NZ622616B2 - Bunded tank system - Google Patents
Bunded tank system Download PDFInfo
- Publication number
- NZ622616B2 NZ622616B2 NZ622616A NZ62261612A NZ622616B2 NZ 622616 B2 NZ622616 B2 NZ 622616B2 NZ 622616 A NZ622616 A NZ 622616A NZ 62261612 A NZ62261612 A NZ 62261612A NZ 622616 B2 NZ622616 B2 NZ 622616B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- tank
- tanks
- inner tank
- tank system
- bottom wall
- Prior art date
Links
- 230000000712 assembly Effects 0.000 claims description 18
- 210000000614 Ribs Anatomy 0.000 claims description 14
- 239000007788 liquid Substances 0.000 abstract description 27
- 230000000875 corresponding Effects 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000005086 pumping Methods 0.000 description 6
- 239000007769 metal material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000002861 polymer material Substances 0.000 description 3
- -1 Polyethylene Polymers 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004698 Polyethylene (PE) Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001186 cumulative Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002093 peripheral Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 231100000817 safety factor Toxicity 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2590/00—Component parts, details or accessories for large containers
- B65D2590/0041—Contents retaining means
- B65D2590/0066—Containers inside the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/022—Large containers rigid in multiple arrangement, e.g. stackable, nestable, connected or joined together side-by-side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/121—ISO containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/128—Large containers rigid specially adapted for transport tank containers, i.e. containers provided with supporting devices for handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/0006—Coupling devices between containers, e.g. ISO-containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/22—Safety features
- B65D90/24—Spillage-retaining means, e.g. recovery ponds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/22—Safety features
- B65D90/32—Arrangements for preventing, or minimising the effect of, excessive or insufficient pressure
- B65D90/34—Venting means
Abstract
bunded tank system suitable for both transport and storage of bulk dangerous industrial liquids is provided. Preferably the tank system is containerised to provide efficient use of space and improved logistics for transport and storage. The containerised bunded tank system includes a plurality of bunded sub-tanks (1) arranged in an interlocking manner using corrugated walls (23) within an ISO container. In addition the container is fitted with an improved container lock. bunded sub-tanks (1) arranged in an interlocking manner using corrugated walls (23) within an ISO container. In addition the container is fitted with an improved container lock.
Description
BUNDED TANK SYSTEM
FIELD OF THE INVENTION
The present invention relates to a bunded tank system for transport and
storage of bulk chemicals or liquids. In particular, the invention relates to a
containerised bunded tank for transport and/or storage of bulk industrial liquids.
BACKGROUND TO THE INVENTION
The bulk storage of industrial chemicals and in particular liquids, is known and
has developed an increasing importance over time due to environmental concerns
that arise due to the risk of escape.
In the past it was common to store bulk chemicals in large underground tanks that
were filled for storage and then pumped out when needed. Underground storage
tanks are less common today due to related leaks and difficulty detecting leaks and
the associated environmental risks.
Thus it is becoming increasingly important to have liquids that are used in
commercial, industrial and institutional areas bunded to prevent slips, accidents,
spills and pollution.
In addition, during the transport of bulk industrial liquids or chemicals is also
desirable to have improved safety measures to protect against slips, accidents, spills
and pollution.
In this specification where reference has been made to patent specifications,
other external documents, or other sources of information, this is generally for the
purpose of providing a context for discussing the features of the invention. Unless
specifically stated otherwise, reference to such external documents is not to be
construed as an admission that such documents, or such sources of information, in
any jurisdiction, are prior art, or form part of the common general knowledge in the
art.
It is an object of the present invention to provide an improved bunded tank
system and/or method of storing or transporting same or to at least provide a useful
choice.
