NZ560661A - Automatically driven cart for transporting objects, in particular on golf courses - Google Patents

Abstract

A self guided transport cart 10 with a rectangular chassis 12, with four ultrasonic sensor units 22- one sensor unit at each corner, four wheels 15 16 17 18, with at least one wheel having a separate traction motor 20 and a micro computer control unit 21. Each motor 20 is powered from a set of accumulators 17 and has an electronic speed regulator. The ultrasonic sensors 22 receive signals from an external source 23. The microcomputer control unit 21 interfaces with and controls each motor through the motor's electronic speed regulator. The microcomputer control unit 21 also interfaces with the ultrasonic sensor units 22 and calculates the position of the cart by comparing and calculating the data received from three of the sensor units from an external signal source 23.

Description

RECEIVED at IPONZ on 30 April 2010 560661 . 1 AUTOMATICALLY DRIVEN CART FOR TRANSPORTING OBJECTS, IN PARTICULAR ON GOLF COURSES TECHNICAL FIELD The present invention refers to a cart for transporting goods and objects, in particular on golf courses.

Specifically, the invention concerns the automatic driving modes and means of a cart for transporting objects and goods in various environment.

STATE OF THE ART The usage of carts suitable to automatically transport objects and goods is spreading in several sectors thanks to the growth of the technologies requested for their realization.

For example in US 2003/0030398 A1 is disclosed a very efficient method of utilizing a robot system for commanding it to perform specific functions in a mapped area. The claimed robot system is provided with a full range of utilities and devices adapted to allow it to perform the functions assigned in a completely automatic manner even if, actually, the patent application does not disclose in a very reliable manner the way such utilities and devices are implemented to complete the requested functions. In any case, the complexity of such a robot system makes it not suitable for many applications in which a higher RECEIVED at IPONZ on 30 April 2010 2 560661 simplicity is desired in order to effectively reduce the global costs of the apparatus.

In the specific sector of carts for transporting objects the development of the microcomputer based electronics has allowed the design of algorithms which are sufficiently complex to suitably control the electric motors, usually supplied by onboard accumulators, and the cart's driving means in order to obtain the proper driving of the cart itself towards a specific reference signal emitting source.

In a previous patent application, n. EP 1210260 filed by the same applicant, a cart was disclosed and claimed dedicated to transporting clubs, accessories and other objects on golf courses, on which groups of sensors are provided to detect the position of an external source, worn by the golf player, of ultrasonic signals, and other groups of sensors dedicated to detect obstacles laying along the path of the cart.

The signals detected by said sensors are processed by a microcomputer central unit which interfaces with the sensors and the motor's electronic control unit or units, according to an algorithm adapted to lead the cart close to the external ultrasonic signal source. Said central microcomputer unit controls the steering units and/or each possible electric drive motor as a function of which sensor detected the signal emitted by the external source and also as a function of the distance between the sensor and the external source, measured through the time elapsed among the emission and the detection of the signals.

RECEIVED at IPONZ on 30 April 2010 3 560661 Such a cart design provides automatic operating performances which are far better then the ones of previous carts based upon the usage of radio signals as, for example, the cart claimed in US-A-4,109,186, which provides receivers of electromagnetic signals coming from a source 5 connected to the user, said receivers being suitably distanced and mounted on said cart. In this case the guidance of the vehicle is very difficult because it is performed by means of the differences between the energy levels of the signals received by the receivers, thus, when the receivers are too close one to another, said differences are not enough to 10 be reliably detected and processed.

A further example of automatic driven cart, still in the golf sector, based upon the usage of radio signals, is disclosed in US-A-5,711,388, regarding a self-directed robo-cart able to store maps and navigation instructions and also able to interact with a global surveillance system in 15 order to attend the player all along the golf course. Though we have, with respect to the previous case, collateral advantages, also in this case, however, when the cart directly interacts with the user, the same problems of the previous solution arise, in accordance to the fact that, even in this case, the directional detection of the radio signals emitted by 20 an emitter carried by the player is required to determine its position.

