KR20170024431A - A hot runner system provided with a turbulent flow generating member - Google Patents

A hot runner system provided with a turbulent flow generating member Download PDF

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Publication number
KR20170024431A
KR20170024431A KR1020150119699A KR20150119699A KR20170024431A KR 20170024431 A KR20170024431 A KR 20170024431A KR 1020150119699 A KR1020150119699 A KR 1020150119699A KR 20150119699 A KR20150119699 A KR 20150119699A KR 20170024431 A KR20170024431 A KR 20170024431A
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South Korea
Prior art keywords
flow path
manifold
generating member
resin
flow
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Application number
KR1020150119699A
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Korean (ko)
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KR101753143B1 (en
Inventor
유성진
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주식회사 유도
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Priority to KR1020150119699A priority Critical patent/KR101753143B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2725Manifolds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/58Details
    • B29C45/581Devices for influencing the material flow, e.g. "torpedo constructions" or mixing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2725Manifolds
    • B29C2045/2733Inserts, plugs, bushings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to a hot runner system equipped with a turbulence generating member.
The present invention provides a method of manufacturing a resin-sealed manifold, comprising a first flow path through which resin flows, and a manifold flow path branched from an end of the first flow path, Manifold; And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of resin, wherein the turbulence generating member is configured in the first flow path to generate a first turbulent flow of the resin, And a second turbulent flow of the resin generated in the first turbulent flow is generated at each branch point.

Description

[0001] The present invention relates to a hot runner system provided with a turbulence generating member,

The present invention relates to a hot runner system equipped with a turbulence generating member. More specifically, it is possible to constitute a turbulent flow generating member so as to cause turbulent flow of the resin in the flow path of the manifold, thereby changing the flow of the resin, lowering the kinematic viscosity coefficient of the resin in the manifold, To a hot runner system equipped with a turbulent flow generating member capable of improving the fluidity of the resin.

2. Description of the Related Art In general, a nozzle device for injection molding for molding a plastic product includes a manifold into which molten resin is injected, and a resin injected into the cavity of the mold, And at least one nozzle. Further, a runner for branching the injected resin evenly into the nozzles is formed in the inside of the manifold.

However, in the conventional manifold, since the runner has a certain diameter, the flowability of the resin flowing through the runner may be deteriorated.

Since the conventional manifold is formed by drilling in the direction in which each runner is arranged to form the runner, it is impossible to form the free curved surface of the runner, the surface roughness is not good, and the laminar flow is caused by the linear machining There is a problem that a resin layer may be formed in the runner by pressing on the surface.

Korean Patent Registration No. 10-1330428 discloses a method of manufacturing a resin material which is provided with a manifold to which molten resin is injected, a runner that guides the resin injected into the manifold, A first runner connected to a sprue bush mounted on an upper portion of the manifold, and a second runner branched from the first runner to horizontally guide the manifold And a plurality of third runners connecting the respective second runners and the nozzles, and a plurality of third runners connecting the second runners to the nozzle side of the second runner, And a turbulator forming member having a helical groove formed on the outer surface of the body so as to form a flow in a turbulent flow has been disclosed.

However, according to the above-described prior art documents, the turbulent flow forming member is separately provided only at the inlet end side of the second runner of the manifold, so that the flow of the resin is constantly flowed like a layer flow type by the turbulent flow forming member, The side wall part rather lowers the fluidity of the resin, and the turbulence of the resin is not properly formed due to such a problem. As a result, the resin stays at the vicinity of the second runner of the manifold, There is a problem that can not be achieved.

Korean Patent No. 10-1330428

In order to solve such problems, the present invention has been devised in order to solve the above problems, and it is an object of the present invention to provide a turbulent flow generating member for generating turbulent flow of resin in a flow path of a manifold to generate irregular flow of resin, The present invention provides a hot runner system provided with a turbulent flow generating member capable of reducing the number of tie points of a resin.

The present invention also provides a hot runner system provided with a turbulent flow generating member capable of preventing turbulent flow of resin in a flow path of a manifold to prevent the resin from staying in the flow path and improving fluidity of the resin, There is a purpose.

