KR20170024431A - A hot runner system provided with a turbulent flow generating member - Google Patents
A hot runner system provided with a turbulent flow generating member Download PDFInfo
- Publication number
- KR20170024431A KR20170024431A KR1020150119699A KR20150119699A KR20170024431A KR 20170024431 A KR20170024431 A KR 20170024431A KR 1020150119699 A KR1020150119699 A KR 1020150119699A KR 20150119699 A KR20150119699 A KR 20150119699A KR 20170024431 A KR20170024431 A KR 20170024431A
- Authority
- KR
- South Korea
- Prior art keywords
- flow path
- manifold
- generating member
- resin
- flow
- Prior art date
Links
- 239000011347 resin Substances 0.000 claims abstract description 97
- 229920005989 resin Polymers 0.000 claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000001788 irregular Effects 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2725—Manifolds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/581—Devices for influencing the material flow, e.g. "torpedo constructions" or mixing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2725—Manifolds
- B29C2045/2733—Inserts, plugs, bushings
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention relates to a hot runner system equipped with a turbulence generating member.
The present invention provides a method of manufacturing a resin-sealed manifold, comprising a first flow path through which resin flows, and a manifold flow path branched from an end of the first flow path, Manifold; And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of resin, wherein the turbulence generating member is configured in the first flow path to generate a first turbulent flow of the resin, And a second turbulent flow of the resin generated in the first turbulent flow is generated at each branch point.
Description
The present invention relates to a hot runner system equipped with a turbulence generating member. More specifically, it is possible to constitute a turbulent flow generating member so as to cause turbulent flow of the resin in the flow path of the manifold, thereby changing the flow of the resin, lowering the kinematic viscosity coefficient of the resin in the manifold, To a hot runner system equipped with a turbulent flow generating member capable of improving the fluidity of the resin.
2. Description of the Related Art In general, a nozzle device for injection molding for molding a plastic product includes a manifold into which molten resin is injected, and a resin injected into the cavity of the mold, And at least one nozzle. Further, a runner for branching the injected resin evenly into the nozzles is formed in the inside of the manifold.
However, in the conventional manifold, since the runner has a certain diameter, the flowability of the resin flowing through the runner may be deteriorated.
Since the conventional manifold is formed by drilling in the direction in which each runner is arranged to form the runner, it is impossible to form the free curved surface of the runner, the surface roughness is not good, and the laminar flow is caused by the linear machining There is a problem that a resin layer may be formed in the runner by pressing on the surface.
Korean Patent Registration No. 10-1330428 discloses a method of manufacturing a resin material which is provided with a manifold to which molten resin is injected, a runner that guides the resin injected into the manifold, A first runner connected to a sprue bush mounted on an upper portion of the manifold, and a second runner branched from the first runner to horizontally guide the manifold And a plurality of third runners connecting the respective second runners and the nozzles, and a plurality of third runners connecting the second runners to the nozzle side of the second runner, And a turbulator forming member having a helical groove formed on the outer surface of the body so as to form a flow in a turbulent flow has been disclosed.
However, according to the above-described prior art documents, the turbulent flow forming member is separately provided only at the inlet end side of the second runner of the manifold, so that the flow of the resin is constantly flowed like a layer flow type by the turbulent flow forming member, The side wall part rather lowers the fluidity of the resin, and the turbulence of the resin is not properly formed due to such a problem. As a result, the resin stays at the vicinity of the second runner of the manifold, There is a problem that can not be achieved.
Korean Patent No. 10-1330428
In order to solve such problems, the present invention has been devised in order to solve the above problems, and it is an object of the present invention to provide a turbulent flow generating member for generating turbulent flow of resin in a flow path of a manifold to generate irregular flow of resin, The present invention provides a hot runner system provided with a turbulent flow generating member capable of reducing the number of tie points of a resin.
The present invention also provides a hot runner system provided with a turbulent flow generating member capable of preventing turbulent flow of resin in a flow path of a manifold to prevent the resin from staying in the flow path and improving fluidity of the resin, There is a purpose.
According to an aspect of the present invention, there is provided a manifold comprising a first flow path through which resin flows, a second flow path branched from the end of the first flow path, A manifold partitioned into upper and lower manifolds in which flow paths are formed, respectively; And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of resin, wherein the turbulence generating member is configured in the first flow path to generate a first turbulent flow of the resin, And a second turbulent flow of the resin generated in the first turbulent flow is generated at each branch point.