SUMMARY OF THE INVENTION
In one aspect, the present invention broadly consists in
a tank system comprising:
a plurality of tank assemblies each including:
a first substantially rectangular outer tank having a bottom wall, end walls,
enclosing side walls, and an open top, wherein at least the enclosing side walls or the
end walls of said first outer tank are corrugated, and said corrugated walls of said
first outer tank define inner wall portions and outer wall portions,
a second substantially rectangular inner tank having a bottom wall, end
walls, enclosing side walls and a closed top, and including an aperture for filling
and/or emptying said inner tank,
said second inner tank being arranged within said first outer tank, and
wherein neighboring walls of said second inner tank are adjacent and abut said
inner wall portions of said first outer tank,
said first outer tank has a volume of at least 110% the volume of said second
inner tank, and
wherein said tank assemblies are positioned adjacent and aligned with each
other such that correspondingly adjacent corrugated walls of at least two said first
outer tanks contact and interlock with each other, and wherein any one of the
previous claims wherein said plurality of tank assemblies are fitted within the
confines of an ISO standard container.
According to a further aspect, wherein the ISO standard container is a 20 foot
half height container.
According to a further aspect, wherein the corrugations of said interlocking
corrugated walls are parallel to a vertical axis of the tank in use.
According to a further aspect said bottom wall of said first outer tank is
ribbed.
According to a further aspect said bottom wall of said second inner tank is
ribbed, and
said ribs of said bottom wall of said second inner tank interlock with said ribs
of said bottom wall of said first outer tank.
According to a further aspect wherein the corrugated spaces between the first
outer tank and the second inner tank, together comprise at least approximately 10%
of the volume of said second inner tank.
According to a further aspect said first outer tank is constructed in a single
piece.
According to a further aspect said second inner tank is constructed in a single
piece.
According to a further aspect said first outer tank has forklift pockets adapted
to receive the prongs of a forklift.
According to a further aspect said second inner tank includes a collection
point at a lowest region of said bottom wall and the remaining portions of said
bottom wall slope towards said collection point.
According to a further aspect said collection point is located at approximately
the centre of said bottom wall of said second inner tank.
According to a further aspect said aperture in said second inner tank is
located at approximately the centre of said closed top.
According to a further aspect said end walls of said second inner tank are
substantially planar.
According to a further aspect said side walls of said second inner tank are
substantially planar.
According to a further aspect said tank assembly further comprises a lid for
covering said aperture in the closed top of said second inner tank.
According to a further aspect said tank system further comprising a tube
extending from the vicinity of said collection point to a location proximate said
aperture in the closed top of said second inner tank.
According to a further aspect said tube is associated with a lid for covering
said aperture in the closed top of said second inner tank.
According to a further aspect said tank system comprising a plurality
of said tanks positioned adjacent and aligned with each other and fitted inside the
confines of an ISO standard 20 foot half height container and wherein said plurality
a) two tanks,
b) three tanks,
c) four tanks,
d) five tanks,
e) six tanks,
f) seven tanks, or
g) eight tanks.
According to a further aspect said container is a half height high cube container.
According to a further aspect the total volume of said second inner tanks
combined does not exceed approximately 10,000 L.
According to a further aspect the volume of each inner tank does not exceed
3,000L.
According to a further aspect the volume of each inner tank is approximately
2,500L.
The term “comprising” as used in this specification and claims means
“consisting at least in part of”. When interpreting each statement in this
specification and claims that includes the term “comprising”, features other than that
or those prefaced by the term may also be present. Related terms such as
“comprise” and “comprises” are to be interpreted in the same manner.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the invention will be described by way of example
only and with reference to the drawings, in which:
Figure 1 is a perspective view of an inner tank.
Figure 2 is a side view of the inner tank of Figure 1.
Figure 3 is a plan view of the tank shown in Figure 2 sectioned along the line A-A.
Figure 4 is a perspective view of an outer tank.
Figure 5 is a side view of the outer tank of Figure 4.
Figure 6 is a plan view of the tank of Figure 4.
Figure 7 is a perspective view of a tank assembly showing the inner tank of Figure 1
within the outer tank of Figure 4.
Figure 8 is a side view of the tank assembly of Figure 7 shown in cross section.
Figure 9 is a view of the tank assembly of Figure 7 illustrating the liquid level when
the inner tank is full.
Figure 10 is a view of the tank assembly of Figure 7 illustrating the liquid level when
the liquid has leaked from the inner tank.
Figure 11 is a plan view showing a plurality of tank assemblies arranged within an
ISO container of half height.
Figure 12 is a view of two containerised tank assemblies according to Figure 11
shown stacked one on top of the other.
