KR20150083935A - Manufacturing device and method for soft magnetic metal strips - Google Patents
Manufacturing device and method for soft magnetic metal strips Download PDFInfo
- Publication number
- KR20150083935A KR20150083935A KR1020130164627A KR20130164627A KR20150083935A KR 20150083935 A KR20150083935 A KR 20150083935A KR 1020130164627 A KR1020130164627 A KR 1020130164627A KR 20130164627 A KR20130164627 A KR 20130164627A KR 20150083935 A KR20150083935 A KR 20150083935A
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- KR
- South Korea
- Prior art keywords
- cooling roll
- molten steel
- metal plate
- magnetic body
- thin metal
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
BACKGROUND OF THE
There is a planar flow casting (PFC) process developed by Narasimhan in 1979 as a rapid solidification casting process for producing metal strips. In this process, molten steel is sprayed onto the surface of a cooling roll rotating at a high speed and rapidly cooled. When the amorphous phase is completely formed, the liquid is fixed in a wetted state with little change in the density of the liquid phase and the solid phase to form a thin metal plate.
The thin metal plate on the cooling roll maintains adhesion which does not cause separation due to natural conditions such as centrifugal force or air friction of the cooling roll and deliberate peeling is required. In order to produce the metal strip, the metal foil must be separated continuously at a specific location on the rotating cooling roll surface.
Conventionally, a mechanical method of spraying a high-pressure fluid or using a peeling blade has been used to separate a thin metal plate from a cooling roll. However, in this case, the surface of the cooling roll may be contaminated by the impurities contained in the injection fluid, and if the process conditions are unstable or vibration occurs, the peeling blade may cause scratches on the surface of the cooling roll, have.
On the other hand, in the case of a crystalline alloy or pure metal in which the molten steel solidified on the surface of the cooling roll does not form an amorphous phase completely, stress is generated due to the shrinkage phenomenon caused by the density change between the liquid phase and the solid phase during the quenching and solidification process, do. In this case, effective cooling is not achieved and the process failure occurs due to premature peeling, so the close contact between the thin metal plate and the cooling roll must be maintained until the intended separation.
The present invention relates to a soft metal strip manufacturing apparatus capable of precisely separating a thin metal plate on a cooling roll without causing contamination or scratching of the cooling roll and preventing the early stripping of the thin metal plate, And a manufacturing method thereof.
The apparatus for manufacturing a soft metal strip according to an embodiment of the present invention includes a molten steel spraying portion for spraying molten steel, a cooling roll for rotating the molten steel at high speed and being supplied with molten steel from the molten steel spraying portion, A first magnetic body placed in a fixed state inside the cooling roll and applying a magnetic force to the thin metal plate from the first position where the molten steel is injected to the second position where the thin metal plate is separated to adhere the thin metal plate to the surface of the cooling roll, And a guide roller for receiving and transporting the thin metal plate separated from the second position.
The molten steel injection unit may include a tundish for storing molten steel and forming a molten steel at the bottom center, a stopper for selectively opening and closing the molten steel, and a nozzle for spraying molten steel at a lower end of the tundish.
The first position may be the upper end of the cooling roll, and the second position may be either the right end or the left end of the cooling roll. The metal foil can be brought into contact with approximately 3/4 of the surface of the cooling roll by the first magnetic body.
The soft magnetic metal strip manufacturing apparatus may further include a second magnetic body positioned in a fixed state inside the guide roller. The second magnetic body may be installed in a range between a third position parallel to the second position and a fourth position about 90 degrees away from the third position. The first magnetic body and the second magnetic body may be composed of a permanent magnet or an electromagnet, and may have a magnetic force of 500 Gauss to 10,000 Gauss.
A method of manufacturing a soft metal strip according to an embodiment of the present invention includes the steps of injecting molten steel onto the surface of a rotating cooling roll, forming a thin metal plate by rapid solidification of molten steel on the surface of the cooling roll, Attaching a metal thin plate to a surface of a cooling roll from a first position at which molten steel is injected to a second position at which the metal thin plate is separated by using a first magnetic body installed in the first position, And moving the sheet by the roller.