A different example of a partially automatic driven cart for the golf sector is disclosed in US 2004/260467, in which a golf cart location in a golf court is determined through a GPS in order to prevent access of the cart itself in specific restricted areas. When a prohibited access is 25 detected the cart is automatically controlled to slow down or to stop. It (followed by page 3a) 3a 560661 RECEIVED at IPONZ on 30 April 2010 is clear that in this case only few driving functions of the cart are automatically monitored and controlled.

In view of the above, the solution disclosed in patent EP 1210260 is at the present time a very reliable solution to automatically drive a cart for 5 transporting object, in particular on golf course.

Anyway, it meets some limitations depending just on the field of use, the golf courses, where it works quite effectively while, in case it is used indoor, problems related to the detection of the source signal may come from the possible reflections of the signal itself.

Further limitations may come from the relative position between the cart and the external source, relative position which is too constraining in the above cart, and from possible interference with different external sources belonging to different carts.

SUMMARY OF THE INVENTION Aim of the present invention is to propose an automatic driven cart for transporting objects and other items in different environments, both indoors and outdoors.

Further aim of the invention is to propose a cart for the automatic 20 transport of objects and various goods in which is extremely easy and (Followed by page 4) RECEIVED at IPONZ on 30 April 2010 4 560661 immediate to define and to maintain any mutual position between cart and its external source.

Another aim of the invention is to propose a cart for the automatic transport of objects and various goods suitable particularly to the use on 5 the golf courses.

In one aspect of the invention there is provided a cart for transporting objects comprising: at least one electric traction motor associated with at least a wheel of said cart, said motor adapted to be fed by a set of accumulators 10 installed on board said cart and controlled through an electronic speed regulator; four separate ultrasonic sensors distributed on said cart, adapted to detect signals coming from an external source of signals; said cart having a substantially rectangular shaped plant and said 15 sensor units located at each comer of said cart; a microcomputer control unit interfacing with said sensor units and with said electronic speed regulator to pilot said at least one electric traction motor; said microcomputer control unit adapted to determine the position of 20 said cart in comparison to said external source of signals through the processing of data relating to the signals detected by at least two of said sensor units; said microcomputer control unit adapted to determine the position of said cart in respect of said external source of signals through 25 trigonometric calculation using the distances of said sensor units from said external source of signals, the trigonometric calculation of the position of the cart in respect of the external source of signals being determined by processing distances of three of said sensor units from said external source of signals. 560661 RECEIVED at IPONZ on 30 April 2010 determined by processing distances of three of said sensor units from said external source of signals.

In the elaboration algorithm are, particularly, rejected possible wrong calculations due to reflections of the reference signal or to various interferences.

Also possible interferences of similar carts, working in the same area, are overcome thanks to the coding of the signal activating of the external source and to the exact definition of the time interval of transmission of the source signal of each of the carts, opportunely separate and different with respect to the time interval of transmission of the other carts. The advantages relating to the cart of the invention are immediately clear in consideration of the effectiveness of the algorithm of elaboration used for the determination of the position of the cart in respect of its external source, algorithm from which comes down the maximum flexibility of guidance of the cart and, at the same time, the elimination of interferences or detection errors.

BRIEF DESCRIPTION OF THE DRAWINGS For better understanding, however, the characteristics of the present invention and the related advantages, will be described, in the following, an embodiment of the same, by the help of the enclosed drawings, in which: WO 2006/077605 PCT/IT2005/000027 6 - figure 1 is a perspective view in which the structural scheme of the main mechanical and electrical components of the cart of the invention is shown; - figure 2 shows a further global perspective view of the cart of fig.l in a particular configuration in which the rod supporting the control board lays in reclined position; - figure 3 shows a front view of the control board of the cart of fig. 1; - figure 4 shows a side view of the source of ultrasonic signals associated to the cart of the invention; - figure 5 shows a top view of the source of ultrasonic signals of fig.4; - figure 6 shows a top view of one of the ultrasonic sensor units associated to the cart of fig.l; - figure 7 shows a flow chart relating to the algorithm of determination of the position of the cart in respect to the position of its source of ultrasonic signals; - figure 8 shows a timeline chart schematically displaying the time intervals of determination of the single positions of various carts in respect of relative sources of ultrasonic signals, in presence of various carts in a same area; - figure 9 shows a flow chart relating to the algorithm of activation of the procedure used to determine the position of the external source associated to the cart of the invention, in case of presence of other carts in a same area.

