NL2001793C2 - Method for the preparation of a biocompatible hydrogel. - Google Patents
Method for the preparation of a biocompatible hydrogel. Download PDFInfo
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- NL2001793C2 NL2001793C2 NL2001793A NL2001793A NL2001793C2 NL 2001793 C2 NL2001793 C2 NL 2001793C2 NL 2001793 A NL2001793 A NL 2001793A NL 2001793 A NL2001793 A NL 2001793A NL 2001793 C2 NL2001793 C2 NL 2001793C2
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- hydrogel
- water
- resin
- mercaptan
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/06—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/04—Polymers provided for in subclasses C08C or C08F
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials For Medical Uses (AREA)
Description
P29445NLOO/MKO
Title: Method for the preparation of a biocompatible hydrogel
Technical Field
The invention relates to a method for the preparation of a biocompatible hydrogel. More in particular, the invention relates to a method for the preparation of a biocompatible hydrogel with a high refractive index. The invention further relates to implants for eye surgery made 5 with said hydrogels, as well as other medical applications.
Background Art A gel is an apparently solid, jelly-like material. A hydrogel is a network of polymer chains that are water-insoluble, in which water is the dispersion medium. A hydrogel is an aqueous solution of a hydrophilic polymer which is insoluble in water but swells to some equilibrium 10 state. Hydrogels differs in rheological properties from solutions. When a stirrer turns in a solution the stirrer forms a vortex below the surface. In a hydrogel the liquid creeps upwards the stirrer. Hydrogels possess also a degree of flexibility very similar to natural tissue, due to their significant water content.
Common uses for hydrogels are: 15 · currently used as scaffolds in tissue engineering. When used as scaffolds, hydrogels may contain human cells in order to repair tissue.
• environmentally sensitive hydrogels. These hydrogels have the ability to sense changes of pH, temperature, or the concentration of metabolite and release their load as result of such a change.
20 · as sustained-release delivery system * provide absorption, desloughing and debriding capacities of necrotics and fibrotic tissue.
• hydrogels that are responsive to specific molecules, such as glucose or antigens can be used as biosensors as well as in DDS (“drug delivery systems”).
25 * as dry powder in disposable diapers where they upon capturing urine form a hydrogel, or likewise in sanitary napkins • contact lenses (silicone hydrogels, polyacrylamides) - medical electrodes using hydrogels composed of cross linked polymers (polyethylene oxide, polyAMPS and polyvinylpyrrolidone) 30 · Water gel explosives
Other, less common uses include * breast implants * granules that can form a hydrogel by holding soil moisture in arid areas 2 • dressings for healing of bum or other hard-to-heal wounds. Wound GEL are excellent for helping to create or maintain environment.
• reservoirs in topical drug delivery; particularly ionic drugs, delivered by iontophoresis (see ion exchange resin) 5 Common ingredients are e.g. polyvinyl alcohol, sodium polyacrylate, acrylate polymers and copolymers with an abundance of hydrophilic groups.
For implants in eye surgery there is a demand for hydrogels with a high refraction index, high water content and good mechanical properties.
Disclosure of Invention 10 Accordingly, the invention provides for a method for the preparation of a biocompatible hydrogel by prepolymerizing a polyfunctional mercaptan, a vinylpyrrolidone and at least one water-soluble monomer or a mixture of water soluble monomers dissolved in an aqueous reaction medium into a resin, removing at least part of the aqueous reaction medium and/or treating the resin with steam, followed by photopolymerizing the resin into a hydrogel in the 15 presence of a photoinitiator, preferably one that is cleared for medical applications. Moreover, the invention provides a biocompatible hydrogel that is suitable for the uses mentioned above, in particular in medical applications, more in particular as implantation in and as application onto biomaterials.
Mode(s) for Carrying Out the Invention 20 For application were biocompatibility is necessary, the purity of the hydrogel is very important. However it has been found that by using the two-step process of the current invention, the amount of photoinitiator and impurities in the final hydrogel could remarkably be reduced, which makes the hydrogel suitable for implantation in and application onto biomaterials.
25 In the process of the current invention, it has been surprisingly found that polyfunctional mercaptans, although they are not water soluble, can form stable hydrogels when they are copolymerized with a vinylpyrrolidone such as n-vinyl-2-pyrrolidone and a water soluble monomer, preferably a polyfunctional monomer, such as PEGDA.
Polyfunctional mercaptans include difunctional-, trifunctional-, and multi-functional-thiols.
