OA21385A - Modified sulfuric acid and uses thereof. - Google Patents
Modified sulfuric acid and uses thereof. Download PDFInfo
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- OA21385A OA21385A OA1202200326 OA21385A OA 21385 A OA21385 A OA 21385A OA 1202200326 OA1202200326 OA 1202200326 OA 21385 A OA21385 A OA 21385A
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- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 150000001875 compounds Chemical class 0.000 claims abstract description 81
- 239000000203 mixture Substances 0.000 claims abstract description 72
- 125000000542 sulfonic acid group Chemical group 0.000 claims abstract description 41
- 150000001412 amines Chemical group 0.000 claims abstract description 40
- 150000002978 peroxides Chemical class 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 49
- 239000002023 wood Substances 0.000 claims description 40
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 30
- 229920002678 cellulose Polymers 0.000 claims description 26
- 239000001913 cellulose Substances 0.000 claims description 26
- 239000002253 acid Substances 0.000 claims description 24
- 229920005610 lignin Polymers 0.000 claims description 24
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 15
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 229920003043 Cellulose fiber Polymers 0.000 claims description 11
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 11
- 150000007513 acids Chemical class 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 230000002378 acidificating effect Effects 0.000 claims description 6
- QDHFHIQKOVNCNC-UHFFFAOYSA-N butane-1-sulfonic acid Chemical compound CCCCS(O)(=O)=O QDHFHIQKOVNCNC-UHFFFAOYSA-N 0.000 claims description 4
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 claims description 4
- RJQRCOMHVBLQIH-UHFFFAOYSA-M pentane-1-sulfonate Chemical compound CCCCCS([O-])(=O)=O RJQRCOMHVBLQIH-UHFFFAOYSA-M 0.000 claims description 4
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 claims description 4
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 3
- FKOZPUORKCHONH-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid Chemical compound CC(C)CS(O)(=O)=O FKOZPUORKCHONH-UHFFFAOYSA-N 0.000 claims description 3
- XCJGLBWDZKLQCY-UHFFFAOYSA-N 2-methylpropane-2-sulfonic acid Chemical compound CC(C)(C)S(O)(=O)=O XCJGLBWDZKLQCY-UHFFFAOYSA-N 0.000 claims description 3
- HYZYOKHLDUXUQK-UHFFFAOYSA-N 3-methylbutane-1-sulfonic acid Chemical compound CC(C)CCS(O)(=O)=O HYZYOKHLDUXUQK-UHFFFAOYSA-N 0.000 claims description 3
- DPPPKJMOPYULFX-UHFFFAOYSA-N C(C)(C)(C)C(CCCCC)S(=O)(=O)O Chemical compound C(C)(C)(C)C(CCCCC)S(=O)(=O)O DPPPKJMOPYULFX-UHFFFAOYSA-N 0.000 claims description 3
- HNDXKIMMSFCCFW-UHFFFAOYSA-N propane-2-sulphonic acid Chemical compound CC(C)S(O)(=O)=O HNDXKIMMSFCCFW-UHFFFAOYSA-N 0.000 claims description 3
- DBMBAVFODTXIDN-UHFFFAOYSA-N 2-methylbutane-2-sulfonic acid Chemical compound CCC(C)(C)S(O)(=O)=O DBMBAVFODTXIDN-UHFFFAOYSA-N 0.000 claims description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- FYAQQULBLMNGAH-UHFFFAOYSA-N hexane-1-sulfonic acid Chemical compound CCCCCCS(O)(=O)=O FYAQQULBLMNGAH-UHFFFAOYSA-N 0.000 claims 1
- 239000002028 Biomass Substances 0.000 abstract description 15
- 238000004537 pulping Methods 0.000 description 22
- 239000002655 kraft paper Substances 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 14
- 239000000126 substance Substances 0.000 description 14
- 239000000835 fiber Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 9
- 238000011282 treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000002474 experimental method Methods 0.000 description 8
- 238000013459 approach Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 6
- 229920002488 Hemicellulose Polymers 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000000123 paper Substances 0.000 description 5
- 239000006229 carbon black Substances 0.000 description 4
- 238000010411 cooking Methods 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 4
- 239000005416 organic matter Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000010923 batch production Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000012425 OXONE® Substances 0.000 description 2
