SE426053C - SET TO MAKE PLASTIC PRODUCTS - Google Patents

SET TO MAKE PLASTIC PRODUCTS

Info

Publication number
SE426053C
SE426053C SE7807807A SE7807807A SE426053C SE 426053 C SE426053 C SE 426053C SE 7807807 A SE7807807 A SE 7807807A SE 7807807 A SE7807807 A SE 7807807A SE 426053 C SE426053 C SE 426053C
Authority
SE
Sweden
Prior art keywords
gypsum
dihydrate
products
plastic products
potassium
Prior art date
Application number
SE7807807A
Other languages
Swedish (sv)
Other versions
SE426053B (en
SE7807807L (en
Inventor
S Nordqvist
Original Assignee
Tenax Maskin Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tenax Maskin Ab filed Critical Tenax Maskin Ab
Priority to SE7807807A priority Critical patent/SE426053C/en
Priority to JP50113979A priority patent/JPS55500522A/ja
Priority to FR7918086A priority patent/FR2430921A1/en
Priority to AU48879/79A priority patent/AU528999B2/en
Priority to PCT/SE1979/000154 priority patent/WO1980000248A1/en
Priority to CA000331682A priority patent/CA1135291A/en
Priority to GB8005042A priority patent/GB2047675B/en
Priority to DE19792952945 priority patent/DE2952945A1/en
Priority to IN35/CAL/80A priority patent/IN152205B/en
Publication of SE7807807L publication Critical patent/SE7807807L/en
Priority to DK105780A priority patent/DK105780A/en
Publication of SE426053B publication Critical patent/SE426053B/en
Publication of SE426053C publication Critical patent/SE426053C/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/141Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing dihydrated gypsum before the final hardening step, e.g. forming a dihydrated gypsum product followed by a de- and rehydration step

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Description

l0 15 20 30 40 7807807-8 2 Silikat cirka 2 viktprocent Tungmetaller 10 g/ton Lakvattens-pH Z-3 _ Vatten cirka 25 víktprocent Kornstorleks- fördelning 70 % <74 pm Andra utgångsmaterial kan användas, t ex dihydratgips som erhålles vid rökgasrening, och naturligt förekommande dihydrat- gips. Det är även möjligt att såsom utgångsmaterial återanvända de enligt föreliggande uppfinning erhållna produkterna, som då krossas och uppslammas i vatten. l0 15 20 30 40 7807807-8 2 Silicate about 2% by weight Heavy metals 10 g / ton Leachate pH Z-3 _ Water about 25% by weight Grain size distribution 70% <74 pm Other starting materials can be used, such as dihydrate gypsum such as obtained by flue gas purification, and naturally occurring dihydrate plaster. It is also possible to reuse as starting material the products obtained according to the present invention, as then crushed and slurried in water.

Den tillsatta mängden kaliumsulfat är minst 3 viktprocent, varvid lämpliga mängder har visat sig vara 5-40%, företrädesvis 6-20%, räknat pä mängden kalcíumsulfatdihydrat (CaS04 2 H20).The amount of potassium sulphate added is at least 3% by weight, wherein appropriate amounts have been found to be 5-40%, preferably 6-20%, based on the amount of calcium sulphate dihydrate (CaSO 4 2 H 2 O).

Det har ävenledes visat sig, att olika medel kan lnblandas i föreliggande utgångsuppslamning, varvid gipsprodukter erhålles med olika modifieringar i egenskaperna. Det är möjligt att till- sätta semihydratgips. Tillsats av vattenglas, såsom natronvat- tenglas, ökar hårdheten. Plaster, såsom polyakrylat och melamín- harts, eller samtidigt med gípsprodukternas stelnande härdande plastutgängsmaterial kan tillsättas för ökning av hållfastheten eller vattenhärdigheten. Andra tillsatsmedel är kalciumsilikat, karboximetylcellulosa, bentonit och cement.It has also been found that different agents can be mixed in the present starting slurry, whereby gypsum products are obtained with various modifications in the properties. It is possible to put semi-hydrated plaster. Addition of water glasses, such as baking soda binds, increases the hardness. Plastics such as polyacrylate and melamine resin, or simultaneously with the solidifying curing of the gypsum products plastic starting materials can be added to increase the strength or water resistance. Other additives are calcium silicate, carboxymethylcellulose, bentonite and cement.