30 A preferred difunctional mercaptan is ethylene glycol dimercaptopropionate. Suitable difunctional mercaptans include, but are not limited to, diethylene glycol dimercaptopropionate, 4-t-butyl-1,2-benzenedithiol, bis-(2-mercaptoethyl)sulfide, 4,4'-thiodibenzenethiol, benzenedithiol, glycol dimercaptoacetate, glycol dimercaptopropionate ethylene bis(3-mercaptopropionate), polyethylene glycol dimercaptoacetates, polyethylene 35 glycol di(3-mercaptopropionates), 2,2-bis(mercaptomethyl)-1,3-propanedithiol, 2,5- dimercaptomethyl-1,4-dithiane, bisphenofluorene bis(ethoxy-3-mercaptopropionate), 4,8- 3 bis(mercaptomethyl)-3,6,9-trithia-1,11-undecanedithiol, 2-mercaptomethyl-2-methyl-1,3-propanedithiol, 1,8-dimercapto-3,6-dioxaoctane, and thioglycerol bismercapto-acetate.
A preferred trifunctional mercaptan is trimethylol propane (tris-mercaptopropionate) (TMPTMP). Suitable tri-functional mercaptans include, but are not limited to, 5 trimethylolpropane tris(3-mercaptopropionate), trimethylolpropane tris(3-mercaptoacetate), tris-(3-mercaptopropyl)isocyanurate, 1,2,3-trimercaptopropane, and tris(3-mercaptopropionate)triethyl-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione.
A preferred multifunctional mercaptan is pentaerythrotol tetra-3-mercapto propionate (PETMP). Suitable polyfunctional mercaptans include, but are not limited to, poly 10 (mercaptopropyl methyl) siloxane (PMPMS); 4-mercaptomethyl-3,6-dithia-1,8- octanedithiolpentaerythritol tetrakis(3-mercaptoacetate), and pentaerythritol tetrakis (3-mercapto-propionate).
PETMP, available from e.g., Bruno Bock in Germany, is the preferred polyfunctional mercaptan.
15 Water-soluble monomers are known to the man skilled in the art. Preferred water-soluble monomers are carboxyl group-containing unsaturated monomers such as (meth)-acrylic acid and maleic acid anhydride; carboxyl acid salt group-containing monomers such as sodium (meth)acrylate, trimethylamine (meth)acrylate and triethanolamine (meth)acrylate, and quaternary ammonium salt group-containing monomers such as N,N,N-trimethyl-N-20 (meth)acryloyloxyethylammonium chloride. More preferred monomers in the present invention include, for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid, crotonic acid, sorbic acid, itaconic acid, cinnamic acid, vinyl sulfonic acid, ally) sulfonic acid, vinyl toluene sulfonic acid, styrene sulfonic acid, sulfo(meth)acrylate, sulfopropyl(meth)acrylate, 2-acrylamid-2-methylpropane sulfonic acid, 2-25 hydroxyethyl(meth)acryloylphosphate, phenyl-2-acryloyloxyethylphosphate, the sodium, potassium and ammonium salts thereof, maleic anhydride and combinations thereof. Most preferred monomers in the current invention are diesters and polyesters of said carboxyl-group-containing monomers on the one hand, and a diol or a polyol on the other hand. Of particular preference are polyfunctional momomers, such as diacrylates and dimethacrylates 30 of polyethylene glycol.
Most preferably, the water soluble monomer is polyethylene glycol diacrylate (PEGDA), with a weight average molecular weight greater than 400, preferably greater than 500, more preferably 600 or greater. SR 610, available from Sartomer in Puteaux, France, is very suitable.
35 Commercial available water soluble monomers, such as acrylic and methacrylic monomers, are produced according a solventation process whereby an organic solvent is used, for instance, when the monomer is a (di)ester, to remove the water which is formed during the 4 condensation of the alcohol and the unsaturated acid. Therefore such monomers contain very often an aromatic solvent like toluene or xylene. Such monomers would therefore be not or less suitable for medical applications. However, as mentioned before, the process of the current invention overcomes this problem by forming a resin first and having the resin 5 solution treated by a steam distillation process (which includes removing part of the aqueous solvent by evaporation).
[0001] The preferred vinylpyrrolidone is n-vinyl-2-pyrrolidone. On the other hand, also isomers thereof may be used and/or substituted vinylpyrrolidones.