- 239000002551 biofuel Substances 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000012065 filter cake Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- HJKYXKSLRZKNSI-UHFFFAOYSA-I pentapotassium;hydrogen sulfate;oxido sulfate;sulfuric acid Chemical compound [K+].[K+].[K+].[K+].[K+].OS([O-])(=O)=O.[O-]S([O-])(=O)=O.OS(=O)(=O)O[O-].OS(=O)(=O)O[O-] HJKYXKSLRZKNSI-UHFFFAOYSA-I 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- GAWQRQFXHKQPHZ-KODRXGBYSA-N (2r,3s,4r)-2-(hydroxymethyl)-3,4-dihydro-2h-pyran-3,4,6-triol Chemical compound OC[C@H]1OC(O)=C[C@@H](O)[C@@H]1O GAWQRQFXHKQPHZ-KODRXGBYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 150000004252 dithioacetals Chemical class 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- YVECGMZCTULTIS-PBXRRBTRSA-N glucal Chemical compound OC[C@H]1OC=C[C@@H](O)[C@@H]1O YVECGMZCTULTIS-PBXRRBTRSA-N 0.000 description 1
- 229930182478 glucoside Natural products 0.000 description 1
- 150000008131 glucosides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229920005611 kraft lignin Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
An aqueous composition comprising: sulfuric acid; a compound comprising an amine moiety; a compound comprising a sulfonic acid moiety; and a peroxide. Said composition being capable of delignifying biomass.
Description
MODIFIED SULFURIC ACID AND USES THEREOF
FIELD OF THE INVENTION
The présent invention is directed to a method and composition usefiil in decomposing organic material such as biomass by oxidation such as, but not limited to, the delignification of biomass, as a broad example and more specifically, to a method and composition for performing such under more optimal conditions than those under which the kraft process is currently conducted.
BACKGROUND OF THE INVENTION
The First step in paper production and most energy-intensive one is the production of pulp. Notwithstanding water, wood and other plant materials used to make pulp contain three main components: cellulose fibers; lignin; and hemicelluloses. Pulping has a primary goal to separate the fibers from the lignin. Lignin is a three-dimensional polymer which figuratively acts as a mortar to hold ail the fibers together within the plant. Its presence in fmished pulp is undesirable and adds nothing to the fmished product. Pulping wood refers to breaking down the bulk structure of the fiber source, be it chips, stems or other plant parts, into the constituent fibers. The cellulose fibers are the most desired component when papermaking is involved. Hemicellulose is a shorter branched carbohydrate polymer consisting of varions sugar monomers which form a random amorphous polymeric structure. The presence of hemicellulose in fmished pulp is not as critical to paper rigidity as cellulose is. This is also true for biomass conversion. The challenges are similar. Only the desired outcome is different. Biomass conversion would hâve the fiirther breakdown to monocarbohydrates as a desired outcome while a pulp & paper process normally stops right after lignin dissolution.
There are two main approaches to preparing wood pulp or woody biomass: mechanical treatment and Chemical treatment. Mechanical treatment or pulping generally consists of physically tearing the wood chips apart and, thus, tearing cellulose fibers apart in an effort to separate them from each other. The shortcomings of this approach include: broken or damaged cellulose fibers, thus shorter fibers; and lignin contamination or residue on the cellulose fibers, thus introducing or leaving behind impurities of the final product. This process also consumes large amounts of energy and is capital intensive due to the high pressure, corrosive Chemicals and heat required. There are several approaches or processes included in Chemical pulping. These are generally focused on the dégradation the lignin and hemicellulose into, water-soluble molécules. These now degraded components are separated from the cellulose fibers by washing the latter without damaging the cellulose fibers. The .
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Chemical process is currently energy intensive as well, as high amounts of heat are typically required; and, in many cases, also require agitation or mechanical intervention adding inefficiencies and costs to the process.
