KR20170053345A - 3d laser beam irradiating apparatus and 3d laser beam irradiating method - Google Patents
3d laser beam irradiating apparatus and 3d laser beam irradiating method Download PDFInfo
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- KR20170053345A KR20170053345A KR1020150155727A KR20150155727A KR20170053345A KR 20170053345 A KR20170053345 A KR 20170053345A KR 1020150155727 A KR1020150155727 A KR 1020150155727A KR 20150155727 A KR20150155727 A KR 20150155727A KR 20170053345 A KR20170053345 A KR 20170053345A
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- stage
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- scanner
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
- B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
- B23K26/046—Automatically focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
- B23K26/046—Automatically focusing the laser beam
- B23K26/048—Automatically focusing the laser beam by controlling the distance between laser head and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/707—Auxiliary equipment for monitoring laser beam transmission optics
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Laser Beam Processing (AREA)
Abstract
The present invention provides a three-dimensional laser irradiation apparatus capable of improving the processing speed and reducing errors.
A three-dimensional laser irradiation apparatus according to one aspect of the present invention includes a stage whose movement is controlled by a first command period, a scanner which is controlled by a second command period shorter than the first command period to move the laser beam, A second control section for controlling the scanner in the second instruction period; and a second control section for controlling the laser irradiation of the scanner to compensate for the movement error of the stage, And a compensation control section for correcting the path.
Description
The present invention relates to a three-dimensional laser irradiation apparatus and a three-dimensional laser irradiation method.
A laser processing apparatus or a laser scanner is a method of processing a desired shape by driving only an XY-axis stage in a state in which a laser is scanned at a predetermined point and condensed by a focusing lens in accordance with the constitution method and purpose of use, Or a three-axis galvanometer with a mirror attached to it, a technique of welding with a laser scanner while moving a multi-joint robot, a technique of analyzing and processing data of a low-speed XY-axis stage controller and a high- And a method of separately producing and processing a positioning system.
Although the method of machining a desired shape by driving only the XY-axis stage is capable of large-area processing, the processing speed is slower than that of the scanner, and the method of processing a shape by a scanner is high- A method of controlling the scanner while simultaneously moving the stage is useful. The conventional method of controlling the scanner while moving the stage is to adjust the moving data of the conveyor belt moving only in one direction to the moving speed of the product, It is mainly used for marking the serial number of the products flowing on the moving conveyor belt.
In recent years, laser scanners have been widely applied to ultra-precise and high-speed processing fields, but their application fields are limited due to limited range of scanners. However, since semiconductor components are becoming larger in size, it is necessary to simultaneously operate a scanner and a stage, and a device capable of simultaneously driving a scanner and a stage in order to improve processing performance and speed is needed.
The present invention provides a three-dimensional laser irradiation apparatus and a three-dimensional laser irradiation method capable of improving a processing speed and reducing an error.
According to an aspect of the present invention, there is provided a three-dimensional laser irradiating apparatus comprising a laser oscillator for outputting a laser beam, a stage for controlling movement of the laser beam in a first command period, A first controller connected to the stage and controlling the movement of the stage in the first command period, a second controller coupled to the stage, for moving the stage, A second control unit connected to the scanner and controlling the scanner in the second instruction period, and a second control unit connected to the error measuring unit and the second control unit to compensate the movement error of the stage And a compensation control unit for correcting the laser irradiation path of the scanner.
The apparatus may further include a variable focus unit disposed on a path of the laser beam to control a focal length of the laser beam, wherein the second controller and the compensation controller are connected to the variable focus unit to control the variable focus unit have.
In addition, the stage may include rotation units provided to be rotatable about at least one of the transfer units movable along the coordinate axes of the three-dimensional rectangular coordinate system and the coordinate axes of the three-dimensional rectangular coordinate system.
The three-dimensional orthogonal coordinate system includes x-axis, y-axis, and z-axis orthogonal to each other. The stage includes a first transfer unit movably installed in the x-axis direction, a second transfer unit installed movably in the y- A third transfer unit provided movably in the z-axis direction, a first rotation unit rotatably provided about the x-axis, and a second rotation unit rotatable about the y-axis.