Figure 13a is a front view of a container lock shown with the lock retracted.
Figure 13b is a front view of the container lock of Figure 13a shown with the lock
extended.
Figure 14a is a side view of a container lock shown with the lock retracted.
Figure 14b is a side view of the container lock of Figure 14a shown with the lock
extended.
Figure 15 is front and side views of the locking handle of the container lock of Figure
13 showing the indexing detail.
Figure 16 is a side cross-section view of a lid including float valve.
Figure 17 is a close-up cut-away view of a float vent valve.
Figure 18 is an exploded view of the vent valve of Figure 17.
Figure 19 is a perspective view of a bunded tank enclosed in an open metallic cage.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
With reference to Figures 1 to 3 an inner tank according to one embodiment
will be described in detail by way of example.
Inner tank 1 includes a bottom wall 2, end walls 3, enclosing side walls 4, and
a closed top 5. The tank is preferably shaped with generally planar walls to form a
substantially rectangular volume.
Closed top 5 includes an aperture 6 for filling and/or emptying tank 1.
Preferably aperture 6 is located approximately at a mid-point of closed top 5. In
alternative embodiments, a filling and/or emptying aperture maybe located in one of
the other walls of tank 1, or another position in top 5.
The inner tank 1 is preferably formed from a single piece and defines a
substantially rectangular volume. For example, it is preferred that the tank is
constructed from a suitable polymer material capable of resisting chemical attack
from the industrial liquids or chemicals intended to be contained within. For
example: Polyethylene (High, Med or Low density), Polypropylene (High or low
density), Nylon, Teflon, PTFE, PVDF or blends or combinations thereof. In one
preferred embodiment the material is Alkatuff®.
In preferred polymer embodiments of tank 1, the wall thickness of inner tank
1 is approximately 10-12 mm. In alternative embodiments the tanks may be of a
metallic material. For example, Stainless steel, Hastelloy, Aluminium, Titanium or
any ferrous metal. In these embodiments the wall thickness may be reduced, for
example to approximately 5-7mm.
One suitable method of constructing inner tank 1 in a single piece is via the
method of rotational moulding. This method is particularly preferred where the tanks
are large in size. Alternatively, inner tank 1 may be manufactured in a single piece
according to other moulding techniques, such as blow moulding or any other suitable
techniques.
Alternatively still, inner tank 1 may be constructed from multiple pieces and
joined together via a suitable method such as welding or other forms of fastening
that may require the joins to be further sealed such as bolts or rivets etc. In these
forms the tank may be constructed from a polymer material or alternatively from a
metallic material, or alternatively still from both polymer and metallic parts.
With particular reference to Figure 3 it is preferred that inner tank 1 has a
bottom wall 2 comprising one or more ribs 7. In this context, a rib is intended to
mean contoured regions that extend out of plane with respect to the generally planar
bottom wall 2.
Preferably, bottom wall 2 also includes one or more collection points 8. It is
preferable that a single collection point 8 is located approximately centrally to
bottom wall 2 and/or located at a low region of said bottom wall 2. In most preferred
embodiments the collection point 8 is located at the lowest region of bottom wall 2
so that any liquid in inner tank 1 will drain towards the collection point 8. It is also
preferred that ribs 7 form drain ways that slope towards collection point 8.
Inner tank 1 preferably also includes a plurality of lift points (not shown) to
aid with gripping and manipulating inner tank 1.
With reference to Figure 16, inner tank 1 includes a pumping tube 10 made
from a non-reactive material extending from the vicinity of collection point 8 to a
location proximate the filling and/or emptying aperture 6. The filling and emptying
aperture 6 of inner tank 1 is preferably adapted to receive a lid 12 that when
engaged hermetically seals tank 1 preventing any unwanted escape of liquid therein.
Preferably, the pumping tube 10 couples with lid 12. In use, inner tank 1 can
be filled and/or pumped out via tube 10. It will be appreciated that because tube 10
has its bottom end located in the vicinity of drain point 8 (and the bottom wall 2 of
inner tank 1 drain towards the collection point), the inner tank 1 can be pumped
almost completely dry from a single location. In addition, tube 10 allows the tank to
be filled from the bottom up thereby reducing foam generation which can be a
problem when pumping some chemicals into storage tanks.
