KR20160139690A - A chamfering machine - Google Patents
A chamfering machine Download PDFInfo
- Publication number
- KR20160139690A KR20160139690A KR1020150075025A KR20150075025A KR20160139690A KR 20160139690 A KR20160139690 A KR 20160139690A KR 1020150075025 A KR1020150075025 A KR 1020150075025A KR 20150075025 A KR20150075025 A KR 20150075025A KR 20160139690 A KR20160139690 A KR 20160139690A
- Authority
- KR
- South Korea
- Prior art keywords
- chamfered
- guide
- grinding
- face
- supporting
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a bevel gear, and more particularly, to a bevel gear capable of improving the quality of a machined product by chamfering the edge of a beveling object by a grinding method,
In general, the chamfering machine is a device for chamfering the edge of a face-to-face object processed by a machine tool such as a hexahedron.
The conventional chamfer has a motor for rotating a rotary block provided with a cutter, and a support provided on the upper side of the cutter and having a V-shaped cross section. At the lower end of the support, a penetrating portion is elongated along the longitudinal direction, and the edge of the object to be faced is exposed downward through the penetrating portion.
When the worker places the object to be supported on the support and pushes the object to be moved after the motor is operated, the lower exposed edge is cut through the penetration part.
The cutting edge portion of most of the cutters employed in these conventional chamfering machines is made of an ultra-hard alloy. The carbide tool is extremely high in hardness close to diamond and has excellent oxidation resistance at high temperature. Therefore, it is possible to perform a heavy cutting operation at a higher speed than a high speed tool steel. The cemented carbide as a cutting tool is classified into three kinds of P, M, and K depending on the type of workpiece. For example, P is used for steel, M for stainless steel, and K for cast iron. The larger the number after the symbol is, the better the toughness. The smaller the number, the greater the abrasion resistance and heat resistance.
However, the conventional chamfering machine uses a cutter having a superfine cutting edge as described above. Such a superfine cutting edge can be formed by machining a high hardness metal material and a tough material such as a stainless steel (SUS) The durability is remarkably lowered. Accordingly, since the cutter needs to be frequently replaced, the manufacturing cost is increased and the product cost is increased.
Further, when a chamfering machine using a conventional cutting method is used, chamfering of large chip particles may cause fatal injuries to the operator, and the machining work space becomes dirty, requiring additional cleaning work .
In addition, if chamfering is performed using a conventional chamfering machine, burrs are formed on the chamfered surface of the object to be chamfered, thereby deteriorating the quality of the product.
In addition, the conventional chamfer has a complicated configuration of the apparatus, which limits the installation space, and there is a problem that noise and vibration are severely generated during the machining operation.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned conventional problems, and it is an object of the present invention to provide a brace suitable for processing a high hardness metal material and a stainless steel material such as stainless steel It has its purpose.
Another object of the present invention is to provide a chamfer which is excellent in durability and does not need to be frequently replaced, thereby reducing the manufacturing cost and lowering the product cost.
It is still another object of the present invention to provide a chamfer that suppresses the generation of chips with large particles during chamfering to prevent an operator from being injured and to keep the working environment clean.
It is still another object of the present invention to provide a chamfer capable of remarkably reducing burrs on the chamfered surface of the object to be faced and capable of maintaining a constant quality irrespective of the technical level of a person to be processed.
It is still another object of the present invention to provide a brace that simplifies the structure of the apparatus, facilitates replacement of parts when necessary, and does not generate a great noise and vibration.
According to an aspect of the present invention, there is provided a portable terminal comprising: a main body having a housing space formed therein and having a drive motor in the housing space; A guide portion provided on the upper portion of the main body and supporting at least one object to be skimmed and having at least one chamfered hole at a lower end thereof so that the edge of the object to be skimmed is exposed downward; And a chamfered portion provided on the upper portion of the main body and below the guide portion and rotatably provided by the drive motor and chamfering the edge of the object to be chamfered exposed through the chamfered hole. Thereby providing a chamfer.
