KR20220074288A - smart factory service system - Google Patents

smart factory service system Download PDF

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KR20220074288A
KR20220074288A KR1020200162611A KR20200162611A KR20220074288A KR 20220074288 A KR20220074288 A KR 20220074288A KR 1020200162611 A KR1020200162611 A KR 1020200162611A KR 20200162611 A KR20200162611 A KR 20200162611A KR 20220074288 A KR20220074288 A KR 20220074288A
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박일철
김근식
김장욱
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남도금형(주)
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Abstract

본 발명은 맞춤형 스마트 공장 서비스 지원시스템에 관한 것으로서, 통신망을 통해 접속되며 서비스 지원대상으로 등록된 영세 제조설비와, 영세 제조설비에 대해 수신된 현장 모니터링 정보를 분석하여 생산성 향상 및 비용절감을 포함하는 제조 개선 정보를 생성하여 제공하는 제조기술 공유 서비스 서버와, 제조기술 공유 서비스 서버에 제어되며 기록대상 정보기 기록된 데이터베이스를 구비한다. 이러한 맞춤형 스마트 공장 서비스 지원시스템에 의하면, 영세 제조업체의 제조 기술 개선을 지원할 수 있는 장점을 제공한다.The present invention relates to a customized smart factory service support system, which is connected through a communication network and includes a small manufacturing facility registered as a service support target, and productivity improvement and cost reduction by analyzing the on-site monitoring information received for the small manufacturing facility A manufacturing technology sharing service server for generating and providing manufacturing improvement information, and a database controlled by the manufacturing technology sharing service server and recording target information are provided. According to this customized smart factory service support system, it provides the advantage of supporting the improvement of manufacturing technology of small manufacturers.

Description

맞춤형 스마트 공장 서비스 지원시스템{smart factory service system}Customized smart factory service support system {smart factory service system}

본 발명은 맞춤형 스마트 공장 서비스 지원시스템에 관한 것으로서, 상세하게는 영세제조설비를 운영하는 공장의 제조 개선을 지원할 수 있는 맞춤형 스마트 공장 서비스 지원시스템에 관한 것이다.The present invention relates to a customized smart factory service support system, and more particularly, to a customized smart factory service support system that can support manufacturing improvement of factories operating small manufacturing facilities.

최근 전 세계적으로 제조기술을 혁신하기 위한 방안으로서 스마트팩토리 기술이 등장하고 있다. 스마트 팩토리는 ICT(Information and Communication Technology)와 기존의 제조업 기술인 생산제조 기술과 융합하여 사물인터넷, 빅데이터, 클라우드 컴퓨팅, CPS(Cyber Physical System)등의 기술 등을 통해서 공장 내의 장비, 장치 부품들이 서로 연결되고 상호 소통되는 생산 체계로 정의될 수 있다. 이런 생산 체계를 기반으로 하게 되면 개인에게 맞춤화된 제품을 공급할 수 있게 되며 동시에 변종변량에 유연하게 대처하고 다양한 형태의 소비자 주문에도 효율적으로 대응할 수 있다. 따라서, 제조업 성장성 확보와 난관 타개를 위하여 스마트 팩토리 관련 연구 개발에 정부 연구비를 막대하게 투자하고 있으며, 동시에 민관 협력 강화된 체계구축 및 스마트팩토리 테스트베드 구축을 통해서 자국의 제조업 경쟁력을 제고하고 있다.Recently, smart factory technology is emerging as a way to innovate manufacturing technology around the world. The smart factory is a fusion of ICT (Information and Communication Technology) and the existing manufacturing technology, production and manufacturing technology, so that equipment and device parts in the factory are connected to each other through technologies such as the Internet of Things, big data, cloud computing, and CPS (Cyber Physical System). It can be defined as a connected and interconnected production system. Based on such a production system, it is possible to supply customized products to individuals, and at the same time, it is possible to respond flexibly to variations and efficiently respond to various types of consumer orders. Therefore, to secure the growth potential of the manufacturing industry and overcome difficulties, the government is investing enormously in research and development related to smart factories, and at the same time, it is enhancing the competitiveness of its own manufacturing industry by establishing a system with strengthened public-private cooperation and establishing a smart factory test bed.

이러한 스마트 팩토리로서, 한국공개특허 제2018-0027176호에는 IoT기반의 스마트 팩토리 관리 시스템이 개시되어 있다.As such a smart factory, Korea Patent Publication No. 2018-0027176 discloses an IoT-based smart factory management system.