Lid 12 includes a filling/emptying aperture 17 and is adapted to engage with
aperture 6 of inner tank 1 via screw threads 15 around its peripheral edge.
Filling/emptying aperture 17 is in fluid communication with tube 10 so that liquid can
be pumped in or out via filling tube through lid 12. An O-ring 16 is provided to
complete a hermetic seal when lid 12 is engaged with tank 1. Preferably,
filling/emptying aperture 14 is adapted to receive an industry standard cam lock
fitting for attachment to a flexible hose for the purpose of pumping in or pumping out
fluid. Alternatively, any suitable attachment may be accommodated.
In the most preferred embodiments, lid 12 also includes a valve 11 to allow
venting and/or intake of air during the filling and/or emptying process respectively.
In addition, the valve 11 may also be effective at reducing or elimination spillage
(through the vent valve) if the tank is tipped or dropped. A most preferred structure
of valve 11 will be described in more detail later. In alternative embodiments, the
vent valve may not be part of lid 12.
It is preferred that inner tank 1 also includes one or more drain channels 13
in closed top 5. The drain channels 13 function to direct any liquids spilled on the
surface of the closed top 5 around the sides of inner tank 1, and into the bund
(described later). It will be appreciated that channels 13, also function to reinforce
and stiffen the tank.
At each corner of inner tank 1, there are preferably recesses 14 extending the
height of inner tank 1. The function of these corner recesses 14 is to accommodate
containerisation and/or an improved locking mechanism to be described later.
Outer tank 20 includes a bottom wall 21, end walls 22 and enclosing side
walls 23. Preferably the outer tank 20 has an open top. The outer tank 20 is
preferably shaped with generally planar walls to form a substantially rectangular
volume.
Bottom wall 21 of outer tank 20 also preferably includes one or more ribs 24.
The bottom wall 21 is preferably generally planar but with ribs that provide a contour
extending out of plane with respect to the generally planar bottom wall 21 as
illustrated.
The inner outer tank 20 is also preferably formed from a single piece. For
example, it is preferred that the tank is constructed from a suitable polymer material
capable of resisting chemical attack from the industrial liquids within as described
above in respect of the inner tank 1. In preferred polymer embodiments of outer
tank 20, the wall thickness is approximately 10-15 mm. Alternatively the outer tank
may be constructed of a metallic material or a polymer lined metallic material as
described with reference to the inner tank.
Preferably the bottom wall 21 of outer tank 20 also includes fork lift pockets
25 to aid with lifting outer tank 20 via a fork lift. Preferably ribs 24 provide a number
of support surfaces 26 distributed across the bottom wall 21 and these support
surfaces 26 are at a height above fork lift pockets 25. This reduces the risk of a fork
lift prong that misses pockets 25 and pierces outer tank 20 from also piercing the
inner tank 1 arranged within outer tank 21 and supported on support surfaces 26.
According to one aspect, side walls 23 of outer tank 20 are corrugated.
According to another aspect, end walls 22 of outer tank 20 are corrugated. According
to a further aspect, end walls 22 and side walls 23 are corrugated.
The corrugations of side walls 23 and/or end walls 22 provide significant
additional stiffness to the outer tank structure. In this context, the corrugated walls
of outer tank 20 are intended to mean walls that are generally planar but include
corrugations that extend out of plane as illustrated.
It is preferable that the corrugations are substantially linear such that the
surface is corrugated in one direction only. However, the term corrugated may also
encompass more complicated profiles. The importance of the corrugations is that
they provide improved stiffness to outer tank 20 and/or that they interact with
corresponding corrugations of an adjacent outer tank as described in more detail
later.
Preferably outer tank 20 includes a plurality of lift points (not shown) on side
walls 23 or end walls 22 or both. The lift points aid with gripping and manipulating
the tank.
Preferably the outer tank 20 includes a low point 28 located to correspond
with collection point(s) 8 of inner tank 1 when assembled together. Most preferably,
the location of collection point 8, is aligned with the location of aperture 6, so that
the tube 10 can extend directly from one to the other.