According to an aspect of the present invention, there is provided a manifold comprising a first flow path through which resin flows, a second flow path branched from the end of the first flow path, A manifold partitioned into upper and lower manifolds in which flow paths are formed, respectively; And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of resin, wherein the turbulence generating member is configured in the first flow path to generate a first turbulent flow of the resin, And a second turbulent flow of the resin generated in the first turbulent flow is generated at each branch point.

According to an embodiment of the present invention, the turbulent flow generating member is formed in a spiral shape and is formed in the first and second flow paths, respectively.

According to an embodiment of the present invention, the turbulent flow generating member is integrally formed with the first and second flow paths and is formed in the shape of a predetermined protrusion along the circumference of the manifold flow path, and on both sides thereof, Is formed.

According to an embodiment of the present invention, the turbulence generating member may include an upper turbulence generating protrusion formed on the upper manifold and a lower turbulence generating protrusion formed on the lower manifold, Are formed at intervals of 90 degrees at the respective bifurcations of the manifold channel.

According to an embodiment of the present invention, the upper and lower turbulence generation protrusions further include a curvature portion having a predetermined curvature at an end thereof.

According to an embodiment of the present invention, the upper and lower turbulence generation protrusions are formed in a rectangular shape protruding vertically from the manifold channel, or formed in a streamline or circular shape.

According to an embodiment of the present invention, the turbulent flow generating member is formed of a wave-like protrusion in the manifold channel.

According to an embodiment of the present invention, the turbulence generating member may include a first circulation flow path formed in the first flow path, a second circulation path formed in the end of the second flow path and connected to the resin supply hole, . ≪ / RTI >

According to an embodiment of the present invention, the first circulating flow path includes a plurality of primary turbulence flow paths formed at one side of the manifold flow path and spaced apart from each other by a predetermined distance, And a plurality of secondary turbulent flow paths formed at a predetermined interval from a central portion of the primary turbulent flow path as starting points.

According to an embodiment of the present invention, the second circulation flow path connects the second flow path side end portion and the resin supply hole so as to prevent the buckling phenomenon of the valve pin from occurring, And is supplied to both sides of the side surface of the resin supply hole.

According to the embodiment of the present invention as described above, the turbulent flow generating member is constituted so that the turbulent flow of the resin is carried out in the flow path of the manifold, so that irregular flow of the resin is performed, thereby forming a free curved surface of the manifold flow path There is an effect that the number of tie points of the resin can be lowered.

Further, according to the embodiment of the present invention, turbulent flow of the resin is performed in the flow path of the manifold, thereby preventing the resin from staying in the flow path and improving the fluidity of the resin.

1 is a schematic view of a hot runner system equipped with a turbulence generating member according to an embodiment of the present invention;
2 is a view illustrating a manifold of a hot runner system equipped with a turbulent flow generating member according to a first embodiment of the present invention;
3 is an enlarged view of a flow path of a hot runner system having a turbulent flow generating member according to a first embodiment of the present invention.
4 and 5 are enlarged views of a manifold and a flow path of a hot runner system equipped with a turbulent flow generating member according to a second embodiment of the present invention;
6 and 7 are enlarged views of a manifold and a flow path of a hot runner system provided with a turbulent flow generating member according to a third embodiment of the present invention,
8 and 9 are enlarged views of a manifold and a flow path of a hot runner system provided with a turbulent flow generating member according to a fourth embodiment of the present invention;
10 and 11 are enlarged views of a manifold and a flow path of a hot runner system having a turbulent flow generating member according to a fifth embodiment of the present invention,
12 is a view showing a flow of a resin flowing through a manifold flow path and a temperature distribution according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used to designate the same or similar components throughout the drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

In describing the components of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected to or connected to the other component, It should be understood that an element may be "connected," "coupled," or "connected."

FIG. 1 is a schematic view of a hot runner system having a turbulence generating member according to an embodiment of the present invention. FIG. 2 is a schematic view of a hot runner system having a turbulence generating member according to a first embodiment of the present invention. FIG. 3 is an enlarged view of a flow path of a hot runner system having a turbulent flow generating member according to a first embodiment of the present invention.

