KR20150073412A - Decoration sheet and method for preparing the same - Google Patents
Decoration sheet and method for preparing the same Download PDFInfo
- Publication number
- KR20150073412A KR20150073412A KR1020130161078A KR20130161078A KR20150073412A KR 20150073412 A KR20150073412 A KR 20150073412A KR 1020130161078 A KR1020130161078 A KR 1020130161078A KR 20130161078 A KR20130161078 A KR 20130161078A KR 20150073412 A KR20150073412 A KR 20150073412A
- Authority
- KR
- South Korea
- Prior art keywords
- layer
- transparent protective
- decorative sheet
- protective layer
- acrylate
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/02—Superimposing layers
Landscapes
- Laminated Bodies (AREA)
Abstract
There is provided a decorative sheet comprising a transparent protective layer having a hair line formed on a lower surface thereof, a metal deposition layer formed on a lower surface of the hair line, an adhesive layer and a base layer.
Description
A decorative sheet and a method for manufacturing the decorative sheet.
Because the design of the product has a very high impact on the purchase, most consumer electronics products have various designs on the surface. Particularly, in the case of plastic products, in order to increase the added value, for example, a decorative sheet is attached to the surface so as to realize the design of a natural material.
The decorative sheet is widely used as a surface finishing material for household electrical appliances, automobile interior / exterior materials, furniture and interior / exterior materials of buildings, and the like.
The decorative sheet was produced by imparting a hairline effect to a transparent PET film through physical friction and then giving a metal texture by a method such as metal deposition and then laminating it with a base sheet to produce a decorative sheet. The decorative sheet thus manufactured is thermally bonded to a steel plate coated with a paint, and then subjected to post-processing such as sheet metal processing.
However, in the decorative sheet, the stretchability of the PET film is low, and as described above, the PET film may peel or break during the bending or folding process after being thermally adhered to the steel plate.
In addition, since the hair line effect through physical friction is a relatively large amount of work due to the accumulation of foreign matter caused by friction, the hair line pattern is deformed, and in the process of producing a large amount of product, Resulting in a problem of having a different appearance from the product.
One embodiment of the present invention provides a decorative sheet having a homogeneous hairline pattern and a metal texture together and having excellent processability.
Another embodiment of the present invention provides a method of making the decorative sheet.
In one embodiment of the present invention, a transparent protective layer having a hair line formed on a lower surface thereof; A metal deposition layer formed on a lower surface of the hair line; Adhesive layer; And a base layer.
The upper surface of the transparent protective layer is exposed to the outermost side.
The transparent protective layer may be formed of an acryl-based, unsaturated ester-based or styrene-based photo-curing compound.
Wherein the acrylic photocurable resin is at least one oligomer selected from the group consisting of urethane acrylate, polyester acrylate, epoxy acrylate, and combinations thereof; Acrylates such as ethylhexyl acrylate, hydroxyalkyl acrylate, carboxyethyl acrylate, isobornyl acrylate, tetrahydroperfuryl acrylate, acryloylmorpholine, butanediol diacrylate, hexanediol diacrylate, hexanediol di Acrylate, methacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, trimethylolpropane tereacrylate, pentaerythrityl triacrylate, glyceryl propoxylated triacrylate And at least one monomer selected from the group consisting of combinations thereof.
The metal deposition layer may be formed by depositing at least one metal selected from tin, nickel, chromium, aluminum, indium, SUS, copper, silver, gold and platinum.
The adhesive layer may include at least one selected from the group consisting of a hydroxyl group-containing acrylic adhesive, a saturated polyester adhesive, a urethane adhesive, and combinations thereof.
The base layer may be made of thermoplastic resin or may be a steel plate laminate.
And an anchor layer between the transparent protective layer and the metal deposition layer.