According to an embodiment of the present invention, the turbulent flow generating member is formed in a spiral shape and is formed in the first and second flow paths, respectively.
According to an embodiment of the present invention, the turbulent flow generating member is integrally formed with the first and second flow paths and is formed in the shape of a predetermined protrusion along the circumference of the manifold flow path, and on both sides thereof, Is formed.
According to an embodiment of the present invention, the turbulence generating member may include an upper turbulence generating protrusion formed on the upper manifold and a lower turbulence generating protrusion formed on the lower manifold, Are formed at intervals of 90 degrees at the respective bifurcations of the manifold channel.
According to an embodiment of the present invention, the upper and lower turbulence generation protrusions further include a curvature portion having a predetermined curvature at an end thereof.
According to an embodiment of the present invention, the upper and lower turbulence generation protrusions are formed in a rectangular shape protruding vertically from the manifold channel, or formed in a streamline or circular shape.
According to an embodiment of the present invention, the turbulent flow generating member is formed of a wave-like protrusion in the manifold channel.
According to an embodiment of the present invention, the turbulence generating member may include a first circulation flow path formed in the first flow path, a second circulation path formed in the end of the second flow path and connected to the resin supply hole, . ≪ / RTI >
According to an embodiment of the present invention, the first circulating flow path includes a plurality of primary turbulence flow paths formed at one side of the manifold flow path and spaced apart from each other by a predetermined distance, And a plurality of secondary turbulent flow paths formed at a predetermined interval from a central portion of the primary turbulent flow path as starting points.
According to an embodiment of the present invention, the second circulation flow path connects the second flow path side end portion and the resin supply hole so as to prevent the buckling phenomenon of the valve pin from occurring, And is supplied to both sides of the side surface of the resin supply hole.
According to the embodiment of the present invention as described above, the turbulent flow generating member is constituted so that the turbulent flow of the resin is carried out in the flow path of the manifold, so that irregular flow of the resin is performed, thereby forming a free curved surface of the manifold flow path There is an effect that the number of tie points of the resin can be lowered.
Further, according to the embodiment of the present invention, turbulent flow of the resin is performed in the flow path of the manifold, thereby preventing the resin from staying in the flow path and improving the fluidity of the resin.
1 is a schematic view of a hot runner system equipped with a turbulence generating member according to an embodiment of the present invention;
2 is a view illustrating a manifold of a hot runner system equipped with a turbulent flow generating member according to a first embodiment of the present invention;
3 is an enlarged view of a flow path of a hot runner system having a turbulent flow generating member according to a first embodiment of the present invention.
4 and 5 are enlarged views of a manifold and a flow path of a hot runner system equipped with a turbulent flow generating member according to a second embodiment of the present invention;
6 and 7 are enlarged views of a manifold and a flow path of a hot runner system provided with a turbulent flow generating member according to a third embodiment of the present invention,
8 and 9 are enlarged views of a manifold and a flow path of a hot runner system provided with a turbulent flow generating member according to a fourth embodiment of the present invention;
10 and 11 are enlarged views of a manifold and a flow path of a hot runner system having a turbulent flow generating member according to a fifth embodiment of the present invention,
12 is a view showing a flow of a resin flowing through a manifold flow path and a temperature distribution according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used to designate the same or similar components throughout the drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
In describing the components of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected to or connected to the other component, It should be understood that an element may be "connected," "coupled," or "connected."
FIG. 1 is a schematic view of a hot runner system having a turbulence generating member according to an embodiment of the present invention. FIG. 2 is a schematic view of a hot runner system having a turbulence generating member according to a first embodiment of the present invention. FIG. 3 is an enlarged view of a flow path of a hot runner system having a turbulent flow generating member according to a first embodiment of the present invention.
The hot runner system equipped with the turbulence generating member of the present invention includes a
The
The
The
The
The first and
The turbulent
That is, the lower surface of the turbulent
As shown in FIGS. 2 and 3, the turbulent
The
Particularly, in the turbulent
For example, as shown in FIG. 12A, the temperature of the resin flowing in the
Thus, as shown in FIG. 12B, turbulent flow of the resin is performed in the
As shown in FIGS. 4 to 12, the turbulent
4 and 5 illustrate the turbulent
The turbulent
6 and 7, the
The turbulent
The
In addition, a
Here, the
8 and 9, the turbulent
As shown in FIGS. 10 and 11, the turbulent
The turbulent
The first
That is, as shown in the enlarged view of FIG. 10, the first
In order to prevent a dead spot section occurring at the rear side of the sliding section of the
11 (a), in order to prevent the
In the hot runner system having the turbulence generating member of the present invention having the above-described structure, the turbulent
While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. That is, within the scope of the present invention, all of the components may be selectively coupled to one or more of them.
