NO20170296A1 - Exhaust gas after-treatment system and internal combustion engine - Google Patents

Exhaust gas after-treatment system and internal combustion engine Download PDF

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Publication number
NO20170296A1
NO20170296A1 NO20170296A NO20170296A NO20170296A1 NO 20170296 A1 NO20170296 A1 NO 20170296A1 NO 20170296 A NO20170296 A NO 20170296A NO 20170296 A NO20170296 A NO 20170296A NO 20170296 A1 NO20170296 A1 NO 20170296A1
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NO
Norway
Prior art keywords
exhaust gas
catalytic converter
treatment system
increasing
backpressure
Prior art date
Application number
NO20170296A
Inventor
Andreas Döring
Plamen Toshev
Francis Nana
Original Assignee
Man Diesel & Turbo Se
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Application filed by Man Diesel & Turbo Se filed Critical Man Diesel & Turbo Se
Publication of NO20170296A1 publication Critical patent/NO20170296A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/30Arrangements for supply of additional air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2270/00Mixing air with exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/14Arrangements for the supply of substances, e.g. conduits
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Toxicology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Supercharger (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Incineration Of Waste (AREA)

Description

The invention relates to an exhaust gas after-treatment system of an internal combustion engine. The invention, furthermore, relates to an internal combustion engine with an exhaust gas after-treatment system.
In combustion processes in stationary internal combustion engines, which are employed for example in power plants, and in combustion processes in non-stationary internal combustion engines, which are employed for example on ships, nitrogen oxides are created, wherein these nitrogen oxides are typically created during the combustion of sulphur-containing, fossil fuels such as coal, pit coal, crude oil, heavy fuel oil or diesel fuels. For this reason, such internal combustion engines are assigned exhaust gas after-treatment systems which serve for the cleaning, in particular denitrification of the exhaust gas leaving the internal combustion engine.
For reducing nitrogen oxides in the exhaust gas, so-called SCR catalytic converters are primarily employed in exhaust gas after-treatment systems known from practice. In an SCR catalytic converter, a selective catalytic reduction of nitrogen oxides takes place, wherein for the reduction of the nitrogen oxides ammonia (NH3) as reduction agent is required. The ammonia or an ammonia precursor substance, such as for example urea, is introduced for this purpose into the exhaust gas in liquid form upstream of the SCR catalytic converter, wherein the ammonia or the ammonia precursor substance is mixed with the exhaust gas upstream of the SCR catalytic converter. To this end, mixing sections between the introduction of the ammonia or of the ammonia precursor substance and the SCR catalytic converter are provided according to practice.
Although with exhaust gas after-treatment systems known from practice, which comprise an SCR catalytic converter, an exhaust gas reduction, in particular a nitrogen oxide reduction, can already successfully take place, there is a need for further improving the exhaust gas after-treatment systems. There is in particular a need for making possible an effective exhaust gas after-treatment with a compact design of such exhaust gas after-treatment systems.
Starting out from this, the object of the present invention is based on creating a new type of exhaust gas after-treatment system of an internal combustion engine and an internal combustion engine with such an exhaust gas after-treatment system.
This object is solved through an exhaust gas after-treatment system of an internal combustion engine according to Claim 1.
According to the invention, the exhaust gas feed line opens with a downstream end into a reactor chamber receiving the SCR catalytic converter, wherein within the reactor chamber between the downstream end of the exhaust gas feed line and the SCR catalytic converter a device for increasing an exhaust gas backpressure is positioned upstream of the SCR catalytic converter. With the help of the device for increasing the exhaust gas backpressure upstream of the SCR catalytic converter, the exhaust gas flow upstream of the SCR catalytic converter is stemmed, as a result of which it can be achieved that the SCR catalytic converter is evenly supplied with the exhaust gas flow, namely seen in circumferential direction and also in radial direction. Because of this, an effective exhaust gas cleaning can be ensured with compact design of the exhaust gas after-treatment system. Furthermore, soot particles can be deposited on the device for increasing the exhaust gas backpressure, which can then no longer enter the region of the SCR catalytic converter clogging the same. This also serves for ensuring an effective exhaust gas cleaning with compact design of the exhaust gas after-treatment system. According to an advantageous further development, the device for increasing the exhaust gas backpressure comprises a clear flow cross section, which maximally corresponds to two times, preferably maximally one times particularly preferably maximally 0.5 times that of a clear flow cross section of the SCR catalytic converter. This further development makes possible a particularly effective exhaust gas after-treatment with compact design.
