KR20160140091A - Eco-friendly non-asbestos friction material composition for rubber tire of light rail transit and the friction pad - Google Patents

Eco-friendly non-asbestos friction material composition for rubber tire of light rail transit and the friction pad Download PDF

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KR20160140091A
KR20160140091A KR1020150076231A KR20150076231A KR20160140091A KR 20160140091 A KR20160140091 A KR 20160140091A KR 1020150076231 A KR1020150076231 A KR 1020150076231A KR 20150076231 A KR20150076231 A KR 20150076231A KR 20160140091 A KR20160140091 A KR 20160140091A
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weight
friction material
fiber
friction
present
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KR1020150076231A
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Korean (ko)
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이성묵
남상철
이종석
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(주)홍성브레이크
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • F16D69/028Compositions based on metals or inorganic oxides containing fibres

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention relates to an eco-friendly non-asbestos friction material composition for a rubber tire of a light rail transit and a friction pad using the same, capable of providing required capability which is the same as or greater than an existing friction pad without using asbestos and does not include four types of heavy metals. Specifically, according to the present invention, strength and heat dispensability of the friction pad are improved by using porous fabrics as inorganic or organic fabrics. In addition, according to the present invention, braking efficiency, as well as noise efficiency, can be improved while a fade phenomenon, in which a friction coefficient decreases when temperature drastically increases during braking, decreases.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a non-asbestos environmentally friendly friction material composition for a rubber wheel light rail, and a friction material pad using the same. BACKGROUND ART [0002]

The present invention relates to a non-asbestos environmentally friendly friction material composition for a rubber wheel light rail, and a friction material pad using the same. More particularly, the present invention relates to a friction material pad using a non- While the pad temperature is rapidly increased due to frequent braking action through the characteristics of the porous fiber, it is possible to improve the braking performance by preventing the fade phenomenon in which the friction coefficient is repeatedly decreased, will be.

Generally, light rail is a public transport that compensates for the shortcomings of subways and buses. It is used to mean a light railway, as opposed to 'heavy rail' such as subway-train. In particular, the light rail is suitable for handling traffic demand that connects existing subway lines, trunk lines of small cities, metropolitan cities and satellite cities, because the transportation capacity is moderate between subway and bus,

These light rail transit trains can be used for a variety of purposes including unmanned automatic guided transit (AGT), light rail transit (LRT), monorail, guided busway, magnetic levitation, And Personal Rapid Transit (PRT). The following Patent Documents 1 and 2 disclose techniques relating to such light rail.

Patent Document 1 relates to a track block used for laying a track of a concrete track or a guide tracked rubber wheel light rail, and relates to a track block and a manufacturing method thereof that are easy to replace and have a three-dimensional solid shape, To a method of laying orbits in the field using appropriately manufactured orbital blocks

Patent Document 2 discloses a technique of installing a light rail main line high-priced structure in which a bridge structure such as a pier is removed to solve the problem of urban aesthetics, which has been pointed out as a disadvantage of an expensive light railway, a problem of utilization of the ground space due to occupancy of the underground structure, Problems can be solved, and the construction cost of the lower structure such as the lower foundation construction and the bridge pier construction, which have a large portion of the total construction cost of the light railway high cost structure, can be reduced, which is advantageous in terms of economy.

On the other hand, such a light rail is often used with rubber wheels in consideration of quietness and light weight, and friction materials (brake pads) used for braking rubber wheels at this time have the following problems.

(1) Asbestos, which is known as a cancer-causing substance, may be contained in the friction material, and harmful substances are generated whenever the light rail is braked. There are also moves to ban the use of asbestos and four heavy metals (Pb, Cd, Hg, and Cr) because it can contain four heavy metals (Pb, Cd, Hg and Cr).

(2) Every time the light rail is braked, there is a lot of dust, noise and carbonated smell, which threatens the citizens' health or causes discomfort.