There exist pulping or treatment methods which combine, to a varions extent, the Chemical aspects of pulping with the mechanical aspects of pulping. To name a few, one must consider include thermomechanical pulping (also commonly referred to as TMP), and chemithermomechanical pulping (CTMP). Through a sélection of the advantages provided by each general pulping method, the treatments are designed to reduce the amount of energy required by the mechanical aspect of the 10 pulping treatment. This can also directly impact the strength or tensile strength dégradation of the fibers subjected to these combination pulping approaches. Generally, these approaches involve a shortened Chemical treatment (compared to conventional exclusive Chemical pulping) which is then typically followed by mechanical treatment to separate the fibers.
The most common process to make pulp for paper production is the kraft process. In the kraft process, wood chips are converted to wood pulp which is almost entirely pure cellulose fibers. The multi-step kraft process consists of a first step where wood chips are impregnated / treated with a Chemical solution. This is done by soaking the wood chips and then pre-heating them with steam. This step swells the wood chips and expels the air présent in them and replaces the air with the liquid.
This produces black liquor a résultant by-product from the kraft process. It contains water, lignin residues, hemicellulose and inorganic Chemicals. White liquor is a strong alkaline solution comprising sodium hydroxide and sodium sulfide. Once the wood chips hâve been soaked in the varions Chemical solutions, they undergo cooking. To achieve delignification in the wood chips, the cooking is carried out for several hours at températures reaching up to 176 °C. At these températures, 25 the lignin dégradés to yield water soluble fragments. The remaining cellulosic fibers are collected and washed after the cooking step.
US patent number 5,080,756 teaches an improved kraft pulping process and is characterized by the addition of a spent concentrated sulfuric acid composition containing organic matter to a kraft 30 recovery System to provide a mixture enriched in its total sulfur content that is subjected to déhydration, pyrolysis and réduction in a recovery fumace. The organic matter of the sulfuric acid composition is particularly bénéficiai as a source of thermal energy that enables high heat levels to be easily maintained to facilitate the oxidation and réduction reactions that take place in the fumace, thus resulting in the formation of sulfide used for the préparation of cooking liquor suitable for pulping.
Caro’s acid, also known as peroxymonosulfuric acid (H2SO5), is one of the strongest oxidants known. There are several known reactions for the préparation of Caro’s acid but one of the most straightforward involves the reaction between sulfuric acid (H2SO4) and hydrogen peroxide (H2O2). Preparing Caro’s acid in this method allows one yield in a further reaction potassium monopersulfate (PMPS) which is a valuable bleaching agent and oxidizer. While Caro’s acid has several known useful applications, one noteworthy is its use in the delignifïcation of wood.
Biofuel production is another potential application for the kraft process. One of the current drawbacks of biofuel production is that it requires the use of food grade plant parts (such as seeds) in order to transform carbohydrates into fuel in a reasonably efficient process. The carbohydrates could be obtained from cellulosic fibers, by using non-food grade biomass in the kraft process; however, the energy intensive nature of the kraft process for delignifïcation makes this a less commercially viable option. In order to build a plant based Chemical resource cycle there is a great need for energy efficient processes which can utilize plant-based feedstocks that don’t compete with human food production.
While the kraft pulping process is the most widely used Chemical pulping process in the world, it is extremely energy intensive and has other drawbacks, for example, substantial odours emitted around pulp producing plants or general émissions that are now being highly regulated in many pulp and paper producing jurisdictions. In light of the current environmental challenges, économie challenges and climactic changes, along with émission fees being implemented, it is highly désirable to optimize the current pulping processes. In order to provide at least linear quality fibers without the current substantial détriment to the environment during the production thereof. Accordingly, there still exists a need for a composition capable of performing delignifïcation on wood substance under reduced températures and pressures versus what is currently in use without requiring any additional capital expenditures.
SUMMARY OF THE INVENTION
According to an aspect of the présent invention, there is provided an aqueous acidic composition comprising:
- sulfuric acid;
- a compound comprising an amine moiety;
- a compound comprising a sulfonic acid moiety; and - a peroxide.