Preferably, the polyfunctional mercaptan, the vinylpyrrolidone and the water-soluble 10 monomer are used in a ratio resulting in a hydrogel with a refractive index corresponding to that of the refractive index of a human eye. The refractive index of the lens of a human eye is typically in the range of 1.3 to 1.5. The molar ratio of mercaptan to vinylpyrrolidone may vary from 3:1 to 1:30, preferably from 2:1 to 1:20, more preferably from 1:1 to 1:10, most preferably around 1:6. The molar ratio of mercaptan to water-soluble monomer or monomers 15 may vary from 3:1 to 1:20, preferably from 2:1 to 1:10, more preferably from 1:1 to 1:5.
The prepolymerization may be carried out with any kind of polymerization. Preferably, however, the polymerization is carried out with a photoinitiator. Preferably, the photoinitiator is of a kind that any initiator residues are removed when the resin is treated with steam and/or heated to the temperature that some of the water used as solvent evaporates. The 20 initiator is therefore of a kind that the residues have a boiling point below that of water, or that forms an azeotropic vapour with steam.
Suitable photoinitiators include 2-hydroxy-2-methyl-1-phenyl-propan-1-on (HMPP). HMPP is available as Darocur™ 1173 from Ciba in Basel, Switzerland. The initiator is used in amounts effective to cause the prepolymerization into a resin, e.g., in a molar ratio of 25 mercaptan to photoinitiator of from 10,000:1 to 1:1, more preferably of from 1,000:1 to 10:1. The method of the current invention involves mixing the vinylpyrrolidone in water, adding the water-soluble (multifunctional) monomer, the photoinitiator and the mercaptan. The order of addition is not relevant. Also the amount of water is not relevant; sufficient water should be available to dissolve all components. Then the prepolymer is made by photopolymerization. 30 This may be done with a UV lamp. Excellent results have been achieved with the stroboscopic UV flash lamp available from Parvus Fysica BV in Zeewolde, the Netherlands, which generates 100 flashes per second of 8 Joule each.
Next, the method of the current invention involves the treatment with steam and/or the removal of some of the water, leaving a low viscous resin. This resin is stable. Moreover, by 35 evaporation any impurity residues (including those resulting from the photoinitiator or present as impurity in the starting monomer) are removed.
5
Next, the resin is turned into a hydrogel by photopolymerization in the presence of a photoinitiator, preferably one that is cleared for medical applications. Again, the skilled person knows what photoinitiators may be used. Preferably, a photoinitiator is used that performs well when using an arctic source at a wavelength smaller than 390 nm. This has 5 the advantage that the resin/hydrogel can be used to treat e.g., an eye condition in-vivo, without causing damage to the vitreous humour: the cornea, the iris, the ciliary body, and/or the lens of the eye. Most preferably the photoinitiator used in this step is a hydroxyaryl ketone. For instance, excellent results have been achieved with Irgacure™ 2959 from Ciba. The monomers and/or the resin and/or the hydrogel may be mixed with other components. 10 For instance collagen, in particular collagen Type II is often used as component in hydrogels. Moreover, the hydrogel of the current invention may include bioactive material (stem cells, hormones, enzymes, growth regulators, [slow-release] drugs) and/or cosmetic material (colorants).
The hydrogels of the current invention may be used for the common uses mentioned in the 15 introduction of this patent application, in particular for use in the treatment of eye defects, and skin treatment.
The following example is provided to illustrate the current invention.
Example 1 333 gram (3 mole) of n-vinyl-2-pyrrolidone was dissolved in 500 gram of de-mineralized 20 water. 146 gram (0.5 mole) of SR 610, a polyethylene glycol diacrylate, was added, as well as 7 gram of HMPP. The components were mixed into a 2 litre Erlenmeyer. While the stirrer was turning, 244 gram (0.5 mole) of pentaerythrotol tetra-3-mercapto propionate (PETMP) was added. The clear liquid turned into a cloudy one, since the PETMP did not dissolved in the mixture.
25 The Parvus stroboscopic UV flash lamp was placed under the Erlenmeyer and switched on. Although the Erlenmeyer was made of borosilicate glass, enough UV light was transmitted into the liquid to start viscosity increase by formation of a water soluble resin. The liquid turned into a clear solution within three minutes. The irradiation was stopped when a viscosity of 300 mPa.s (room temperature) was reached.
30 The flash lamp was removed and replaced by a heating plate. The heating plate was turned on. When the water started boiling, the impurities including the photoinitiator residues were evaporated by steam distillation from the boiling water. Toluene and HMPP forms an azeotropic mixture with water and therefore separated from the liquid.