The second magnetic body may be positioned inside the guide roller and the thin metal plate separated at the second position by the centrifugal force may be moved to the surface of the guide roller by the second magnetic body.
According to this embodiment, the metal thin plate can be separated by the guide roller and the second magnetic body without using the air knife or the peeling blade at the position where the thin metal plate is desired to be intensified at the desired position. Therefore, it is possible to prevent the contamination of the cooling roll, the surface damage and the early peeling of the thin metal plate, and the continuous process for manufacturing the soft magnetic metal strip can be stably performed.
FIG. 1 is a block diagram showing an apparatus for manufacturing a soft magnetic metal strip according to an embodiment of the present invention.
2 is a process flow diagram illustrating a method of manufacturing a soft magnetic metal strip according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art to which the present invention pertains. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.
FIG. 1 is a block diagram showing an apparatus for manufacturing a soft magnetic metal strip according to an embodiment of the present invention.
1, the
The
The molten
At this time, the
A position where the
The first position P1 may be the uppermost position of the
The
The adhesion state of the surface of the
The soft magnetic metal
The
The second
The first
The magnetic force strengths of the first
Since the magnetic line of force decreases in proportion to the square of the distance away from the source, the first
2 is a process flow diagram illustrating a method of manufacturing a soft magnetic metal strip according to an embodiment of the present invention.
1 and 2, a method of manufacturing a soft magnetic metal strip includes a first step (S10) of spraying molten steel (1) onto the surface of a rotating cooling roll (10) A second step S20 of forming a
In the fourth step S40, the above-described second
As described above, in the present embodiment, the adhesion of the
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Of course.
100: soft magnetic metal strip manufacturing apparatus
1: molten steel 2: metal thin plate
10: cooling roll 20: molten steel injection part
30: first magnetic body 40: guide roller
50: second magnetic body
Claims (7)
A cooling roll which rotates at a high speed and receives molten steel from the molten steel injection part to rapidly quench and solidify the surface to form a thin metal plate;
A first magnetic body positioned in a fixed state inside the cooling roll and applying a magnetic force to the thin metal plate from the first position where the molten steel is injected to a second position where the thin metal plate is separated to closely contact the thin metal plate to the surface of the cooling roll; And
A guide roller disposed adjacent to the cooling roll and provided with a thin metal plate separated from the second position,
Magnetic metal strip.
The molten steel injection unit includes a tundish for storing molten steel and forming a molten metal at a bottom center, a stopper for selectively opening and closing the molten steel, and a nozzle for spraying molten steel at a lower end of the tundish Device.
Wherein the first position is the uppermost end of the cooling roll and the second position is either the right end or the left end of the cooling roll, Contacting soft magnetic metal strip.
And a second magnetic body positioned in a fixed state in the guide roller,
Wherein the second magnetic body is installed in a range between a third position in parallel with the second position and a fourth position in which the second magnetic body is separated from the third position by about 90 degrees.
Wherein the first magnetic body and the second magnetic body are composed of a permanent magnet or an electromagnet, and have a magnetic force of 500 Gauss to 10,000 Gauss.
Rapidly cooling and solidifying the molten steel on the surface of the cooling roll to form a metal thin plate;
Attaching a thin metal plate to the surface of the cooling roll from a first position where the molten steel is injected to a second position where the thin metal plate is separated using the first magnetic body installed in the cooling roll;
Moving the thin metal plate separated from the second position to a guide roller and transporting
≪ / RTI >
A second magnetic body is disposed inside the guide roller,
And the thin metal plate separated from the second position by centrifugal force is attached to the surface of the guide roller by the second magnetic body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130164627A KR20150083935A (en) | 2013-12-26 | 2013-12-26 | Manufacturing device and method for soft magnetic metal strips |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130164627A KR20150083935A (en) | 2013-12-26 | 2013-12-26 | Manufacturing device and method for soft magnetic metal strips |
Publications (1)
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KR20150083935A true KR20150083935A (en) | 2015-07-21 |
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KR1020130164627A KR20150083935A (en) | 2013-12-26 | 2013-12-26 | Manufacturing device and method for soft magnetic metal strips |
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