In another embodiment of the present invention, there is provided a method for manufacturing a transparent protective film, comprising the steps of: injecting a photo-curable resin composition for forming a transparent protective layer between a transparent carrier film layer and a hairline patterned mold; Peeling off the transparent protective layer formed on the transparent carrier film layer from the mold; Depositing a metal on the transparent protective layer to form a metal deposition layer; Forming an adhesive layer on the metal deposition layer to form a transfer film having a structure in which a transparent carrier film layer, a transparent protective layer, a metal deposition layer, and an adhesive layer are sequentially laminated; And transferring the transparent carrier film layer to the base layer by peeling off the transparent carrier film layer from the transparent protective layer to manufacture the decorative sheet. The present invention provides a method of manufacturing a decorative sheet.
The decorative sheet has a homogeneous hairline pattern and a metal texture together, and is excellent in workability.
1 is a schematic cross-sectional view of a decorative sheet according to an embodiment of the present invention.
1 is a schematic view showing a process of a method of manufacturing a decorative sheet according to another embodiment of the present invention.
3 is a schematic cross-sectional view of a decorative sheet according to another embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited thereto, and the present invention is only defined by the scope of the following claims.
In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.
In the drawings, the thickness is enlarged to clearly represent the layers and regions. In the drawings, for the convenience of explanation, the thicknesses of some layers and regions are exaggerated.
Hereinafter, the formation of any structure in the "upper (or lower)" or the "upper (or lower)" of the substrate means that any structure is formed in contact with the upper surface (or lower surface) of the substrate However, the present invention is not limited to not including other configurations between the substrate and any structure formed on (or under) the substrate.
A transparent protective layer having hair lines formed on a lower surface thereof according to an embodiment of the present invention; A metal deposition layer formed on a lower surface of the hair line; Adhesive layer; And a base layer.
1 is a sectional view of the
The
A hair line is not formed on the outermost surface of the
The
In another embodiment of the present invention,
Forming a transparent protective layer by injecting a photo-curable resin composition for forming a transparent protective layer between the transparent carrier film layer and the mold having the hairline pattern, pressing and curing the photo-curable resin composition;
Peeling off the transparent protective layer formed on the transparent carrier film layer from the mold;
Depositing a metal on the transparent protective layer to form a metal deposition layer;
Forming an adhesive layer on the metal deposition layer to form a transfer film having a structure in which a transparent carrier film layer, a transparent protective layer, a metal deposition layer, and an adhesive layer are sequentially laminated;
Adhering the transparent carrier film layer to the substrate layer to be adhered via the adhesive layer of the transfer film, and then removing the transparent carrier film layer from the transparent protective layer to remove it, thereby transferring the transparent carrier film layer onto the substrate layer to produce the decorative sheet;
The present invention provides a method of manufacturing a decorative sheet.
FIG. 2 is a view for explaining a method of manufacturing the
First, a photo-curable resin composition 10 'for forming a transparent protective layer is injected between the transparent
2 (c)), the transparent
The
Subsequently, the transfer layer (the transparent
The
In addition, in the method of manufacturing the decorative film, foreign matter may be generated as compared with a hair line formed by a process of physically forming a hair line by using a
The composition for forming the transparent
The photocurable compound may be, for example, a monofunctional monomer such as ethylhexyl acrylate, hydroxyalkyl acrylate, carboxylethyl acrylate, isobornyl acrylate, tetrahydrophepyl acrylate, acryloyl morpholine and the like; Bifunctional monomers such as butanediol diacrylate, hexanediol diacrylate, hexanediol dimethacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, and triethylene glycol diacrylate; A trifunctional monomer such as trimethylolpropane triacrylate, pentaerythritol triacrylate, glyceryl propoxylated triacrylate, and the like, as well as mixtures of one or more monomers.
Since the transparent
The
The
As the material for forming the
An
3 is a schematic cross-sectional view of a decorative sheet according to another embodiment of the present invention.