The guide portion may include a first guide portion that is reciprocally linearly movable along a first direction at an upper portion of the main body portion and is rotatable at a predetermined angle about a central axis of the first direction, And a second guide portion which is provided to face the first guide portion at an upper portion of the main body portion and is adjustable in height along the support surface of the first guide portion supporting one face of the face- And a second guide portion for supporting the other surface of the object to be faced which shares an edge of the object to be picked up.
The first guide unit includes: a support member fixed to an upper side of the main body; A guide rod supported on an upper portion of the support member; And a guide block coupled to the guide bar so as to be rotatable about the guide rod and reciprocatingly linearly movable along the first direction and to which a first flat plate supporting one face of the face- desirable.
The second guide portion is disposed on the other side of the upper portion of the main body portion so as to face the first guide portion and is reciprocatingly linearly movable along the first direction and a second flat plate supporting the other side of the face- A sliding member to be coupled; And a height adjusting unit for supporting the sliding member and adjusting a height of the sliding member.
The first flat plate and the second flat plate may include a clamp for fixing the object to be faced.
A guide groove is formed along a longitudinal direction of the sliding member on a first surface of the sliding member and on a second surface opposite to the first surface, And a guide protrusion having a shape corresponding to the shape of each guide groove.
Wherein the height adjusting portion includes a support shaft provided horizontally toward the first guide portion and a bearing coupled to the support shaft and supporting a lower portion of the sliding member, wherein the sliding member includes an upper surface And a bearing supporting surface formed on the lower edge of the second surface so as to be in rolling contact with the bearing.
The chamfered portion may include a grinding portion that is detachably coupled to the main body portion and the driving motor, and includes a grinding portion that grinds the edge of the chamfered object by a grinding method.
The chamfered portion may include a tightening body coupled to the rotating shaft protruding from the bottom surface of the rotating body so as to be detachable so that the rotating body is not separated from the rotating shaft.
The grinding portion and the rotating body are preferably one of a CBN (Cubic Boron Nitride) wheel, a diamond wheel, a vitrified grindstone wheel, and a grinding wheel.
A burr for removing a burr formed on a face of the object to be faced or a face around the face to be imaged, which is located at one side of the face attaching portion along the first direction and is chamfered by the face attaching portion .
Preferably, the burr removing portion is connected to the face mounting portion by a power transmission mechanism and rotates by receiving the rotational force of the face mounting portion.
Wherein the burr removing portion includes: a rotating shaft that rotates together with the power transmission mechanism; A body part detachably coupled to the rotation shaft and rotating integrally with the rotation shaft; And a brush provided at an upper portion of the body portion to remove burrs formed on the chamfered surface or a surface around the chamfered surface.
The brush is preferably made of flexible ceramic fiber.
According to the means for solving the above-mentioned problems, the present invention has the following effects.
The present invention employs a grinding-type chamfered portion made of one of a CBN (Cubic Boron Nitride) wheel, a diamond wheel, a vitrified grindstone wheel, and a grinding wheel so that a high hardness metal material and a steel use stainless There is an effect suitable for processing a material having high toughness such as a metal.
In addition, the present invention employs a grinding portion made of a material having excellent durability, so that it is not necessary to frequently replace the grinding portion. As a result, the processing cost can be reduced and the product cost can be lowered.
In addition, the present invention employs a chamfered portion of the grinding system, thereby preventing generation of chips having a large particle size during chamfering, thereby preventing an operator from being injured and keeping the working environment clean.
Further, according to the present invention, it is possible to remarkably reduce the generation of burrs on the chamfered surface of the object to be faced by adopting the chamfered portion of the grinding method, and it is possible to maintain a constant quality regardless of the technical level of the person to be processed.
In addition, the present invention simplifies the configuration of the apparatus, removably attaches the first flat plate and the second flat plate, and removes the chamfered portion, so that when only the face mounting portion needs to be replaced, There is an effect that can be.
Further, according to the present invention, when burrs are formed on the chamfered surface of the object to be faced or around the chamfered surface, there is provided a burr removing portion for removing burrs, so that the effect of eliminating burr- have. Accordingly, the working time can be remarkably reduced and the working efficiency can be increased.