The hot runner system equipped with the turbulence generating member of the present invention includes a reinforcement plate 104 fixed to the upper side of the cavity plate 102 and into which a nozzle 120 for supplying resin to the gate 112 is inserted, A manifold 130 connected to the nozzle locator 150 to form a manifold flow path 132 through which the resin flows, a manifold 130 connected to the nozzle locator 150, An insulation pad 140 which is connected to the manifold 130 and is connected to the manifold flow path 132 and is connected to the injection port 140 through which the resin is injected, And a turbulent flow generating member 200 provided in the manifold flow path 132 to improve the turbulent flowability of the resin flowing through the nozzle locator 150. [

The manifold 130 is divided into upper and lower manifolds 130a and 130b. The upper and lower manifolds 130a and 130b are connected to the manifold 130, Respectively.

The upper manifold 130a further includes a connection hole communicating with the nozzle locator 150 to supply resin and the lower manifold 130b is connected to the nozzle 120 to supply the resin to the nozzle 120 The resin supply holes 134 can be formed.

The manifold 130 is formed such that a manifold flow path 132 serving as a runner that uniformly distributes the resin supplied from the nozzle locator 150 and supplies the resin to the nozzle 120 is branched.

The manifold flow path 132 is formed at a position corresponding to the upper and lower surfaces of the divided upper and lower manifolds 130a and 130b. In particular, the resin supplied from the upper manifold 130a side is uniformly And a second flow path 234 branched from the end of the first flow path 232 and supplied to the plurality of nozzles 120.

The first and second flow paths 232 and 234 are formed with a turbulent flow generating member 200 that maximizes the irregular flow of the resin during the flow of the resin so as to achieve turbulent flow of the resin.

The turbulent flow generating member 200 is connected to the first and second flow paths 232 and 234 and is mounted on the lower manifold 130b among the divided manifolds 130 and then connected to the upper manifold 130a And the lower manifold 130b while being in contact with the manifold flow path 132 formed in the upper manifold 130a while being joined together to form a turbulent flow of the resin.

That is, the lower surface of the turbulent flow generating member 200 is seated and joined to the manifold flow path 132 of the lower manifold 130b, and the upper surface thereof is joined to the manifold flow path 132 of the upper manifold 130a And is integrally formed with the manifold 130.

As shown in FIGS. 2 and 3, the turbulent flow generating member 200 includes a plurality of first flow paths 232 and a plurality of first flow paths 232 disposed at both sides of a communication hole formed in the upper manifold 130a. Whereby a primary turbulent flow of the resin supplied through the communication hole is achieved.

The turbulence generating member 200 according to the present invention is formed in the second flow path 234 of the lower manifold 130b and is disposed at each of the bifurcations of the second flow path 234, So that the resin flows into the second flow path 234, thereby preventing the pressure drop of the resin and preventing the resin from staying in the flow path.

Particularly, in the turbulent flow generating member 200 of the present invention, when the resins of different colors are sequentially supplied, the residues of the initially supplied resin are adhered to the inner wall surface of the manifold flow path 132, It is possible to prevent mixing with a resin of a color.

For example, as shown in FIG. 12A, the temperature of the resin flowing in the manifold channel 132 decreases from the center of the manifold channel 132 toward the inner wall surface, This adheres to the inner wall surface of the manifold flow path 132 while causing the resin to adhere to the resin while decreasing the flowability of the resin.

Thus, as shown in FIG. 12B, turbulent flow of the resin is performed in the manifold flow path 132, so that the flow of the resin is performed while the temperature of the resin is kept constant. It is possible to minimize the mixing of resin in the manifold flow path even if different resins are sequentially supplied as the irregular flow flow is increased and the resin is prevented from sticking to the inner wall surface of the manifold flow path 132 .

As shown in FIGS. 4 to 12, the turbulent flow generating member 200 of the present invention may be configured in the manifold channel 132 in various forms.

