NZ721851B2 - A composite acoustic damping batten - Google Patents
A composite acoustic damping batten Download PDFInfo
- Publication number
- NZ721851B2 NZ721851B2 NZ721851A NZ72185115A NZ721851B2 NZ 721851 B2 NZ721851 B2 NZ 721851B2 NZ 721851 A NZ721851 A NZ 721851A NZ 72185115 A NZ72185115 A NZ 72185115A NZ 721851 B2 NZ721851 B2 NZ 721851B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- acoustic damping
- composite acoustic
- batten
- resilient
- resilient portion
- Prior art date
Links
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- 229920001971 elastomer Polymers 0.000 claims description 4
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- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims description 3
- 239000000899 Gutta-Percha Substances 0.000 claims description 3
- 244000043261 Hevea brasiliensis Species 0.000 claims description 3
- 229920000459 Nitrile rubber Polymers 0.000 claims description 3
- 240000000342 Palaquium gutta Species 0.000 claims description 3
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- 229920003052 natural elastomer Polymers 0.000 claims description 3
- 229920001194 natural rubber Polymers 0.000 claims description 3
- VPRUMANMDWQMNF-UHFFFAOYSA-N phenylethane boronic acid Chemical compound OB(O)CCC1=CC=CC=C1 VPRUMANMDWQMNF-UHFFFAOYSA-N 0.000 claims description 3
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 3
- 229920005559 polyacrylic rubber Polymers 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/8209—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only sound absorbing devices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B2001/8254—Soundproof supporting of building elements, e.g. stairs, floor slabs or beams, on a structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/22—Resiliently-mounted floors, e.g. sprung floors
- E04F15/225—Shock absorber members therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
- E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/044—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against impact
Abstract
composite acoustic damping batten (100) for interposition between a first building element (710) and a second building element (700), comprising at least two resilient portions (105, 110). The resilient portions are conjoined and resiliently biased towards each other. A first face of a first resilient portion and a second face of a second resilient portion are spaced apart to form opposing external surfaces of the batten. The first face of the first resilient portion is in contact with and securable to a first building material. The second face of the second resilient portion is in direct or indirect contact with and securable to a second building material. The batten also comprises opposing side edge formations (125), each having a surface (130) to receive penetrating fasteners for securing the batten to the second building material. The invention is a simple means for providing acoustic damping between a first building material such as a building sheet or flooring section and a second building material such as a structural substrate or sub frame ient portion and a second face of a second resilient portion are spaced apart to form opposing external surfaces of the batten. The first face of the first resilient portion is in contact with and securable to a first building material. The second face of the second resilient portion is in direct or indirect contact with and securable to a second building material. The batten also comprises opposing side edge formations (125), each having a surface (130) to receive penetrating fasteners for securing the batten to the second building material. The invention is a simple means for providing acoustic damping between a first building material such as a building sheet or flooring section and a second building material such as a structural substrate or sub frame
Description
A COMPOSITE ACOUSTIC DAMPING BATTEN
The present invention relates to a building element that is suitable for use as a batten
and in particular for use as an acoustic damping batten.
It is recognised that acoustic resonance or noise transmissions within and between
buildings is becoming a greater concern for building inhabitants, particularly as the density of
habitation increases and as aesthetic tastes for hard surface finishes proliferates.
[0003] Building elements such as battens are used throughout the construction industry as
structural and/or aesthetic components. Battens generally comprise thin strips of solid
material made from, for example, wood, plastic or metal. Battens can be used in a variety of
ways in building construction. Most commonly battens are used to provide a fixing point for
facing materials, such as plaster board or dry wall, whereby the batten is secured to a
structural wall or subframe and the plaster board or dry wall is secured to the batten. Battens
are also used as support for flooring structures, wherein the battens are used to secure
flooring sections to joists or structural substrates.
It is also known to use a damping material in conjunction with battens to reduce noise
transmissions. Generally in such instances, thin strips of acoustic damping material are
inserted either between the structural substrate and the batten or between the facing material
and the batten. Such systems usually comprise many layers to achieve an improved acoustic
performance. Consequently the assemblies are costly, complicated and labour intensive to
install.
GB 2497805 discloses an acoustic building element for use with a batten to reduce
acoustic energy transmission between flooring sheets and a flooring substructure. The
acoustic damping building element is configured to receive a batten. The building element of
GB 2497805 comprises a base member from which two side arms project forming a
substantially ‘U’-shaped channel. The ‘U’-shaped channel is adapted to receive a batten.
The batten is held in position within the ‘U’-shaped channel by flanges extending from the
side arms over the batten.
It is also known to fill the air spaces behind building panels and or sheets with
insulating material to try to reduce noise transmissions. In many instances the batten,
acoustic damping material and in some instances the insulating material are fixed directly to
the structural substrate.
It is an object of the present invention to overcome or ameliorate at least one
disadvantage of the prior art or to provide a useful alternative.
[0008] According to the invention, there is provided a composite acoustic damping batten
suitable for interposition between first and second building materials, the composite acoustic
damping batten comprising:
at least two resilient portions, each resilient portion comprising a first face and a
second face, the at least two resilient portions being conjoined such that the first face of a first
resilient portion and the second face of a second resilient portion are spaced apart from each
other to form opposing external surfaces of the composite acoustic damping batten;
wherein the first and second resilient portions are configured such that the first
and second resilient portions are resiliently biased towards each other;
wherein the first face of the first resilient portion is configured for contacting
engagement with a first building material such that the first building material and the first
resilient portion of the composite acoustic damping batten are securable together; and
wherein the second face of the second resilient portion is configured for direct or
indirect contacting engagement with a second building material such that the second building
material and the second resilient portion of the composite acoustic damping batten are
securable together,
the batten further comprising opposing side edge formations each having a
surface intermediate the first face of the first resilient portion and the second face of the
second resilient portion, the surfaces being configured to receive penetrating fastening means
for securing the batten to the second building material.
The advantage of the composite acoustic damping batten of the invention is that the
composite batten provides a simple means by which a first building material, for example, a
facing member such as a building sheet or a flooring section can be indirectly secured to a
second building material, for example, a structural substrate or sub frame.
It is acknowledged that the term ‘comprise’ may, under varying jurisdictions be
provided with either an exclusive or inclusive meaning. For the purpose of this specification,
the term comprise shall have an inclusive meaning that it should be taken to mean an
inclusion of not only the listed components it directly references, but also other non-specified
components. Accordingly, the term ‘comprise’ is to be attributed with as broad an
interpretation as possible within any given jurisdiction and this rationale should also be used
when the terms ‘comprised’ and/or ‘comprising’ are used.
In the following, the composite acoustic damping batten of the invention will be
described with reference to a first and second resilient portion, however, it is to be understood
that further resilient portions can also be included in the composite acoustic damping batten
of the invention as desired by the person skilled in the art. The or each further resilient portion
is placed in the composite acoustic damping batten of the invention at a location determined
by the person skilled in the art to enhance the performance of the product.
For example, in one embodiment of the invention, further resilient portions are placed
intermediate the first and second resilient portions. Accordingly, in such an embodiment of
the invention the or each subsequent resilient portion is arranged in series with the first and
second resilient portion such that the first resilient portion is the starting resilient portion and
the second resilient portion is the terminating resilient portion. Conveniently, the further
resilient portions also comprise a first face and a second face. Accordingly, in this
embodiment of the invention, the first face of each subsequent resilient portion is conjoined
with the second face of the preceding resilient portion. It follows that the second face of each
subsequent resilient portion is conjoined with the first face of the following resilient portion. In
the final instance, the following resilient portion will be the terminating resilient portion.