Also, the scanner can move the laser beam in the x-axis direction and the y-axis direction, and the variable focus portion can move the laser beam in the z-axis direction.
The control unit may further include a control point setting unit for generating a plurality of control points on a surface of the workpiece, wherein the second control unit controls the laser beam to move the first control point To the second control point, but to move to different paths.
The three-dimensional laser irradiating device forms a virtual reference plane contacting with the control point, forms a virtual rectangular parallelepiped by setting the focus adjustable distance of the variable focus from the reference plane to a height, And a scanning volume setting unit that sets the scanning volume as a scanning volume.
The error measuring unit may include a plurality of position encoders for measuring the position of the stage and a plurality of angular encoders for measuring the rotation of the stage. The first command period may be 10 to 1000 times the second command period.
According to another aspect of the present invention, there is provided a three-dimensional laser irradiation method comprising: controlling a scanner in a second command period shorter than the first command period to move a laser beam while controlling movement of a stage in a first command period; An error measuring step of measuring a position error of the stage while the stage is moving, and a controller controlling the scanner to compensate for a position error of the stage while the scanner moves and irradiates the laser beam And a path correcting step of correcting a path through which the laser beam travels.
Here, the path correcting step may control the variable focus unit that controls the focal length of the laser beam in the second command period together with the scanner.
Further, the three-dimensional laser irradiation method may further include a control point generating step of generating a plurality of control points on the surface of the workpiece, wherein the laser beam irradiation step is a step of irradiating the processing center of the stage with the laser beam Moving the laser beam from the first control point to the second control point and moving the laser beam from the first control point to the second control point in a different path within the same time as the machining center of the stage.
Further, the three-dimensional laser irradiation method may further include a synchronization step of determining whether or not the machining center of the stage and the laser beam are located on the same control point.
The laser beam irradiation step may include setting a position of the stage on a path connecting between the control points to set an end vector and setting a scanning length for each axis of the three dimensional rectangular coordinate system in the end vector direction, Setting a scanning volume of the shape, and irradiating the laser beam with the surface of the work piece belonging to the scanning volume confined to the effective machining portion.
The step of irradiating the laser beam may include transferring the stage to a three-dimensional shortest distance between the control points. The three-dimensional orthogonal coordinate system may include an x-axis, a y-axis, and a z-axis orthogonal to each other, and the axial scanning length may correspond to a scanning length in the x- and y-axis directions corresponding to the scanning area of the scanner, And a scanning length in the z-axis direction corresponding to a negative focus adjustable distance.
The laser beam irradiation step may include moving the stage along at least one coordinate axis of a three-dimensional orthogonal coordinate system including x-axis, y-axis, and z-axis orthogonal to each other, or at least one of coordinate axes of the three- Wherein the path correcting step includes calculating a position error of the stage according to the following condition to correct the path to the scanner or the variable focus point.
here
Where P stxi is the x direction error of the stage, P styi is the y direction error of the stage, P stzi is the z direction error of the stage, dx i , dy i , dz i are position errors, and θ i , i is an angle error, to be.The present invention can improve not only the process speed but also the error by transferring the stage and the scanner in cooperation with each other.
1 is a configuration diagram showing a three-dimensional laser irradiation apparatus according to an embodiment of the present invention.
2 is a perspective view illustrating a stage according to an embodiment of the present invention.
3 is a block diagram showing a part of a three-dimensional laser irradiation apparatus according to an embodiment of the present invention.
4 is a flowchart for explaining a 3D laser irradiation method according to an embodiment of the present invention.
5 is a view showing the position error and the angular error of the stage.
6 is a view showing the movement path of the stage and the laser irradiation path of the scanner.
7 is a view showing the scanning volume formed on the surface of the workpiece.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art to which the present invention pertains. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.
1 is a configuration diagram showing a three-dimensional laser irradiation apparatus according to an embodiment of the present invention.