Av speciellt betydelse såsom tillsatsmedel är sådana som åstadkommer porositet, t ex sådana av silíkattyp. Dessa till- satsmaterial utgöres exempelvis av perlit eller vermikulit. De erhållna produkterna, t ex plattor eller formar, är värmeisole- rande och har i lämplig tjocklek god böjstyvhet.Of particular importance as additives are those such as produces porosity, such as those of the silicate type. These batch material consists, for example, of perlite or vermiculite. The the products obtained, such as plates or molds, are heat-insulated and has good flexural stiffness in a suitable thickness.

För framställning av skumprodukter kan man istället för kaliumvätekarbonat tillsammans med kaliumsulfatet även tillsätta andra gasavgivande tillsatsmedel, såsom natriumvätekarbonat, väteperoxid, hjorthornssalt och aluminiumbrons. Dessa tillsats- medel bidrar dock icke till stelningseffekten, vilket är fallet med kaliumvätekarbonatet.For the production of foam products you can instead potassium bicarbonate together with potassium sulfate also add other gas-releasing additives, such as sodium bicarbonate, hydrogen peroxide, antler salt and aluminum bronze. These additives However, agents do not contribute to the solidifying effect, which is the case with the potassium bicarbonate.

Det är-möjligt och i många fall lämpligt att vid framställ- ningen av föreliggande gipsprodukter armera dem genom att i gips- uppslamningen ínblanda exempelvis stålfibrer och/eller glasfibrer.It is possible and in many cases appropriate that in the of the present gypsum products reinforce them by the slurry mixes, for example, steel fibers and / or glass fibers.

Sådana armeringsmedel som stänger och nät kan inbâddas vid dis- kontinuerlig framställning av formar eller plattor eller ingjutas vid kontinuerlig framställning av gipsplattor. Föreliggande gips- produkt, framför allt i form av gipsplatta, kan på i och för sig 10 15 20 30 35 40 7807807-8 känt sätt även gjutas på papp, Plast» f01í@ aV annat Slag» gummi' duk, trä eller metall. Dessa medel bidrar även till ökning av hållfastheten. En gipsprodukt enligt uppfíflnífl8°“= 50" icke är försedd med ytskikt på angivet sätt, kan doppas i eller behand- xempelvis kaliumsulfat eller ett borat, ket ökar härdheten och m tillsats las med en lösning av e såsom kalium- eller natriumtetraborat, vil Hârdheten kan även ökas genom att såso hàllfastheten. _ gipsens löslighet, så- användes ett medel, t ex salt som PåV@Tkar som natriumtiosaltet, -metafosfat och -hexametafosfat.Reinforcing agents such as bars and nets can be embedded in continuous production of molds or plates or molded in the continuous production of gypsum boards. The present plaster product, especially in the form of plasterboard, can on in itself 10 15 20 30 35 40 7807807-8 known method also cast on cardboard, Plastic »f01í @ aV other Type» rubber ' cloth, wood or metal. These funds also contribute to the increase of the strength. A gypsum product according to invention fl ní fl8 ° “= 50" is not provided with surface layers in the specified manner, can be dipped in or for example potassium sulphate or a borate, ket increases the hardness and m additive read with a solution of e such as potassium or sodium tetraborate, will The hardness can also be increased by sowing durability. _ the solubility of the gypsum, an agent such as salt such as PåV @ Tkar was used such as sodium thiosalt, metaphosphate and hexametaphosphate.