Description of preferred embodiments With reference to fig.l, it is pointed at, as a whole, with 10 a cart WO 2006/077605 PCT/IT2005/000027 7 according to the present invention, whose lay-out of the principal components is illustrated in marked line, while is represented in light line the external covering structure, 11.

As we can notice, to a tubular chassis, 12, having a substantially rectangular shaped plant, the two back wheels, 13, 14 and the two anterior wheels, 15, 16, of the cart are bound.

In the back part of the cart itself, among the two wheels 13, 14, are fixed two accumulator sets, 17, 18 which feeds, besides various subsidiary parts, two electric traction motors, 19, 20 which, in this embodiment of the invention, make rotate, through suitable transmission means, the back wheels, 13, 14.

Said traction motors are controlled by electronic regulator in turn controlled by a microprocessor control unit, 21, also fed by the energy accumulation set constituted by the batteries, 17, 18, The processing unit, 21, also controls the steering system, for simplicit)' not represented in figure, and the sensor units, 22, dedicated to the receipt of the ultrasonic signals coming from an external source, 23. Finally, the unit 21 is also dedicated to the control of further sensors and systems, which, for instance, the systems of detection of possible obstacles.

The external source, 23, shown in detail in figs. 4 and 5, is associated to the position of the player, in the case of use of the cart on golf courses, or in general to the position of the user of the cart; it can be easily transported through the hook 24, through which it can be fixed to the clothes of the user. Said external source is provided with an electric WO 2006/077605 PCT/IT2005/000027 8 switch, 25, activating a unit able to receipt radio frequency signals sent forth by a transmitting station associated to the cart, and also activating a source of ultrasonic which, thanks to the particular structural conformation, is able to emit, through the loopholes, 26, with an angle of 5 action practically of 360 degrees.

Said external source, 23, is fed by batteries positioned in a special hollow of placement, 27, provided in the body of the same device 23. The sensor units, 22, are, in this embodiment of the invention, in number of four, located at the four corners of the cart, so that to assure that, also 10 in presence of objects settled on the cart, at least three of them receive the ultrasonic signal from the external source; they, in addition, are bound to the upper part of the chassis 11, so that to get a "range of visibility" the amplest possible. Said sensor units comprise, in this case, couples of sensors, 28, well shown in fig.6, perpendicularly disposed the 15 one in comparison to the other and turned toward the outside of the cart, 10.

The position of the sensors, 28, is such that, inside their working range, every point where the ultrasonic source, 23, may be, is detectable by at least two of said sensors, as schematically indicated by means of lines 20 29 of fig. 1, that show the working range of each of the sensors.

As we can see in fig.2, and more in detail in fig.3, in correspondence to the microcomputer unit, 21, a control board, 30, is situated, acting as an interface between the user and the unit 21 itself. Through said board it is possible to set the distance between the cart and the source 23, in WO 2006/077605 PCT/IT2005/000027 9 addition to the mutual position among the two; position that the cart has to maintain during the whole functioning or up to a following setting. Particularly, on the control board, 30, we find a display, 31, for the visualization of the inserted data and other information on the working mode of the cart itself; there are, furthermore, powering on and off switches, 32, stand by switches, 33, and a further series of buttons, 34, through which it is possible to set the aforesaid distance and mutual position between cart and external source, in addition to control, obviously, every possible utility functions of the cart.

We can notice that in figs.land 2 is shown, as a particularly useful utility for the transport of small objects, a vertical arm, 35, of adjustable height, that supports, in this embodiment, a shelf, 36.

