KR20160021515A - A poultry feed manufacturing method with healthy functionality and the device, removing the smell of the starfish - Google Patents

Abstract

The present invention relates to a method for manufacturing a health functional poultry feed using starfish and a useful microbial enzyme, and more particularly, to a method for producing a health functional poultry feed using a starfish and a useful microbial enzyme, To a method for manufacturing a health-functional poultry feed which is prepared by adding starch to a fermentation-aged powder obtained by adding a culture enzyme to a fermented starch, and to a device therefor.
The present invention relates to a method for producing a starfish, comprising the steps of selecting a raw material, spraying a mist of citric acid diluting solution to deodorize starfish, and a deodorizing and drying starter having a composition of tourmaline, quartz, pozzolan, olivine, Deodorizing and drying step of separating the dried starfish from the composition, crushing the dried starfish, and mixing the starch powder, rice bran, and the useful microorganism culture broth with fermentation, aging the fermentation, adding starch to the aged powder And kneading the mixture in a size of barley rice.
In order to manufacture the present invention, a manufacturing apparatus composed of a turn-en blader equipped with a spraying device, a drum rotary dryer, a starfish separator, a screw feeder, a screw crusher, a mixing agitator, an aging fermentation chamber, a stirrer and a screw automatic ventilator is provided.

Description

Technical Field [0001] The present invention relates to a method and a device for manufacturing a health functional poultry feed using a starfish and a useful microbial enzyme, and a device for removing the smell of the starfish,

The present invention relates to a method for manufacturing a health functional poultry feed using starfish and a useful microbial enzyme, and more particularly, to a method for producing a health functional poultry feed using a starfish and a useful microbial enzyme, To a method for manufacturing a health-functional poultry feed which is prepared by adding starch to a fermentation-aged powder obtained by adding a culture enzyme to a fermented starch, and to a device therefor.

In general, poultry feeds are highly dependent on overseas cultures, so they are directly affected by changes in international cereal prices, and therefore, by-products of marine fisheries resources are used as feed efficiency measures.

Therefore, starfish of marine fishery resources are living in coastal fisheries with remarkable breeding power and survival ability, and predatory abalone, shellfish seaweed, seafood and starfish, which is a sea pirate without nemesis, Because the fishermen are suffering huge damage, the amount of the local government purchasing the starfish through the starfish eradication project to increase the income of the fishermen is about ten thousand tons, and the starfish of abundant nutritional ingredients with difficulty in the practical treatment method is used for the poultry feed.

Table 1

The conventional domestic invention patent registration No. 10-0822875 discloses a feedstuff using starfish and flies and a method for producing the same, wherein the manufacturing environment due to the odor generated in the culture medium for producing the maggot, .

In addition, Korean Patent Registration No. 10-1090021 grinding and drying device of starfish grinding has a mass production system of starch crushing, but starchy feed of crushed and dried simple starfish contains fish smell caused by starfish, There arises a problem of deterioration of the quality of the product.

Therefore, the starfish, which is a waste of marine fishery resources, is a starfish muscle of an epiphyte such as sea urchin, sea urchin, etc. It is difficult to process as a fibrous structure and the digestion efficiency is low. Functional poultry feed is a reality.

Registration of invention patent 10-0822875 Feeds using starfish and flies and method of making the same Patent registration 10-1090021 Starfish crushing and drying device

Utilization of Active Ingredients of Asterias amurensis [Department of Food and Drug Analysis, Disease Control Headquarters] Utilization and Feed Value of Starfish According to Treatment Methods [Chonbuk National University, Chonbuk National University]

The object of the present invention is to provide a method and apparatus for manufacturing a health functional poultry poultry feed useful as a feed value by using a starfish rich in mineral nutrients and a useful microbial fermentation enzyme.

The present invention relates to a method for removing starch, comprising the steps of selecting a raw material, spraying mist of citric acid diluting solution to deodorize the fish starfish, and a deodorizing and drying deodorizer, tourmaline, Drying the starfish, separating the dried starfish and the composition, pulverizing the dried starfish, mixing the microorganism culture with a starch powder, rice bran, and a useful microorganism culture, and fermenting and aging the starch, adding the starch to the aged powder Mixing and kneading the mixture into a kneading step and kneading the mixture in a size of barley rice.

The above-mentioned far-infrared minerals are characterized by deodorizing and drying minerals such as tourmaline, elvan, pozzolan, olivine and silica which are far longer than visible light and radiate infrared rays having a wavelength range of 0.76 to 1,000 m shorter than microwave.

As described above, tourmaline, which is a deodorizing and drying function tourmaline, generates electricity by friction. When heated, both ends of the tourmaline are positive and negative, and generation of far-infrared rays due to charging and generation of a weak current are characteristic of deodorizing function and drying function.