Ett tillsatsmedel, gipsprodukter, framför allt gipsplattor, avlut, speciellt på natriumbas. Vid användning av sulfítavlut såsom tillsatsmedel förbättras i mycket hög grad ytskiktsvidhäft- ning, speciellt av papp, vid gípsplattan. Hållfastheten förbätt- Ett annat medel, som även förbättrar ytskiktsvidhäft- Denna ger dock sämre resultat än sul- som visat sig giva överraskande goda är koncentrerad sulfít- ras även. ningen, är majsstärkelse. fitavlut.An additive, gypsum products, in particular gypsum boards, liquor, especially on sodium base. When using sulphite liquor as additives, the surface layer adhesion is greatly improved. ning, especially of cardboard, at the gypsum board. The strength improves Another agent that also improves surface adhesion However, this gives worse results than sul- which proved to be surprisingly good is concentrated sulphite race too. is cornstarch. fatavlut.

Andra tíllsatsmedel kan även användas, t ex medel som re- tarderar bindníngshastigheten, såsom soda, glycerol, alginat.Other additives may also be used, e.g. slows down the binding rate, such as soda, glycerol, alginate.

Andra tillsatsmedel är svavelsyra, vätehexafluorosílikat, citron- syra, ammoniumkarbonat, ureafosfat, ammoniak. Dessa medel använ- des bland annat för inställning av pH.Other additives are sulfuric acid, hydrogen hexafluorosilicate, lemon acid, ammonium carbonate, urea phosphate, ammonia. These agents are used was used, among other things, for adjusting the pH.

Om mycket högtemperaturhärdíga gipsprodukter önskas, är det lämpligt att inblanda magnesíumoxid i pulverform. Magnesíumoxíden kan härvid utgöra upp till 50 víktprocent av kalciumsulfatdihydra- tet. Det är härvid även lämpligt att inblanda perlít.If very high temperature curable gypsum products are desired, it is suitable for incorporating magnesium oxide in powder form. Magnesium oxides may in this case constitute up to 50% by weight of calcium sulphate dihydrate. tet. It is also suitable to mix perlite.

För variation av gipsprodukternas densitet kan man även variera vattenhalten, dvs späda ut kalclumsulfatdihydratuppslam- ningen med vatten, t ex så att 70 % av uppslamníngen utgöres av vatten, eller inblanda olika vätmedel. För åstadkommande av gips- produkter med speciellt låg densitet användes de redan beskrivna, gasavgívande medlen.For variation of the density of gypsum products, one can also vary the water content, i.e. dilute the calcium sulphate dihydrate slurry with water, for example so that 70% of the slurry consists of water, or mix different wetting agents. For the production of gypsum products with particularly low density, the ones already described were used, gas emitting agents.

Vid beskrivningen av föreliggande uppfinning har det angi- vits att uppslamningen av kalciumsulfatdihydrat "stelnar" eller "binder"; föreliggande förfarande skulle dock även kunna anses innebära ett "hardnande" av kalciumsulfntdíhydratet, dvs de inga- ende kornen blir hårdare resp hela den framställda gípsprodukten blir hårdare. Vid genomförandet av förfarandet har kaliumsulfa- tets kornstorlek viss betydelse, genom att processen sker snabba- re, ju finkornignre kaliumsulfatet är. Knliumsulfat med en korn- 10 15 20 25 7807807-8 4 storlek ned till 70 pm har provats och denna kornstorlek ger unge- fär samma hastighet för stelnandet som en vattenlösning av kalium- sulfat. De olika angivna tillsatsmedlen användes vanligen i en mängd av 1-15 viktprocent, räknat på den ingående mängden kalcium- sulfatdíhydrat.In describing the present invention, it has been stated that the slurry of calcium sulphate dihydrate "solidifies" or "binder"; however, the present procedure could also be considered involve a "hardening" of the calcium sulfide dihydrate, i.e. the the grains become harder and the whole gypsum product produced gets harder. In carrying out the process, potassium sulphate the grain size of the plant is of some importance, in that the process re, the finer grains the potassium sulfate is. Potassium sulphate with a granular 10 15 20 25 7807807-8 4 size down to 70 pm has been tried and this grain size gives approx. at the same rate of solidification as an aqueous solution of potassium sulphate. The various additives listed are usually used in one amount of 1-15% by weight, based on the amount of calcium sulfate dihydrate.

Uppfínningen beskrives närmare i följande exempel.The invention is described in more detail in the following examples.