1, a three-dimensional
The three-dimensional
As shown in FIG. 2, the
More specifically, the
The present invention is not limited to this example. The
3, the three-dimensional
The
The
Referring to FIG. 1, the
6, the control
The
1 and 5, the
The
The error of the
[Equation 1]
here
P stxi is the x direction error of the stage, P styi is the y direction error of the stage, P stzi is the z direction error of the stage, to be.Referring to FIGS. 1 and 6, the
The
The
The
The time t sc at which the laser beam travels between the control points CP1, CP2, CP3 ... by the
&Quot; (2) "
,
,
,
.
Where t st, n is the time the stage moves between the nth control point, t sc, n is the time the scanner moves between the nth control point, V fa is the machining speed,
P sc, i is the laser irradiation path of the scanner, Axis path of the stage, Axis path of the stage, Is the z-axis path of the stage, Axis laser irradiation path of the scanner, Axis laser irradiation path of the scanner, Means the z-axis laser irradiation path of the scanner. In addition, the delay of the scanner may include a marking delay, a jump delay, and a polygon delay.
The processing speed V fa is always controlled to be constant by the
The
Referring to FIGS. 6 and 7, the 3D
The scanning volume MH is formed in the reference plane MS as a front end face contacting with the surface PL of the
Hereinafter, a three-dimensional laser irradiation method according to the present embodiment will be described. 4 is a flowchart for explaining a 3D laser irradiation method according to an embodiment of the present invention.
1 and 4, the laser irradiation method according to the present embodiment includes a control point generation step S101, a laser beam irradiation step S102, an error measurement step S103, a path correction step S104, Step S105.
The control point generation step S101 is performed before the laser beam irradiation step S102 and generates a plurality of control points CP1, CP2, CP3, ... on the surface of the
The laser beam irradiation step S102 is a step of controlling the
The laser beam irradiation step (S102) moves the machining center of the stage and the laser beam from one control point (CP1, CP2, CP3 ...) to another control point (CP1, CP2, CP3 ...). The laser beam irradiation step (S102) moves the laser beam from the first control point CP1 to the second control point CP2 in a different path within the same time as the machining center of the
5 and 6, the laser beam irradiation step S102 sets the position of the
Here, the three-dimensional orthogonal coordinate system includes x-axis, y-axis, and z-axis orthogonal to each other, and the scanning length of each axis includes a scanning length in the x-axis and y-axis directions corresponding to the scanning area of the
The error measuring step S103 measures the position error of the
The path correction step S104 modifies the laser irradiation path of the
[Equation 1]
here
Where P stxi is the x direction error of the stage, P styi is the y direction error of the stage, P stzi is the z direction error of the stage, dx i , dy i , dz i are position errors, and θ i , i is an angle error, to be.The synchronization step S105 determines whether the machining center of the
The synchronization step S105 is performed when the
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Of course.
100: laser irradiation apparatus 10: stage
21: laser oscillator 23: scanner
23a, 23b: reflector 25: variable focus portion
26: condenser lens 29: laser beam
30: first control unit 40: error measuring unit
50: compensation control unit 60: second control unit
70: Control point setting unit 80: Scanning volume setting unit
110: first transfer part 120: support member
130: second transfer part 150: third transfer part
160: first rotating part 170: second rotating part
180: Workpiece
Claims (17)
A stage in which movement is controlled in a first command period;
A scanner disposed on a path of the laser beam and controlled by a second command period shorter than the first command period to move the laser beam and irradiate the workpiece;
A first controller coupled to the stage and controlling movement of the stage in the first command period;
An error measuring unit connected to the stage and measuring a movement error of the stage;
A second controller connected to the scanner and controlling the scanner in the second instruction period; And
A compensation control unit connected to the error measuring unit and the second controller to correct a laser irradiation path of the scanner to compensate for a movement error of the stage;
Dimensional laser irradiation device.
The laser beam Further comprising a variable focus portion disposed on a path for controlling a focal length of the laser beam,
Wherein the second control unit and the compensation control unit are connected to the variable focus unit to control the variable focus unit.
Wherein the stage includes rotation parts provided so as to be rotatable about at least any one of transfer parts movable along a coordinate axis of a three-dimensional rectangular coordinate system and coordinate axes of the three-dimensional rectangular coordinate system.