According to an advantageous further development, a ratio between the thickness or length of the device for increasing the exhaust gas backpressure seen in flow direction and the thickness or length of the SCR catalytic converter seen in flow direction amounts to at least 1:50, preferably at least 1:100, particularly preferably at least 1:200. This further development makes possible a particularly effective exhaust gas after-treatment with compact design.
According to a further advantageous further development, a ratio between a distance, which corresponds to the distance between the device for increasing the exhaust gas backpressure and the SCR catalytic converter seen in flow direction, and the thickness or length of the SCR catalytic converter seen in flow direction amounts to maximally 2:1, preferably maximally 1:1, particularly preferably maximally 1:2. This further development makes possible a particularly effective exhaust gas after-treatment with compact design.
According to a further advantageous further development, at least one blow-down device is positioned within the reactor chamber between the device for increasing an exhaust gas backpressure and the SCR catalytic converter, which serves for purging the device for increasing an exhaust gas backpressure and/or for purging the SCR catalytic converter. This further development makes possible a particularly effective exhaust gas after-treatment with compact design.
The internal combustion engine according to the invention is defined in Claim 14.
Preferred further developments of the invention are obtained from the subclaims and the following description. Exemplary embodiments of the invention are explained in more detail by way of the drawing without being restricted to this. There it shows: Fig. 1: a schematic, perspective view of an internal combustion engine with an exhaust gas after-treatment system according to the invention; Fig. 2: a detail of the exhaust gas after-treatment system of Fig. 1; Fig. 3: a detail of Fig. 2;
Fig. 4: a cross section through the detail of Fig. 3.
The present invention relates to an exhaust gas after-treatment system of an internal combustion engine, for example of a stationary internal combustion engine in a power plant or in a non-stationary internal combustion engine employed on a ship. In particular, the exhaust gas after-treatment system is employed on a marine diesel engine operated with heavy fuel oil.
Fig. 1 shows an arrangement of an internal combustion engine 1 with an exhaust gas turbocharger system 2 and an exhaust gas after-treatment system 3. The internal combustion engine 1 can be a non-stationary or stationary internal combustion engine, in particular a non-stationarily operated internal combustion engine of a ship.
Exhaust gas, which leaves the cylinders of the internal combustion engine 1, is utilised in the exhaust gas supercharging system 2, in order to extract mechanical energy from the thermal energy of the exhaust gas for compressing charge air to be fed to the internal combustion engine 1.
Accordingly, Fig. 1 shows an internal combustion engine 1 with an exhaust gas turbocharger system 2, which comprises a plurality of exhaust gas turbochargers, namely a first exhaust gas turbocharger 4 on the high-pressure side and a second exhaust gas turbocharger 5 on the low-pressure side. Exhaust gas which leave the cylinders of the internal combustion engine 1 initially flows via a high-pressure turbine 6 of the first exhaust gas turbocharger 1 and is expanded in the same, wherein energy extracted in the process is utilised in a high-pressure compressor of the first exhaust gas turbocharger 4 in order to compress charge air. Seen in flow direction of the exhaust gas downstream of the first turbocharger 4 the second exhaust gas turbocharger 5 is arranged, via which exhaust gas, which has already flowed through the high-pressure turbine 6 of the first exhaust gas turbocharger 4, is conducted, namely via a low-pressure turbine 7 of the second exhaust gas turbocharger 5. In the low-pressure turbine 7 of the second exhaust gas turbocharger 5 the exhaust gas is further expanded and energy extracted in the process utilised in a low-pressure compressor of the second exhaust gas turbocharger 5 in order to likewise compress the charge air to be fed to the cylinders of the internal combustion engine 1.