한편, 스마트 팩토리를 구현하기 위한 투자비용이 부담이 되는 영세 제조업체의 경우 경제적 부담을 완화시키면서 제조 특성에 맞는 맞춤형으로 제조기술의 개선을 지원할 수 있는 시스템이 요구되고 있다. On the other hand, in the case of small manufacturers that are burdened with the investment cost to implement a smart factory, a system that can support the improvement of manufacturing technology customized to manufacturing characteristics while easing the economic burden is required.

본 발명은 상기와 같은 요구사항을 해결하기 위하여 창안된 것으로서, 영세 제조업체의 제조 기술 개선을 지원할 수 있는 맞춤형 스마트 공장 서비스 지원시스템을 제공하는데 그 목적이 있다.The present invention was created to solve the above requirements, and an object of the present invention is to provide a customized smart factory service support system that can support the improvement of manufacturing technology of small manufacturers.

상기의 목적을 달성하기 위하여 본 발명에 따른 맞춤형 스마트 공장 서비스 지원시스템은 통신망을 통해 접속되며 서비스 지원대상으로 등록된 영세 제조설비와; 상기 영세 제조설비에 대해 수신된 현장 모니터링 정보를 분석하여 생산성 향상 및 비용절감을 포함하는 제조 개선 정보를 생성하여 제공하는 제조기술 공유 서비스 서버와; 상기 제조기술 공유 서비스 서버에 제어되며 기록대상 정보기 기록된 데이터베이스;를 구비한다.In order to achieve the above object, a customized smart factory service support system according to the present invention includes: a small manufacturing facility connected through a communication network and registered as a service support target; a manufacturing technology sharing service server for generating and providing manufacturing improvement information including productivity improvement and cost reduction by analyzing the on-site monitoring information received for the small manufacturing facility; and a database controlled by the manufacturing technology sharing service server and recording target information.

본 발명의 일 측면에 따르면, 상기 제조기술 공유 서비스 서버는 제조관련 설비들과 교신 및 제어할 수 있도록 접속된 PLC들과; 상기 PLC들로부터 제조관련 설비의 운영정보를 수신하는 설비운영지원부와; MES, SCM, ERP 중 적어도 하나의 공장관리도구와 접속된 제조솔류션 지원부와; 상기 설비운영 지원부와 상기 제조솔루션지원부와 교신하면서 수신된 빅데이터를 분석하는 빅데이터 및 Al분석부와; 제조기술 공유 서비스를 지원받고자 하는 영세제조설비의 등록을 지원하고, 등록된 영세제조설비로부터 수신된 현장 모니터링 정보를 상기 빅데이터 및 Al분석부를 통해 분석하게 처리하고, 분석처리되어 생성된 제조개선정보가 해당 영세제조설비에 반영되도록 처리하는 메인 서비스 처리부;를 구비한다.According to an aspect of the present invention, the manufacturing technology sharing service server includes: PLCs connected to communicate with and control manufacturing-related facilities; a facility operation support unit for receiving operation information of manufacturing-related facilities from the PLCs; a manufacturing solution support unit connected to at least one factory management tool of MES, SCM, and ERP; a big data and Al analysis unit that analyzes the received big data while communicating with the facility operation support unit and the manufacturing solution support unit; Supports the registration of small manufacturing facilities that want to receive manufacturing technology sharing service, analyzes on-site monitoring information received from the registered small manufacturing facilities through the big data and Al analysis unit, and analyzes and processes manufacturing improvement information generated and a main service processing unit that processes to be reflected in the corresponding small-scale manufacturing facility.

바람직하게는 상기 제조기술 공유 서비스 서버는 등록된 전문가가 이용하는 전문가 단말기의 접속을 지원하고, 상기 전문가 단말기로부터 수신된 전문가 분석정보가 제조개선 정보에 반영되게 처리하도록 구축된다.Preferably, the manufacturing technology sharing service server is configured to support the connection of the expert terminal used by the registered expert, and to process the expert analysis information received from the expert terminal to be reflected in the manufacturing improvement information.

본 발명에 따른 맞춤형 스마트 공장 서비스 지원시스템에 의하면, 영세 제조업체의 제조 기술 개선을 지원할 수 있는 장점을 제공한다.According to the customized smart factory service support system according to the present invention, it provides the advantage of supporting the improvement of manufacturing technology of small manufacturers.

도 1은 본 발명에 따른 맞춤형 스마트 공장 서비스 지원시스템을 나타내 보인 도면이고,
도 2는 도 1의 제조기술공유 서비서 서버의 상세 구조를 나타내 보인 도면이다.
1 is a view showing a customized smart factory service support system according to the present invention,
FIG. 2 is a view showing a detailed structure of the manufacturing technology sharing service server of FIG. 1 .