Advantageously, the or each subsequent layer can be used to enhance structural stability,
noise reduction properties and or gripping means for securing the first and second materials
respectively to the composite acoustic damping batten of the invention.
[0013] In one embodiment of the invention, the at least two resilient portions comprise
materials which have different physical properties. The criteria used to select appropriate
materials for the resilient portions include; mechanical strength required to support the first
material, for example, a building sheet; mechanical strength required to provide holding
strength for a fixing such as a nail or screw; the ability to deform slightly to conform with
surface irregularities in either the surface of the first material or the surface of the second
material, for example, a structural substrate surface; and acoustic damping properties.
Mechanical properties of any material considered for use in the composite acoustic damping
batten of the invention are summarised under a single value, a Shore A hardness number.
Shore hardness values reflect not only the mechanical strength of a material via its resistance
to point load application, but also the relative deformability.
In one embodiment of the invention, the at least two resilient portions comprise
materials which have different Shore hardness measurements as measured on the Shore A
durometer scale relative to each other. In one embodiment of the invention, one of the at
least two resilient portions comprises a material which is harder than the other of the at least
two resilient portions when measured on the Shore A durometer scale.
In a further embodiment of the invention, one or more of the at least two resilient
portions comprises a material which has a Shore hardness value of greater than or equal to
55 ± 3 as measured on the Shore A durometer scale. In a further embodiment of the invention
one or more of the at least two resilient portions comprises a material which has a Shore
hardness value of between approximately 30 ± 3 and approximately 55 ± 3 as measured on
the Shore A durometer scale.
In a further embodiment of the invention, one of the at least two resilient portions
comprises a material which has a Shore hardness value of between approximately 30 ± 3 and
55 ± 3 as measured on the Shore A durometer scale whilst the other of the at least two resilient
portions has a Shore hardness value of greater than or equal to approximately 55 ± 3 as
measured on the Shore A durometer scale. In this embodiment of the invention, one of the
resilient portions comprises a material which has sufficient strength to hold multiple fixings
including nails and screws to secure the first building material to the composite acoustic
damping batten of the invention yet is sufficiently malleable to absorb or dissipate sound
transmissions. The other or second resilient portion comprises a harder material than that of
the first resilient portion. The material of the other or second resilient portion comprises
sufficient strength to secure the composite acoustic damping batten to the second building
material such as a structural substrate. The advantage being that the composite acoustic
damping batten of the invention is structurally strong yet structure borne vibrations are
reduced and/or minimised.
Advantageously, the material will have characteristic sound absorption/transmission
effectiveness depending on its inherent material properties as measured by the sound
transmission coefficient (τ). Accordingly, it is preferable for the materials of the at least two
resilient portions to also have different sound transmission coefficients which function to
absorb and/or dissipate sound transmissions which take the form of structure borne
vibrations.
[0018] In one embodiment of the invention, one or more of the at least two resilient portions
are formed from a range of resilient materials, preferable polymeric materials. Suitable
polymeric materials include the family of elastomeric polymeric materials and/or the family of
expandable polymeric material.
Accordingly, in one embodiment of the invention one or more of the at least two
resilient portions comprise at least one elastomeric polymeric material selected from the
group of materials comprising natural rubber, synthetic rubbers, gutta percha, styrene-
butadiene rubbers, nitrile rubbers, polybutadiene rubbers, chloroprene rubbers, isoprene
rubbers, halogenated butyl rubbers, ethylene propylene rubber, ethylene propylene diene
rubbers, epichlorhydrin rubbers, polyacrylic rubbers, fluoroelastomers, perfluoroelastomers,
silicone rubbers and polyether block amides (PEBA's).
In a further embodiment of the invention, one or more of the at least two resilient
portions comprises at least one expandable polymeric material selected from the group
comprising polyolefins, polyurethanes, polyvinyl chlorides, polyimides, polystyrenes, and
polysiloxanes.
In a further embodiment of the invention, one or more of the at least two resilient
portions comprises is a foamed polymeric material.
[0022] In a further embodiment of the invention, the composite acoustic damping batten
comprises further resilient portions intermediate first and second resilient portions.
In one embodiment of the invention, the resilient portions of the composite acoustic
damping batten are separately formed by processes such as, for example, extrusion. In such
instances, any suitable method known to a person skilled in the art is used to seat the first
and second resilient portions together such that the resilient portions are retained or locked
into position together.
In a further embodiment of the invention, the resilient portions of the composite
acoustic damping batten are integrally formed to form the composite acoustic damping batten
whereby the second face of the first resilient portion and the first face of the second resiliently
portion are conjoined and the first face of the first resilient portion and second face of the
second resilient portion are spaced apart from each other such that the first face of the first
resilient portion and second face of the second resilient portion form opposing external
surfaces of the composite acoustic damping batten.
In one embodiment of the invention the first and second resilient portion are
coextruded together to form the composite acoustic damping batten of the invention.
In a further embodiment of the invention, wherein the resilient portions of the
composite acoustic damping batten are separately formed, the resilient portions seat together
to form an composite acoustic damping batten whereby the second face of the first resilient
portion and the first face of the second resilient portion are conjoined and the first face of the
first resilient portion and second face of the second resilient portion are spaced apart from
each other such that the first face of the first resilient portion and second face of the second
resilient portion form opposing external surfaces of the composite acoustic damping batten.
In a further embodiment of the invention, the first and second resilient portions each
comprise a surface profile, wherein the surface profile of the first resilient portion is a
complementary mating surface profile to the surface profile of the second resilient portion. In
one embodiment of the invention, the first and second resilient portions each comprise a
complementary mating surface profile whereby the second face of the first resilient portion
and the first face of the second resilient portion seat together such that the first and second
resilient portions are resiliently biased towards each other to form the composite acoustic
damping batten of the invention.
In a further embodiment of the invention, each complementary mating surface profile
comprises at least one retaining formation. Conveniently, in one embodiment of the invention
the at least one retaining formation comprises at least one protrusion on the second surface
of the first resilient portion and a corresponding at least one recess on the first surface of the
second resilient portion or vice versa. Advantageously, in this embodiment of the invention,
the second face of the first resilient portion and the first face of the second resilient portion
seat together such that the first and second resilient portions are resiliently biased towards
each other to form the composite acoustic damping batten of the invention.
[0029] In a further embodiment of the invention, the at least two resilient portions comprise
at least one pair of side edges. Conveniently, in one embodiment of the invention the at least
one pair of side edges of the at least two resilient portions are spaced apart from each other
on opposing sides of the resilient portions intermediate to and adjoining the first and second
faces of the at least two resilient portions. In one embodiment of the invention the at least
one pair of side edges optionally further comprise angled and/or profiled and/or stepped
sections. In a further embodiment of the invention the at least one pair of side edges are
configured to be functional side edges wherein the side edges of the at least two resilient
portions are configured to include retaining means to restrain and/or lock the at least two
resilient portions together.
[0030] Optionally in a further embodiment of the invention, the at least one pair of side edges
comprise at least one fixing indicium. In a further embodiment of the invention, the at least
one fixing indicium comprises any one of a surface marking, an indentation, notch or groove.
