NZ778315A - System and method for packaging medical stoppers consisting of a cap and a plug - Google Patents
System and method for packaging medical stoppers consisting of a cap and a plugInfo
- Publication number
- NZ778315A NZ778315A NZ778315A NZ77831521A NZ778315A NZ 778315 A NZ778315 A NZ 778315A NZ 778315 A NZ778315 A NZ 778315A NZ 77831521 A NZ77831521 A NZ 77831521A NZ 778315 A NZ778315 A NZ 778315A
- Authority
- NZ
- New Zealand
- Prior art keywords
- vessel
- tray
- plug
- cap
- stoppers
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 31
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 230000002093 peripheral Effects 0.000 claims description 13
- 239000002245 particle Substances 0.000 description 6
- 238000011109 contamination Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- -1 polypropylene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002725 Thermoplastic elastomer Polymers 0.000 description 1
- 239000004775 Tyvek Substances 0.000 description 1
- 229920000690 Tyvek Polymers 0.000 description 1
- 230000000903 blocking Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 239000008155 medical solution Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005020 pharmaceutical industry Methods 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000000284 resting Effects 0.000 description 1
- 231100000803 sterility Toxicity 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention relates to a packaging system (100) for medical stoppers (50) formed by a cap (51) mounted on a plug (52), the packaging system (100) comprising: a vessel (10); at least one tray (20) provided with cavities (21), each of which receives a medical stopper (50) arranged such that the cap (51), together with an upper face (20a) of the tray (20), defines a closed compartment (53) for individually isolating the plug (52), the tray (20) being placed in the vessel (10); and a porous lid (40) sealed on the vessel (10). The invention also relates to a packaging method, comprising the steps of: providing a vessel (10); arranging a tray (20) in the vessel (10); arranging at least one stopper (50) in a cavity (21); sealing a porous lid (40) on the vessel (10); placing the vessel (10) in at least one sealed bag, and evacuating the bag. (51), together with an upper face (20a) of the tray (20), defines a closed compartment (53) for individually isolating the plug (52), the tray (20) being placed in the vessel (10); and a porous lid (40) sealed on the vessel (10). The invention also relates to a packaging method, comprising the steps of: providing a vessel (10); arranging a tray (20) in the vessel (10); arranging at least one stopper (50) in a cavity (21); sealing a porous lid (40) on the vessel (10); placing the vessel (10) in at least one sealed bag, and evacuating the bag.
Description
DESCRIPTION
TITLE: SYSTEM AND METHOD FOR PACKAGING MEDICAL STOPPERS
CONSISTING OF A CAP AND A PLUG
FIELD OF THE INVENTION
The t invention relates to a ing system for packaging
and dispensing medical stoppers. It also relates to a method for
packaging medical stoppers. The invention relates more
specifically to the packaging, with a view to their distribution,
of stoppers composed of a cap and a plug that are intended to
close medical vials.
LOGICAL BACKGROUND OF THE INVENTION
Stoppers of this kind are generally delivered in bulk and poured
into a vibrating bowl feeder, or simply placed in a tray, in
order to then be placed, by hand or automatically by a machine,
one by one on a vial in order to close it.
These delivery solutions are not te if the caps are
intended to close vials intended for medical use. In this case,
the stoppers and the vials must be free from any contamination,
in particular particulate contamination. However, if no
particular precaution is taken, the contact and friction between
the stoppers themselves or between the stoppers and the es
of the tray or vibrating bowl feeder are liable to generate
les which may then be found in the vials. This can have
very serious consequences if the vial is used to contain a
medical solution ed to be withdrawn by a syringe, since
the particles may then be found in the syringe and then injected
into the body of a patient.
It is therefore ant to have a solution for packaging and
delivering vial rs, and more generally medical items, that
makes it possible to limit the generation of les.
Documents EP2753550 and US10064787 disclose trays and packaging
systems that make it possible to individually store different
types of l items (syringes, vials). These medical items
cannot contact each other and thus the generation of particles
is reduced. EP2753550 seeks, more specifically, to reduce the
contact e area between the medical items and the surface
of a tray in order to reduce the zones of friction.