The tank assembly comprising inner tank 1 located within outer tank 20, will
now be described in more detail by way of example with particular reference to
Figures 7-10.
In order to form a bunded tank system, inner tank 1 is placed inside outer
tank 20 as shown in Figure 7. One important feature is that the volume of outer tank
is at least 110% of the volume of the inner tank 1. It will be appreciated that this
means that any leakage from inner tank 1 can be completely contained within the
bunding outer tank 20, while still allowing an additional 10% of headroom. In
another preferred aspect the bunding ratio is between 110% and 112%.
It is preferred that the side walls 4 of inner tank 1 are adjacent and
substantially abut the side walls 23 of outer tank 20 as illustrated. That is, the
additional 10% volume of outer tank 20 is predominantly provided by the spaces
formed by corrugated walls 23.
In alternative embodiments (not shown), where end walls 22 are corrugated,
the additional 10% volume of outer tank 20 is provided in those corrugation spaces
as well.
Similarly, there may be spaces formed between the bottom wall 2 of inner
tank 1 and the bottom wall 21 of outer tank 20, that provide some of the additional
% volume.
For these above described embodiments the additional 10% (or 10-12%)
volume is provided by the cumulative corrugation and/or ribbed spaces between the
inner and outer tanks.
Figure 9 illustrates inner tank 1 filled to its nominal maximum capacity level
18 (for example 2,500 litres). Figure 10 illustrates the same volume of liquid in the
case where the inner tank 1 has ruptured and the liquid has leaked into the spaces
between the inner tank 1 and the outer tank 20. The liquid level 18 is lower due to
the bunding ratio being at least 110%.
The ribs 7 and 24 of the inner and outer tank respectively also function to
give improved rigidity to the tanks and corresponding tank assembly. In addition, the
ribs 7, 24 also provide crush zones that can absorb shock without the tanks
rupturing if for example the tank and/or tank assembly is dropped. This feature is an
important safety aspect of the tank system.
Improved rigidity of the tank and bund system is particularly important
because the inner and outer tanks 1 and 20 respectively are not cylindrical but rather
generally rectangular. Cylindrical tanks are often chosen because of the additional
hoop strength achievable. However, a cylindrical tank is less efficient in terms of use
of space.
With reference to Figure 11, a most preferred form of the present tank
system includes several tank assemblies (each comprising an inner tank 1 inside an
outer tank 20) ganged together adjacent and aligned. In this configuration, adjacent
walls of outer tank 20 are arranged to mirror each other so that respective
corrugations interlock as illustrated.
This interlocking feature is important as it significantly improves the structural
rigidity and strength of the tank system. That is, the corrugated walls are further
constrained from bulging or bowing outwards due to pressure from the liquid therein
by the adjacent tank and bund structure. It will appreciated that the interlocking
nature achieves improved rigidity and strength while having minimal impact on the
efficient use of space. That is, the interlocking shapes allow the storage volume to be
maximised (while maintaining at least an additional 10% bund volume (or 10-12%)
buffer)).
The use of a cylindrical tank, would result in an unnecessarily large bund
ratio, and therefore a significantly reduced efficiency in storage volume.
The additional rigidity and strength achieved adds to the overall safety factor
of the present tank and bund system. It is preferred that the tank and bund system
is manufactured so that the system can be picked up (while full) and maintain its
structure without breaking. In particular, the fork lift pockets 25 can be used to lift
and manoeuvre the tank and bund system safely.
However, when interlocked with another adjacent and aligned tank and bund
system, the combination achieves additional strength and rigidity leading to a better
performing and safer system.
In some preferred embodiments the tank and bund system may be contained
within an outer shell for protection. For example a wire mesh cage (not shown) may
be used to surround one or more tank and bund assemblies. Alternatively, an open
metallic cage as shown in Figure 19 may be used.
In another preferred embodiment, the tank and bund system is particularly
adapted to fit within a standard ISO container envelope. In particular, Figures 11 and
12 show a containerised system including four tank and bund units arranged inside a
standard half height (High cube) ISO container envelope. In this configuration the
interlocking corrugated walls enable maximisation of the stored volume within the
confines of the ISO container. The container walls may be solid (as shown) or
alternatively open wire mesh (or combinations of the two).