In addition to the exhaust gas supercharging system 2 comprising the exhaust gas turbochargers 4 and 5, the internal combustion engine 1 comprises the exhaust gas after-treatment system 3, which is an SCR exhaust gas after-treatment system. The SCR exhaust gas after-treatment system 3 is connected between the high-pressure turbine 6 of the first compressor 5 and the low-pressure turbine 7 of the second exhaust gas turbocharger 5, so that exhaust gas, which leaves the high-pressure turbine 6 of the first exhaust gas turbocharger 4, accordingly can be initially conducted via the SCR exhaust gas after-treatment system 3 before the same reaches the region of the low-pressure turbine 7 of the second exhaust gas turbocharger 5. Fig. 1 shows an exhaust gas feed line 8, via which exhaust gas, emanating from the high-pressure turbine 6 of the first exhaust gas turbocharger 4 can be conducted in the direction of an SCR catalytic converter 9, which is arranged in a reactor chamber 10. Fig. 1, furthermore, shows an exhaust gas discharge line 11, which serves for discharging the exhaust gas from the SCR catalytic converter 9 in the direction of the low-pressure turbine 7 of the second exhaust gas turbocharger 5. Emanating from the low-pressure turbine 7, the exhaust gas flows via a line 21 in particular into the open.
Not shown is an advantageous application with a single-stage supercharged engine, in the case of which the positioning is provided upstream of the turbine.
The exhaust gas feed line 8 leading to the reactor chamber 10 and thus to the SCR catalytic converter 9 positioned in the reactor chamber 10 and the exhaust gas discharge line 11 leading away from the reactor chamber 10 and thus from the SCR catalytic converter 9 are coupled via a bypass 12 in which a shut-off element 13 is integrated. With closed shut-off element 13, the bypass 12 is closed so that no exhaust gas can flow via the same. By contrast, in particular when the shut-off element 13 is opened, exhaust gas can flow via the bypass 12, namely past the reactor chamber 10 and accordingly past the SCR catalytic converter 9 positioned in the reactor chamber 10. Fig. 2 illustrates with arrows 14 the flow of the exhaust gas through the exhaust gas after-treatment system 3 with the bypass 12 closed via the shut-off element 13, wherein it is evident from Fig. 2 that the exhaust gas feed line 8 opens into the reactor chamber 10 with a downstream end 15, wherein the exhaust gas in the region of this end 15 of the exhaust gas feed line 8 is subjected to a flow deflection about approximately 180°, wherein the exhaust gas after the flow deflection is conducted via the SCR catalytic converter 9.
The exhaust gas feed line 8 of the exhaust gas after-treatment system 3 is assigned an introduction device 16, via which in the exhaust gas flow a reduction agent can be introduced, in particular ammonia or an ammonia precursor substance, which is required in order to convert nitrogen oxides of the exhaust gas in the region of the SCR catalytic converter 9 in a defined manner. This introduction device 16 of the exhaust gas after-treatment system 3 is preferentially an injection nozzle, via which the ammonia or the ammonia precursor substance is injected into the exhaust gas flow within the exhaust gas feed line 8. Fig. 2 illustrates with a cone 17 the injection of the reduction agent into the exhaust gas in the region of the exhaust gas feed line 8.
The section of the exhaust gas after-treatment system 3, which seen in flow direction of the exhaust gas is located downstream of the introduction device 16 and upstream of the SCR catalytic converter 9, is described as mixing section. In particular, the exhaust gas feed line 8 provides a mixing section 18 downstream of the introduction device 16, in which the exhaust gas can be mixed with the reduction agent upstream of the SCR catalytic converter 9.