Exempel 1. Till 1000 kg dihydratgípsuppslamning, innehållande 20 % vatten, sattes 50 kg KZSO4. Tillsatsen skedde under kraftig omröring vid 1400 r/min. Uppslamningen göts omedelbart till en platta resp gjordes kubíska provkroppar (5 cm x 5 cm x 5 cm).Example 1. To 1000 kg of dihydrate flu slurry, containing 20% water, 50 kg of K 2 SO 4 was added. The addition took place during vigorous stirring at 1400 rpm. The slurry was immediately poured into one plate resp were made cubic specimens (5 cm x 5 cm x 5 cm).

Plattan stelnade på mycket kort tid (någon minut). Provkropparna uppvisade efter 24 h en tryckhållfasthet av 8 MPa.The plate solidified in a very short time (a few minutes). The specimens exhibited after 24 hours a compressive strength of 8 MPa.

Exempel 2. 3600 kg díhydratgípsuppslamning innehållande 1400 kg vatten försattes under kraftig omröring, såsom i exempel 1, med 300 kg kalíumsulfat i fast form. Plattor och provkroppar framställdes såsom i exempel 1. Den erhållna plattans densitet var 1,1-1,3 g/cms. Provkropparnus tryckhâllfasthet var 4,1 MPa bestämd efter 4 dygn vid ZOOC eller 2 dygn vid 400C.Example 2. 3600 kg of dihydrate gypsum slurry containing 1400 kg of water was added with vigorous stirring, as in Example 1, with 300 kg of potassium sulphate in solid form. Plates and specimens was prepared as in Example 1. The density of the obtained plate was 1.1-1.3 g / cms. The compressive strength of the specimens was 4.1 MPa determined after 4 days at ZOOC or 2 days at 40 ° C.

Exempel 3. 1000 kg 72-procentig dihydratgips blandades med 35 kg ammoniumvätekarbonat och 60 kg kaliumsulfat. Blandningen göts i plana skivor. Efter en bindningstid av 15-20 minuter vid 13°C erhölls en platta med goda hållfasthetsegenskaper.Example 3. 1000 kg of 72% dihydrate gypsum was mixed with 35 kg ammonium bicarbonate and 60 kg of potassium sulphate. The mixture was poured in flat discs. After a binding time of 15-20 minutes at 13 ° C a plate with good strength properties was obtained.

Exempel 4. 100 kg semihydratgips, 1000 kg 72 à 73-procentig di- hydratgips, 35 kg ammoniumkarbonat och 60 kg kaliumsulfat blanda- des. efter en bindningstid ev 15-zo minuter vid 1390 efter gjut- níng till plattor erhölls plattor med något sämre egenskaper än dem enligt exempel 1.Example 4. 100 kg of semi-hydrate gypsum, 1000 kg of 72 to 73% di- hydrate gypsum, 35 kg of ammonium carbonate and 60 kg of potassium sulphate mixed des. after a setting time possibly 15-zo minutes at 1390 after casting ning for tiles, tiles with slightly worse properties than were obtained those according to Example 1.

Claims (2)