In one embodiment of the invention, the fixing indicium comprises a continuous elongate
indicium. In a further embodiment of the invention, the fixing indicium comprises a plurality
of discrete indicia.
In one embodiment of the invention, the first building material is secured to the first
resilient portion of the at least two resilient portions by fixing means, wherein the fixing means
include any appropriate method known to the person skilled in the art, for example, any one
of nailing, screwing, stapling or chemical fixing taken alone or in combination. In one
embodiment of the invention, the first building material is secured to the first resilient portion
wherein the first building material is in engaging contact with the first face of the first resilient
portion and the fixing means are in communication with the first building material and the first
resilient portion. In one embodiment of the invention, wherein the fixing means comprise nail
or screw fixings, the nail or screw fixings are introduced through the first building material to
the first resilient portion wherein the nail or screw fixings are retained in position.
Conveniently, in this embodiment of the invention, the fixing means do not penetrate or
communicate with the second resilient portion.
[0032] In a further embodiment of the invention, the second resilient portion is secured to the
second building material by further fixing means, wherein the further fixing means include any
appropriate method known to the person skilled in the art, for example, any one of nailing,
screwing, stapling or chemical fixing taken alone or in combination. In one embodiment of
the invention, the composite acoustic damping batten of the invention is secured to the second
building material wherein the second building material is in engaging contact with the second
face of the second resilient portion and the fixing means are in communication with the second
building material and the second resilient portion.
In one embodiment of the invention, wherein the composite acoustic damping batten
of the invention is secured to the second building material, for example, a building
substructure and wherein the further fixing means comprise nail or screw fixings, the nail or
screw fixings are introduced into either of the first or second resilient portions such that the
further fixing means are spaced apart from and separate to the fixing means used to secure
the first building material to the first resilient portion. Conveniently, where the nail or screw
fixings are introduced into the first resilient portion, the nail or screw fixings penetrate the first
resilient portion and the second resilient portion before being introduced into the second
building material. In a further embodiment of the invention, the angle of the side edges of
either or both of the first and second resilient portions is selected to control the angle of the
nails or screw fixings.
[0034] The advantage of this embodiment of the invention is that the connection point and
means by which the first building material is secured to the first resilient portion is completely
separate to the connection point and means by which the second building material is secured
to the second resilient portion. There is no opportunity for direct transmission of sound energy
between the first and second building materials via fixing means. Accordingly, structure
borne vibrations are reduced and/or minimised between the first face of the first resilient
portion and the second face of the second resilient portion.
In a further embodiment of the invention there is further provided a retaining clip, for
receiving and retaining at least one of the at least two resilient portions. Conveniently, in one
embodiment of the invention the retaining clip is configured to receive and retain the second
resilient portion.
In a further embodiment of the invention, the retaining clip comprises a central web, a
pair of side arms each extending from a respective edge of the central web, a retaining
formation adjacent the end of each of the pair of side arms, and at least one aperture in each
side arm for receiving a fixing.
In one embodiment of the invention, the composite acoustic damping batten is
configured for being disposed between a building sheet and a structural sub frame in a
building construction. The advantage of this is that the composite acoustic damping batten
of the invention is a batten by which a building sheet can be securely attached to a structural
sub frame whilst minimising acoustic transmissions through the materials. Minimising or
eliminating the noise transmissions through the batten of the invention thereby reduces noise
transmissions between the interior rooms of the building and/or the exterior of the building.
It is also to be understood that the configuration of the composite acoustic damping
batten of the invention could be reversed as required by the person skilled in the art.
Accordingly in a further embodiment of the invention, there is provided an composite
acoustic damping batten, comprising:
at least two resilient portions, each resilient portion comprising a first face and a
second face, the at least two resilient portions being conjoined such that a first
face of the first resilient portion and a second face of the second resilient portion
are spaced apart from each other to form opposing external surfaces of the
composite acoustic damping batten;
wherein the first face of the first resilient portion is configured for contacting
engagement with a second building material such that the second building material
and the first resilient portion of the acoustic building element are securable
together; and
wherein the second face of the second resilient portion is configured for contacting
engagement with a first building material such that the first building material and
the second resilient portion of the acoustic building element are securable
together.
[0040] In a further embodiment of the invention, the composite acoustic damping batten is
sized to be equivalent to standard industry batten size. One advantage of aligning the
dimensions of the composite acoustic damping batten of the invention to industry standards
is to maintain familiarity for builders and installers used to working with standard dimension
structural substrate elements such as timber studs and joists.
The invention will now be described more particularly with reference to the
accompanying drawings, which show by way of example only a number of embodiments of
the composite acoustic damping batten of the invention.
[0042] In the drawings,
Figure 1a is a cross-sectional end view of a first resilient portion of the composite
acoustic damping batten of the invention;
[0044] Figure 1b is a cross-sectional end view of a second resilient portion of the composite
acoustic damping batten of the invention;
Figure 1c is a cross-sectional end view of the composite acoustic damping batten of
the invention comprising the first and second resilient portions of Figures 1a and 1b
respectively;
Figure 1d is a cross-sectional perspective view of a section of the composite acoustic
damping batten of Figure 1c;
Figure 2 is a cross-sectional end view of a building section constructed using the
composite acoustic damping batten of Figures 1c and 1d;
Figure 3a is a cross-sectional end view of a first resilient portion of a second
embodiment of the composite acoustic damping batten of the invention;
[0049] Figure 3b is a cross-sectional end view of a second resilient portion of the second
embodiment of the composite acoustic damping batten of the invention;
Figure 3c is a cross-sectional end view of the second embodiment of the composite
acoustic damping batten of the invention comprising the first and second resilient portions of
Figures 3a and 3b respectively;
Figure 3d is a cross-sectional perspective view of a section of the composite acoustic
damping batten of Figure 3c;
[0052] Figure 4 is a cross-sectional end view of a building section constructed using the
second embodiment of the composite acoustic damping batten of Figures 3c and 3d;
Figure 5a is a cross-sectional end view of a first resilient portion of a third embodiment
of the composite acoustic damping batten of the invention;
Figure 5b is a cross-sectional end view of a second resilient portion of the third
embodiment of the composite acoustic damping batten of the invention;
Figure 5c is a cross-sectional end view of the third embodiment of the composite
acoustic damping batten of the invention comprising the first and second resilient portions of
Figures 5a and 5b respectively;
Figure 5d is a cross-sectional perspective view of a section of the composite acoustic
damping batten of Figure 5c;
Figure 6a is a side view of a section of a retaining clip for use with the composite
acoustic damping batten of the invention;
Figure 6b is an end view of the retaining clip of Figure 6a;
Figure 7 is a cross-sectional end view of a building section constructed using the third
embodiment of the composite acoustic damping batten of Figures 5c and 5d together with the
retaining clip of Figures 6a and 6b;
Figure 8a is a cross-sectional end view of a first resilient portion of a fourth
embodiment of the composite acoustic damping batten of the invention;
Figure 8b is a cross-sectional end view of a second resilient portion of the fourth
embodiment of the composite acoustic damping batten of the invention;
Figure 8c is a cross-sectional end view of the fourth embodiment of the composite
acoustic damping batten of the invention comprising the first and second resilient portions of
Figures 8a and 8b respectively;
Figure 8d is a cross-sectional perspective view of a section of the composite acoustic
damping batten of Figure 8c;
Figure 9 is a cross-sectional end view of a building section constructed using the fourth
embodiment of the composite acoustic damping batten of Figures 8c and 8d together with the
retaining clip of the invention;
[0065] Figure 10a is a cross-sectional end view of a first resilient portion of a fifth embodiment
of the composite acoustic damping batten of the invention;
Figure 10b is a cross-sectional end view of a second resilient portion of the fifth
embodiment of the composite acoustic damping batten of the invention;
Figure 10c is a cross-sectional end view of the fifth embodiment of the composite
acoustic damping batten of the invention comprising the first and second resilient portions of
Figures 10a and 10b respectively;
[0068] Figure 11a is a cross-sectional end view of a building section constructed using the
fifth embodiment of the composite acoustic damping batten of Figures 10c and 10d together
with the retaining clip of Figures 6a and 6b in place on a normal width beam;
Figure 11b is a cross-sectional end view of a building section constructed using the
fifth embodiment of the composite acoustic damping batten of Figure 10c and 10d together
with the retaining clip of Figure 6b in place on a narrow beam;
Figure 12 is a cross-sectional end view of a building section constructed using the fifth
embodiment of the composite acoustic damping batten of Figure 10c and 10d in position in a
floor and ceiling installation;
Figure 13 is a cross-sectional end view of a building section constructed using the fifth
embodiment of the composite acoustic damping batten of Figure 10c and 10d together with
the retaining clip of Figures 6a and 6b in position in a floor and ceiling installation;
Figure 14 is a cross-sectional side view of the floor and ceiling installation of Figure
13 further comprising an acoustic damping layer located on the flooring sheet; and
Figure 15 is a cross-sectional side view of a building section constructed using a
composite acoustic damping batten in position in a floor and ceiling installation wherein the
beam member is an I-beam.