When 300 ml of water was removed the liquid was found to be liberated from monomer NVP 35 and low molecular polyethylene glycol diacrylate as well. The low viscous resin was stable, and did not increased in viscosity after three month storage at 7 degrees Celsius.
6
After addition of only 10 milligram of photoinitiator 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-methylpropyl)ketone (Irgacure 2959) to 10 gram of the preparation, a photosensitive liquid was obtained which could be injected in a pig’s eye with a syringe. A drop of the photosensitive liquid was irradiation with an UV LED type NCCU033E from Nichia in Japan 5 and changed within 20 seconds into a hydrogel with the stiffness of a hard boiled egg.
It has been found that the hydrogels of the current invention show biocompatibility in the eye and on grazed skin. The hydrogel prepared above has a refractive index of about 1.5. In case water is added to this, the refractive will be around 1.4, which is therefore very close to that of a human eye.
10
Claims (23)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2001793A NL2001793C2 (en) | 2008-07-11 | 2008-07-11 | Method for the preparation of a biocompatible hydrogel. |
PCT/NL2009/000147 WO2010005290A1 (en) | 2008-07-11 | 2009-07-10 | Method for the preparation of a biocompatible hydrogel |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2001793 | 2008-07-11 | ||
NL2001793A NL2001793C2 (en) | 2008-07-11 | 2008-07-11 | Method for the preparation of a biocompatible hydrogel. |
Publications (1)
Publication Number | Publication Date |
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NL2001793C2 true NL2001793C2 (en) | 2010-01-12 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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NL2001793A NL2001793C2 (en) | 2008-07-11 | 2008-07-11 | Method for the preparation of a biocompatible hydrogel. |
Country Status (2)
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NL (1) | NL2001793C2 (en) |
WO (1) | WO2010005290A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9855359B2 (en) | 2013-12-23 | 2018-01-02 | Verily Life Sciences Llc | Analyte sensors with ethylene oxide immunity |
GB201519811D0 (en) * | 2015-11-10 | 2015-12-23 | Univ Belfast | Ocular compositions |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5102936A (en) * | 1989-10-21 | 1992-04-07 | Hoechst Ag | Copolymers based on ethylenically unsaturated monomers and containing urethane groups, processes for their preparation and their use |
WO2006077144A1 (en) * | 2005-01-21 | 2006-07-27 | Basf Aktiengesellschaft | Copolymers for cosmetic agents, produced in the presence of polyfunctional chain transfer agents |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4620954A (en) * | 1985-06-07 | 1986-11-04 | Ciba Vision Care Corp. | Hydrogel from ultraviolet-initiated copolymerization |
US5665840A (en) * | 1994-11-18 | 1997-09-09 | Novartis Corporation | Polymeric networks from water-soluble prepolymers |
US6391937B1 (en) * | 1998-11-25 | 2002-05-21 | Motorola, Inc. | Polyacrylamide hydrogels and hydrogel arrays made from polyacrylamide reactive prepolymers |
US6747090B2 (en) * | 2001-07-16 | 2004-06-08 | Pharmacia Groningen Bv | Compositions capable of forming hydrogels in the eye |
WO2005095507A1 (en) * | 2004-03-17 | 2005-10-13 | Ciphergen Biosystems, Inc. | Photocrosslinked hydrogel blend surface coatings |
KR100523235B1 (en) * | 2004-05-27 | 2005-10-24 | 대한민국 | Ester type prepolymer and preparation method thereof |
US20070212419A1 (en) * | 2006-02-18 | 2007-09-13 | Jozsef Bako | Synthesis of biocompatible nanocomposite hydrogels as a local drug delivery system |
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2008
- 2008-07-11 NL NL2001793A patent/NL2001793C2/en not_active IP Right Cessation
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2009
- 2009-07-10 WO PCT/NL2009/000147 patent/WO2010005290A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5102936A (en) * | 1989-10-21 | 1992-04-07 | Hoechst Ag | Copolymers based on ethylenically unsaturated monomers and containing urethane groups, processes for their preparation and their use |
WO2006077144A1 (en) * | 2005-01-21 | 2006-07-27 | Basf Aktiengesellschaft | Copolymers for cosmetic agents, produced in the presence of polyfunctional chain transfer agents |
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WO2010005290A1 (en) | 2010-01-14 |
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