkrat površinsko obdelovati (skoblati), kot 5 je to primer pri drugačnem spajanju (npr. zobatem dolžinskem spoju). Na ta način prihranimo pri materialu, delu, času in prostoru.With such longitudinal joining of the planar elements, it is not necessary to treat the jointed elements once again with a surface treatment (planing), as in the case of different joints (eg toothed length joint). This saves on material, labor, time and space.

Claims (3)

PATENTNI ZAHTEVKIPATENT APPLICATIONS 1. Modularni gradbeni podsestavi z leseno osnovo, ki so lahko uporabljeni 5 kot stena ali talno stropna konstrukcija, označeni s tem, da je kot osnova uporabljen lesen sestav po višini medsebojno lepljenih ploskovnih elementov enake širine, pri čemer je na tej osnovi z ene ali obeh strani izvedena toplotna in/ali zvočna izolacija.Modular sub-assemblies with a wooden base, which can be used 5 as a wall or floor-ceiling construction, characterized in that the wooden structure is used as a base in height of mutually glued planar elements of the same width, from which one or thermal and / or sound insulation performed on both sides. 2. Modularni gradbeni podsestavi z leseno osnovo, po zahtevku 1, označeni s tem, da imajo v primeru uporabe za steno z dolžinskim spojem sestavljeni ploskovni elementi enake širine, ki predstavljajo leseno osnovo (1), na is zunanji strani nanešen sloj (5) toplotne izolacije, prvi sloj (4) gradbenega lepila z armirno mrežico in drugi sloj (3) gradbenega lepila ter zaključni fasadni sloj (2), na notranji strani pa na podkonstrukcijo nameščene mavčno kartonske plošče (6), vgrajeno stavbno pohištvo z zunanjo in notranjo polico in narejene vse izvrtine za elektro instalacije.Modular sub-assembly with a wooden base according to claim 1, characterized in that, when used for a wall with a longitudinal joint, planar elements of equal width representing the wooden base (1) have a layer (5) applied on the outside thermal insulation, first layer (4) of building adhesive with reinforcing mesh and second layer (3) of building adhesive and finishing facade layer (2), with plaster cardboard panels (6) mounted on the inside, joinery with exterior and interior shelf and all holes for electrical installations. 3. Modularni gradbeni podsestavi z leseno osnovo, po zahtevku 1, označeni s tem, da imajo v primeru uporabe za talno/stropno konstrukcijo z dolžinskim spojem sestavljeni ploskovni elementi enake širine, ki predstavljajo leseno osnovo (1), na gornji strani izveden sloj (8) toplotne izolacije, sloj (9), ki predstavlja parno oviro, sloj (10) armiranega cementnega estriha in sloj (11) finalne talne obloge, medtem ko so na spodnji strani na podkonstrukcijo nameščene mavčno kartonske plošče (7).Modular wooden subframe construction subassemblies according to claim 1, characterized in that, when used for floor / ceiling structures with longitudinal joints, planar elements of equal width representing the wooden base (1) have an upper layer ( 8) thermal insulation, a layer (9) representing a vapor barrier, a layer (10) of reinforced cement screed and a layer (11) of the final floor covering, while plaster cardboard panels (7) are mounted on the underside. Postopek izdelave modularnega gradbenega podsestava z leseno osnovo, po zahtevkih od 1 do 3, označen s tem, da vložimo poskoblane ploskovne elemente enake širine v NC linijo za izdelavo in spajanje, pri čemer že pred sestavljanjem določimo položaje in izmere vseh odprtin za stavbno pohištvo tako, da iz linije pridejo elementi lesene osnove, ki so odrezani na končne dolžine ter imajo že tudi narejene vse izvrtine za elektro instalacije, ki se nato s tračnim transporterjem prepeljejo skozi nanašalec lepila, ki vsak ploskovni element enostransko namaže z lepilom; v stiskalnici se vsi elementi določene lesene osnove stisnejo in pustijo stati 12 ur, nakar se površina tako zlepljene lesene osnove poskobla, pobrusi in naredijo se vsi utori, ki so potrebni za sestavo posameznih podsestavov med seboj in nato v odvisnosti od namena finalizira.A method of manufacturing a modular sub-assembly with a wooden base according to claims 1 to 3, characterized in that the planar elements of the same width are inserted into the NC line for fabrication and joining, determining before the assembly the positions and dimensions of all openings for the joinery that elements of the wooden base are cut out from the line, which are cut to finite lengths and already have all holes for electrical installations, which are then transported through a glue conveyor with a belt conveyor, which unilaterally greases each surface element with glue; in the press, all the elements of a particular wooden base are compressed and left standing for 12 hours, after which the surface of the glued wooden base is cut, sanded and all the grooves necessary for the assembly of the individual subassemblies are made and then finalized depending on the purpose.
SI9900107A 1999-05-03 1999-05-03 Modular building substructures on timber basis and process of their manufacture SI20282A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI9900107A SI20282A (en) 1999-05-03 1999-05-03 Modular building substructures on timber basis and process of their manufacture
EP00109074A EP1050636A3 (en) 1999-05-03 2000-05-02 Modular wooden construction elements system with wooden frame elements and their manufacturing process

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SI9900107A SI20282A (en) 1999-05-03 1999-05-03 Modular building substructures on timber basis and process of their manufacture

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017076808A1 (en) 2015-11-04 2017-05-11 Apollonio Marko Moveable residential facility and method to construct it
WO2017134241A1 (en) 2016-02-05 2017-08-10 Apollonio Marko Method of assembling a residential structure

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2824092B1 (en) 2001-04-30 2004-04-09 Camille Jim Riviere SET OF CONSTRUCTION ELEMENTS

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Publication number Priority date Publication date Assignee Title
FR2584754B1 (en) * 1985-07-12 1989-09-22 Delignon Maurice MULTI-FRAME MODULES OR GLUE CHASSIS FOR USE IN PREMISES AND FURNITURE
DE59307743D1 (en) * 1993-01-18 1998-01-08 Erwin Dimter Processes and devices for the production of endless wood by finger jointing to glulam beams and other wood products
DK173191B1 (en) 1994-07-12 2000-03-13 Rasmussen Kann Ind As Facade elements for wooden buildings, method of making them and method of erecting a wooden building with
US5575124A (en) 1995-03-29 1996-11-19 Novello, Jr.; Eligio Construction with modular walls
DE19606857C2 (en) * 1996-02-23 2001-07-05 Chiemgauer Holzhaus Siemer & Z Prefabricated wall element for a building
DE19700632A1 (en) 1997-01-10 1998-07-16 Karl Moser Wooden house construction system
DE19714792A1 (en) * 1997-04-10 1998-10-22 Horst Hug Prefabricated house

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017076808A1 (en) 2015-11-04 2017-05-11 Apollonio Marko Moveable residential facility and method to construct it
WO2017134241A1 (en) 2016-02-05 2017-08-10 Apollonio Marko Method of assembling a residential structure

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EP1050636A2 (en) 2000-11-08

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