For ease of reference, like components across each embodiment of the composite
acoustic damping batten of the invention have been allocated the same reference numeral in
each described embodiment.
Referring to Figures 1a to 1d, there is shown a first embodiment of the composite
acoustic damping batten 100 of the invention comprising a first resilient portion 110 of Figure
1a and a second resilient portion 105 of Figure 1b. First resilient portion 110 and second
resilient portion 105 are designed to resiliently engage with each other to form the composite
acoustic damping batten 100 of Figures 1c and 1d. In the embodiment shown first resilient
portion 110 and second resilient portion 105 are formed separately and can be connected
prior to or during installation to form the composite acoustic damping batten 100.
As shown in Figures 1a and 1b, first resilient portion 110 comprises a first face 160, a
second face 155 and a pair of spaced apart side faces 163 wherein the side faces 163 adjoin
each of the first and second faces 160 and 155 to form a continuous profile. In the
embodiment shown, each of side faces 163 comprises a planar section 165 and a curved
section 170. Second resilient portion 105 comprises a first face 120 and a second face 115
and a pair of spaced apart angled side faces 133. Each of angled side faces 133 comprises
a planar section 125 and an angled section 130.
First resilient portion 110 and second resilient portion 105 each further comprise
retaining formations wherein the first resilient portion 110 comprises protrusions 185 which
are spaced apart from each other and project from the second face 155 of first resilient portion
110. Second resilient portion 105 comprises recesses 145 intermediate the first face 120 and
the angled sections 130 which are designed to accommodate and constrain the protrusions
185 of first resilient portion 105. Specifically, in this embodiment of the invention, the
protrusions 185 of first resilient portion 105 have a bulbous profile whereby the neck of the
protrusion is substantially narrower than the rounded section extending therefrom. The edges
of each recess 145 adjacent the angled section 130 and the first face 120 are provided with
a limited degree of freedom of movement to allow the protrusions 185 to seat within the
recesses such that the edges of the recesses 145 are positioned at the neck of each
protrusion 185 to retain or lock the protrusion 185 within the recess 145 as shown in Figures
1c and 1d.
Furthermore in the embodiment shown, the configuration of protrusions 185 and
recesses 145 also act to locate and lock the second faces 155 and 120 in a juxtaposed
position when the resilient portions 105 and 110 are conjoined and the protrusions 185 are
fully seated within the recesses 145 such that first face 160 of the first resilient portion 110
and second face 115 of the second resilient portion 105 form opposing external faces of the
composite acoustic damping batten.
Referring now to Figure 2, first face 160 of first resilient portion 110 is configured for
contacting engagement with a first building material, for example, a building sheet 710.
Second face 115 of second resilient portions 105 is configured for contacting engagement
with a second building material, for example, a structural substrate or subframe 700.
Composite acoustic damping batten 100 is sized to be equivalent to standard industry batten
size. It is to be understood that the composite acoustic damping batten of the invention is not
limited to this size and can be sized and shaped as required by a person skilled in the art. In
the embodiment shown, the width A-A of the first face 160 is approximately 50mm. This width
is relatively similar to that of the second face 115 which in turn is equivalent to the width of
the substrate 700, in this example, a standard timber or steel framing stud. Conveniently
width A-A is sufficiently wide to allow for fixing zones of two adjacent building sheets into a
single composite acoustic damping batten of the invention. Other standard widths, such as
35mm, 45mm, 60mm, 70mm, 75mm, 100mm and so on may also be provided without altering
the scope of the invention. In the embodiment shown in Figures 1a to 2, the height B-B of the
composite acoustic damping batten 100 is approximately 13mm. It is also possible to use
other heights as appropriate for different configurations of the composite acoustic damping
batten of the invention or a required by the person skilled in the art.
[0080] One advantage of aligning the dimensions of the composite acoustic damping batten
of the invention to industry standards is to maintain familiarity for builders and installers used
to working with standard dimension structural substrate elements such as timber studs and
joists.
[0081] At least one of the first and second resilient portions of each of the embodiments of
the composite acoustic damping battens shown may be formed from a range of resilient
materials, preferably polymeric materials. Suitable polymeric materials include the family of
elastomeric materials and the family of expandable polymeric materials. In this embodiment
of the invention, first resilient portion 110 is formed from a synthetic rubber having a Shore A
hardness of approximately 50. This is within the range of Shore A hardness levels which are
deemed to have sufficient strength to support a building sheet whilst being able to deform
slightly during installation to conform to any irregularities in either the building sheet 710 or
the structural substrate 700. Conveniently this level of hardness is also sufficient to provide
the required nail holding strength without cracking, splitting, deforming, bending and the like.
Second resilient portion 105 is formed from an elastomeric synthetic rubber having
a Shore A hardness of approximately 70. The higher hardness value of the second resilient
portion 105 relative to the first resilient portion 110 enables the second resilient portion 105
to have sufficient strength to secure the composite acoustic damping batten 100 to structural
substrate 700 without deforming significantly under load whilst providing enhanced acoustic
isolation and decoupling of the installation.
Conveniently in this particular embodiment of the invention, the material of the first
resilient portion 110 also allows a user to assemble the composite acoustic damping batten
100. The first resilient portion 110 is sufficiently malleable to allow the protrusions 185 to
deform and insert into the recesses of 145 as an external force is applied to the first resilient
portion 110. In practice, a user places the first resilient portion 110 adjacent the second
resilient portion 105 so that the protrusions 185 and recesses 145 are aligned and then simply
press the two resilient portions 110 and 105 together such that the protrusions 185 snap into
recesses 145.