Obviously, different or further typologies of accessories could be provided in relation to the specific sector of employment of the cart. The cart of the invention operates as described in the followings.

Once activated the control unit 21, are set, through the control board 30, the distance and the position that it is desired that the cart, 10, maintains in comparison to the position of its external source, or transponder, 23. The transponder, 23, is then turned on, through the switch, 25, and it results to be able to receive radio frequency signals sent forth by a transmitting unit controlled by the control unit 21. The activation of the transponder, and, therefore, the emission of ultrasonic signals, happens only after the receipt of signals containing a specific activation code, exclusively typical of the cart, 10, to which the transponder, 23, is associated.

WO 2006/077605 PCT/IT2005/000027 The ultrasonic signals emitted by the transponder 23 are received by the sensor units, 22, and transmitted to the control unit, 21, by which are processed and, as a function of said signals, the control unit itself then controls the guidance systems of the cart and, particularly, the steering system and the regulating system of the electric motors, 19, 20, to reach the position with respect to the external source, 23 and the distance from the same one which had been previously set.

The control parameters to be sent to the guidance system are calculated as a function of what sensors received the signal and as a function of the time interval departed among the emission from the transponder, 23 and the receipt from the sensor units, 22.

Particularly, thanks to their particular location, there are at least two sensors that time by time detect the signal. This allows the processing unit, 21, to establish the position of the source, 23, in comparison to the cart's position, through precise trigonometric calculations. In fact, as a function of the time interval departed between the transmission of the radio frequency activation signal and the receipt of the ultrasonic signal by a specific sensor, the distance from said sensor, 28, to the transponder, 23 is estimated. Trigonometrically elaborating, therefore, the distances relating to at least two different sensors, it is possible to establish the position of the external source 23 in comparison to the cart's 10 position in a sufficiently exact way in the case said two sensors results not to be lined up with the external source. Particularly, using for the trigonometric calculation, the detected distances of three sensors in respect of the transponder, the mutual position cart / transponder is WO 2006/077605 PCT/IT2005/000027 11 univocally determined, any is the alignment of the sensors with respect to the external source.

It is to consider that the execution of the aforesaid trigonometric calculation of the position can terminate in wrong results following spurious, or however not congruent, detections effected by the sensors. For instance, in presence of obstacles, or indoor, the ultrasonic signal would not be able to reach a sufficient number of sensors to allow an exact calculation of the position, or it could reach them as a reflected signal.

To avoid the above problem and to make, therefore, particularly reliable the guidance of the cart, is implemented in the processing unit, 21, a specific algorithm thanks to which is established if can be adopted or not the position calculated as a function of the signals received by the sensor units, 22.

This is illustrated in the flow chart, 100, of fig. 7. During the activation, 101, of the cart 10 and of the transponder 23, the processing unit, 21, sends forth a radio frequency signal, phase 102, bringing a specific code, peculiar of that cart. The transponder 23, receiving the radio frequency signal, verifies, phase 103, if this brings its activation code, and it sends forth, if matching, an ultrasonic signal, phase 104. Said ultrasonic signal is then received, phase 105, by the sensors, 28, displaced on the cart, 10, and if the receiving sensors are at least in number of two, the unit, 21, proceeds to the trigonometric calculation of the mutual position between cart and transponder, phase 106.

WO 2006/077605 PCT/IT2005/000027 12 In the case that such calculation has been effected for the first time after powering on the cart, the microcomputer unit 21 sends forth a new request of ultrasonic signal's emission by the transponder, then it proceeds again to the calculation of the position, and this repeats for a pre-determined number of times, phases 107 and 108, normally seven / eight, so that it is finally adopted as valid the position that results from the aforesaid calculations for the greatest number of times. Once determined the mutual position cart / transponder, the following procedure of calculation of a new position, takes place, as we will see in detail in the following, after a datum time "T" is elapsed since the beginning of the procedure of calculation above described.