Further, the present invention is configured to drive the burr removing portion by using the rotational force of the chamfered portion, so that it is not necessary to provide any additional power. Particularly, in order to transmit the rotational force of the chamfered portion to the braking / Unlike a belt or a chain, there is an effect that noise and vibration are not generated severely.
In addition, the present invention employs a brush made of flexible ceramic fiber excellent in corrosion resistance and resistance to abrasion, and can be used for a long period of time. have.
In addition, since the brush of the present invention is detachably provided, it is possible to separate and replace the brush from the brush when the brush is worn and replaced, thereby saving maintenance and management costs .
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a whole of a camber according to a preferred embodiment of the present invention.
FIG. 2 is a plan view showing a chamfer according to a preferred embodiment of the present invention.
3 is a view showing the interior of the main body in the pickling machine according to the preferred embodiment of the present invention.
Fig. 4 is a view showing a state before the first and second flat plates are mounted in Fig. 1. Fig.
5 is a view illustrating the configuration of a height adjusting unit of a second guide unit in a kneading machine according to a preferred embodiment of the present invention.
6 is a view showing a configuration of a chamfered portion in a chamfering machine according to a preferred embodiment of the present invention.
7 is a view showing a configuration of a deburring unit in a spinner according to a preferred embodiment of the present invention.
8 is a view showing a combined state of a chamfered portion and a buried portion in a beaker according to a preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a preferred embodiment of a spinner according to the present invention will be described in detail with reference to the accompanying drawings. It is to be understood that the terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms and that the inventor should properly interpret the concepts of the terms to best describe their invention It should be construed as meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined. In addition, since the embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention and do not represent all the technical ideas of the present invention, It is to be understood that equivalents and modifications are possible.
FIG. 1 is an overall view of a chamfer according to a preferred embodiment of the present invention, and FIG. 2 is a plan view showing a chamfer according to a preferred embodiment of the present invention.
The chamfer according to the present invention includes a
As shown in FIGS. 1 and 2, the
3 is a view showing the interior of the main body in the pickling machine according to the preferred embodiment of the present invention.
3, the
FIG. 4 is a view showing a state before the first and second flat plates are mounted in FIG. 1, and FIG. 5 is a view illustrating a structure of a height adjusting unit of a second guide unit in a planer according to a preferred embodiment of the present invention.
The guide portion is reciprocally linearly movable along a first direction (a linear direction of two longer sides of four sides of the upper surface of the
The
The
The
The
The
The sliding
The
6 is a view showing a configuration of a chamfered portion in a chamfering machine according to a preferred embodiment of the present invention.
The chamfered
The rotating
The tightening
On the other hand, the grinding
The CBN wheel is an inorganic ball type, but the bond is adequately worn, so the pocket necessary for discharging the chip is sufficiently formed. Therefore, the grinding process can be performed for a long time without dressing the wheel, so that the number of times of the wheel modification can be shortened and the time can be saved. In addition, the CBN wheel is chemically bonded to the powder material and the bond at a high strength, so that the loss of the CBN powder is small and the production cost can be reduced. In addition, since the abrasion is reduced, the processing numerical adjustment is greatly reduced, and the bit ribbon is stronger than the resin bond, so that ultra-precision processing is possible. CBN (cubic boron nitride) used in these wheels is a synthetic material that does not exist in nature. It is harder than diamond and harder than twice as hard as alumina grinding particles or silicon carbide grinding particles of general grinding machine. Since diamond has a property of abrading and abrading by chemical reaction during grinding with elements such as iron, cobalt, and nickel, it is not suitable for grinding of iron-based metal materials, but since CBN is difficult to chemically react with these elements, It has superior heat resistance to diamond and excellent in grinding of metal and alloy series. Its oxidation rate is slow in air and stable up to 1200 ℃.
A diamond wheel is a grinding tool in which fine powder of industrial diamond is sintered together with an artificial resin or the like. Metal diamond wheel is sintered with metal powder and has excellent abrasion resistance and shape retaining ability and is used for glass and stone. Resin Diamond wheels are made of phenol or polyamide resin, and have two types, wet and dry. It has excellent elasticity and low grinding resistance. It is used for grinding of cemented carbide and ceramics.