Other suitable elastomeric materials or synthetic rubbers may be selected from the
group comprising natural rubber, synthetic rubbers, gutta percha, styrene-butadiene rubbers,
nitrile rubbers, polybutadiene rubbers, chloroprene rubbers, isoprene rubbers, halogenated
butyl rubbers, ethylene propylene rubber, ethylene propylene diene rubbers, epichlorhydrin
rubbers, polyacrylic rubbers, fluoroelastomers, perfluoroelastomers, silicone rubbers, and
polyether block amides (PEBA's). Suitable materials may include new and/or recycled
materials having the appropriate Shore A hardness values.
Building sheet 710 is secured to first resilient portion 110 using fixing means 715.
In the embodiment shown, fixing means 715 is positioned in the centre of the width A-A
however it is to be understood that the position of fixing means 715 within the first resilient
portion 110 could be altered to accommodate further building sheets. Fixing means 715 is
sized such that it does not penetrate second resilient portion 105. In use, fixing means include
any appropriate method known to the person skilled in the art, for example, any one of nailing,
screwing, stapling or chemical fixing taken alone or in combination. Typically, the composite
acoustic damping batten 100 of the invention would be installed by the most commonly used
technique of nailing or screwing.
Second resilient portion 105 further comprises a pair of spaced apart angled side
edges 130, each of which are provided with an indentation or notch 135. Notch 135 functions
as a fixing indicium for end-users, accordingly, can be present as a continuous elongate
indicium or as a plurality of discrete indicia. In the present embodiment the indicium is in the
form of a continuous elongate indentation. Fixing means 705 are used to secure the second
resilient portion 105 to the structural substrate 700. In practice, fixing means 705 are
positioned spaced apart from each other along the elongate indentation or notch 135 and are
introduced to the structural substrate 700 via the second resilient portion 105. Conveniently,
the angle of side edges 130 is selected to control the angle of the nails or screw fixings. The
angle is carefully selected to ensure that fixing of the acoustic damping resilient element 100
to the structural substrate is achieved without interfering with the first resilient portion 110.
[0087] Second face 115 of second resilient portion 105 further comprises a recess 150.
Recess 150 enables the second resilient portion 105 to accommodate a certain amount of
deformation which could occur during fixing. This is particularly relevant when a material of
higher Shore A hardness is used in the second resilient portion 105 relative to the Shore A
hardness value of the material of the first resilient portion 110. Recess 150 allows the resilient
portion 105 to compress when under load conditions whilst preventing or limiting the degree
with which the material will bunch up or bulge at other places. This in turn ensures that the
first surface 120 of the second resilient portion 105 remains substantially undeformed.
Accordingly, the integrity of the connection between the first and second resilient portions 110
and 105 is maintained, as are the mechanical and acoustic damping properties of the
composite acoustic damping batten of the invention.
In Figure 2, the connection point and means by which the first building material,
building sheet 710 is connected to the first resilient portion 105 of the composite acoustic
damping batten 100 is completely separate to the connection point and means by which the
second building material, for example, the structural substrate or subframe 700 is connected
to the second resilient portion 110 of the composite acoustic damping batten 100. The
resilient portions are also formed from material that absorbs or dissipates sound energy.
Accordingly, structure borne vibrations are reduced and/or minimised between the first face
160 of the first resilient portion 110 and the second face 115 of the second resilient portion
105. There is no opportunity for direct transmission of sound energy between the first and
second materials, thus the acoustic batten of the invention 100 also functions as an composite
acoustic damping batten.
The combination of judicious selection of materials having both acoustic damping
and mechanical strength properties, fixing a building sheet 710 to the first resilient portion 110
of composite acoustic damping batten 100 only and fixing composite acoustic damping batten
100 to structural substrate 700 through side edges 130 of second resilient portion 105
provides a unique combination of acoustic damping, mechanical strength and ease of
installation.
Referring now to Figures 3a to 3d, there is shown a second embodiment of the
composite acoustic damping batten 200. Second embodiment of the composite acoustic
damping batten 200 comprises a first resilient portion 210 as shown in Figure 3a and a second
resilient portion 205 as shown in Figure 3b which are conjoined to form composite acoustic
damping batten 200.
As shown in Figures 3a and 3b, first resilient portion 210 comprises a first face 160, a
second face 155 and a pair of spaced apart side faces 163 wherein the side faces 163 adjoin
each of the first and second faces 160 and 155 to form a continuous profile. In the
embodiment shown, each of side faces 163 comprises a planar section 165 and an angled
section 170a. Angled section 170a further comprises a retaining formation 185a. The first
face 160 of first resilient portion 210 further comprises an elongate recess 180.
Second resilient portion 205 comprises a first face 120 and a second face 115 and a
pair of spaced apart side arms 133a. Side arms 133a project from first face 120 such that the
second resilient portion 205 comprises a substantially U-shaped channel 190. Each of side
arms 133a comprise a substantially planar section 125, an angled section 130 and a retaining
section 145a. Retaining section 145a is provided with complementary shaped surface
profiling in the form of recesses 145b which are designed to accommodate and constrain the
retaining formations 185a of first resilient portion 205 when retaining formations 185a are
seated within the recesses 145b. Side arms 133a each include indicia in the form of an
indentation 135. As per the first embodiment of the composite acoustic damping batten of
the invention, the second face 115 of second resilient portion 205 further comprises a recess
150.
In a similar way to the first embodiment of the composite acoustic damping batten, the
configuration of retaining formations 185a and recesses 145b also act to locate and lock the
second faces 155 and 120 in a juxtaposed position when the resilient portions 105 and 110
are conjoined and the first resilient portion 210 is seated within the substantially U-shaped
channel 190 of the second resilient portion 205.
In the embodiment shown in Figures 3a to 3d, first resilient portion 205 is formed from
a foamed synthetic ethylene propylene diene monomer (EPDM) rubber having a Shore
hardness of 50. Second resilient portion 210 is formed from a synthetic EPDM rubber having
a Shore hardness of 70.
Referring now to Figure 4, there is shown a section of the second embodiment of
the composite acoustic damping batten of the invention 200 in a building construction. First
resilient portion 210 is configured for contacting engagement with building sheet 710. Building
sheet 710 is secured to the first resilient portion 210 using fixing means 715. Second resilient
portion 205 has been fixed to structural substrate or subframe 700 by nails 705. The angle
at which nails 705 are introduced into resilient portion 205 and subsequently substrate 700 is
controlled by the angle at which side arm 133a projects from the first face 120. Recesses
150 and 180 in the second and first resilient portions 201 and 210 respectively, each provide
means by which the composite acoustic damping batten of the invention can accommodate
a certain amount of deformation during fixing and/or loading.
Referring now to Figures 5a to 5d, there is shown a third embodiment of the composite
acoustic damping batten 300 of the invention. Composite acoustic damping batten 300 is
formed by co-extruding the at least two different resilient portions 305 and 310 together
wherein the first face 120 of the second resilient portion 305 is permanently connected to the
second face 155 of the first resilient portion 110. As in the previous embodiment, first and
second resilient portions 310 and 305 are formed from EPDM rubber, wherein the EPDM
rubber of the first resilient portion 310 has been foamed to provide a lower Shore hardness
value than that of the non-foamed second resilient portion 305. In this embodiment, first
resilient portion 310 is formed at a Shore A hardness durometer value of approximately 40,
whereas second resilient portion 310 is formed at a Shore A hardness durometer value of
approximately 70. Ideally, the composite acoustic damping batten 300 can be prepared in
various lengths, for example, 3 metres, 4 metres, 5 metres, 6 metres and so on so that a
single length may span the entire width or length of a room without requiring any joining.