Wherein the three-dimensional Cartesian coordinate system includes x-axis, y-axis and z-axis orthogonal to each other,
The stage includes a first conveying section provided movably in the x-axis direction, a second conveying section provided movably in the y-axis direction, a third conveying section provided movably in the z-axis direction, And a second rotating part rotatably provided around the y-axis.
Wherein the scanner is capable of moving the laser beam in the x-axis direction and the y-
Wherein the variable focus portion is capable of moving the laser beam in the z-axis direction.
Further comprising a control point setting unit for generating a plurality of control points on the surface of the workpiece,
And the second controller controls the scanner to move the laser beam from the first control point to the second control point within a time period equal to the machining center of the stage, and to move the laser beam to a different path.
A virtual reference plane in contact with the control point is formed, a virtual rectangular parallelepiped is formed by setting the focus adjustable distance of the variable focus from the reference plane to a height, and a scanning volume setting for designating the virtual rectangular parallelepiped as a scanning volume The apparatus of claim 1,
Wherein the error measuring unit includes a plurality of position encoders for measuring the position of the stage and a plurality of angular encoders for measuring the rotation of the stage.
Wherein the first command period is 10 to 1000 times the second command period.
An error measuring step of measuring a position error of the stage while the stage is moving; And
A path correction step of controlling the scanner so as to compensate for a position error of the stage while the scanner moves and irradiates the laser beam, thereby modifying a path along which the laser beam travels;
Dimensional laser irradiation method.
Wherein the path correcting step controls a variable focal length of the laser beam with the scanner in the second command period.
Further comprising a control point generating step of generating a plurality of control points on the surface of the workpiece,
Wherein the step of irradiating the laser beam includes moving the machining center of the stage and the laser beam from the first control point to the second control point, and moving the laser beam in the same direction as the machining center of the stage, Point to the second control point.
Further comprising a synchronization step of determining whether the machining center of the stage and the laser beam are located on the same control point.
The laser beam irradiation step may include:
Setting a position of the stage on a path between the control points to set a front end vector,
Setting a scanning length for each axis of the three-dimensional rectangular coordinate system in the end vector direction to set a scanning volume of a virtual rectangular parallelepiped shape,
And irradiating the laser beam with the surface of the work piece belonging to the scanning volume confined to the effective machining portion.
The laser beam irradiation step may include:
And transferring the stage to a three-dimensional shortest distance between the control points.
Wherein the three-dimensional Cartesian coordinate system includes x-axis, y-axis and z-axis orthogonal to each other,
Wherein the axial scanning length includes a scanning length in the x-axis and y-axis directions corresponding to the scanning area of the scanner and a scanning length in the z-axis direction corresponding to a focus adjustable distance in the variable focal point. Way.
The laser beam irradiation step may include:
Moving the stage along at least one coordinate axis of a three-dimensional orthogonal coordinate system including x-axis, y-axis and z-axis orthogonal to each other or rotating the stage about at least one of the coordinate axes of the three- ≪ / RTI >
The path correcting step includes:
And calculating a position error of the stage according to the following condition to correct the path to the scanner or the variable focus portion.
here Where P stxi is the x direction error of the stage, P styi is the y direction error of the stage, P stzi is the z direction error of the stage, dx i , dy i , dz i are position errors, and θ i , i is an angle error, to be.
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Cited By (2)
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KR20180137071A (en) * | 2017-06-15 | 2018-12-27 | (주)하드램 | Apparatus for 3D laser patterning |
KR20210000371A (en) * | 2019-06-25 | 2021-01-05 | 이노6 주식회사 | Linear conveyor system control unit |
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JP2004216401A (en) * | 2003-01-10 | 2004-08-05 | Sharp Corp | Laser beam machining device |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR20180137071A (en) * | 2017-06-15 | 2018-12-27 | (주)하드램 | Apparatus for 3D laser patterning |
KR20210000371A (en) * | 2019-06-25 | 2021-01-05 | 이노6 주식회사 | Linear conveyor system control unit |
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