Instead, in the case that the calculation of the position is not the first one after powering on, and that therefore it is already known a mutual position cart / transponder thanks to a previous procedure of determination of the position itself, the processing unit, 21, effects a control of congruence, phase 109, of the previous position with the new calculated position, before adopting as valid this last, phase 110. Such congruence is verified as a function of the distance between the last calculated position and the one previously determined and stored, and as a function, also, of the elapsed time between the two procedures of calculation performed for the determination of such positions, keeping in mind that the cart's speed with respect to the speed of its transponder cannot overcome a datum value depending on the maximum speed of motion of the transponder's user and on the maximum speed of the cart itself.

WO 2006/077605 PCT/IT2005/000027 13 The above described algorithm of adoption of the mutual position between cart and transponder allows to maintain the cart itself in the position previously set, in very reliable way, also when used indoor, where the sensor units, 22, may receive a very large number of reflected signals.

The further limitations of use of the prior art automatic guided carts working through ultrasonic signals, limitations due to the impossibility to use more carts contemporarily in a same area, as the ultrasonic signals sent forth by the transponder, 23, associated to a specific cart, 10, can be detected also by the processing units, 21, of other carts operating in the same area, are overcome in the cart of the present invention thanks to a specific algorithm, implemented in the processing unit, that allows the separate activation of the various transponders, 23, operating in the area, according to a determined order, so that the signals sent forth by them do not overlap and can be therefore received and processed only by the carts to which they are associated.

Such algorithm, shown in the flow chart, 200, of fig.9, provides that at the end of the procedure of determination of the mutual position cart / transponder, previously described, phase 201, procedure that lasts for the time "t" schematically shown in the timeline of fig.8, (during which the trigonometric calculation of the position is performed various times), the processing unit, 21, remains in stand by, phase 202, up to a datum time "T" is elapsed since the beginning of said procedure 201; after this, a new procedure of calculation of the position begins through the WO 2006/077605 PCT/IT2005/000027 14 emission of the radio signal containing the activation code of its transponder, 23.

If during the stand by time, lasting T-t, intervened between the end of the preceding procedure of adoption of the position and the beginning of the following one, the processing unit 21, equipped also with a radio-receiving system, receives a radio signal, phase 203, and verifies if the associated code belongs to a specific list, phase 204, that it stores and continually updates in order to know how many and what other carts, 10, are in the same area. If the code is not in the list, said unit, in fact, adds it to the list itself according to a pre-arranged hierarchy, phase 205. Insofar, when receiving any transponder activation radio signal, the unit 21 compares the relative code with its own code and with the others in the list and, if the code is, in progressive order, the one immediately preceding its one, once elapsed the time t needed to the accomplishment of the procedure of adoption of the position by the cart that emitted the signal having that specific code, phase 206, it can proceed to effect its own emission of the transponder activation radio signal, otherwise it has to remain in stand by because it is not its turn to transmit yet.

Using the aforesaid algorithm, we obtain, as we can see in fig.8, that within time "T-t", intervening between two following procedures of calculation of the position of a datum cart with respect to its own transponder, take place the procedures of calculation of the mutual positions cart I transponder of a certain number of carts operating in a same area, said number being a function of the relationship between the WO 2006/077605 PCT/IT2005/000027 time "T" and the time "t". All above is possible thanks to the fact that the overlap of the phases of calculation, and therefore the emission of ultrasonic signals by different transponders, is avoided, and so it is avoided also the risk that the signal sent forth by a certain transponder, 23, is received by the sensors and processed by the processing units of carts, 10, different from the one to which said transponder is associated. Obviously the two algorithms above illustrated also maintain their validity and effectiveness in presence of variations of the temporal parameters and the number of the carts and/or sensors involved in the procedures.

We can also have modifications in the structure of the carts and the sensor units employed, and, in addition, in the location and in the number of said units, still being valid the fact that the trigonometric calculation using the distances from the external source of three sensors univocally determines the mutual position cart / source.