(3) Most of existing friction materials are imported, which requires a large cost for manufacturing and maintenance of light rail.

Korean Registered Patent No. 1416157 (Registered on July 31, 2014) Korean Patent Publication No. 10-2015-0009730 (published on 2015.01.27)

The present invention has been made in view of this point, and it is an object of the present invention to provide an eco-friendly rubber wheel light rail free wheelless eco-friendly vehicle which can achieve the required performance equal to or higher than conventional friction material pads without using asbestos, It is an object of the present invention to provide a friction material composition and a friction material pad using the friction material composition.

In particular, the use of porous fibers as inorganic or organic fibers improves the strength and thermal dissipation of the friction material pads and reduces the fading phenomenon in which the coefficient of friction decreases as the temperature rises sharply when braking, It is another object of the present invention to provide an asbestos-free environmentally friendly friction material composition for a rubber wheel light rail which can improve efficiency and noise efficiency, and a friction material pad using the same.

In order to accomplish the above object, the present invention provides a non-asbestos environmentally friendly friction material composition for a light rail of a rubber wheel,

Binder 5 to 12% by weight;

Textile 5 to 20% by weight;

Friction improver 3 to 15% by weight;

slush 5 to 15% by weight;

Metal fiber 5 to 20% by weight;

Filler 20 to 50% by weight; And

Organic stabilizer 3 to 15% by weight; of

.

The present invention also includes a friction material pad using a composition according to the present invention,

Binder 5 to 12% by weight;

Textile 5 to 20% by weight;

Friction improver 3 to 15% by weight;

slush 5 to 15% by weight;

Metal fiber 5 to 20% by weight;

Filler 20 to 50% by weight; And

Organic stabilizer 3 to 15% by weight;

Heated at a temperature of 130 to 160 DEG C and a pressure of 200 to 450 kg / cm < 2 > to form a pad shape, and then heat-treated at 150 to 250 DEG C for 6 to 12 hours.

The asbestos green friction material composition for a rubber wheel light rail according to the present invention and the friction material pad using the same have the following effects.

(1) Even if asbestos is not used, it is possible to obtain the physical property effect which is equal to or better than the required property required in the rubber wheel used in the light rail.

(2) By using asbestos, it is possible to eliminate the harmful factors that may cause harm to the human body by the dust generated in the friction material pad.

(3) Particularly, since copper or brass fibers are used as the metal fiber, the prevention of rust that may occur due to the use of steel, and the prevention of rusting of the four heavy metals (Pb, Cd, Hg, and Cr) It is possible to minimize the harm to the human body.

(4) It can be expected to replace the friction pad, which is currently imported most.

(5) Since pores can be ensured by containing porous fibers, it is effective in improving braking force and noise.

(6) When the organic component of the friction material performs braking action, the lubricating action occurs at the friction interface between the disc and the pad due to the thermal decomposition action, thereby reducing the fade phenomenon in which the frictional coefficient is lowered when the temperature rises rapidly during braking repeatedly. Braking action is performed.

FIG. 1 is a graph showing a comparative example of existing friction material pads in the case test of the present vehicle and a wear resistance test result (pad wear amount) of the embodiment according to the present invention.
[Fig. 2] is a graph showing the result of testing the exothermic state in the case test of a vehicle.
[Fig. 3] is a notification about the results of the present test.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and the inventor should properly define the concept of the term to describe its invention in the best possible way The present invention should be construed in accordance with the spirit and scope of the present invention.

Therefore, the embodiments described in the present specification and the drawings shown in the drawings are only the most preferred embodiments of the present invention and are not intended to represent all of the technical ideas of the present invention. Therefore, various equivalents It should be understood that there may be water and modifications.

( Friction material  Composition)

The non-asbestos environmentally friendly friction material composition according to the present invention does not use steel metal fiber without using asbestos, so that rust generation and 4 heavy metals are not generated, so that porous fibers are contained without harming the human body. It is possible to satisfy the required properties required in the friction material pad in addition to securing proper braking force.