4 and 5 illustrate the turbulent flow generating member 200 according to the second embodiment. As shown in FIG. 4 and FIG. 5, the turbulent flow generating member 200 may have a predetermined protrusion shape along the circumference of the manifold flow path 132.

The turbulent flow generating member 200 according to the second embodiment may be integrally formed with the upper manifold 130a and the lower manifold 130b and is twisted along the circumference of the manifold flow path 132 The torsion portion 210 is formed on both sides of the turbulence generating member 200 so that turbulence is generated while flowing along the torsion portion 210 when the resin flows.

6 and 7, the turbulence generating member 200 according to the third embodiment of the present invention may be formed in various shapes of protrusions.

The turbulent flow generating member 200 according to the third embodiment is integrally formed with the upper manifold 130a and the lower manifold 130b and is formed as a protrusion having a shape corresponding to the upper manifold 130a and the lower manifold 130b, The manifold flow path 132 is formed at an angle of 90 degrees to each of the bifurcations of the manifold flow path 132. The manifold flow path 132 is spaced apart from the manifold flow path 132 by a predetermined distance And the like.

The turbulence generating member 200 includes an upper turbulence generating protrusion 222 formed on the upper manifold 130a and a lower turbulence generating protrusion 224 formed on the lower manifold 130b so that turbulence is generated .

In addition, a curvature portion 226 having a predetermined curvature may be formed at an end of each of the turbulent flow protrusions 222 and 224 to smoothly flow the resin.

Here, the turbulent flow protrusions 222 and 224 may be formed in a rectangular shape so as to protrude vertically from the inner wall surface of the manifold channel 132 to the center, but are not limited thereto, and may be formed in a streamlined or circular shape, It is possible to minimize the residence time in the manifold flow path 132 when the flow of the fluid is performed.

8 and 9, the turbulent flow generating member 200 of the present invention is integrally formed with the manifold flow path 132 in the form of a wave, The turbulence can be generated.

As shown in FIGS. 10 and 11, the turbulent flow generating member 200 according to the fifth embodiment of the present invention is configured such that circulation of the ribbon in the manifold flow path 132 is minimized, And may be configured in the form of a flow path.

The turbulent flow generating member 200 includes a first circulation flow passage 242 formed in the first flow passage 232 and a second circulation flow passage 244 formed in the end portion of the second flow passage 234 and connected to the resin supply hole 134. [ And a flow path 244.

The first circulation flow paths 242 are formed in a plurality of staggered shapes on opposite sides of the first flow path 232, so that the turbulent flow of the resin is achieved.

That is, as shown in the enlarged view of FIG. 10, the first circulation flow path 242 includes a plurality of primary turbulence flow paths 242a spaced at a predetermined interval from one side of the manifold flow path 132, And a secondary turbulence flow path 242b formed on the other side of the folding flow path 132 and configured to be separated from the central portion of the primary turbulence flow path 242a by a predetermined distance.

In order to prevent a dead spot section occurring at the rear side of the sliding section of the valve pin 122 due to the flow direction of the resin through which the turbulent flow flows, the second circulation flow passage 244 has a dead spot section It is a component that enables the supply of bi-directional resin to be effected, rather than a simple stiffening of the stagnant resin, and at the same time, a secondary turbulent flow can be generated.

11 (a), in order to prevent the valve pin 122 from buckling at the inner circumference of the resin supply hole 134 in the flow direction of the resin in which the turbulent flow is made, as shown in Fig. 11 The resin that flows by connecting the end of the manifold flow path 132 on the second flow path 234 side with the resin supply hole 134 is supplied to both sides of the side surface of the resin supply hole 134 as shown in Fig. So that the buckling phenomenon of the valve pin 122 is prevented and a secondary turbulent flow is generated.

In the hot runner system having the turbulence generating member of the present invention having the above-described structure, the turbulent flow generating member 200 is configured to flow the resin in the manifold flow path 132 of the manifold 130, The viscosity of the resin in the manifold can be lowered and the resin can be prevented from staying in the flow path to improve the fluidity of the resin.

While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. That is, within the scope of the present invention, all of the components may be selectively coupled to one or more of them.