According to an aspect of the présent invention, there is provided an aqueous acidic composition comprising:
- sulfuric acid;
- a compound comprising an amine moiety;
- a compound comprising a sulfonic acid moiety; and wherein sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio of no less than 1:1:1.
Preferably, the sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 28:1:1 to 2:1:1. More preferably, the sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 24:1:1 to 3:1:1. Preferably, the sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 20:1:1 to 4:1:1. More preferably, the sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 16:1:1 to 5:1:1. According to a preferred embodiment of the présent invention, the sulfuric acid and said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 12:1:1 to 6:1:1.
According to a preferred embodiment of the présent invention, said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 2:1 to 1:2.
According to another preferred embodiment of the présent invention, said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 3:1 to 1:3.
According to a preferred embodiment of the présent invention, said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 4:1 to 1:4.
According to a preferred embodiment of the présent invention, said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 5:1 to 1:5.
Also preferably, said compound comprising an amine moiety has a molecular weight below 300 g/mol. Also preferably, said compound comprising an amine moiety has a molecular weight below 150 g/mol. More preferably, said compound comprising an amine moiety is a primary amine. Even more preferably, said compound comprising an amine moiety is an alkanolamine. Even more preferably, said compound comprising an amine moiety is a tertiary amine.
According to a preferred embodiment of the présent invention, the alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine; and combinations thereof. Preferably, alkanolamine is triethanolamine.
According to a preferred embodiment of the présent invention, the compound comprising a sulfonic acid moiety is selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from C1-C6 and are linear or branched; and combinations thereof. Preferably, said compound comprising a sulfonic acid moiety is selected from the group consisting of: methanesulfonic acid; ethanesulfonic acid; propanesulfonic acid; 2-propanesulfonic acid; isobutylsulfonic acid; t-butylsulfonic acid; butanesulfonic acid; iso-pentylsulfonic acid; tpentylsulfonic acid; pentanesulfonic acid; t-butylhexanesulfonic acid; and combinations thereof. More preferably, said compound comprising a sulfonic acid moiety is methanesulfonic acid.
According to an aspect of the présent invention, there is provided an aqueous composition for use in the delignification of biomass such as wood, wherein said composition comprises:
- sulfuric acid;
- a compound comprising an amine moiety;
- a compound comprising a sulfonic acid moiety; and
- a peroxide.
wherein the sulfuric acid, the compound comprising an amine moiety; and the compound comprising a sulfonic acid moiety are présent in a mole ratio ranging from 2:1:1 to 30:1:1.
According to an aspect of the présent invention, there is provided an aqueous composition for use in the breaking down of cellulose from biomass (i.e. a plant source), wherein said composition comprises:
- sulfuric acid in a 20 - 70 wt% of the total weight of the composition;
- a compound comprising an amine moiety;
- a compound comprising a sulfonic acid moiety; and
- a peroxide;
wherein the sulfuric acid, the compound comprising an amine moiety; and the compound comprising a sulfonic acid moiety are présent in a mole ratio ranging from 2:1:1 to 30:1:1.
Preferably, the peroxide is hydrogen peroxide.
According to an aspect of the présent invention, there is provided a method of delignification of biomass / plant material, said method comprising:
- providing said plant material comprising cellulose fibers and lignin;
- exposing said plant material requiring to a composition comprising:
o sulfuric acid in a 20 - 70 wt% of the total weight of the composition;
o a compound comprising an amine moiety;
o a compound comprising a sulfonic acid moiety;
for a period of time sufficient to remove substantially ail of the lignin présent on said plant material. Preferably, the composition further comprises a peroxide.
Preferably, the compound comprising a sulfonic acid moiety is selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from C1-C6 and are linear or branched; and combinations thereof. Preferably, said compound comprising a sulfonic acid moiety is selected from the group consisting of: methanesulfonic acid; ethanesulfonic acid; propanesulfonic acid; 2propanesulfonic acid; isobutylsulfonic acid; t-butylsulfonic acid; butanesulfonic acid; isopentylsulfonic acid; t-pentylsulfonic acid; pentanesulfonic acid; t-butylhexanesulfonic acid; and combinations thereof. More preferably, said compound comprising a sulfonic acid moiety is methanesulfonic acid.