The tritide used in the vitrified grinding wheel is generally referred to as the tritide binder and is represented by the symbol "V". Minerals such as feldspar and clay are baked at a high temperature of about 1,300 ° C and hardened to bond the abrasive grains. The range of coupling degree is wide and the adjustment of the tissue can be simplified. It is suitable for grinding of tools and inner grinding which avoid heat because of good cutting ability. It is characterized by a clear sound when you tap on anything. When checking, listen to the sound and judge whether it is cracked or not. This grinding stone has a lot of pores and does not change to water, alkali, acid, oil, etc. Therefore, it is widely used for general grinding work including precision grinding. However, since it is very easy to be a defect, Things absolutely must be avoided. It is difficult to produce a thin grinding wheel, and its service life and machinability are halfway between metal and resinoid. It should always be used for wet grinding, and it is used for rough, medium finishing, hand polishing work of cemented carbide.
Abrasive grinding wheel used in abrasive wheel is classified according to the type of binder to which abrasive is bonded, and its preparation and characteristics are various.
FIG. 7 is a view showing a configuration of a deburring unit according to a preferred embodiment of the present invention, and FIG. 8 is a view showing a combined state of a chamfered portion and a deburred portion in a pickling machine according to a preferred embodiment of the present invention to be.
As shown in Figs. 4 and 7, the
7, the rotating
The
The
The operation of the take-up machine according to the preferred embodiment of the present invention will be described as follows.
The inclination angle of the first
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Will be apparent to those of ordinary skill in the art.
10: main body part 12: case
14: drive motor 20: guide part
21: first guide portion 26: second guide portion
30: face mounting 32: rotating body
34: tightening body 40:
Claims (13)
A guide portion provided on the upper portion of the main body and supporting at least one object to be skimmed and having at least one chamfered hole at a lower end thereof so that the edge of the object to be skimmed is exposed downward; And
And a chamfered portion provided on the upper portion of the main body and below the guide portion and rotatably provided by the drive motor and chamfering the edge of the object to be chamfered exposed through the chamfered hole. Odor.
The guide portion
A first guide portion which is reciprocally linearly movable along a first direction at an upper portion of the main body portion and is rotatable at a predetermined angle about a central axis of the first direction, And
And a second guiding part which is provided to face the first guide part at an upper part of the main body part and is adjustable in height along the supporting surface of the first guiding part which supports one side of the side facing the object, And a second guide portion for supporting the other surface of the object to be faced which shares an edge of the object.
The first guide portion
A supporting member fixed to an upper side of the main body;
A guide rod supported on an upper portion of the support member; And
And a guide block coupled to the guide bar so as to be rotatable about the guide rod and reciprocatingly linearly movable along the first direction and coupled to a first flat plate supporting one face of the face-
The second guide portion
A sliding member which is disposed on the other side of the upper portion of the main body so as to face the first guide portion and which is reciprocally linearly movable along the first direction and is coupled to a second flat plate for supporting the other side of the side of the side- And
And a height adjuster for supporting the sliding member and adjusting a height of the sliding member.
Wherein the first flat plate and the second flat plate include a clamp for fixing the object to be faced.
A guide groove is formed on a first surface of the sliding member and a second surface located on the opposite side of the first surface along the longitudinal direction of the sliding member,
Wherein the height adjusting portion includes a guide protrusion having a shape corresponding to the shape of each guide groove at a position corresponding to each guide groove.
Wherein the height adjusting portion includes a support shaft provided in a horizontal direction toward the first guide portion and a bearing coupled to the support shaft and supporting a lower portion of the sliding member,
The sliding member includes a first surface that is an upper surface facing the outward direction, a second surface that is positioned on the opposite side of the first surface and faces the inward direction, and a second surface that is formed on the lower edge of the second surface And a bearing supporting surface.
Wherein the chamfered portion comprises:
And a grinding unit detachably coupled to the main body and the driving motor, the grinding unit including a grinding unit for grinding the edge of the object to be faced by a grinding method.
Wherein the chamfered portion comprises:
And a tightening body coupled to the rotary shaft so as to be detachable from the rotary shaft protruding from the bottom surface of the rotary body and tightening the rotary body so that the rotary body is not separated from the rotary shaft.