The Epsomite of Deodorizing and Drying function is mainly composed of anhydrous silicic acid and aluminum oxide, and it is composed of 3 to 150,000 holes per cm 3, and has strong adsorption property and contains about 25,000 inorganic salts. Because it acts to exchange ions with heavy metals, it is also used as a harmful metal removing agent. When heat is applied to the elvan, it emits far-infrared rays, which is characteristic of deodorization and drying.

Pozzolan stone with deodorizing and drying function is characterized by short dehydration time and heat storage effect and deodorizing and drying characteristics.

Olivine of deodorizing and drying function is characterized by its chemical composition is (Mg, Fe) 2SiO4 and its hexagonal water is produced by its useful properties such as chemical stability, insulation and free crystalline silicon.

The deodorizing and drying silica sand is composed of silicon dioxide SiO ₂ , which is anhydrous silicic acid, and is a raw material of silicon metal.

With the above characteristics, the starch powder 30% to 50% by weight of the starch powder ground by deodorization and drying, the 70% to 80% by weight of the feed material mixed with 30% to 50% To 30% by weight of the microorganism culture, 0.01% to 0.02% by weight of the useful microorganism culture and 0.01% to 0.02% of molasses are stirred at a cultivation temperature of 20 to 30 ° C for 3 to 7 days, There is a feature of a method for producing a health functional poultry feed using an enzyme.

Also,

Starfish is an echinoderm such as sea cucumber. Its nutritional content is composed of Ca, Mg, Na, K, P, Fe, Zn, Cu and Mn.

Rice bran is a rice bran consisting of embryo, larvae, and aleurone layer. It is rich in minerals and fibers such as vitamin B ₁ , B ₂ , niacin, phosphorus, potassium and calcium, Is rich in nutrients, which contain a high fat content of 15% to 21%.

It is rich in nutrients such as beta-carotene, potassium, calcium, zinc, iron, niacin, vitamins, etc. It is rich in linoleic acid and dietary fiber which are the essential fatty acid, and the powder of fine granule and coagulant breaks the shell and embryo of carbohydrate- It is used for feed.

In order to manufacture the present invention, a manufacturing apparatus composed of a turn-en blader equipped with a spraying device, a drum rotary dryer, a starfish separator, a screw feeder, a screw crusher, a mixing agitator, an aging fermentation chamber, a stirrer and a screw automatic ventilator is provided.

The present invention relates to an animal feed which recycles wasted marine resources. Starfish, which is an echinoderm with sea cucumbers, is rich in mineral nutrients. Therefore, starch powder, rice bran, and corn are useful as microbial cultures. It is easy to ingest the poultry because it is the poultry feed of the poultry, and it helps digestion and growth and development, and it has the effect of removing starfish smell and poultry odor from broiler chowder.

In addition, as a functional starch fermentation-aged functional food using useful microorganisms, it is effective for strengthening physical strength and improving immunity of dogs,

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a production process diagram of a poultry feed used in the present invention. Fig.
Fig. 2 is a layout view of a manufacturing apparatus for a poultry feed used in the present invention. Fig.
FIG. 3 is a production process diagram of a useful microorganism culture solution using rice bran used in the present invention. FIG.

The present invention will now be described in detail with reference to the accompanying drawings.

The present invention relates to a process for producing a poultry feed by the step of selecting raw material - spraying deodorization - deodorization drying - separation step - crushing step - mixing agitation step - fermentation aging step - stirring dough step - .

FIG. 1 illustrates the manufacturing process of a method for manufacturing a health functional poultry feed using a starfish and a useful microbial enzyme as a step-by-step example.

Raw material selection step

The present invention is not limited to the type of starfish used as the disused marine resources used in the present invention, but allows all of the echinodermata starfish to be recycled.

However, it is preferable not to use the corrupt starfish for poultry feed, and it is preferable that the corrupt starfish is used as the land improvement agent by high temperature baking.

Spray deodorization step

In order to remove the fishy smell of starfish, a mixture of citric acid and 5% to 20% by weight of citric acid is mist sprayed in the turn-off washer to remove smell of fishy smell and work smell of starfish.

It is preferable that the water is sprayed by spraying mist with a citric acid solution mixed with 90% of tap water and 10% by weight of citric acid.

Deodorization drying step

In order to remove seashells from starfish, 20% by weight to 40% by weight of a mixed composition of Tourmaline, Quartz, Pozzolan, Olivine and Silica, which is a raw material of deodorizing and drying function, is added to a drum rotation drier at a ratio of 60% To 120 캜, deodorizing and drying is carried out at a rotation of 1 hour to 3 hours so that the water content of water of the far-infrared ray-generating mineral by moisture adsorption function becomes 6% to 10% or less.