OBJECT OF THE INVENTION
An aim of the invention is to provide a tray and a packaging
system that differ from and improve on said prior art.
BRIEF DESCRIPTION OF THE INVENTION
With a view to achieving this aim, the object of the invention
is to provide a packaging system for medical stoppers formed of
a cap surmounting a plug, the packaging system comprising:
- a vessel having an opening, a bottom, and a peripheral wall;
- at least one tray each having a plurality of receiving spaces
each accommodating a medical stopper arranged such that the cap
s a closed compartment with an upper face of the tray in
order to individually isolate the plug, the tray being placed in
the vessel; and
- a porous lid sealed on the upper edge of the peripheral wall
of the vessel in order to close it.
According to other advantageous and non-limiting features of the
invention, taken alone or in any technically feasible
combination:
- the vessel is placed, under vacuum, in at least one sealed
According to another aspect, the object of the invention is to
provide a method for packaging stoppers formed of a cap
surmounting a plug, the method being terized in that it
comprises the following steps:
- providing a vessel having an opening, a bottom, and a
peripheral wall;
- arranging a tray having a plurality of receiving spaces at the
bottom of the vessel;
- arranging at least one stopper in a receiving space such that
the cap defines, with an upper surface of the tray, a closed
compartment in which the plug is ed;
- sealing a porous lid on an upper edge of the peripheral wall
of the vessel;
- placing the vessel in at least one sealed bag, and izing
the bag.
ing to other advantageous and non-limiting es of the
invention, taken alone or in any technically feasible
combination:
- the lid is made integral with the vessel by being welded to
the upper edge of the peripheral wall of the vessel;
- the packaging method comprises the following steps:
* providing an additional tray in order to form a stack of
trays in the , the additional tray resting on the cap
of the stoppers arranged in the receiving spaces of the
tray that lies h;
* arranging at least one stopper in a receiving space of
the additional tray such that the cap defines, with an upper
surface of the tray, a closed compartment in which the plug
is isolated.
BRIEF DESCRIPTION OF THE FIGURES
Other es and advantages of the invention will become
apparent from the following detailed description of the
ion, which is ed with reference to the appended
drawings, in which:
[Fig. 1] Fig. 1 shows a packaging system according to the
invention.
DETAILED DESCRIPTION OF THE INVENTION
Description of the medical stoppers
The medical stoppers 50 are in this case formed of a cap 51
surmounting a plug 52. More specifically, the plug 52 is formed
in the cavity delimited by the cap 51. The cap 51 makes it
possible to maneuver the stopper 50 in order to close the opening
of a container by means of the plug 52 without touching said
plug. This limits the risk of contaminating the plug 52 when
handling the stopper 50 and therefore the risk of contaminating
the ner. A detailed description of such stoppers is for
e available in document FR2950865.
The cap 51 is composed of a head 51a, which is advantageously
planar, and a side wall 51b that extends axially from the
periphery of the head 51a in order to define the cavity in which
the plug 52 is placed.
General description of the packaging system
As shown in Fig. 1, a packaging system 100 according to the
invention comprises a vessel 10, at least one tray 20 provided
with receiving spaces 21, and a porous lid 40 arranged on the
opening of the vessel 10 in order to close it. ageously,
in order to be able to store more medical stoppers 50, the vessel
can comprise a plurality of trays 20 that are all identical
to one another. These trays 20 thus form a stack, each tray 20
being stacked one on top of the other in parallel with the bottom
10a of the vessel 10. The vessel 10 containing the trays 20, and
closed by the porous lid 40, is intended to be placed in at least
one airtight bag (and generally two of these bags) in which the
air has been evacuated in order to place the entire assembly
under .
Each of the trays 20 odates a plurality of medical stoppers
50 stored individually in one of the ing spaces 21 of the
tray 20 without any contact being possible between them. The
shape and volume of the receiving spaces 21 will of course be
adapted such that they can accommodate the medical stopper 50 in
question.