Wherein the grinding portion and the rotating body are one of a CBN (Cubic Boron Nitride) wheel, a diamond wheel, a vitrified grindstone wheel, and a grinding wheel.
A burr for removing a burr formed on a face of the object to be faced or a face around the face to be imaged, which is located at one side of the face attaching portion along the first direction and is chamfered by the face attaching portion; Wherein the yarn is a yarn.
The burr-
And the rotating member is connected to the chamfered portion by a power transmission mechanism and is rotated by receiving the rotational force of the chamfered portion.
The burr-
A rotating shaft rotating together with the power transmission mechanism;
A body part detachably coupled to the rotation shaft and rotating integrally with the rotation shaft; And
And a brush provided on an upper portion of the body portion to remove burrs formed on the chamfered surface or a surface around the chamfered surface.
Wherein the brush comprises:
Characterized in that it is made of flexible ceramic fibers.
Priority Applications (1)
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KR1020150075025A KR101750035B1 (en) | 2015-05-28 | 2015-05-28 | A chamfering machine |
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KR1020150075025A KR101750035B1 (en) | 2015-05-28 | 2015-05-28 | A chamfering machine |
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KR20160139690A true KR20160139690A (en) | 2016-12-07 |
KR101750035B1 KR101750035B1 (en) | 2017-06-22 |
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KR1020150075025A KR101750035B1 (en) | 2015-05-28 | 2015-05-28 | A chamfering machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108214163A (en) * | 2017-12-15 | 2018-06-29 | 浙江创凯机电科技有限公司 | Metal snap block facing attachment |
CN112238376A (en) * | 2020-10-13 | 2021-01-19 | 王娜 | A unhairing limit processing apparatus for manufacturing of aviation aircraft fin |
CN114260779A (en) * | 2021-12-31 | 2022-04-01 | 烟台力凯数控科技有限公司 | Magnetic material chamfering system and chamfering method |
CN114888663A (en) * | 2022-03-13 | 2022-08-12 | 先导薄膜材料(广东)有限公司 | Edging and chamfering method for ITO target |
KR102555336B1 (en) * | 2023-02-22 | 2023-07-13 | 주식회사 대성지티 | Beveling machine to prevent damage and defect rate of workpieces |
CN117161875A (en) * | 2023-10-31 | 2023-12-05 | 四川省卓辰精密机械制造有限公司 | Valve block edge chamfering equipment |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102600076B1 (en) | 2021-05-14 | 2023-11-07 | 고용순 | Chamfering machine |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100798637B1 (en) | 2006-10-18 | 2008-01-28 | 배우성 | Straight edge cutting machine for a table |
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2015
- 2015-05-28 KR KR1020150075025A patent/KR101750035B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100798637B1 (en) | 2006-10-18 | 2008-01-28 | 배우성 | Straight edge cutting machine for a table |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108214163A (en) * | 2017-12-15 | 2018-06-29 | 浙江创凯机电科技有限公司 | Metal snap block facing attachment |
CN112238376A (en) * | 2020-10-13 | 2021-01-19 | 王娜 | A unhairing limit processing apparatus for manufacturing of aviation aircraft fin |
CN114260779A (en) * | 2021-12-31 | 2022-04-01 | 烟台力凯数控科技有限公司 | Magnetic material chamfering system and chamfering method |
CN114888663A (en) * | 2022-03-13 | 2022-08-12 | 先导薄膜材料(广东)有限公司 | Edging and chamfering method for ITO target |
CN114888663B (en) * | 2022-03-13 | 2023-03-17 | 先导薄膜材料(广东)有限公司 | Edging and chamfering method for ITO target |
KR102555336B1 (en) * | 2023-02-22 | 2023-07-13 | 주식회사 대성지티 | Beveling machine to prevent damage and defect rate of workpieces |
CN117161875A (en) * | 2023-10-31 | 2023-12-05 | 四川省卓辰精密机械制造有限公司 | Valve block edge chamfering equipment |
CN117161875B (en) * | 2023-10-31 | 2024-01-23 | 四川省卓辰精密机械制造有限公司 | Valve block edge chamfering equipment |
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