In one embodiment the ISO container includes two tank assemblies.
In another embodiment the ISO container includes three tank assemblies.
In another most preferred embodiment the ISO container includes four tank
assemblies.
In another embodiment the ISO container includes five tank assemblies.
In another embodiment the ISO container includes six tank assemblies.
In another embodiment the ISO container includes seven tank assemblies.
In another embodiment the ISO container includes eight tank assemblies.
The containerised bunded tank system may be used as a plurality of separate
tanks or may be ganged together and used essentially as a single tank. To achieve
this, a manifold may be formed by connecting a series of tanks (via lids 12) and
pumping through a single point. Alternatively, each individual tank in the
containerised assembly may be filled and/or pumped out individually by attaching an
appropriate can lock fitting to the respective lid 12 of individual tank.Vent Valve
It is preferred that each inner tank 1 includes a valve system to allow venting of
gases when the system is being filled or emptied and/or standing. It is preferred that
the valve is incorporated into Lid 12. Alternatively, vent valve 11 may be
accommodated elsewhere.
As liquid is pumped into tank 1 through lid 12 including valve 11, displaced air
is evacuated through the valve.
With reference to Figures 16 to 18 the structure and function of valve 11 will
be described in more detail.
Valve 11 comprises a float 36 located within chamber 37 incorporated in lid
12. At the top of chamber 37 are one or more entry/exit vents 38. Similarly, at the
bottom of chamber 37 are one or more entry/exit apertures 39. One or more
passageways 40 are formed to allow air to pass around the float into or out of the
tank. In one embodiment the passages may be formed by ribs 41 on the exterior
surface of the float 36. Alternatively, ribs or protrusions may be formed on the wall
of chamber 37.
At the top of float 36 is a sealing portion 42. The sealing portion 42 may also
include a compliant seal such as O-ring 43. Valve body 44 includes a correspondingly
located and shaped sealing portion 45 for sealing with the float sealing portion 42.
In one preferred form, valve 11 is adapted to be screwed into and sealed with
lid 12 via threaded portions 46 which engage with threaded portions on an aperture
in lid 12.
In use, float 36 sits in a lower position (as illustrated in Figure 17) and a
passage (or passageways) 40 allows air to flow in both directions from inside the
tank to entry/exit 38 in the valve body. It will be appreciated that while filling the
tank with liquid, pathway 40 allows evacuation of displaced air. Conversely, while
emptying the tank via tube 10, the vent pathways 40 allow air into the tank thereby
preventing a vacuum forming.
At the same time, if the tank is moved, tipped or dropped etc any liquid in
tank 1 that enters aperture 39 in the bottom of the valve body will immediately lift
the float upwards until float sealing portions 42 seals with corresponding valve
sealing portions 45. This effectively blocks the passageways through the valve body
44 and prevents any liquid from escaping. As soon as the liquid pressure forcing the
float upwards subsides, the float 36 can fall back to its lower position re-opening the
two way vent valve 11.
Pipe 10 works in conjunction with valve 11 to allow filling and emptying as
well as providing surge protection. That is, spills are prevented if the unit is lifted
into place, dragged at an angle or unexpectedly dropped while loading or unloading.
The valve 11 allows lid 12 to remain securely in place throughout.
An advantage of the containerised bunded tank system is that the same
system can function as both an efficient storage system and a transportation system.
The containerisation of the tank system according to ISO specifications allows
seamless integration into existing transport logistics operations. At the same time,
the transport of dangerous industrial liquids achieves additional safety by being
bunded throughout. The addition of an ISO container around the outside of the
individually bunded tank modules also provides an extra layer of safety containment.
The containerised tank system as described can also perform the function of
storage for dangerous industrial liquids. For example, short or long term storage can
be efficiently achieved by stacking containers as shown in Figure 12. Because the
containerised system is self bunded, it is not necessary to store bulk liquid tanks in
special facilities with external bunding walls. In addition, the stackabililty of the
containerised bunded tank system allows significant flexibility for manoeuvring the
containers for storage in various configurations.
Container Locks
In a further aspect an improved locking mechanism will be described with
reference to Figures 13-15.