Hereinafter, the friction material composition according to the present invention will be described in more detail as follows.

The construction of the friction material composition according to the present invention is as follows.

Binder 5 to 12% by weight;

Textile 5 to 20 wt%

Friction improver 3 to 15% by weight;

slush 5 to 15% by weight;

Metal fiber 5 to 20% by weight;

Filler 20 to 50% by weight; And

3 to 15% by weight of an organic stabilizer.

Here, the binder contains 5 to 12% by weight, and at least one of phenol resin and NBR-modified rubber may be used, and it is most preferable to use phenol resin.

 The fibrous agent contains 5 to 20% by weight, and organic fibers and inorganic fibers can be used. At this time, the organic fiber is made of at least one of aramid fiber, glass fiber and mineral fiber, and the inorganic fiber is made of at least one of potassium titanate, rock wool, and ceramic fiber.

The friction modifier contains 3 to 15% by weight and is composed of at least one of zircon and alumina.

The lubricant contains 5 to 15% by weight and is composed of at least one of graphite and an emulsion.

The metal fibers contain 5 to 20% by weight, and include at least one of copper (Cu), and an alloy including brass. Particularly, since metal fiber does not use fibers made of steel, generation of dust which is harmful to human body like 4 heavy metal dust can be prevented.

The filler contains 20 to 50% by weight, and is composed of at least one of barite and vermiculite.

The organic stabilizer contains 3 to 15% by weight and is made of at least one of Cashew Dust, nitrile rubber (NBR), black rubber and organic matter.

In the friction material composition according to the present invention, asbestos is replaced, the bonding strength of the friction material pad is maintained through the fiber material and the metal fiber, and the braking performance and the job improvement effect can be obtained by improving the fade characteristics and the friction coefficient. This will be described with reference to a test result while explaining a "friction pad" to be described later.

( Friction material  pad)

The present invention includes a friction material pad using the friction material composition described above. At this time, the friction material pad is composed of the composition described in the above-mentioned "friction material composition ", and the composition is prepared by pressurizing thermoforming and heat treatment under predetermined conditions. Here, the detailed description of the composition of the friction material pad is omitted here, and the production conditions and test results of the friction material pad according to the present invention are described in turn.

First, the friction material pad of the present invention presses the "friction material composition" as described above at a predetermined pressure and temperature. At this time, the temperature and pressure are heated to 130 to 160 ° C and 200 to 450 kg / cm 2, respectively.

After the heating and pressing, the substrate is heat-treated for a predetermined time, for example, 6 to 12 hours. This is because the material of the inside of the friction material is made uniform so that the friction material pad is made uniform as a whole.

Tests of the friction material pads according to the present invention thus fabricated are as follows. The following friction material pad test was performed according to "KS Friction Material Test Specification ". The specimens used at this time were formulated as shown in Table 1 below.


division

Example 1 (% by weight)

Example 2 (% by weight)

Example 3 (% by weight)

Binder (phenolic resin)

8

8

8

Textile (aramid)

12

15

19

Friction improver (Zirgon)

12

10

8

Lubricant (graphite)

11

9

7

Metal fiber (Cu fiber)

10

13

15

Organic stabilizer (NBR)

5

7

3

Filler (barite)

42

38

40

In the embodiment of the friction material pad thus manufactured, the surface contacting with the brake disk was polished and the coating treatment was performed to improve the durability.

<The amount of wear Property value  Test results>

The coefficient of friction and the amount of wear were inspected by the Korea Institute of Industrial Technology Testing (KITA), and the results were analyzed using Rockwell hardness tester (AR-10 model of Akashi Corporation), universal material testing machine (DAEKYYUNG TECH & TESTERS CO., LTE DTU-900HD) TOYO DENKI SEIZO KK) (Test Report No .: 14-059886-01, Issued on January 16, 2015).