Preferably 30% by weight of composition 30% by weight of starch 70% by weight of composition 20% by weight of tourmaline gravel, 20% by weight of quartz gravel, 20% by weight of pozzolan gravel, 20% by weight of olivine gravel 20% It is preferable that deodorizing and drying is carried out for 2 hours so that the moisture content of the far-infrared-generating minerals by the moisture adsorption function of the mineral at 110 ° C is 8% or less.

More preferably, it is necessary to perform moisture test and sensory test through the actual product in a dry state.

Separation step

Gravel and sand with deodorizing and drying function are separated by a separate wire mesh of 20mm ~ 40mm and the starfish is filtered by a standard wire mesh.

The above-described standard wire mesh is preferably 30 mm or less.

Crushing step

The moisture content is maintained at 8% or less so as to facilitate the pulverization of the dried starfish, and the pulverization is performed at 50 mesh to 100 mesh.

The lower the moisture content of the dried starfish, the easier it is to grind and the 70 mesh is preferred.

Mixing agitation step

30% to 50% of starch powder ground by deodorization and drying, 30% to 50% by weight of rice bran and 30% to 50% by weight of rice bran; 70% to 80% 0.01% to 0.02% by weight of the useful microorganism culture solution and 0.01% to 0.02% of molasses are mixed and stirred.

Preferably, 25% of the weight of the starch powder, 25% of the drinking water and the 0.01% of the weight of the useful microorganism culture and 0.01% of the molasses are mixed with 75% by weight of the raw material feed mixed with 100% by weight of 30% by weight of rice starch and 30% by weight of rice bran.

Fermentation aging step

The agitated fermented raw material is subjected to microbial fermentation aging for 3 to 7 days in a fermentation chamber at a temperature of 20 to 35 ° C.

The fermented fermentation raw material is stirred and fermented for 5 days at a fermentation temperature of 30 ° C.

The production process of the useful microorganism culture solution will be described in detail in FIG.

Stirring step

5% to 15% by weight of viscous starch is added to the fermented aged raw material which has a fresh smell obtained by microbial fermentation, and the mixture is stirred and kneaded.

Preferably, 10% by weight of the viscous starch is added to the fermentation-aged raw material and agitated and kneaded is effective for the flushing.

Affiliation phase

The above agitated kneaded fermented aged dough is replenished by a screw automatic punching machine in the size of barley rice.

Of course, fermentation-aged powder feedstocks are also used for preferred poultry feed.

As described above, the poultry feed and animal feed prepared using the starfish and useful microorganism of the present invention can be processed into various forms and ingested.

FIG. 2 is a graph showing the results of the production of the health functional poultry diets using the starfish and the useful microbial enzymes in the manufacturing process of the raw material selection step - spray deodorization step - deodorization drying step - separation step - crushing step - mixing stirring - fermentation aging step - stirring dough step - (200) - Separator (300) - Screw conveying and crushing machine (400) - Mixing agitator (500) - Aging fermentation chamber (600) - Agitating kneader (700) - Screw automatic ventilation (800). ≪ / RTI >

The belt conveyor turnbuckle of raw material selection and spray deodorization (100)

The starfish raw material 900 is selected from the belt conveyor 110 according to the present invention and is mist sprayed through the turn-over cylinder 120 so that the deodorization is performed and transferred to the drum spin dryer 200 .

It is preferable that the above-described mist spray is constituted by a nozzle injection 130 by air compression.

Drum Rotary Dryer (200)

The starfish 900 and the deodorizing and drying composition (tourmaline, quartz, pozzolan, olivine, silica sand) were charged into the hopper 210 and the drum 220 was rotated for 2 hours with hot air 230 at 110 ° C And is deodorized and dried to have a water content of 8% or less, and is transferred to the separator 300.

In separator 300,

The starfish 900 and the composition of the deodorizing and drying function are formed into a cylindrical inlet 310 formed of a standard separation wire netting of 30 mm or less by a standard separation cylindrical wire mesh 320 which is tilted and rotated, The composition 910 of the starter 900 is dropped into the lower storage tank 330 and the starfish 900 stored in the cylinder 340 is transferred to the screw crusher 400.

Screw crusher (400)

The dried starfish 900 is continuously introduced into the hopper 410 of the screw mill 400 and is continuously pulverized (420) in a size of 70mesh suitable for use in a powder feed, and is conveyed to a mixing agitator 500.

In the mixing stirrer 500,

(940) 25% by weight of the starch powder (901), 75% by weight of the raw material feed mixed with 100% by weight of the prepared rice bran (920) and 30% by weight of the prepared rice bran (920) (950) 0.01% by weight and molasses (960) 0.01% are mixed and stirred and transferred to the aging fermentation chamber (600).