The container locking mechanisms are adapted to work with other existing
ISO container locking systems to allow normal locking methods for both land and
sea. However, when desirable, the improved locking mechanism can be used to lock
a container onto another object including ISO corner blocks arranged according to
the ISO layouts (such as another container etc).
Locking mechanism 50 comprises a shaft 51 having a locking lug 52 at one
end. Shaft 51 is rotatable about its longitudinal axis and translatable along its
longitudinal axis. Lifting arm 53 is pivotally mounted about a point 54 intermediate
its ends. Link 55 is provided between one end of lifting arm 53 and shaft 51, and is
preferably pin jointed to each. As shown in Figure 14, link 55 is joined to shaft 51 via
collar 56.
As illustrated in Figures 13 and 14, locking mechanism 50 is arranged within
channel 58 such that in both its locked mode and unlocked mode, the assembly fits
within the confines of channel 58.
Channel 58 is located adjacent and aligned with corner block 57. Corner block
57 is preferably an ISO standard corner block for an ISO container. It will be
appreciated that channel 58 and corner block 57 are to be located on a container
according to the standard ISO pattern. For example, Figure 12 shows channel 58
located at each corner of an ISO container to enable the lower container to lock onto
the corresponding corner blocks of the upper container.
It is preferred that the lower corners of the container do not contain locking
mechanism 50 in order that a traditional locking mechanism may engage with the
lower corner blocks.
Figures 13a and 14a illustrate locking mechanism 50 in an unlocked position.
In this position, lifting handle 60 is in its upper position while locking lug 52 is in its
lower unlocked position. In order to initiate the first stage of the locking process,
lifting handle 60 is pulled downwards in direction of arrow 61 as shown in Figure 14a.
This raises shaft 51 and corresponding locking lug 52 upwards until the lug 52
protrudes into the corner block of an adjacent upper container 62. When in this
position, locking handle 59 is used to rotate shaft 51 and corresponding locking lug
52 through 90 degrees. As illustrated in Figure 14b, in this position locking lug 52
engages with corner block 62 and completes the locking process.
It will be appreciated that the locking mechanism 50 can be unlocked by
reversing the above described process.
Use of locking mechanism 50 can be achieved without the need for any
special handling of the container system. When not in use, locking mechanism 50 is
located sufficiently away from the corner blocks to allow use of all normal lifting and
locking equipment currently in use around the world. The only difference in
configuration of the upper corner blocks of the locking mechanism compared to
standard ISO corner blocks is an additional aperture to allow the locking lug to
recede into channel 58.
The locking mechanism 50 provides a useful alternative to allow any container
including them to have a self contained locking mechanism to adjacent containers
etc.
With reference to Figure 15 it is preferred that locking handle 59 includes an
indexing mechanism. That is, a mechanism that allows shaft 51 to rotate through 90
degrees in an indexable manner. It is most preferred that shaft 51 can be indexed at
four locations around a full 360 degree rotation (i.e. at 90 degree intervals).
For example, indexing may be achieved by including an indexing member 65
rigidly supported on shaft 51 and including at least one indexing lug 63. A
corresponding stationary member including indexing slot 64 is provided and located
such that indexing lugs 63 can engage with indexing slots 64 at 90 degree intervals.
It is preferred that the indexing mechanism is biased into a locking position to
prevent inadvertent unlocking of lug 52 once the locking mechanism is set.
Alternatively, it would be appreciated that other indexing methods may be
utilised.
The foregoing description of the invention includes preferred forms thereof.
Modifications may be made thereto without departing from the scope of the invention
as defined by the accompanying claims.
Claims (24)
1. A tank system comprising: a plurality of tank assemblies each including: a first substantially rectangular outer tank having a bottom wall, end 5 walls, enclosing side walls, and an open top, wherein at least the enclosing side walls or the end walls of said first outer tank are corrugated, and said corrugated walls of said first outer tank define inner wall portions and outer wall portions, a second substantially rectangular inner tank having a bottom wall, 10 end walls, enclosing side walls and a closed top, and including an aperture for filling and/or emptying said inner tank, said second inner tank being arranged within said first outer tank, and wherein neighboring walls of said second inner tank are adjacent and abut said inner wall portions of said first outer tank, 15 said first outer tank has a volume of at least 110% the volume of said second inner tank, and wherein said tank assemblies are positioned adjacent and aligned with each other such that correspondingly adjacent corrugated walls of at least two said first outer tanks contact and interlock with each other, and wherein said plurality of tank 20 assemblies are fitted within the confines of an ISO standard container.