It is also to be understood that the terms such as " comprises, "" comprising," or "having ", as used herein, mean that a component can be implanted unless specifically stated to the contrary. And all terms including technical and scientific terms are to be construed in a manner generally known to one of ordinary skill in the art to which this invention belongs, It has the same meaning as understood.

The foregoing description is merely illustrative of the technical idea of the present invention and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

130: Manifold 132: Manifold channel
134: resin supply hole 200: turbulent flow generating member
210: twist portion 222: upper turbulence generating projection
224: Lower turbulent flow protrusion 232: First flow path
234: second flow path 242: first circulation flow path
244: second circulation flow path

Claims (10)

A manifold partitioned into an upper and a lower manifold in which a manifold flow path including a first flow path through which the resin flows and a second flow path branched from the end of the first flow path and having a resin supply hole is formed; And
And a turbulence generating member joined to the manifold flow path to generate a turbulent flow of the resin,
Wherein the turbulent flow generating member is constituted in the first flow path to generate a first turbulent flow of the resin and to generate a second turbulent flow of the resin generated at each branch point of the second flow path, Wherein the turbulence generating member is provided with a turbulence generating member.
The method according to claim 1,
Wherein the turbulent flow generating member is formed in a spiral shape and is formed in the first and second flow paths, respectively.
The method according to claim 1,
Wherein the turbulent flow generating member is integrally formed with the first and second flow paths and is formed in the shape of a predetermined protrusion along the circumference of the manifold flow path and a torsion portion is formed on both sides of the turbulence generating member. Hot runner system.
The method according to claim 1,
Wherein the turbulence generating member comprises an upper turbulence generating protrusion formed on the upper manifold and a lower turbulence generating protrusion formed on the lower manifold and the upper and lower turbulence generating protrusions are formed at 90 degrees Wherein the turbulent flow generating member is disposed at an interval.
5. The method of claim 4,
Wherein the upper and lower turbulence generating protrusions are further provided with a curvature portion having a predetermined curvature at an end thereof.
5. The method of claim 4,
Wherein the upper and lower turbulence generation protrusions are formed in a rectangular shape so as to protrude vertically from the manifold channel, or are formed in a streamline or circular shape.
The method according to claim 1,
Wherein the turbulent flow generating member comprises a wave-shaped protrusion in the manifold flow path.
The method according to claim 1,
Wherein the turbulent flow generating member is constituted by a first circulation flow path formed in the first flow path and a second circulation flow path formed in an end of the second flow path and connected to the resin supply hole A hot runner system.
9. The method of claim 8,
The first circulation channel
A plurality of primary turbulence flow paths formed at one side of the manifold flow path at a predetermined interval,
And a plurality of secondary turbulent flow paths formed at the other side of the manifold flow path,
Wherein the turbulent flow generating member comprises a turbulence generating member.
9. The method of claim 8,
The second circulation channel is configured to connect the second flow path side end portion and the resin supply hole to prevent the buckling phenomenon of the valve pin from occurring and to supply the flowing resin to both sides of the side surface of the resin supply hole A hot runner system having a turbulence generating member.
KR1020150119699A 2015-08-25 2015-08-25 A hot runner system provided with a turbulent flow generating member KR101753143B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112916827A (en) * 2021-01-25 2021-06-08 惠州市田宇中南铝合金新材料科技有限公司 Multiple gating system of die-casting mould

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101330428B1 (en) 2010-12-31 2013-11-15 허남욱 Nozzle device for injection molding

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5556030B2 (en) * 2009-03-06 2014-07-23 オムロン株式会社 Injection mold
KR101289877B1 (en) 2011-04-11 2013-07-24 주식회사 이룸테크 hot runner apparatus
KR101296355B1 (en) 2011-08-11 2013-08-14 서울과학기술대학교 산학협력단 Injection mold having runners with helical groove

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101330428B1 (en) 2010-12-31 2013-11-15 허남욱 Nozzle device for injection molding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112916827A (en) * 2021-01-25 2021-06-08 惠州市田宇中南铝合金新材料科技有限公司 Multiple gating system of die-casting mould

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