Preferably, said compound comprising an amine moiety has a molecular weight below 300 g/mol.
More preferably, said compound comprising an amine moiety has a molecular weight below 150 g/mol. According to a preferred embodiment of the présent invention, the composition has a pH less than 1. According to another preferred embodiment of the présent invention, the composition has a pH less than 0.5.
The inventors hâve discovered that delignification of biomass such as wood material / woody pulp (for example, but not limited to wood chips) can occur at substantially lower températures than those used during conventional kraft pulping process. In fact, experiments conducted at room température with preferred compositions according to the présent invention were shown to dégradé the lignin présent in wood chips to free up cellulose libers. According to a preferred embodiment of a method according to the présent invention, a wood sample was dissolved at 30°C upon exposure to a composition according to a preferred embodiment of the présent invention. According to a preferred embodiment of the présent invention, one could substantially reduce the energy input costs involved in current pulp delignification by applying a method involving a preferred composition of the présent invention.
BRIEF DESCRIPTION OF THE FIGURES
The invention may be more completely understood in considération of the following description of varions embodiments of the invention in connection with the accompanying figure, in which:
Figure 1 is a photograph of the dissolution of a wood chip in a composition according to the présent invention where the time elapsed was 1 minute; and
Figure 2 is a photograph of the dissolution of a wood chip in a composition according to the présent invention) where the time elapsed was 24 hours.
DESCRIPTION OF THE INVENTION
The experiments carried out using an aqueous acidic composition according to a preferred embodiment of the présent invention as shown that wood chips can undergo delignification under controlled reaction conditions and eliminate or at least minimize the dégradation of the cellulose.
Dégradation is understood to mean a darkening of cellulose or carbonization (conversion to carbon black) which is symbolic of an uncontrolled acid attack on the cellulose and staining thereof.
Preferably, the compound comprising an amine moiety and the compound comprising a sulfonic acid moiety are présent in a 1:1 ratio. Together in the presence of sulfurie acid, there seems to be a coordination of the compounds which acts as a modified sulfurie acid. In that respect, it is believed that the presence of a sulfonic acid group along with an amine group form part of this modified acid. The strength of the modified acid is dictated by the moles of sulfurie acid to the moles of the compound comprising an amine moiety and the compound comprising a sulfonic acid moiety. Hence, a composition comprising a molar ratio of 6:1:1 of sulfurie acid: the compound comprising an amine moiety: the compound comprising a sulfonic acid moiety would be much less reactive than a composition of the same components in a 28:1:1 molar ratio. It was also noted that the ratio between the compound comprising an amine moiety and the compound comprising a sulfonic acid moiety can vary from 0.5:1 and 2:1 without having a noticeable impact on the reactivity of the entire composition, i.e., when put in the presence of sulfurie acid.
When performing delignifïcation of wood using a composition according to a preferred embodiment of the présent invention, the process can be carried out at substantially lower températures than températures used in the conventional kraft pulping process. The advantages are substantial, here are a few: the kraft pulping process requires températures in the vicinity of 176 180°C in order to perform the delignifïcation process, a preferred embodiment of the process according to the présent invention can delignify wood at far lower températures, even as low as 20 °C. According to a preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 0°C. According to a preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 10°C. According to a preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 30°C. According to another preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 40°C. According to yet another preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 50°C. According to yet another preferred embodiment of the présent invention, the delignifïcation of wood can be performed at températures as low as 60°C. Other advantages include: a lower input of energy; réduction of émissions and reduced capital expenditures; reduced maintenance; lower shut down / tum around costs; also there are HSE advantages compared to conventional kraft pulping compositions.
In each one of the above preferred embodiments, the température at which the processes are carried out are substantially lower than the current energy-intensive kraft process.
Moreover, the kraft process uses high pressures to perform the delignification of wood which is initially capital intensive, dangerous, expensive to maintain and has high associated tum-around costs. According to a preferred embodiment of the présent invention, the delignification of wood can be performed at atmospheric pressure. This, in tum, circumvents the need for highly specialized and expensive industrial equipment such as pressure vessels / digestors. It also allows the implémentation of delignification units in many of parts of the world where the implémentation of a kraft plant would previously be impracticable due to a variety of reasons.