7807807-8 § , Patcntkrav7807807-8 §, Patcntkrav 1. Förfnrunde vid framställningen av gipsprodukter, speci- ëïlt gipspluttor och formar för framställning av metnllföremal och i kcrnm ska föremål, k ä n n e t e c k n n t därav, att till en vnttcnuppslamning av kalciumsulfatdihydrat sättes kaliumsulfat i en mängd av minst 5 víktprocent av mängden kalciumsnlfatdihydrat och att produkten därefter formas och vidarebearbetas pà i och för sig känt sätt utan bränning.1. Procedure for the production of gypsum products, in particular gypsum boards and molds for the production of metal objects and in articles then formed and further processed in a manner known per se without burning. 2. Förfarande enligt krav 1, k ä n n e t e c k n a t där- av, att kalíumsulfatet är i fast form eller i form av en lösning, såsom en vattenlösning.Process according to Claim 1, characterized in that the potassium sulphate is in solid form or in the form of a solution, such as an aqueous solution.
SE7807807A 1978-07-13 1978-07-13 SET TO MAKE PLASTIC PRODUCTS SE426053C (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
SE7807807A SE426053C (en) 1978-07-13 1978-07-13 SET TO MAKE PLASTIC PRODUCTS
CA000331682A CA1135291A (en) 1978-07-13 1979-07-12 Method of preparing gypsum articles
FR7918086A FR2430921A1 (en) 1978-07-13 1979-07-12 PROCESS FOR PRODUCING GYPSUM ARTICLES
AU48879/79A AU528999B2 (en) 1978-07-13 1979-07-12 Preparing gypsum articles
PCT/SE1979/000154 WO1980000248A1 (en) 1978-07-13 1979-07-12 A method of preparing gypsum articles
JP50113979A JPS55500522A (en) 1978-07-13 1979-07-12
GB8005042A GB2047675B (en) 1978-07-13 1979-07-12 Method of preparing gypsum articles
DE19792952945 DE2952945A1 (en) 1978-07-13 1979-07-12 A METHOD OF PREPARING GYPSUM ARTICLES
IN35/CAL/80A IN152205B (en) 1978-07-13 1980-01-10
DK105780A DK105780A (en) 1978-07-13 1980-03-12 PROCEDURE FOR MANUFACTURING PLASTIC ART

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE7807807A SE426053C (en) 1978-07-13 1978-07-13 SET TO MAKE PLASTIC PRODUCTS

Publications (3)

Publication Number Publication Date
SE7807807L SE7807807L (en) 1980-01-14
SE426053B SE426053B (en) 1982-12-06
SE426053C true SE426053C (en) 1985-09-09

Family

ID=20335446

Family Applications (1)

Application Number Title Priority Date Filing Date
SE7807807A SE426053C (en) 1978-07-13 1978-07-13 SET TO MAKE PLASTIC PRODUCTS

Country Status (8)

Country Link
JP (1) JPS55500522A (en)
AU (1) AU528999B2 (en)
CA (1) CA1135291A (en)
DK (1) DK105780A (en)
FR (1) FR2430921A1 (en)
GB (1) GB2047675B (en)
SE (1) SE426053C (en)
WO (1) WO1980000248A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT380005B (en) * 1980-01-09 1986-03-25 Tenax Maskin Ab METHOD FOR PRODUCING PLASTER PRODUCTS
AU2020202788A1 (en) * 2020-04-27 2021-11-11 Pact Renewables Pty Ltd Mineral-based composites
WO2021258139A1 (en) * 2020-06-25 2021-12-30 Pact Renewables Pty Ltd Degradable materials containing waste paper products

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE432542C (en) * 1924-04-15 1926-08-09 Morduch E Lewin Process for the production of a cement-like mass
US3359146A (en) * 1964-03-27 1967-12-19 United States Gypsum Co Method of producing gypsum articles having improved strength to density ratio
US3841886A (en) * 1972-04-13 1974-10-15 Motus Chem Inc Refractory cement incorporating fluxing component
GB1371015A (en) * 1972-05-15 1974-10-23 Raytheon Co Fabrication of foundry casting moulds and cores
JPS5313629A (en) * 1976-07-23 1978-02-07 Mitsubishi Mining & Cement Co Gypsum series setting material production method
JPS53130723A (en) * 1977-03-23 1978-11-15 Mitsubishi Mining & Cement Co Method of producing hardened body of gypsum reinforced with fiber
JPS53119918A (en) * 1977-03-28 1978-10-19 Chichibu Cement Kk Light weight hardened body and its manufacture

Also Published As

Publication number Publication date
CA1135291A (en) 1982-11-09
GB2047675B (en) 1984-02-29
JPS55500522A (en) 1980-08-14
AU528999B2 (en) 1983-05-19
WO1980000248A1 (en) 1980-02-21
SE426053B (en) 1982-12-06
FR2430921A1 (en) 1980-02-08
FR2430921B1 (en) 1984-12-21
SE7807807L (en) 1980-01-14
DK105780A (en) 1980-03-12
GB2047675A (en) 1980-12-03
AU4887979A (en) 1980-01-17

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