Here, the hardness in [Table 2] is the result of measurement with a dynamo tester, and the coefficient of friction and wear amount in [Table 3] are the results of tests in accordance with KS R 1072: 2008.

Figure pat00001

Figure pat00002

<Results of Asbestos Analysis>

The asbestos analysis test was commissioned by the "Korea Chemical Fusion Test Institute" and the result was reported on the report TAH-001450 (Received on February 03, 2015). At this time, four samples were tested according to EPA-600 / M4-82-020. As a result of the test on each of the samples (A to D), asbestos was not detected as shown in [Table 4] to [Table 7].

Figure pat00003

Figure pat00004

Figure pat00005

Figure pat00006

<4 major heavy metal analysis results>

The test for the 4 heavy metals was commissioned by "Korea Chemical Fusion Test Institute" and the result was notified to TAH-000831 (Received on Jan. 21, 2015). The test results are shown in [Table 8] to [Table 11] for the four specimens (A to D), respectively. Detectability was found to be "undetectable" in all four heavy metals.

Figure pat00007

Figure pat00008

Figure pat00009

Figure pat00010

< Current examination  Results>

The test was carried out by Busan Transportation Corporation. The results are as follows.

1. Abrasion resistance test

As a result of comparing the monthly average wear amount (7,000 km / month), it can be seen that the wear amount of the conventional friction material pad (brown color line) and the embodiment (sky blue line) are equal to each other as in FIG.

2. Heat test

FIG. 2 is a graph showing the temperature of the brake disk, and the graphs showing the axial temperature of the axle of the axle, respectively, in comparison between the heating state of the comparative example (a brown color line) and the embodiment (a sky blue line).

2, it can be seen that the temperature of the brake disk is about 6 ° C lower than that of the comparative example and the axial temperature of the axle is about 5 ° C lower than that of the comparative example.

3. Exact position  Stopping precision

Table 12 shows the result of the accuracy of the positional accuracy performed in the upper line (An-seong-min-min) and the lower line (min-min-min-station).

As a result of the accuracy test, the average (followability) of the comparative example was +16, the average (followability) of the example was +3, the average (followability) of the comparative example was +10 in the case of the downline (downline) (Followability) is -3. From this, it can be said that the embodiment is more accurate than the comparative example.

Figure pat00011

As described above, it can be seen that the friction material pad made of the friction material composition according to the present invention is equivalent to or superior to the conventional friction material pad, and it can be seen that the running safety and durability performance are good as shown in FIG.

Claims (9)