이하, 첨부된 도면을 참조하면서 본 발명의 바람직한 실시예에 따른 맞춤형 스마트 공장 서비스 지원시스템을 더욱 상세하게 설명한다.Hereinafter, a customized smart factory service support system according to a preferred embodiment of the present invention will be described in more detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 맞춤형 스마트 공장 서비스 지원시스템을 나타내 보인 도면이다.1 is a view showing a customized smart factory service support system according to the present invention.

도 1을 참조하면, 본 발명에 따른 맞춤형 스마트 공장 서비스 지원시스템(100)은 영세 제조설비(110), 제조기술공유 서비스 서버(200), 데이터 베이스(DB)(280), 전문가 단말기(300)를 구비한다.Referring to FIG. 1 , the customized smart factory service support system 100 according to the present invention includes a small manufacturing facility 110 , a manufacturing technology sharing service server 200 , a database (DB) 280 , and an expert terminal 300 . to provide

영세 제조설비(110)는 통신망(10)을 통해 제조기술공유 서비스서버(200)와 접속되어 있으며, 제조기술 공유 서비스서버(200)에 서비스 지원대상으로 등록된 영세업체의 설비에 해당한다.The small manufacturing facility 110 is connected to the manufacturing technology sharing service server 200 through the communication network 10 , and corresponds to the facility of a small business registered as a service support target in the manufacturing technology sharing service server 200 .

여기서, 통신망(10)은 유무선 통신 또는 네트워크를 모두 포함한다. Here, the communication network 10 includes both wired and wireless communication or networks.

영세 제조설비(110)는 금형설계설비, 가공설비, 사출설비, 조립라인, 검출설비 등 다양한 설비가 적용될 수 있고, PLC(Programmable Logic Controller)를 통해 제조기술공유 서비스서버(200)와 링크되게 구축되며, 현장모니터링 정보를 제공하도록 구축된다. 영세 제조설비(110)는 IoT(Internet of Things) 센서 네트워크 기반에 의해 현장모니터링 정보를 제조기술 공유 서비스 서버(200)에 제공하도록 구축될 수 있음은 물론이다. The small manufacturing facility 110 can be applied to various facilities such as mold design facilities, processing facilities, injection facilities, assembly lines, and detection facilities, and is built to be linked with the manufacturing technology sharing service server 200 through a PLC (Programmable Logic Controller). and is built to provide on-site monitoring information. Of course, the small manufacturing facility 110 may be built to provide on-site monitoring information to the manufacturing technology sharing service server 200 based on the Internet of Things (IoT) sensor network.

제조기술 공유 서비스 서버(200)는 영세 제조설비(110)에 대해 수신된 현장 모니터링 정보를 분석하여 생산성 향상 및 비용절감을 포함하는 제조 개선 정보를 생성하여 제공한다.The manufacturing technology sharing service server 200 generates and provides manufacturing improvement information including productivity improvement and cost reduction by analyzing the on-site monitoring information received for the small manufacturing facility 110 .

제조기술 공유 서비스 서버는 PLC(210), 설비운영지원부(220), 제조솔류션 지원부(240), 빅데이터 및 Al분석부(250) 및 메인 서비스 처리부(260)를 구비한다.The manufacturing technology sharing service server includes a PLC 210 , a facility operation support unit 220 , a manufacturing solution support unit 240 , a big data and Al analysis unit 250 , and a main service processing unit 260 .

PLC(Programmable Logic Controller)(210)는 제조관련 설비(201)들과 교신 및 제어할 수 있도록 접속되어 있다. 여기서 제조관련 설비(201)는 제조기술 공유 서비스 플랫폼에서 자체적으로 운영 및 가동되게 구축되어 제조개선 기술 도출을 위해 필요한 시뮬레이션을 수행할 수 있거나 표준 제조기술 확보를 위해 구축된 설비가 될 수 있다.A programmable logic controller (PLC) 210 is connected to communicate with and control the manufacturing-related facilities 201 . Here, the manufacturing-related facility 201 is built to be operated and operated on its own in the manufacturing technology sharing service platform, and thus may perform simulations necessary for deriving manufacturing improvement technology or may be a facility constructed to secure standard manufacturing technology.

이와는 다르게 PLC(Programmable Logic Controller)(210)는 영세 제조설비(110)에 매칭되게 접속된 것을 적용할 수 있음은 물론이다.Unlike this, of course, a programmable logic controller (PLC) 210 connected to the small manufacturing facility 110 can be applied to match.