Description of the vessel
The vessel 10 is a hollow packaging element intended to receive
the trays 20 in which the medical stoppers 50 are placed. The
vessel 10 comprises an opening, a bottom 10a, and a peripheral
wall 10b that define its general shape. The peripheral wall 10b
may be provided with a er that allows the vessel 10 to be
handled, in particular by automatic equipment. Advantageously,
the vessel 10 has a parallelepipedal shape in order to optimize
the space required for storing a given number of medical stoppers
50. The dimensions of the vessel 10 are chosen ing on the
number of medical stoppers 50 to be packaged. These dimensions
may comply with a norm or a standard so as to facilitate use on
an industrial scale. The height of the vessel is chosen and/or
adapted according to the number of trays 20 and/or the shape of
the stoppers 50 to be accommodated. Indeed, the head 51a of the
caps 51 of the stoppers 50 arranged on the upper tray must be
flush with the upper edge of the wall of the vessel such that
subsequent vacuumization makes it possible to press the lid 40
against the head of the caps. The vessel 10 may be formed from
a plastics material, for example polypropylene, amorphous
polyethylene terephthalate, or a styrenic r such as
polystyrene.
Description of the delivery trays
Fig. 1 shows a packaging system 100 according to the ion
in which a stack of trays 20 is arranged in the vessel 10. Each
tray 20 ses an upper face 20a and a lower face 20b.
The upper face 20a is provided with a plurality of ing
spaces 21 each intended to receive and secure a single medical
stopper 50 in order to prevent any contact between two of said
stoppers 50. The receiving spaces 21 are typically arranged in
rows on the upper face 20a of the tray 20 and in this case take
the form of a recess 21. The lower face 20b of the tray 20 is
advantageously planar in order to facilitate its pressing against
the stoppers 50, and more ically against the head 51a of
the caps 51, of a tray that lies beneath in the stack of trays.
Alternatively, the lower face 20b of the tray 20 could, in a
similar manner to the upper face 20a, be provided with a
plurality of ing spaces in order to better limit the
movements of the medical stoppers 50.
Optionally, the lower face 20b of the tray intended to be placed
against the bottom of the vessel 10, which will be referred to
as “lower tray 20’,” may be provided with raised portions in
order to allow it to be secured and/or centered in the vessel
10. Indeed, the bottom 10a of the vessel 10 may be provided with
centering ts, such as embossments, which can engage with
the raised portions on the lower tray 20’. The lower tray 20’
(as well as the entire stack of trays) is thus immobilized in
the vessel 10, the on between the tray 20’ and the vessel
10 is limited, and the generation of particles is thus prevented.
The trays 20 may be made of a plastics material, for example
polypropylene or thermoplastic elastomer. Advantageously, the
material of the tray 20 has a lower hardness than that of the
stoppers 50.
Description of the lid
The porous lid 40 is ed to be sealed, for example by means
of plastic welding, on the upper edges of the wall 10b of the
vessel 10 once said vessel has been filled with the trays 20
carrying the medical rs 50. The porous lid is intended to
keep the medical rs 50 clean and to prevent particles from
entering the vessel 10. The air porosity of the lid 50 makes it
possible to extract the air from the vessel during a subsequent
vacuuming step. It may for example be made of Tyvek®, a material
commonly used in the pharmaceutical industry.
Description of the packaging process
In order to minimize contamination by particles and in order to
preserve the possible sterility of the medical stoppers 50, the
various steps described below are preferably carried out in a
controlled environment.
A first tray 20’, the lower tray 20’ of the stack, is arranged
on the bottom 10a of the vessel 10. Medical stoppers 50 are then,
or were previously, placed in the receiving spaces 21 of the
first tray 20’. The medical stoppers 50 are arranged such that
the cap 51 defines a closed compartment 53 with the upper surface
20a of the tray in order to individually e the plug 52 and
protect it from any particulate contamination that could be
generated within the packaging system 100. The l stopper
50 is arranged such that the free end of the side wall 51b is in
contact with the bottom of the ing space 21.
Then, a second tray 20 is arranged in the vessel 10, the lower
face 20b of the second tray coming to rest on the head 51a of
the caps 51 of the medical stoppers 50 arranged in the receiving
spaces 21 of the first tray. Medical stoppers 50 are placed in
each ing space 21 of the second tray 20 before or after
this ion. This is repeated as many times as there are trays
20 to be placed in the vessel 10.