The exhaust gas feed line 8 opens with the downstream end 15 into the reactor chamber 10. This downstream end 15 of the exhaust gas feed line 8 is assigned a baffle element 20, which can be displaced relative to the downstream end 15 of the exhaust gas feed line 8. In the shown exemplary embodiment, the baffle element 20 can be linearly displaced relative to the end 15 of the exhaust gas feed line 8, which opens into the reactor chamber 10. This baffle element 20 can be displaced relative to the downstream end 15 of the exhaust gas feed line 8 in order to either shut off the exhaust gas feed line 8 at the downstream end 15 or open the same at the downstream end 15. In particular when the baffle element 20 shuts off the exhaust gas feed line 8 at the downstream end 15, the shut-off element 13 of the bypass 12 is preferentially opened in order to then conduct the exhaust gas completely past the SCR catalytic converter 9 or the reactor chamber 10 receiving the SCR catalytic converter 9. In particular when the baffle element 20 opens the downstream end 15 of the exhaust gas feed line 8, the shut-off element 13 of the bypass 12 can either be completely closed or at least partially opened.
In particular when the baffle element 20 opens the downstream end 15 of the exhaust gas feed line 8, the relative position of the baffle element 20 relative to the downstream end 15 of the exhaust gas feed line 8 is dependent in particular on the exhaust gas mass flow through the exhaust gas feed line 8 and/or on the exhaust gas temperature of the exhaust gas in the exhaust gas feed line 8 and/or on the quantity of the reduction agent introduced into the exhaust gas flow via the introduction device 16.
A further function of the baffle element 20 with opened downstream end 15 of the exhaust gas feed line 8 consists in that any droplets of liquid reduction agent present in the exhaust gas flow reach the baffle element where they are intercepted and atomised in order to avoid that such drops of liquid reduction agent reach the region of the SCR catalytic converter 9. By way of the relative position of the baffle element 20 relative to the downstream end 15 of the exhaust gas feed line 8 with opened downstream end 15 it can be determined in particular whether the exhaust gas, which is deflected in the region of the downstream end 15 of the exhaust gas feed line 8 in the region of the baffle element 20, is conducted or steered more in the direction of sections positioned radially inside or more in the direction of sections of the SCR catalytic converter 9 positioned radially outside.
According to a preferred embodiment, the exhaust gas feed line 8 is expanded funnel-like in the region of the downstream end 15 forming a diffuser. Because of this, the flow cross section of the exhaust gas feed line 8 increases in the region of the downstream end 15, wherein, as is evident in particular from Fig. 2, it can be provided that seen in flow direction of the exhaust gas upstream of the downstream end 15 of the exhaust gas feed line 8 the flow cross section of the same initially diminishes. Accordingly, Fig. 2 shows that the flow cross section of the exhaust gas feed line 8 seen in flow direction of the exhaust gas downstream of the introduction device 16 for the reduction agent is initially approximately constant, but then initially tapers gradually and finally expands in the region of the downstream end 15.
This expansion of the flow cross section at the downstream end 15 of the exhaust gas feed line 8 in this case is preferentially effected via a shorter section of the exhaust gas feed line 8 than that section via which the exhaust gas feed line 8 initially tapers in front of the downstream end 15.
Preferentially, the baffle element is curved, preferentially bell-like curved on a side 22 facing the exhaust gas feed line 8 forming a flow guide for the exhaust gas. Accordingly, the side 22 of the baffle element 20, which faces the downstream end 15 of the exhaust gas feed line 8, has a smaller distance on a radially inner section of the baffle element 20 to the downstream end 15 of the exhaust gas feed line 8 than on a radially outer section of the same. Accordingly, the baffle element 20 is drawn in or curved in the centre of the side 2 4 in the direction of the downstream end 15 of the exhaust gas feed line 8 against the flow direction of the exhaust gas.
As already explained, the exhaust gas feed line 8 with its downstream end 15 opens into the reactor chamber 10, which receives the SCR catalytic converter 9. Here, the exhaust gas feed line 8, according to Fig. 2, penetrates a lower side of the reactor chamber 10 and ends with its downstream end 15 adjacent to an upper side 23 of the reactor chamber 10 wherein, as already explained, the exhaust gas, which leaves the exhaust gas feed line at the downstream end 15, is deflected by 180° before the same subsequently flows via the SCR catalytic converter 9.