설비운영지원부(220)는 PLC(210)들과 접속되어 제조관련 설비(201)의 운영정보를 수신하고, 제조관련 설비(201) 또는 영세제조설비(110)에 대해 지시된 가동제어정보를 PLC에 제공한다.The facility operation support unit 220 is connected to the PLCs 210 to receive operation information of the manufacturing-related facility 201 , and transmits operation control information instructed for the manufacturing-related facility 201 or the small manufacturing facility 110 to the PLC. provided to

제조솔류션 지원부(240)는 MES(Manufacturing Execution System), SCM(supply chain management), ERP(Enterprise Resource Planning) 중 적어도 하나의 공장관리도구와 접속을 지원한다(240). 여기서, MES(Manufacturing Execution System), SCM(supply chain management), ERP(Enterprise Resource Planning)에 의해 지원 및 수행되는 기능은 공지되어 있어 상세한 설명은 생략한다.The manufacturing solution support unit 240 supports connection to at least one factory management tool of a Manufacturing Execution System (MES), supply chain management (SCM), and Enterprise Resource Planning (ERP) (240). Here, the functions supported and performed by MES (Manufacturing Execution System), SCM (supply chain management), and ERP (Enterprise Resource Planning) are known, and detailed description thereof will be omitted.

빅데이터 및 Al(Artificial Intelligence) 분석부(250)는 분석대상 영세제조설비(110)에 대해 설비운영 지원부(220)와 제조솔루션지원부(240)와 교신하면서 수신된 빅데이터를 분석하고, 인공지능에 의해 제조개선정보를 생성한다.Big data and AI (Artificial Intelligence) analysis unit 250 analyzes the received big data while communicating with the facility operation support unit 220 and the manufacturing solution support unit 240 for the small manufacturing facility 110 to be analyzed, and artificial intelligence to create manufacturing improvement information.

메인서비스 처리부(260)는 제조기술 공유 서비스를 지원받고자 하는 영세제조설비(110)의 등록을 지원하고, 등록된 영세제조설비(110)로부터 수신된 현장 모니터링 정보를 빅데이터 및 Al분석부(150)를 통해 분석하게 처리하고, 분석처리되어 생성된 제조개선정보가 해당 영세제조설비(110)에 반영되도록 처리한다.The main service processing unit 260 supports the registration of the small manufacturing facility 110 that wants to receive the manufacturing technology sharing service, and the big data and Al analysis unit 150 for on-site monitoring information received from the registered small manufacturing facility 110 ) to be analyzed and processed so that the manufacturing improvement information generated by the analysis process is reflected in the corresponding small manufacturing facility 110 .

메인서비스 처리부(260)는 클라우드 기반 인공지능을 이용한 맞춤형 스마The main service processing unit 260 is a customized smart phone using cloud-based artificial intelligence.

트 팩토리 서비스 지원을 위한 서비스 웹 페이지를 포함할 수 있다.It may include a service web page for supporting factory service.

메인서비스 처리부(260)는 제조개선 정보의 생성에 협업하여 관여할 수 있도록 전문가의 등록을 지원한다.The main service processing unit 260 supports the registration of experts so that they can cooperate and participate in the generation of manufacturing improvement information.

데이터 베이스(DB)(280)는 제조기술 공유 서비스 서버(200)에 제어되며 기록대상 정보기 기록된다.The database (DB) 280 is controlled by the manufacturing technology sharing service server 200 and the recording target information is recorded.

전문가 단말기(300)는 제조기술 공유 서비스 서버(200)에 등록된 전문가가 이용하는 단말기를 말한다. 이 경우 제조기술공유 서비스서버(200)는 접속된 전문가 단말기(300)로부터 수신된 전문가 분석정보가 제조개선 정보에 반영되게 처리하도록 구축된다.The expert terminal 300 refers to a terminal used by an expert registered in the manufacturing technology sharing service server 200 . In this case, the manufacturing technology sharing service server 200 is constructed to process the expert analysis information received from the connected expert terminal 300 to be reflected in the manufacturing improvement information.

제조기술공유서비스 서버(200)는 영세제조설비(110)의 제품 제조에 사용되는 부품을 공급하도록 지원하는 부품공급서버(400) 및 제조된 제품의 판매를 지원하는 판매서버(500)와 링크되어 영세제조설비(110)를 운영하는 영세제조업의 부품공급 및 제품판매 서비스도 지원하도록 구축될 수 있다.The manufacturing technology sharing service server 200 is linked with the parts supply server 400 supporting the supply of parts used for manufacturing the products of the small manufacturing facility 110 and the sales server 500 supporting the sale of manufactured products. It may be constructed to support the parts supply and product sales service of the small manufacturing industry that operates the small manufacturing facility 110 .