Alternatively, the composite acoustic damping batten 300 may be extruded as a longer roll
and cut to size on site as required.
Referring specifically to Figure 5a, the third embodiment of the first resilient portion
310 is shown comprising side edges 163. Each of side edges 163 include a plurality of planar
portions 125a and 165 together with angled portions 130 and 170. The portions 125, 165,
130 and 170 are arranged together to create a recess 140 for accepting a retaining formation
on a retaining clip or the head of fixing means such as a nail. Side edges 163 also include a
fixing guide in the form of groove 135. The remaining features of the first and second resilient
portions 305 and 310 are as described above for the first and second embodiments of the
invention.
Referring now to Figures 8a to 8d and 10a to 10c, there is shown fourth and fifth
embodiments of the composite acoustic damping batten of the invention 400 and 500
respectively. The fourth embodiment of the composite acoustic damping batten of the
invention as shown in Figures 8a to 8d is similar to the second embodiment 200 of the
composite acoustic damping batten of the invention as shown in Figures 3a to 3d varying only
in the configuration of the side edges 163. In the fourth embodiment of the composite acoustic
damping batten 400 a recess 140 is provided in the side edge 163 to facilitate the placement
of fixing means such as a nail or screw. In a similar way, the fifth embodiment of the
composite acoustic damping batten 500 as shown in Figures 10a to 10c is similar to the third
embodiment 300 of the composite acoustic damping batten of the invention as shown in
Figures 4a to 4d varying only in the configuration of the side edges 163. In the fifth
embodiment of the composite acoustic damping batten 500 recess 140 takes the form of an
indentation or notch in the side edge 163 to facilitate the placement of fixing means such as
a nail or screw.
Figures 6a and 6b show a retaining clip 600 which may be used in conjunction with
any of the second to fifth embodiments of the composite acoustic damping batten of the
invention. The advantage of retaining clip 600 is that it will improve stability of the composite
acoustic damping batten of the invention during fixing whilst retaining acoustic damping
properties. Retaining clip 600 comprises a central web 605, a pair of side arms 610 each
extending perpendicularly from a respective side edge of central web 605. In this embodiment,
a substantially “V” shaped retaining formation 615 is formed at the end of each side arm 610
remote from the central web 605 wherein the central point of the “V” 615 is directed inwards
towards the symmetrical axis of the retaining clip 600. The central point of the “V” 615 is
formed at the junction between planar sections 620, 625.
Retaining clip 600 can be sized to any length as desired by the end user, for example,
retaining clip 600 may be in the form of a plurality of discrete clips of predetermined length or
in the form of an elongate section of desired length which can subsequently be cut into
discrete shorter sections for use an individual clips is so desired. Retaining clip 600 may be
formed from metal or polymeric materials, but typically would be made from a metal such as
aluminium or steel. Retaining clip 600 may be formed by extrusion or by folding or by any
other process known to a person skilled in the art. For example, a galvanised or zincalume
steel sheet 0.6mm thick, may be folded to provide a central web approximately 60mm wide
and a pair of side arms each approximately 25mm in length and extending perpendicularly
from a respective edge of the central web. At approximately 17mm from the central web 605,
each side arm 610 is folded inwardly towards the central web 605 to form an interior angle of
approximately 105 degrees to the side arm. Each side arm is folded again at approximately
6-7mm further along to form a substantially “V” shaped formation. The top arm 625 of the “V”
is approximately 4-5mm long and forms an angle of approximately 80 degrees between the
arms of the “V” shaped formation 625 and 620 respectively. Dimensions of the retaining clip
will vary with width, height, thickness, fold locations and fold angles to suit varying installation
requirements.
One or more series of apertures 630, 635 may be formed in retaining clip 600 by
drilling, punching and the like. If retaining clip 600 is formed by folding a metal sheet, apertures
630, 635 may be formed prior to the folding operation. These apertures may be spaced apart
from each other at convenient distances, for example, at distances ranging between
approximately 20mm to 200mm, preferably between approximately 20mm to 50mm, and
more preferably at approximately 20mm. The angle at which the side arm is bent inwards
provide a guide for a nailing gun to control the angle at which nails or screws will enter the
resilient portion of the composite acoustic damping batten and subsequently, the structural
substrate.
Apertures 630 extend through planar sections 620, 625 of the “V” shaped formation.
Apertures 630 may be used to fix the composite acoustic damping batten of the invention to
the structural substrate, where the width of the structural substrate is greater than or
equivalent to the width of central web 605. Apertures 635 formed in side arms 610 of retaining
clip 600 are provided for use when it is intended secure the composite acoustic damping
batten of the invention to a narrow structural substrate element such as a narrow stud; joist
or “I” beam. In use, apertures 630 in the longer arm 620 of the “V” section allows fixings to
enter the batten at a predefined angle, whilst the aperture in the shorter arm 625 of the “V”
shaped section allows for the nail head to seat flat against an angled side arm portion 130 of
the first resilient portion. By using the apertures as a fixing guide, the angle at which the nails
or screws are introduced into the composite acoustic damping batten of the invention and
subsequently into the structural substrate can be altered to optimize the mechanical strength
and stability of the fixing. Apertures of 5-7mm are suitable for allowing some freedom of entry
of the angle of the fixings.
Referring now to Figures 7 and 9, there is shown a building section constructed using
composite acoustic damping batten 300 and 400 respectively together with retaining clip of
the invention 600a. Retaining clip 600a differs from retaining clip 600 only in that the formation
at the end of side arms 610 remote from the central web 605 comprises a planar section
directed inwards from each respective side arm 610. In the drawings, composite acoustic
damping batten 300 or 400 comprising first and second resilient portions 310, 410 and 305,
405 respectively are inserted into a corresponding formed length of clip 600a. Retaining
formations 615 on side arms 610 of retaining clip 600a each engage with recess 140 in side
edges 163 of composite acoustic damping batten 300 or 400. In the building section shown
each of composite acoustic damping batten 300, 400 is positioned on structural substrate 700
and fixed thereto by nails 705 introduced through a pair of side edges 163.
[0104] Referring specifically to Figure 7, nails 705 are positioned such that they are
introduced to first resilient portion 310 at a predetermined angle through fixing indicia 135.
The angle at which fixing means 705 enters the first resilient portion is determined by angled
portion 130. Fixings 705 travel through first and second resilient portions 310 and 305
respectively and exit through central web 605 of clip 600a and into structural substrate 700.
In contrast, in the fourth embodiment of the composite acoustic damping batten of the
invention as shown in Figure 9, nails 705 are introduced directly into second resilient portion
410 before exiting the central web 605 of clip 600a and into structural substrate 700. Again,
the angle at which fixing means 705 enters the second resilient portion 410 is determined by
angled portion 130.
In both Figures 7 and 9, the connection point and means by which the first material or
building sheet 710 is connected to the first resilient portion 305, 405 of the composite acoustic
damping batten 300, 400 is completely separate to the connection point and means by which
the second material or the structural substrate 700 is connected to the second resilient portion
310, 410 of the composite acoustic damping batten 300, 400. The resilient portions are
formed from a synthetic material that absorbs or dissipates sound energy. Accordingly,
structure borne vibrations are reduced and/or minimised between the first face 160 of the first
resilient portion 310, 410 and the second face 115 of the second resilient portion 305, 405.