As is evident in particular from Fig. 3, a device 25 for increasing an exhaust gas backpressure is positioned upstream of the SCR catalytic converter 9 between the downstream end 15 of the exhaust gas feed line 8 and the SCR catalytic converter 9. This device 25 for increasing the exhaust gas backpressure can for example be a grid, a perforated plate or the like. With the help of the device 25 for increasing the exhaust gas backpressure upstream of the SCR catalytic converter 9, the exhaust gas flow upstream of the SCR catalytic converter 9 is stemmed, as a result of which it can be achieved that the SCR catalytic converter 9 is evenly supplied with the exhaust gas flow, namely seen in circumferential direction and also in radial direction. Because of this, an effective exhaust gas cleaning can be ensured with compact design of the exhaust gas after-treatment system.
The device 25 for increasing the exhaust gas backpressure furthermore has the advantage that soot particles, which are contained in the exhaust gas, can be deposited on the same. Those soot particles, which are deposited on the device 25 for increasing the exhaust gas backpressure can no longer reach the region of the SCR catalytic converter 9 clogging the same. An effective exhaust gas after-treatment with compact design can also be ensured because of this.
The device 25 for increasing the exhaust gas backpressure furthermore has a clear flow cross section which corresponds to maximally two times, preferably maximally one times, particularly preferably maximally 0.5 times the clear flow cross section of the SCR catalytic converter 9. In this way, evening-out of the exhaust gas flow over the SCR catalytic converter 9 can be ensured on the one hand while it can be ensured on the other hand that soot particles are already deposited in the region of the device 25 for increasing the exhaust gas backpressure and no longer reach the region of the SCR catalytic converter 9.
Preferentially, a ratio between the thickness or length of the device 25 for increasing the exhaust gas backpressure seen in flow direction or exhaust gas flow direction and the thickness or length of the SCR catalytic converter 9 seen in flow direction or exhaust gas flow direction amounts to at least 1:50, preferably at least 1:100, particularly preferably at least 1:200. This also serves for providing an effective exhaust gas after-treatment with compact design of the exhaust gas after-treatment system 3.
Preferentially, a ratio between the distance, which corresponds to the distance between the device 25 for increasing the exhaust gas backpressure and the SCR catalytic converter 9 seen in flow direction or in exhaust gas flow direction, and the thickness or length of the SCR catalytic converter 9 seen in flow direction or in exhaust gas flow direction amounts to maximally 1:6, preferably maximally 1:5, particularly preferably maximally 1:4. An effective exhaust gas after-treatment with compact design can also be ensured because of this.
As already explained, the device 15 for increasing the exhaust gas backpressure is in particular a perforated plate or a grid, preferentially a relatively fine-mesh grid with a grid width of in particular maximally 6 mm, preferably maximally 4 mm, particularly preferably maximally 1.5 mm.
By way of the device 25 for increasing the exhaust gas backpressure positioned between the downstream end 15 of the exhaust gas feed line 8 and the SCR catalytic converter 9 an even supply of the SCR catalytic converter 9 with exhaust gas can be ensured. By increasing the exhaust gas backpressure the exhaust gas flow is stemmed and thereby an even distribution of the exhaust gas over the SCR catalytic converter 9 ensured. Because of this an effective exhaust gas after-treatment with compact design can be made possible.
A further advantage of the device 25 for increasing the exhaust gas backpressure consists in the same, likewise assumes the function of a pre-separator, on which soot particles, which are contained in the exhaust gas, can be deposited. Because of this it can be prevented that the soot particles reach the SCR catalytic converter 9 without obstruction, clogging the same. Because of this, an effective exhaust gas after-treatment with compact design can also be made possible.
According to an advantageous further development of the invention it is provided that within the reactor chamber 10, in which the SCR catalytic converter 9 is received, and in which furthermore the device 25 for increasing the exhaust gas backpressure is received and the downstream end 15 of the exhaust gas feed line 8 opens, at least one blow-down device 24, for example an air nozzle, is positioned, wherein the or each blow-down device 24 is arranged between the device 25 for increasing the exhaust gas backpressure and the SCR catalytic converter 9.
