SG10201810134RA - Thermal barrier coatings and processes - Google Patents

Thermal barrier coatings and processes

Info

Publication number
SG10201810134RA
SG10201810134RA SG10201810134RA SG10201810134RA SG10201810134RA SG 10201810134R A SG10201810134R A SG 10201810134RA SG 10201810134R A SG10201810134R A SG 10201810134RA SG 10201810134R A SG10201810134R A SG 10201810134RA SG 10201810134R A SG10201810134R A SG 10201810134RA
Authority
SG
Singapore
Prior art keywords
thermal barrier
barrier coatings
processes
coating
coatings
Prior art date
Application number
SG10201810134RA
Inventor
Dianying Chen
Christopher G Dambra
Mitchell R Dorfman
Original Assignee
Oerlikon Metco Us Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oerlikon Metco Us Inc filed Critical Oerlikon Metco Us Inc
Publication of SG10201810134RA publication Critical patent/SG10201810134RA/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11—Oxides
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134—Plasma spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18—After-treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288—Protective coatings for blades

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

PPCT/SG/2 15 OF THE DISCLOSURE THERMAL BARRIER COATINGS AND PROCESSES Articles coated with a porous, segmented thermal barrier coating. The coating described has a density less than about 88% of the theoretical density. Multi-layer articles and methods of applying the thermal barrier coatings to an article are also described. [Figure 1A]
SG10201810134RA 2014-02-21 2015-02-19 Thermal barrier coatings and processes SG10201810134RA (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US201461942984P 2014-02-21 2014-02-21

Publications (1)

Publication Number Publication Date
SG10201810134RA true SG10201810134RA (en) 2018-12-28

Family

ID=53878950

Family Applications (2)

Application Number Title Priority Date Filing Date
SG10201810134RA SG10201810134RA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes
SG11201605865PA SG11201605865PA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes

Family Applications After (1)

Application Number Title Priority Date Filing Date
SG11201605865PA SG11201605865PA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes

Country Status (8)

Country Link
US (1) US11697871B2 (en)
EP (1) EP3107673B1 (en)
JP (1) JP6768513B2 (en)
CN (1) CN106061655B (en)
CA (1) CA2936790C (en)
HU (1) HUE057021T2 (en)
SG (2) SG10201810134RA (en)
WO (1) WO2015127052A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105369179B (en) * 2015-11-20 2017-12-29 沈阳黎明航空发动机(集团)有限责任公司 A kind of compound zirconia high temperature seal coating preparation method
CN107012420B (en) * 2017-04-06 2019-09-20 江西省科学院应用物理研究所 A kind of method that plasma spraying technology prepares erbium oxide tritium permeation barrier
WO2019087097A2 (en) 2017-10-31 2019-05-09 Oerlikon Metco (Us) Inc. Wear resistant layer
JP7319269B2 (en) * 2017-12-19 2023-08-01 エリコン メテコ（ユーエス）インコーポレイテッド Erosion and CMAS resistant coatings and thermal spray coating methods for protecting EBC and CMC layers
DE102018204498A1 (en) * 2018-03-23 2019-09-26 Siemens Aktiengesellschaft Ceramic material based on zirconium oxide with other oxides
SG11202008544QA (en) * 2018-04-09 2020-10-29 Oerlikon Metco Us Inc Cmas resistant, high strain tolerant and low thermal conductivity thermal barrier coatings and thermal spray coating method
DE102018208815A1 (en) 2018-06-05 2019-12-05 Höganäs Ab Process for the production of thermal barrier coatings with vertical cracks
DE102018215223A1 (en) * 2018-09-07 2020-03-12 Siemens Aktiengesellschaft Ceramic material based on zirconium oxide with additional oxides and layer system
CN114502766A (en) * 2019-09-30 2022-05-13 东华隆株式会社 Reduced pressure plasma spraying process
EP4065819A4 (en) * 2019-11-28 2024-01-03 Exonetik Turbo Inc Temperature barrier coating for rim-rotor
US11339671B2 (en) 2019-12-20 2022-05-24 Honeywell International Inc. Methods for manufacturing porous barrier coatings using air plasma spray techniques
US20240109813A1 (en) * 2021-02-05 2024-04-04 Oerlikon Metco (Us) Inc. Oxidation barrier materials and process for ceramic matrix composites
WO2023078633A1 (en) * 2021-11-08 2023-05-11 Siemens Energy Global GmbH & Co. KG A method to produce porous segmented thermal barrier coating and a porous segmented thermal barrier coating

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US4457948A (en) * 1982-07-26 1984-07-03 United Technologies Corporation Quench-cracked ceramic thermal barrier coatings
US5073433B1 (en) 1989-10-20 1995-10-31 Praxair Technology Inc Thermal barrier coating for substrates and process for producing it
US5520516A (en) 1994-09-16 1996-05-28 Praxair S.T. Technology, Inc. Zirconia-based tipped blades having macrocracked structure
US6102656A (en) 1995-09-26 2000-08-15 United Technologies Corporation Segmented abradable ceramic coating
US5817372A (en) 1997-09-23 1998-10-06 General Electric Co. Process for depositing a bond coat for a thermal barrier coating system
CA2669781C (en) * 2001-06-15 2010-10-05 Mitsubishi Heavy Industries, Ltd. Thermal barrier coating material, method of production thereof, and gas turbine member and gas turbine applying the thermal barrier coating material
US6716539B2 (en) * 2001-09-24 2004-04-06 Siemens Westinghouse Power Corporation Dual microstructure thermal barrier coating
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US7563503B2 (en) * 2003-01-10 2009-07-21 The University Of Connecticut Coatings, materials, articles, and methods of making thereof
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Also Published As

Publication number Publication date
CN106061655A (en) 2016-10-26
EP3107673A4 (en) 2017-08-30
HUE057021T2 (en) 2022-04-28
SG11201605865PA (en) 2016-09-29
CA2936790C (en) 2022-10-04
EP3107673B1 (en) 2021-11-10
EP3107673A1 (en) 2016-12-28
JP6768513B2 (en) 2020-10-14
JP2017515968A (en) 2017-06-15
US11697871B2 (en) 2023-07-11
US20160348226A1 (en) 2016-12-01
WO2015127052A1 (en) 2015-08-27
CA2936790A1 (en) 2015-08-27
CN106061655B (en) 2019-05-28

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