5 to 12% by weight binder;
5 to 20% by weight of a fibrous agent;
3 to 15% by weight of a friction modifier;
5 to 15% by weight of a lubricant;
5 to 20% by weight of a metal fiber;
20 to 50% by weight of a filler; And
3 to 15% by weight of an organic stabilizer;
By weight of the friction material.
The method according to claim 1,
Wherein the binder comprises at least one of a phenol resin and an NBR modified rubber.
The method according to claim 1,
As the fibrous agent, organic fiber and inorganic fiber can be used,
Wherein the organic fiber comprises at least one of aramid fiber, glass fiber and mineral fiber,
Wherein the inorganic fibers include at least one of potassium titanate, rock wool, and ceramic fibers.
The method according to claim 1,
Wherein the friction modifier comprises at least one of zircon and alumina.
The method according to claim 1,
Wherein the lubricant comprises at least one of graphite and emulsified material.
The method according to claim 1,
Wherein the metal fiber comprises at least one of copper (Cu) and an alloy including brass.
The method according to claim 1,
Wherein the filler comprises at least one of a barite and a vermiculite.
The method according to claim 1,
Wherein the organic stabilizer comprises at least one of Cashew Dust, Nitrile Rubber (NBR), Black Rubber, and Organic Matter.
A friction material composition according to any one of claims 1 to 8,
5 to 12% by weight binder;
5 to 20% by weight of a fibrous agent;
3 to 15% by weight of a friction modifier;
5 to 15% by weight of a lubricant;
5 to 20% by weight of a metal fiber;
20 to 50% by weight of a filler; And
3 to 15% by weight of an organic stabilizer;
Characterized in that it is heated and pressurized at a temperature of 130-160 DEG C and a pressure of 200-450 kg / cm &lt; 2 &gt; to form a pad shape and then heat-treated at 150-250 DEG C for 6-12 hours. .
KR1020150076231A 2015-05-29 2015-05-29 Eco-friendly non-asbestos friction material composition for rubber tire of light rail transit and the friction pad KR20160140091A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107061574A (en) * 2017-05-26 2017-08-18 山东金麒麟股份有限公司 A kind of polynary resin material of modified rubber for disk type brake disc and purposes
CN108412926A (en) * 2018-04-30 2018-08-17 安徽路安汽车零部件有限公司 A kind of carbon fiber ceramic brake block of high thermal conduction effect and preparation method thereof
CN109628065A (en) * 2019-01-04 2019-04-16 上海华信摩擦材料有限公司 A kind of brake block friction material and preparation method thereof
CN110723925A (en) * 2019-10-15 2020-01-24 武汉理工大学 Curved hole runner ceramic-based brake pad composite material and preparation method thereof
KR20200048455A (en) * 2018-10-30 2020-05-08 주식회사 에스비앤에프 엔지니어링 Friction material for brake pad
KR20210046143A (en) * 2019-10-18 2021-04-28 (주)홍성브레이크 Friction Material for Shoe of Highspeed Railway
CN113512266A (en) * 2021-04-29 2021-10-19 大冶市启发矿产品有限公司 Friction material for motor vehicle

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101416157B1 (en) 2012-02-03 2014-07-09 강남훈 Easily replaceable track block having three dimensions solid shape and method for manufacturing the same, method for laying concrete track and method for laying track of automated guideway type light rail transit using the same track block
KR20150009730A (en) 2013-07-17 2015-01-27 한국철도기술연구원 Air-floating elevated structures of Light Rail Transit

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101416157B1 (en) 2012-02-03 2014-07-09 강남훈 Easily replaceable track block having three dimensions solid shape and method for manufacturing the same, method for laying concrete track and method for laying track of automated guideway type light rail transit using the same track block
KR20150009730A (en) 2013-07-17 2015-01-27 한국철도기술연구원 Air-floating elevated structures of Light Rail Transit

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107061574A (en) * 2017-05-26 2017-08-18 山东金麒麟股份有限公司 A kind of polynary resin material of modified rubber for disk type brake disc and purposes
CN107061574B (en) * 2017-05-26 2019-09-10 山东金麒麟股份有限公司 A kind of polynary resin material of modified rubber for disk type brake disc and purposes
CN108412926A (en) * 2018-04-30 2018-08-17 安徽路安汽车零部件有限公司 A kind of carbon fiber ceramic brake block of high thermal conduction effect and preparation method thereof
KR20200048455A (en) * 2018-10-30 2020-05-08 주식회사 에스비앤에프 엔지니어링 Friction material for brake pad
CN109628065A (en) * 2019-01-04 2019-04-16 上海华信摩擦材料有限公司 A kind of brake block friction material and preparation method thereof
CN110723925A (en) * 2019-10-15 2020-01-24 武汉理工大学 Curved hole runner ceramic-based brake pad composite material and preparation method thereof
CN110723925B (en) * 2019-10-15 2021-07-06 武汉理工大学 Curved hole runner ceramic-based brake pad composite material and preparation method thereof
KR20210046143A (en) * 2019-10-18 2021-04-28 (주)홍성브레이크 Friction Material for Shoe of Highspeed Railway
CN113512266A (en) * 2021-04-29 2021-10-19 大冶市启发矿产品有限公司 Friction material for motor vehicle

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