Other changes or modifications can be brought to the invention still remaining in the field of protection defined by the following claims. 5603(61 RECEIVED at IPONZ on 30 April 2010

Claims (10)

1- A cart for transporting objects, comprising: - at least one electric traction motor associated with at least a wheel of said cart, said motor adapted to be fed by a set of accumulators installed on board said cart and controlled through an electronic speed regulator; - four separate ultrasonic sensor units distributed on said cart, adapted to detect signals coming from an external source of signals, - said cart having a substantially rectangular shaped plant and said sensor units located at each corner of the cart; - a microcomputer control unit interfacing with said sensor units and with said electronic speed regulator to pilot said at least one electric traction motor; said microcomputer control unit adapted to determine the position of said cart in comparison to said external source of signals through the processing of data relating to the signals detected by at least two of said sensor units; said microcomputer control unit adapted to determine the position of said cart in respect of said external source of signals through trigonometric calculation using the distances of said sensor units from said external source of signals, the trigonometric calculation of the position of the cart in respect of the external source of signals being determined by processing the distances of three of said sensor units from said external source of signals.

2- The cart according to claim 1 wherein the distances are estimated by measuring the time interval between the moment of activation of said external source of signals and the moment of the receipt by said sensor units of the signals sent forth by said external source as a consequence of said activation. 560^1 RECEIVED at IPONZ on 30 April 2010

3- The cart according to claim 1 wherein each of said sensor units comprises pairs of adjoining sensors, said each pair of adjoining sensors mounted perpendicular to one another facing in an outward direction from each corner of said cart.

4- The cart according to claim 2 wherein said microcomputer control unit determines the position of the cart in respect of said external source of signals through an algorithm in which: a. the position determined by said trigonometric calculation is submitted to a congruence check with respect to a possible position adopted during a preceding procedure of determination; b. it is adopted as valid the position that results for the greatest number of times from the trigonometric calculations repeated in sequence, for a predetermined number of times, the distances of said sensor units from said external source of signals, said distances determined from activations of said external source of signals performed in sequence, to eliminate wrong positions calculated as a consequence of reflections of the signal emitted by said external source of signals or as a consequence of other kinds of interference.

5- The cart according to claim 4 wherein said congruence check is performed as a function of the distance between said position determined by said trigonometric calculation and said possible position adopted during the said preceding procedure of determination, and also as a function of the time intervening between the two procedures performed to determine said position determined by said trigonometric 5603® RECEIVED at IPONZ on 30 April 2010 calculation and said possible position adopted during the preceding procedure of determination.

6- The cart according to claim 2 wherein said microcomputer control unit determines the position of said cart with respect to said external source of signals according to an algorithm which avoids interference with other carts operating in the same area, said algorithm providing separate procedures for determining the positions of the other carts with respect to relating external sources of signals according to a prearranged hierarchy.

7- The cart according to claim 6 wherein said algorithm provides that: a. at the end of the procedure for determining the position of the cart with respect to its external source of signals, the control unit remains in stand by until a datum time "T" has elapsed from the beginning of said procedure; b. if during a stand by time, lasting T-t, intervening between the end of the preceding procedure of adoption of the position and the beginning of the following one, said control unit, comprising a radio-receiving system, receives a radio signal and verifies if an associated code belongs to a specific list, said control unit stores and continually updates in order to know how many and what other carts are in the same area, and adds said associated code to the list according to a pre-arranged hierarchy if said associated code is not in the list; and, if said associated code is already in the list, said control unit compares the associated code with its own code and with the others in the list and, if the associated code is in progressive order, being the associated code immediately preceding its own code, once the time t needed to accomplish the procedure RECEIVED at IPONZ on 30 April 2010 r 560fe§1 of adopting the position by the caft that emitted the signal having said associated code has elapsed, said control unit can proceed to effect its own emission of the radio signal to activate its own external source

8- The cart according to any one of claims 1-7, for use in transporting objects on golf courses.

9- The cart as claimed in any one of claims 1 to 8, substantially as herein described.

10- A cart substantially as herein described with reference to any one of the Figures.