It is also to be understood that the terms such as " comprises, "" comprising," or "having ", as used herein, mean that a component can be implanted unless specifically stated to the contrary. And all terms including technical and scientific terms are to be construed in a manner generally known to one of ordinary skill in the art to which this invention belongs, It has the same meaning as understood.
The foregoing description is merely illustrative of the technical idea of the present invention and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
130: Manifold 132: Manifold channel
134: resin supply hole 200: turbulent flow generating member
210: twist portion 222: upper turbulence generating projection
224: Lower turbulent flow protrusion 232: First flow path
234: second flow path 242: first circulation flow path
244: second circulation flow path
Claims (10)
And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of the resin,
Wherein the turbulent flow generating member is constituted in the first flow path to generate a first turbulent flow of the resin and to generate a second turbulent flow of the resin generated at each branch point of the second flow path, Wherein the turbulence generating member is provided with a turbulence generating member.
Wherein the turbulent flow generating member is formed in a spiral shape and is formed in the first and second flow paths, respectively.
Wherein the turbulent flow generating member is integrally formed with the first and second flow paths and is formed in the shape of a predetermined protrusion along the circumference of the manifold flow path and a torsion portion is formed on both sides of the turbulence generating member. Hot runner system.
Wherein the turbulence generating member comprises an upper turbulence generating protrusion formed on the upper manifold and a lower turbulence generating protrusion formed on the lower manifold and the upper and lower turbulence generating protrusions are formed at 90 degrees Wherein the turbulent flow generating member is disposed at an interval.
Wherein the upper and lower turbulence generating protrusions are further provided with a curvature portion having a predetermined curvature at an end thereof.
Wherein the upper and lower turbulence generation protrusions are formed in a rectangular shape so as to protrude vertically from the manifold channel, or are formed in a streamline or circular shape.
Wherein the turbulent flow generating member comprises a wave-shaped protrusion in the manifold flow path.
Wherein the turbulent flow generating member is constituted by a first circulation flow path formed in the first flow path and a second circulation flow path formed in an end of the second flow path and connected to the resin supply hole A hot runner system.
The first circulation channel
A plurality of primary turbulence flow paths formed at one side of the manifold flow path at a predetermined interval,
And a plurality of secondary turbulent flow paths formed at the other side of the manifold flow path,
Wherein the turbulent flow generating member comprises a turbulence generating member.
The second circulation channel is configured to connect the second flow path side end portion and the resin supply hole to prevent the buckling phenomenon of the valve pin from occurring and to supply the flowing resin to both sides of the side surface of the resin supply hole A hot runner system having a turbulence generating member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150119699A KR101753143B1 (en) | 2015-08-25 | 2015-08-25 | A hot runner system provided with a turbulent flow generating member |
Applications Claiming Priority (1)
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KR1020150119699A KR101753143B1 (en) | 2015-08-25 | 2015-08-25 | A hot runner system provided with a turbulent flow generating member |
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KR20170024431A true KR20170024431A (en) | 2017-03-07 |
KR101753143B1 KR101753143B1 (en) | 2017-07-03 |
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KR1020150119699A KR101753143B1 (en) | 2015-08-25 | 2015-08-25 | A hot runner system provided with a turbulent flow generating member |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112916827A (en) * | 2021-01-25 | 2021-06-08 | 惠州市田宇中南铝合金新材料科技有限公司 | Multiple gating system of die-casting mould |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101330428B1 (en) | 2010-12-31 | 2013-11-15 | 허남욱 | Nozzle device for injection molding |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5556030B2 (en) * | 2009-03-06 | 2014-07-23 | オムロン株式会社 | Injection mold |
KR101289877B1 (en) | 2011-04-11 | 2013-07-24 | 주식회사 이룸테크 | hot runner apparatus |
KR101296355B1 (en) | 2011-08-11 | 2013-08-14 | 서울과학기술대학교 산학협력단 | Injection mold having runners with helical groove |
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2015
- 2015-08-25 KR KR1020150119699A patent/KR101753143B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101330428B1 (en) | 2010-12-31 | 2013-11-15 | 허남욱 | Nozzle device for injection molding |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112916827A (en) * | 2021-01-25 | 2021-06-08 | 惠州市田宇中南铝合金新材料科技有限公司 | Multiple gating system of die-casting mould |
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