There is no opportunity for direct transmission of sound energy between the first and second
materials, thus the composite acoustic damping batten of the invention 300, 400 functions as
a composite acoustic damping batten. Each of composite acoustic damping battens of the
invention function in this way.
[0107] Referring now to Figures 11a and 11b, there is shown is a cross-sectional end view of
a building section constructed using the fifth embodiment of the composite acoustic damping
batten 500 of Figure 10c and retaining clip 600 of Figures 6a and 6b. In Figure 11a the
building section comprises a substrate which is a normal width beam 700, whilst in Figure 11b
the building section comprises a substrate which is a narrow beam 700a. Fixing means 705
have been placed in different apertures on the retaining clip 600 to ensure secure fixing to
beams 700 and 700a.
It is to be understood that, clips 600 or 600a prevent distortion of composite acoustic
damping batten of the invention through uneven or irregular fixing by an installer, and may
serve to overcome issues with the structural substrate, but are not essential to the invention.
[0109] Although not shown, it should also be understood that it is possible to use further
mechanical or chemical fixing means as a secondary securing means to secure the composite
acoustic damping batten with or without the presence of the retaining clips of the invention.
For example, in one embodiment of the invention, glue could be used as a secondary fixing
means to secure the composite acoustic damping batten to either the first or second building
material
Referring now to Figures 12 to 14, there are shown various cross-sectional end view
of a building section constructed using the fifth embodiment of the composite acoustic
damping batten of Figures 10c in position in a floor and ceiling installation with and without
the retaining clip 600a wherein the substrate 700 is a normal width beam.
As shown in Figures 12 to 14, the composite acoustic damping batten 500 of the
invention is functioning as a batten whereby the second resilient portion 505 of composite
acoustic damping batten 500 is secured to the substrate or beam 700 using fixing means 705,
whilst first material or building sheet 710 is secured to the first resilient portion 510 of
composite acoustic damping batten 500 using fixing means 715. The building sheet used
was either a fibre cement building sheet or a tongue and groove chipboard flooring sheet as
set out in Table 1 below. A double layer of drywall, gypsum board or plasterboard 725 is
attached using fixing means 730 to the underside of the beam 700 to form a ceiling for a lower
storey. In the drawing a cutaway section of an insulation batt 720 is shown adjacent the
composite acoustic damping batten 500 and beam 700. In practise, it is normal to install, a
plurality of insulation batts 720 between the beams 700.
Figure 13 is substantially the same as Figure 12 however the composite acoustic
damping batten 500 of the invention includes retaining clip 600a.
In Figure 14, there is shown an additional acoustic damping layer 735. In one
embodiment of the invention, acoustic damping layer comprises at least two media wherein
the at least two media are configured such that the acoustic damping layer comprises at least
one direct energy transmission pathway and at least one indirect energy transmission
pathway through the acoustic damping layer to the substrate 710. It is to be understood that
the term direct energy transmission pathway is used to describe a transmission pathway
through the acoustic damping layer that enables energy to proceed through the media
following a relatively straight course i.e. a pathway that is without interruption. In contrast the
term indirect energy transmission pathway is used to describe a transmission pathway
through the acoustic damping layer that does not follow such a course, i.e. may include one
or more interruptions. In a further embodiment of the invention, the at least two media of the
acoustic damping layer are interspersed amongst each other to form the direct and indirect
energy transmission pathways. In a further embodiment of the invention, the acoustic
damping layer comprises at least two media wherein one of the at least two media comprises
a different transmission coefficient (τ) to the other of the at least two media.
Turning now to Figure 15, there is shown a cross-sectional end view of the fifth
embodiment of the composite acoustic damping batten of the invention in position in a floor
and ceiling installation wherein the beam member is an I-beam 800. The composite acoustic
damping batten 500 of the invention is again functioning as a batten whereby the second
resilient portion 505 of composite acoustic damping batten 500 is secured to the upper cross
member 805 of I beam 800 using fixing means 705. A single layer of drywall, gypsum board
or plasterboard 725a is attached to the lower cross beam 810 of I beam 800 using fixing
means 730. A further double layer of drywall, gypsum board or plasterboard 725 is attached
to single layer 725a to form a ceiling for a lower storey using fixing means 750.
The composite acoustic damping batten of the invention was tested at various
temperatures as a batten in typical floor and ceiling type assemblies with and without
additional floor coverings, underfloor heating and or additional acoustic damping features to
determine the effectiveness of the composite acoustic damping batten of the invention. The
assemblies, test product and measured airbourne and impact transmissions are set out in
Table One below.
Sound pressure levels are typically reported in decibel (dB) units. With 0dB
representing the threshold of audibility for a person of normal hearing capacity and 100dB
representing, say, the noise level in a subway railway station or heavy industrial machinery in
operation. In a normal daily urban environment, a person may be exposed to sound levels
such as average street noise at around 70dB, an average office environment at around 60dB,
an average conversation at around 50dB, and a quiet or private office at around 40dB. The
correlation between sound intensity and sound pressure is logarithmic and an increase of
10dB in sound pressure level represents a 10-fold increase in sound intensity level, so the
sound intensity at 100dB is 10,000,000,000 times greater than that at 0dB. For a person of
normal hearing, a change of 1-2dB is not detectable. A change of 5dB, however, is clearly
detectable and a change of 10dB is regarded as either a halving (if reduced by 10dB) or
doubling (if increased by 10dB) of the noise level. A relatively small change in dB sound
levels may, in fact, represent a significant change in the sound intensity in an environment.
Many sounds that people are exposed to in a modern environment span across a
range of frequencies from about 50 Hz up to about 10kHz. Voices are predominantly in the
100-300 Hz range. Heavy vehicles may be in the 50-1000 Hz range and car horns are in the
AAA-5000 Hz range. All of the sounds in an environment may reach a person at different
sound intensity depending on how far away they are from the source, any material between
the person and the source of the sound that may act to absorb or transmit those sounds, and
the sound travel pathways available.
[0118] The fifth embodiment 500 of the acoustic damping building material of the invention
was tested in a combined structural floor, ceiling configuration, such a configuration is typically
found between storeys of a multi-storey building construction. The temperature of the area
was recorded. In order for the acoustic damping building material of the invention to achieve
adequate noise reduction, it is necessary for the airborne noise transmission to be greater
than 45dB whilst the impact noise transmission should be less than 62dB.
As set out below in Table One, the airborne noise transmission for the various
assemblies varies between 59 and 66dB (R + (C )) respectively, whilst the impact noise
w tr
transmission for the various assemblies is between 52 and 58dB (L ). The results of the
n,Tw
test exemplify that the various assemblies using the fifth embodiment of the composite
acoustic damping batten of the invention operated to reduce both airborne and impact
acoustic, noise or sound transmissions to an acceptable level.