Some of the advantages of a process according to a preferred embodiment of the présent invention, over a conventional kraft process are substantial as the heat / energy requirement for the latter is not only a great source of pollution but is in large part the reason the resulting pulp product is so expensive and has high initial capital requirements. The energy savings in the implémentation of a process according to a preferred embodiment of the présent invention would be reflected in a lower priced pulp and environmental benefits which would hâve both an immédiate impact and a longlasting multi-generational benefit for ail.
Further cost savings in the full or partial implémentation of a process according to a preferred embodiment of the présent invention, can be found in the absence or minimization of restrictive régulations for the operation of a high température and high-pressure pulp digestors.
Experiment #1
A preferred embodiment of the composition according to the présent invention was tested to détermine its power to delignify a wood chip.
The experiments were completed using approximately 0.2 g of wood and approximately 20 g of solution. The mixtures were stirred at 200 rpm at a température of 30 °C.
Figures 1 and 2 show the dissolution of two wood chips in the presence of a composition according to a preferred embodiment of the présent invention. The composition according to the preferred embodiment in question comprises sulfuric acid and monoethanolamine and methanesulfonic acid in a ratio of 6:1:1. It is noteworthy to mention that the solution is still clear after 1 minute (see Figure 1). A sulfuric acid composition would already hâve shown signs of discoloration which is indicative of cellulose dégradation to carbon black. In fact, the solution remains clear during the entire experiment which lasted up to 24 hours (see Figure 2). After 24 hourS, the solution has managed to dissolve ail of the lignin présent in the wood chip while maintaining the packets of crystalline cellulose intact (or substantially intact). This is evidence of a mild oxidizing composition which specifically targets lignin while sparing the cellulose.
The above experiment is a clear indication that a preferred composition according to the présent invention not only provides an adéquate dissolving acid to delignify plant material but is also valuable in controlling the ultimate dégradation of cellulosic material into carbon black residue resulting in higher yields potentially for the operators thus increasing profitability while reducing émissions and the risk to the employées, contractors and public.
Additional delignification experiments
Sulfuric acid, methanesulfonic acid (MSA), triethanolamine (TEOA) and hydrogen peroxide were mixed with increasing MSA and TEOA concentrations and reacted with biomass (wood chips) ovemight at ambient conditions to assess the effectiveness of the variation on the molar ratios on the extent of reaction. Control tests were run for the respective mixtures with just kraft lignin or just cellulose added instead of biomass. Commercially available lignin (Sigma-Aldrich; Lignin, kraft; Prod# 471003) was used as a control in the testing. Commercially cellulose (Sigma-Aldrich; Cellulose, fibers (medium); Prod# C6288) was also used as a control in the testing.
The solid phase of each blend was fïltered off after 20h reaction time, rinsed with water and dried in an oven at 45°C to constant weight. An effective blend should dissolve ail lignin and leave the cellulose as intact as possible. The résulte of the experiments are reported in Table 1 below.
Table 1 - Recovery of solids (% of initial mass) after 20h reaction time
Blend | Wood (wt % remaining after reaction) | Lignin control (wt % remaining after reaction) | Cellulose control (wt % remaining after reaction) |
28:1:1:28 | 43.21 | 0.00 | 43.21 |
10:1:1:10 | 47.13 | 0.00 | 88.63 |
2:1:1:2 | 54.65 | 21.74 | 91.92 |
A blend with a ratio of 28:1:1:28 of sulfuric acid (96% conc. used) to MSA to TEOA to hydrogen peroxide (as 30% solution) results in a mass recovery of 43% from wood and cellulose. This shows that the acid/peroxide mixture is too aggressive and depolymerizes too much of the cellulose. None of the lignin could be recovered, which is the required resuit. When the concentration of the retardant mix of MSA/TEOA is increased to a tenth of the acid and peroxide concentration, still ail of the lignin is depolymerized enough to go into solution. However, the cellulose is not attacked as much anymore. 89% of the cellulose could be recovered with this blend. Increasing the retardant concentration to half the acid/peroxide concentration slows down the biomass digestion to an extent which is much less désirable. 55% of the wood mass and 92% of the cellulose could be recovered, but also 22% of the lignin was not brought into solution.