The porous lid 40 is then placed on the vessel 10 in order to
close it and then made integral with the upper edges of the wall
10b of the vessel 10.
In a following step, the vessel 10, the opening of which has
been closed by the porous lid 40, is placed in at least one
airtight bag (and preferably two bags for safety reasons), and
the vacuuming is carried out in this bag before it is
hermetically sealed. The vacuumization of the entire assembly
makes it possible to vertically block the various ents of
the assembly 100 by pressing the porous lid 40 against the
rs 50 of the upper plate. The vacuumization also makes it
possible to press the stoppers 50 against the upper surface 20a
of the tray on which they are placed in order to form hermetic
tments 53 in which each plug 52 is individually arranged.
The vacuumization also makes it possible to horizontally block
the various components of the assembly 100 by deforming the
peripheral wall 10b of the vessel 10 in order to press it t
the edge of the trays 20. The vacuumization therefore makes it
possible to limit the friction between the various elements of
the assembly 100 and thus the generation of particles by friction
by blocking the vertical and horizontal movement of said
elements.
Opening the packaging system
To open the packaging system and access the medical stoppers 50
packaged n, the vessel 10 containing the stack of trays 20
is first of all taken out of the bag. The lid 40 is then removed
to expose the medical stoppers 50. The l stoppers 50 can
then be picked up individually or row by row, manually and/or
automatically by a machine. Once the tray at the top of the stack
has been emptied of its medical stoppers 50, said tray is also
removed to expose the medical stoppers of the tray that lies
beneath. These operations are repeated until all the medical
stoppers 50 stored in the vessel 10 have been removed.
Of course, the ion is not limited to the embodiments
described and it is possible to add variants t departing
from the scope of the invention as defined by the claims.
Although a stack of trays is shown here in the , it is of
course possible to have only one tray arranged in the vessel.
Claims (5)
1. Packaging system (100) for medical stoppers (50) formed by a cap (51) mounted on a plug (52), the packaging system 5 (100) comprising: - a vessel (10) having an opening, a bottom (10a) and a peripheral wall (10b); - at least one tray (20), each of which has a plurality of cavities (21) that each e a medical stopper (50) 10 arranged such that the cap (51), together with an upper face (20a) of the tray (20), s a closed compartment (53) for individually isolating the plug (52), the tray (20) being placed in the vessel (10); and - a porous lid sealed on the upper edge of the peripheral 15 wall (10b) of the vessel (10) so as to close said vessel.
2. Packaging system (100) according to the preceding claim, wherein the vessel (10) is placed, under vacuum, in at least one sealed bag.
3. Method of packaging stoppers (50) formed by a cap (51) d on a plug (52), the method being characterized in that it comprises the following steps: - providing a vessel (10) having an opening, a bottom (10a) 25 and a peripheral wall (10b); - arranging a tray (20) having a plurality of cavities (21) at the bottom of the vessel (10); - arranging at least one stopper (50) in a cavity (21) such that the cap (51), together with an upper surface (20a) of 30 the tray (20), defines a closed compartment in which the plug (52) is isolated; - sealing a porous lid (40) on an upper edge of the peripheral wall (10b) of the vessel (10); - g the vessel (10) in at least one sealed bag, and 35 evacuating the bag.
4. Packaging method according to the ing claim, wherein the lid (40) is rigidly connected to the vessel (10) by being welded onto the upper edge of the peripheral wall of the vessel (10).
5. Packaging method according to either claim 3 or claim 4, 5 sing the following steps: - arranging an additional tray to form a stack of trays (20) in the vessel (10), the additional tray abutting the cap (51) of the stoppers (50) ed in the cavities (21) of the underlying tray (20); 10 - arranging at least one stopper (50) in a cavity (21) of the additional tray such that the cap (51), together with an upper surface (20a) of the tray (20), defines a closed compartment in which the plug (52) is isolated.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FRFR2009218 | 2020-09-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ778315A true NZ778315A (en) |
Family
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