TABLE ONE
Assembly Detail Floor Structural Ceiling Airbourne/ Impact/ Temp/
Covering Floor Configuration dB dB °C
LnT,w
R (C )
w tr
500 Fibre Insulation:
Cement 100mm with
65 (-9) 56 15
Substrate min value of
22mm 10kg/m ;
500 Fibre
Resilient Bars:
Cement
65 (-7) 53 15
Substrate Joists in 16mm x
the form of 0.45mm metal
and Single
Acoustic I -beams resilient bar;
with
Damping
st nd
Layer minimum 1 and 2
spacing of ceiling layers:
27mm**
240mm 15mm
500 Single
Gypsum board
Acoustic
66 (-7) 52 15
912.5Kg/m
Damping
Layer and
Fibre
Cement
Substrate
27mm
500 Tongue Fibre
and Cement
65 (-6) 55 15
Groove substrate
Chipboard 19mm
Flooring overlaying
18mm Polypipe
overlay
lite
22mm
500 Fibre Solid Joists
61 (-11) 56 15
Cement Minimum
substrate 200mm
19mm with
minimum
500 Single
59 (-8) 55 15
Acoustic spacing of
450mm
Damping
Layer and
Fibre
Cement
substrate
27mm
500 Fibre Floating floor test on N/A 54 15
Cement Concrete
substrate
19mm
Assembly Detail Floor Structural Ceiling Airbourne/ Impact/ Temp/
Covering Floor Configuration dB dB °C
500 Single Floating floor test on
N/A 53 15
Acoustic Concrete
Damping
Layer and
Fibre
Cement
substrate
27mm
500 Fibre Floating floor test on
N/A 58 15
Cement Concrete
substrate
19mm
overlaying
Polypipe
overlay
lite
22mm
Airborne Pass Values - >45dB
The R (C ) is a measure of the weighted sound reduction index together with the traffic A-weighted
w tr
spectrum added to take account of low frequency traffic noise in airborne transmissions.
Impact Pass - <62dB
The L value is the impact sound pressure level in a stated frequency band, corrected for
nT,w
reverberation time, according to BS EN ISO 140-7:1998.
The acoustic performance of each assembly results which met or exceeded the UK
Building Code ADE AAA3 (Resistance to the Passage of Sound) provisions for an L
nT,w
maximum value of 64 dB for floors, and stairs in buildings. (The lower the value the better).
The R (C ) standards for airborne noise transmission between rooms are also met or
w tr
exceeded by all examples provided above.
[0123] It will of course be understood that the invention is not limited to the specific details
described herein, which are given by way of example only, and that various modifications and
alterations are possible within the scope of the invention as defined in the appended claims.
Claims (22)
1. A composite acoustic damping batten suitable for interposition between first and second building elements, the composite acoustic damping batten comprising; 5 at least two resilient portions, each resilient portion comprising a first face and a second face, the at least two resilient portions being conjoined such that the first face of a first resilient portion and the second face of a second resilient portion are spaced apart from each other to form opposing external surfaces of the composite acoustic damping batten; wherein the first and second resilient portions are configured such that the first and 10 second resilient portions are resiliently biased towards each other; wherein the first face of the first resilient portion is configured for contacting engagement with a first building material such that the first building material and the first resilient portion of the acoustic building element are securable together; and wherein the second face of the second resilient portion is configured for direct or 15 indirect contacting engagement with a second building material such that the second material and the second resilient portion of the acoustic building element are securable together, the batten further comprising opposing side edge formations each having a surface intermediate the first face of the first resilient portion and the second face of the second resilient portion, the surfaces being configured to receive penetrating fastening means for 20 securing the batten to the second building material.
2. A composite acoustic damping batten as claimed in Claim 1, wherein the at least two resilient portions comprise materials which have different Shore hardness measurements as measured on the Shore A durometer scale relative to each other.
3. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions comprises a material which has a Shore hardness of greater than or equal to 52 as measured on the Shore A durometer scale. 30
4. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions comprises a material which has a Shore hardness of between 27 and 58 as measured on the Shore A durometer scale.
5. A composite acoustic damping batten as claimed in any one of the preceding claims, 35 wherein one of the at least two resilient portions comprises a material which has a Shore Hardness of greater than or equal to 52 as measured on the Shore A durometer scale whilst the other of the at least two resilient portions has a Shore Hardness of between 27 and 58 as measured on the Shore A durometer scale.
6. A composite acoustic damping batten as claimed in any one of the preceding claims, 5 wherein one of the at least two resilient portions comprises a material which has a different sound transmission coefficient (τ) than the other of the at least two resilient portions.
7. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions are formed from a range of resilient 10 materials, preferable polymeric materials.
8. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions comprise at least one elastomeric polymeric material selected from the group of materials comprising natural rubber, synthetic 15 rubbers, gutta percha, styrene-butadiene rubbers, nitrile rubbers, polybutadiene rubbers, chloroprene rubbers, isoprene rubbers, halogenated butyl rubbers, ethylene propylene rubber, ethylene propylene diene rubbers, epichlorhydrin rubbers, polyacrylic rubbers, fluoroelastomers, perfluoroelastomers, silicone rubbers and polyether block amides (PEBA's).
9. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions comprises at least one expandable polymeric material selected from the group comprising polyolefins, polyurethanes, polyvinyl chlorides, polyimides, polystyrenes, and polysiloxanes.
10. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein one or more of the at least two resilient portions comprises is a foamed polymeric material. 30
11. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein the composite acoustic damping batten comprises further resilient portions intermediate the first and second resilient portions.
12. A composite acoustic damping batten as claimed in any one of the preceding claims, 35 wherein the resilient portions of the composite acoustic damping batten are separately formed.
13. A composite acoustic damping batten as claimed in any one of Claim 1 to Claim 12, wherein the resilient portions of the composite acoustic damping batten are integrally formed. 5
14. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein the first and second resilient portions each comprise a complementary mating surface profile.
15. A composite acoustic damping batten as claimed in Claim 14, wherein each 10 complementary mating surface profile comprises at least one retaining formation.
16. A composite acoustic damping batten as claimed in Claim 14 or Claim 15, wherein each complementary mating surface profile comprises at least one protrusion on the second surface of the first resilient portion and a corresponding at least one recess on the first surface 15 of the second resilient portion or at least one protrusion on the first surface of the second resilient portion and a corresponding at least one recess on the second surface of the first resilient portion. 20
17. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein the opposing side edge formations are selected from the group comprising angled, profiled or stepped sections.
18. A composite acoustic damping batten as claimed in Claim 17, wherein the side 25 edges of the at least two resilient portions are configured to include retaining means to restrain and/or lock the at least two resilient portions together.
19. A composite acoustic damping batten as claimed in any one of the preceding claims, wherein the opposing side edge formations include at least one fixing indicium.
20. A composite acoustic damping batten as claimed in Claim 19, wherein the fixing indicium comprises any one of a surface marking, an indentation, a notch or a groove.
21. A composite acoustic damping batten as claimed in any one of the preceding claims, 35 wherein the composite acoustic damping batten further comprises a retaining clip, for receiving and retaining at least one of the resilient portions.
22. A composite acoustic damping batten as claimed in Claim 21, wherein the retaining clip comprises a central web, a pair of side arms each extending from a respective edge of the central web, a retaining formation adjacent the end of each of the pair of side arms, and at least one aperture in each side arm for receiving a fixing.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1401714.9 | 2014-01-31 | ||
GB1401714.9A GB2522669B (en) | 2014-01-31 | 2014-01-31 | An acoustic damping building element |
PCT/EP2015/052044 WO2015114130A1 (en) | 2014-01-31 | 2015-02-02 | A composite acoustic damping batten |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ721851A NZ721851A (en) | 2021-10-29 |
NZ721851B2 true NZ721851B2 (en) | 2022-02-01 |
Family
ID=
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