Batch Process using a Blend of H2SO4 : TEOA : MSA : H2O2 in a molar ratio of 10:1:1:10
A batch process was carried out in order to scale up the compositions and process discussed previously. For the préparation of a batch process, 3,409g sulfuric acid (93%) was placed in a large glass reactor (10 1) and 444g methanesulfonic acid (70%) and 482g triethanolamine were added. The mixture was stirred at 100 RPM. Then 3,665g hydrogen peroxide solution (29%) was slowly added (over 1 to 1.5 hours) to the modified acid. The reactor was chilled to dissipate the generated heat so that the température of the blend does not exceed 40°C. After addition of the hydrogen peroxide the reactor System was left to equilibrate to ambient température (30 minutes). The molar blend ratio (in order of addition) was 10:1:1:10. 400g of unsized wood shavings (sawdust) was slowly added to the reactor. The température rise was monitored. When the reactor température reached 55°C, the reactor was chilled to a température of 26°C. After this, cooling was no longer necessary. The reaction was carried out for 20h, then the reaction mixture was transferred to a filter System with a 20pm Teflon filter sheet. The filtrate was discarded and the remaining filter cake washed with 121 of water until the runoff reached a pH value of about 6. The filter cake was the oven dried (45°C) ovemight. The cellulose yield compared to added biomass was 43.2%.
The hydrocarbon content of the resulting cellulose was determined to be 94.4% which is close to the Sigma-Aldrich cellulose lot# WXBC9745V - 95.7% standard used as a comparison. The water content was determined to be 1.70% which is close to the Sigma-Aldrich cellulose lot# WXBC9745V - 3% standard used as a comparison. The Kappa# = 0, which means that there is no lignin left in the sample. X-ray diffraction was carried out on the sample and indicated that apparent crystallinity was of 58.2% which is in line with our previously tested numbers and the commercial cellulose from Aldrich was measured to be 62.9%. Scanning électron microscopy was carried out shows a material very high fiber content.
A method to yield glucose from wood pulp would represent a significant advancement to the current process where the conversion of such is Chemical and energy intensive, costly, émissions intensive and dangerous ail while not resulting in highly efficient results, especially in large-scale operations. It is désirable to employ a composition which may delignify wood but also allows the operator some control in order to preserve the cellulose rather than degrading it to carbon black resulting in higher efficiencies and yields along with increased safety and reduced overall costs.
According to a preferred embodiment of the method of the présent invention, the séparation of lignin can be effected and the resulting cellulose fibers can be further processed to yield glucose monomers. Glucose chemistry has a multitude of uses including as a starting block in the préparation of widely used Chemicals including but not limited to diacetonide, dithioacetal, glucoside, glucal and hydroxyglucal to name but a few.
According to another preferred embodiment of the présent invention, the composition can be used to décomposé organic material by oxidation such as those used in water treatment, water purification and/or water desalination. An example of this is the removal (i.e. destruction) of algae on filtration membranes. As such membranes can be quite expensive, it is impérative that they be used for as long as possible. However, given the difficulty to remove organic matter which accumulâtes on it over time, new approaches are necessary to do so efficiently and with as little damage to the membrane as possible. Minerai acids are too strong and, while they will remove the organic matter, will damage the filtration membranes. A preferred composition of the présent invention remedies this issue as it is less aggressive than the minerai acids and, as such, will remove the organic contaminants in a much milder approach, therefore sparing the membrane.
While the foregoing invention has been described in some detail for purposes of clarity and 5 understanding, it will be appreciated by those skilled in the relevant arts, once they hâve been made familiar with this disclosure that varions changes in form and detail can be made without departing from the true scope of the invention in the appended daims.