Here, the or each blow-down device 24 serves for purging the device 25 for increasing the exhaust gas backpressure and/or the purging of the SCR catalytic converter 9 with respect to the soot particles being deposited on the same, in order to thus avoid clogging the SCR catalytic converter 9 and/or the device 25 for increasing the exhaust gas backpressure. Through the arrangement of the blow-down device between the device 25 and the catalytic converter, the device can be blown clear against the flow direction of the exhaust gas.
Here, Fig. 4 shows the preferred orientation of the or each blow-down device 24 which is or are preferentially orientated in such a manner that vortex flow or a swirl flow is created within the reactor chamber 10, namely on a surface of the device 25 for increasing the exhaust gas backpressure running transversely to the flow direction or exhaust gas flow direction and/or a corresponding surface of the SCR catalytic converter 9. By way of such a vortex flow or swirl flow the blowing down of soot particles from the SCR catalytic converter 9 and from the device 25 for increasing the exhaust gas backpressure can take place particularly effectively. Here, Fig. 4 shows that the reactor chamber 10, in which the SCR catalytic converter 9 and the device 25 for increasing the exhaust gas backpressure are received, preferentially has a wall 19 that is circular in cross section, which extends between the lower side 22 and the upper side 23 of the reactor chamber 10. By way of such a wall 27 combined with the orientation of the or each blow-down device 24, the vortex flow or swirl flow can be formed particularly advantageously.
The invention makes possible an effective exhaust gas after-treatment with compact design. To this end, at least the device 25 for increasing the exhaust gas backpressure is positioned upstream of the SCR catalytic converter 9 in the reactor chamber 10 in which the SCR catalytic converter 9 and into which the downstream end 15 of the exhaust gas feed line 8 opens. A further effectivity increase of the exhaust gas after-treatment can be achieved in that between the device 25 for increasing the exhaust gas backpressure and the SCR catalytic converter 9 at least one blow-down device 25 is arranged in order to purge the device 25 for increasing the exhaust gas backpressure and/or the SCR catalytic converter 9 with respect to soot particles being deposited on the same.
In the case of the internal combustion engine 1 of Fig. 1, the exhaust gas after-treatment system 3 is positioned upstream of the exhaust gas supercharging system 2. Access to the cylinders of the internal combustion engine 1 is open, the accessibility of the exhaust gas turbocharger 4 and 5 however is restricted. However, the reactor chamber 10 can be easily disassembled when maintenance work is necessary on the exhaust gas turbochargers 4, 6.
In contrast with the upright arrangement of the exhaust gas after-treatment system 3 upstream of the exhaust gas supercharging system 2 shown in Fig. 1, a horizontal arrangement of the exhaust gas system 3 tilted by 90° next to the exhaust gas supercharging system 2 is also possible, wherein however with such a horizontal arrangement the length of the arrangement increases. Internal combustion engine 1 and exhaust gas supercharging system 2 however are then available without restrictions for maintenance operation without the need for disassembling the reactor chamber 10.
The invention can obviously be used not only with SCR catalytic converters but also with CH4and HCHO oxidation catalytic converters.
List of reference numbers

Claims (17)

1. An exhaust gas after-treatment system (3) of an internal combustion engine, with a catalytic converter (9) and an exhaust gas feed line (8) leading to the catalytic converter (9),characterized in thatthe exhaust gas feed line (8) with a downward end (15) opens into a reactor chamber (10) receiving the catalytic converter (9), and in that within the reactor chamber (10) between the downstream end (15) of the exhaust gas feed line (8) and the catalytic converter (9) a device (25) for increasing an exhaust gas backpressure is positioned upstream of the catalytic converter (9).
2. The exhaust gas after-treatment system (3) of an internal combustion engine according to Claim 1,characterized in thatthe exhaust gas after-treatment system is embodied as SCR catalytic converter (9), with an exhaust gas discharge line (11) leading away from the SCR catalytic converter (9), with an introduction device (16) assigned to the exhaust gas feed line (8) for introducing a reduction agent, in particular of ammonia or an ammonia precursor substance, into the exhaust gas, and with a mixing section (18) provided by the exhaust gas feed line (8) downstream of the introduction device (16) for mixing the exhaust gas with the reduction agent upstream of the SCR catalytic converter (9).