2. A tank system as claimed in claim1, wherein the ISO standard container is a 20 foot half height container. 25
3. A tank system as claimed in claim 1 or claim 2, wherein the corrugations of said interlocking corrugated walls are parallel to a vertical axis of the tank in use.
4. A tank system as claimed in any one of the preceding claims, wherein said bottom wall of said first outer tank is ribbed.
5. A tank system as claimed in claim 4, wherein said bottom wall of said second inner tank is ribbed, and said ribs of said bottom wall of said second inner tank interlock with said ribs of said bottom wall of said first outer tank.
6. A tank system as claimed in any one of the preceding claims, wherein the corrugated spaces between the first outer tank and the second inner tank, together comprise at least approximately 10% of the volume of said second inner tank.
7. A tank system as claimed in any one of the preceding claims, wherein said first outer tank is constructed in a single piece. 5
8. A tank system as claimed in any one of the preceding claims, wherein said second inner tank is constructed in a single piece.
9. A tank system as claimed in any one of the preceding claims, wherein said first outer tank has forklift pockets adapted to receive prongs of a forklift.
10. A tank system as claimed in any one of the preceding claims, wherein said second inner tank includes a collection point at a lowest region of said bottom wall and the remaining portions of said bottom wall slope towards said collection point. 15
11. A tank system as claimed in claim 10, wherein said collection point is located at approximately the centre of said bottom wall of said second inner tank.
12. A tank system as claimed in any one of the preceding claims, wherein said aperture in said second inner tank is located at approximately the centre of said 20 closed top.
13. A tank system as claimed in any one of the preceding claims, wherein said end walls of said second inner tank are substantially planar. 25
14. A tank system as claimed in any one of the preceding claims, wherein said side walls of said second inner tank are substantially planar.
15. A tank system as claimed in any one of claims 1 to 14, wherein said tank 30 assembly further comprises a lid for covering said aperture in the closed top of said second inner tank.
16. A tank system as claimed in claim 10 or claim 11, further comprising a tube extending from the vicinity of said collection point to a location proximate said 35 aperture in the closed top of said second inner tank.
17. A tank system as claimed in claim 16, wherein said tube is associated with a lid for covering said aperture in the closed top of said second inner tank.
18. A tank system as claimed in any one of the previous claims wherein said plurality of tank assemblies are positioned adjacent and aligned with each other and fitted inside the confines of an ISO standard 20 foot half height container and 5 wherein said plurality is: a) two tanks, or b) three tanks, or c) four tanks, or d) five tanks, or 10 e) six tanks, or f) seven tanks, or g) eight tanks.
19. A tank system as claimed in claim 18, wherein said container is a half height 15 high cube container.
20. A tank system as claimed in any one of claims 18 to 19, wherein the total volume of said second inner tanks combined does not exceed approximately 10,000
21. A tank system as claimed in any one of claims 1 to 20, wherein the volume of each inner tank does not exceed 3,000L.
22. A tank system as claimed in any one of claims 1 to 20, wherein the volume of 25 each inner tank is approximately 2,500L.
23. A tank system as claimed in any one of claims 18 to 22 wherein said tanks are surrounded on at least 3 sides by an open wire mesh cage. 30
24. A tank systemsubstantially as herein described and with reference to any one or more of
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ718746A NZ718746B2 (en) | 2011-09-16 | 2012-09-14 | Container lock system |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161535615P | 2011-09-16 | 2011-09-16 | |
US61/535,615 | 2011-09-16 | ||
PCT/IB2012/054786 WO2013038368A1 (en) | 2011-09-16 | 2012-09-14 | Bunded tank system |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ622616A NZ622616A (en) | 2016-05-27 |
NZ622616B2 true NZ622616B2 (en) | 2016-08-30 |
Family
ID=
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