Claims (15)
1. An aqueous acidic composition comprising:
- sulfuric acid;
- a compound comprising an amine moiety selected from the group consisting of: alkanolamines;
5 - a compound comprising a sulfonic acid moiety selected from the group consisting of:
alkylsulfonic acids where the alkyl groups range from Ci-C6 and are linear or . branched; and
- a peroxide.
2. An aqueous acidic composition comprising:
- sulfuric acid;
- a compound comprising an amine moiety selected from the group consisting of: alkanolamines;
- a compound comprising a sulfonic acid moiety selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from Ci-Cô and are linear or branched; and
15 wherein sulfuric acid and said a compound .comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio of no less than 1:1:1.
3. The composition according to claim 1 or 2, wherein· sulfuric acid, said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio . ranging from 28:1:1 to 2:1:1.
23
4. The composition according to any one of daims 1 to 3 where said compound comprising an amine moiety has a molecular weight below 300 g/mol.
5. The composition according to any one of daims 1 to 4 where said alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine; and combinations thereof.
6. The composition according to any one of daims 1 to 5 where said alkanolamine is § triethanolamine.
7. The composition according to any one of daims 1 to 6 where said alkylsulfonic acid is selected from the group consisting of: methanesulfonic acid; ethanesulfonic acid; propanesulfonic acid; 2-propanesulfonic acid; isobutylsulfonic acid; t-butylsulfonic acid; butanesulfonic acid; isopentylsulfonic acid; t-pentylsulfonic acid; pentanesulfonic acid; t-butylhexanesulfonic acid; and 1· combinations thereof.
8. The composition according to any one of daims 1 to 7 where said compound comprising a sulfonic acid moiety is methanesulfonic acid.
9. Use of an aqueous composition in the delignification of wood, wherein said composition comprises:
_ sulfuric acid;
- a compound comprising an amine moiety. selected from the group consisting of: alkanolamines;
. - a compound comprising a sulfonic acid moiety selected from the group consisting of:
t ’ alkylsulfonic acids where the alkyl groups range from Ci-Cô and are linear or branched; and
- a peroxide;
wherein the sulfuric acid, the compound comprising an amine moiety; and the compound comprising a sulfonic acid moiety are présent in a mole ratio ranging from 2:1:1 to 28:1:1.
10. Use of an aqueous composition in the processing and depolymerisation of cellulose from a plant source, wherein said composition comprises:
- suIfuric acid in a 20 - 70 wt% of the total weight of the composition;
- a compound comprising an amine moiety selected from the group consisting of: alkanolamines;
- a compound comprising a sulfonic acid moiety selected from the group consisting of:
5 alkylsulfonic acids where the alkyl groups range from Cj-Cô and are linear or branched; and
- a peroxide;
wherein the.sulfuric acid, the compound comprising an amine moiety; and the compound comprising a sulfonic acid moiety are présent in a mole ratio ranging from 2:1:1 to 28:1:1.
11. The composition according to any one of daims 1 to 8, where the peroxide is hydrogen peroxide. .
12. Method of delignifïcation of plant material, said method comprising:
- providing said plant material comprising cellulose fibers and lignin;
- exposing said plant material requiring to a composition comprising:
- sulfuric acid in a 20 - 70 wt% of the total weight of the composition;
*** - a compound comprising an amine moiety selected from the group consisting of:
alkanolamines;
- a compound comprising a sulfonic acid moiety selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from Cj-Cô and are linear or branched; and for a period of time sufficient to remove substantially ail of the lignin présent on said plant material.
13. Method according to claim 12 where said compound comprising a sulfonic acid moiety is selected from the group consisting of: methanesulfonic acid; ethanesulfonic acid; propanesulfonic acid; butanesulfonic acid; pentanesulfonic acid; hexanesulfonic acid; and combinations thereof.
14. Method according to any one of daims 12 or 13 where said composition further comprises a peroxide..
I 'J' ' Ti'
15. An aqueous acidic composition âccording to claim 1 wherein said compound comprising an amine moiety and said compound comprising a sulfonic acid moiety are présent in a molar ratio ranging from 2:1 to 1:2.
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CA3,074,194 | 2020-02-28 |
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