3. The exhaust gas after-treatment system according to Claim 1 and 2,characterized in thatthe device (25) for increasing the exhaust gas backpressure has a clear flow cross section which corresponds to maximally two times of a clear flow cross section of the catalytic converter (9).
4. The exhaust gas after-treatment system according to Claim 3,characterized in thatthe clear flow cross section of the device (25) for increasing the exhaust gas backpressure corresponds to maximally one times the clear cross section of the catalytic converter (9) .
5. The exhaust gas after-treatment system according to Claim 4,characterized in thatthe clear flow cross section of the device (25) for increasing the exhaust gas backpressure corresponds to maximally 0.5 times the clear flow cross section of the catalytic converter (9).
6. The exhaust gas after-treatment system according to any one of the Claims 1 to 5,characterized in thata ratio between the thickness or length of the catalytic converter (9) between the thickness and length of the device (25) for increasing the exhaust gas backpressure seen in flow direction and the thickness or length of the catalytic converter (9) seen in flow direction amounts to at least 1:50.
7. The exhaust gas after-treatment system according to Claim 6,characterized in thatthe ratio between the thickness or length of the device (25) for increasing the exhaust gas backpressure and the thickness or length of the catalytic converter (9) amounts to at least 1:100.
8. The exhaust gas after-treatment system according to Claim 1,characterized in thatthe ratio between the thickness or length of the device (25) for increasing the exhaust gas backpressure and the thickness or length of the catalytic converter (9) amounts to at least 1:200.
9. The exhaust gas after-treatment system according to any one of the Claims 1 to 8,characterized in thata ratio between a distance, which corresponds to the distance between the device (25) for increasing the exhaust gas backpressure and the catalytic converter (9) seen in flow direction, and the thickness or length of the catalytic converter (9) seen in flow direction amounts to maximally 2:1.
10. The exhaust gas after-treatment system according to Claim 9,characterized in thatthe ratio between this distance and the thickness or length of the catalytic converter (9) amounts to maximally 1:1.
11. The exhaust gas after-treatment system according to Claim 9,characterized in thatthe ratio between this distance and the thickness or length of the SCR catalytic converter (9) amounts to maximally 1:2.
12. The exhaust gas after-treatment system according to any one of the Claims 1 to 11,characterized in thatthe device (25) for increasing an exhaust gas backpressure is designed as grid structure.
13. The exhaust gas after-treatment system according to any one of the Claims 1 to 12,characterized in thatwithin the reactor chamber (10) between the device (25) for increasing an exhaust gas backpressure and the catalytic converter (9) at least one blow-down device (24) is positioned, which serves for purging the device (25) for increasing an exhaust gas backpressure and/or the blowing-clear of the catalytic converter (9).
14. The exhaust gas after-treatment system according to Claim 13,characterized in thatthe or each blow-down device (24) is orientated in such a manner that the same brings about a vortex flow or swirl flow on a surface of the device (25) for increasing the exhaust gas backpressure running transversely to the flow direction and/or the catalytic converter (9).
15. An internal combustion engine (1), in particular with an internal combustion engine operated with a diesel fuel or with a heavy fuel oil fuel, with an exhaust gas after-treatment system (3) according to any one of the Claims 1 to 14.
16. The internal combustion engine according to Claim 15,characterized in thatthe same comprises a multi-stage exhaust gas supercharging system (2) with a first exhaust gas turbocharger (4) comprising a high-pressure turbine (6) and a second exhaust gas turbocharger (5) comprising a low-pressure turbine (7), wherein the exhaust gas after-treatment system (3) is connected between the high-pressure turbine (6) and the low-pressure turbine (7).
17. The internal combustion engine according to Claim 15 or 16,characterized in thatin the case of single-stage supercharged internal combustion engines the exhaust gas after-treatment system is arranged upstream of the turbine.
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