The aging fermentation chamber (600)

The aged raw materials including the mixed and stirred starfish 901 were fermented in a wide fermentation room at a culturing temperature of 30 ° C for 5 days to ferment the fermented poultry feed, And transferred to a stirring kneader (700).

The stirring kneader (700)

10% by weight of viscous starch (710) is added to the fermentation-aged raw material and the stirred kneaded material is transferred to the automatic screw ventilator 800 in order to increase the efficiency of the flask.

Screw automatic ventilator (800)

The fermented fermented aged dough is agitated into a hopper 810 of a screw automatic swinging machine 800 and is pumped into a poultry feed of assembling the grain size 830 by a continuous molding machine 820.

FIG. 3 illustrates the production process of a useful microorganism culture using rice bran used in the production of a health functional poultry feed using the starfish of the present invention and the useful microbial enzyme as an example.

Microbial strain collection (990)

In order to produce a poultry feed using starfish, a microorganism strain belonging to the humus soil which is formed by decomposing leaves and the like for a long time in the deep mountains of the region is collected in order to cultivate and cultivate a useful microorganism present in nature. It is preferable to collect the useful microorganisms in the winter.

Microbial strain culture (991)

The rice gruel and the rice gruel are mixed and spread on a piece of mildew on the surface of the hull, and the germinated seeds are collected from the rice gruel at a temperature of 20 ° C to 35 ° C for 3 days to 7 days. It is preferable that the above-mentioned picking of the seeds is carried out at 25 DEG C for 5 days.

Useful Microbiological Enzymes (992)

The harvested seed bacterium is prepared by adding 90% to 95% by weight of the rice mound (970), which is rice bran solution (970) extracted by adding the same amount of purified water 940 to rice bran 920, And molasses (960) in an amount of 2% to 5% by weight, and mixing and aging at 20 to 35 ° C for 3 days to 7 days in a culture room is an enzyme of a fermentation broth (950) in which useful microorganisms have been cultured.

Preferably, 90% of rice bran 970, which is rice bran solution extracted by adding the same amount of purified water 940 to rice bran 920, is mixed with 5% by weight of beneficial microorganism 991 and molasses 960, 5% by weight, and the resulting mixture is fermented and aged in a culture room at 25 ° C for 5 days. This is an enzyme of the fermentation broth (950) in which the useful microorganism has been cultured.

It is also preferable to purchase and use an EM (enzyme) fermentation stock solution 950

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.

100: turn turn 110: conveyor 120: cylinder 130: mist spray nozzle
200: drum rotating dryer 210: hopper inlet 220: rotary drum 230: hot air 240:
300: separator 310: cylindrical inlet 320: standard separation cylindrical wire mesh 330: storage tank 340: cylinder
400: Screw crusher 410: Hopper inlet 420: Outlet 430: Screw feeder
500: Mixing Stirrer
600: fermentation fermentation chamber
700: stirring kneader 710: starch
800: Screw automatic ventilation 810: Hopper inlet 820: Molding machine 830: Boric acid size
900: Starfish 901: Starfish powder
910: Composition of Deodorizing Dry Gemstones
920: US Steel
930: a few minutes
940: Drinking water
950: useful microbial culture solution
960: Molasses
970: Rice hot
990: Collection of microorganism strains 991: Collection of microorganism strains 992: Use of microorganism enzymes

Claims (2)

30% weight of citric acid dilution solution was weighed 30% by weight of citric acid dilution solution and 30% weight of composition of tourmaline, quartz, pozzolan, olivine, A step of deodorizing and drying at 110 DEG C for 2 hours, a step of separating the dried starfish from the composition, a step of pulverizing the dried starfish to 70 mesh, a step of pulverizing the starfish to a size of 40% by weight, Mixing 25% by weight of the feed water with 75% by weight of 100% by weight of the raw material feed, 0.01% by weight of the useful microorganism culture and 0.01% by weight of molasses, fermenting the mixture for 5 days at a cultivation temperature of 30 ° C in a fermentation chamber, Adding 10% by weight of starch to the aged raw material powder, kneading the mixture with agitation, and pulverizing the starch to a size of barley rice. Method for the production of health functional poultry feed using useful microbial enzyme In order to manufacture a health functional poultry feed, a conveyor turn-up blower 100 equipped with a spraying device, a drum rotation dryer 200, a separator 300, a screw conveying and crusher 400, a mixing agitator 500, 600, a stirring kneader (700), and a screw automatic ventilator (800). The apparatus for manufacturing a health functional poultry feed using starfish and useful microbial enzyme

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