이상에서 설명된 맞춤형 스마트 공장 서비스 지원시스템에 의하면, 영세 제조업체의 제조 기술 개선을 지원할 수 있는 장점을 제공한다.According to the customized smart factory service support system described above, it provides the advantage of supporting the improvement of manufacturing technology of small manufacturers.

110: 영세 제조설비 120: 제조기술공유 서비스 서버
280: 데이터 베이스 300: 전문가 단말기
110: small manufacturing facility 120: manufacturing technology sharing service server
280: database 300: expert terminal

Claims (3)

통신망을 통해 접속되며 서비스 지원대상으로 등록된 영세 제조설비와;
상기 영세 제조설비에 대해 수신된 현장 모니터링 정보를 분석하여 생산성 향상 및 비용절감을 포함하는 제조 개선 정보를 생성하여 제공하는 제조기술 공유 서비스 서버와;
상기 제조기술 공유 서비스 서버에 제어되며 기록대상 정보기 기록된 데이터베이스;를 구비하는 것을 특징으로 하는 맞춤형 스마트 공장 서비스 지원시스템.
a small-scale manufacturing facility connected through a communication network and registered as a service support target;
a manufacturing technology sharing service server for generating and providing manufacturing improvement information including productivity improvement and cost reduction by analyzing the on-site monitoring information received for the small manufacturing facility;
A customized smart factory service support system, characterized in that it is controlled by the manufacturing technology sharing service server and includes a database in which the information to be recorded is recorded.
제1항에 있어서, 상기 제조기술 공유 서비스 서버는
제조관련 설비들과 교신 및 제어할 수 있도록 접속된 PLC들과;
상기 PLC들로부터 제조관련 설비의 운영정보를 수신하는 설비운영지원부와;
MES, SCM, ERP 중 적어도 하나의 공장관리도구와 접속된 제조솔류션 지원부와;
상기 설비운영 지원부와 상기 제조솔루션지원부와 교신하면서 수신된 빅데이터를 분석하는 빅데이터 및 Al분석부와;
제조기술 공유 서비스를 지원받고자 하는 영세제조설비의 등록을 지원하고, 등록된 영세제조설비로부터 수신된 현장 모니터링 정보를 상기 빅데이터 및 Al분석부를 통해 분석하게 처리하고, 분석처리되어 생성된 제조개선정보가 해당 영세제조설비에 반영되도록 처리하는 메인 서비스 처리부;를 구비하는 것을 특징으로 하는 맞춤형 스마트 공장 서비스 지원시스템.
According to claim 1, wherein the manufacturing technology sharing service server
PLCs connected to communicate with and control manufacturing-related facilities;
a facility operation support unit for receiving operation information of manufacturing-related facilities from the PLCs;
a manufacturing solution support unit connected to at least one factory management tool of MES, SCM, and ERP;
a big data and Al analysis unit that analyzes the received big data while communicating with the facility operation support unit and the manufacturing solution support unit;
Supports the registration of small manufacturing facilities that want to receive manufacturing technology sharing service, analyzes on-site monitoring information received from the registered small manufacturing facilities through the big data and Al analysis unit, and analyzes and processes manufacturing improvement information generated A customized smart factory service support system comprising a; a main service processing unit that processes to be reflected in the corresponding small manufacturing facility.
제2항에 있어서, 상기 제조기술 공유 서비스 서버는 등록된 전문가가 이용하는 전문가 단말기의 접속을 지원하고, 상기 전문가 단말기로부터 수신된 전문가 분석정보가 제조개선 정보에 반영되게 처리하도록 구축된 것을 특징으로 하는 맞춤형 스마트 공장 서비스 지원시스템.

According to claim 2, wherein the manufacturing technology sharing service server is characterized in that it is constructed to support the connection of the expert terminal used by the registered expert, and to process the expert analysis information received from the expert terminal to be reflected in the manufacturing improvement information. Customized smart factory service support system.

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023080377A1 (en) * 2021-11-04 2023-05-11 남도금형(주) Diagnosis reinforcement-type smart factory service support system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023080377A1 (en) * 2021-11-04 2023-05-11 남도금형(주) Diagnosis reinforcement-type smart factory service support system

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