3, the
The
The
Specifically, the
The coating method is not limited. For example, various coating methods such as gravure coating, microgravure coating, comma coating, slot die coating, roll coating, and reverse roll coating may be used Can be applied.
The
The
The transparent carrier film layer 150 serves as a physical support for the transfer film. In addition, the transparent carrier film layer 150 is formed in a transparent manner since it must serve as a light irradiation path for photo-curing the transparent
The transparent carrier film layer 150 may be a polyester film or a polyethylene terephthalate film having excellent transparency and dimensional stability.
The transparent carrier film layer 150 may have a thickness of 20 to 100 탆. When the transparent carrier film layer 150 is formed to have a thickness of less than 20 mu m, it may cause ultraviolet curing or wrinkles due to heat generated when the adhesive layer is coated. Conversely, if the thickness of the transparent carrier film layer 150 is more than 100 占 퐉, an excessive temperature may be required in the transferring step.
The transparent carrier film layer 150 is finally peeled and removed so as not to be included in the
Hereinafter, examples and comparative examples of the present invention will be described. The following embodiments are only examples of the present invention, and the present invention is not limited to the following embodiments.
( Example )
Example One
5 parts by weight of a 1-hydroxycyclopentyl ketone initiator, 45 parts by weight of a monomer consisting of 2-hydroxyethyl methacrylate and tetrahydrofurfuryl acrylate, and diethylene glycol diacrylate, between the mold with the hairline pattern and the PET film, And 50 parts by weight of a urethane acrylate oligomer were poured, pressed and cured by an ultraviolet lamp to form a transparent protective layer, and then the mold was removed. Then, tin was deposited to a visible light transmittance of 10% through metal deposition to form a metal deposition layer. Subsequently, an adhesive composed of a urethane resin, a hydroxyacrylate resin and an organic solvent was applied to form an adhesive layer to prepare a transfer film. After that, the transfer layer except the PET film of the transfer film was thermally fused so as to face the PVC sheet, and then the PET film was removed to prepare a decorative sheet.
10: transparent protective layer
20: metal deposition layer
30: Adhesive layer
40: substrate layer
50: transparent carrier film layer
60: anchor layer
100, 200: Decorative sheet
Claims (9)
A metal deposition layer formed on a lower surface of the hair line;
Adhesive layer; And
A base layer;
A decorative sheet comprising.
The upper surface of the transparent protective layer is exposed to the outermost side
Decorative sheet.
The transparent protective layer may be formed of an acrylic type, an unsaturated ester type, or a styrene type photocurable compound
Decorative sheet.
Wherein the acrylic photocurable resin is at least one oligomer selected from the group consisting of urethane acrylate, polyester acrylate, epoxy acrylate, and combinations thereof; Acrylates such as ethylhexyl acrylate, hydroxyalkyl acrylate, carboxyethyl acrylate, isobornyl acrylate, tetrahydroperfuryl acrylate, acryloylmorpholine, butanediol diacrylate, hexanediol diacrylate, hexanediol di Acrylate, methacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, trimethylolpropane tereacrylate, pentaerythrityl triacrylate, glyceryl propoxylated triacrylate And at least one monomer selected from the group consisting of combinations thereof.
Decorative sheet.
Wherein the metal deposition layer is formed by depositing at least one metal selected from tin, nickel, chromium, aluminum, indium, SUS, copper, silver,
Decorative sheet.
Wherein the adhesive layer comprises at least one selected from the group consisting of a hydroxyl group-containing acrylic adhesive, a saturated polyester adhesive, a urethane adhesive, and combinations thereof
Decorative sheet.
The base layer may be made of a thermoplastic resin or may be a sheet-
Decorative sheet.
Further comprising an anchor layer between the transparent protective layer and the metal deposition layer
Decorative sheet.
Peeling off the transparent protective layer formed on the transparent carrier film layer from the mold;
Depositing a metal on the transparent protective layer to form a metal deposition layer;
Forming an adhesive layer on the metal deposition layer to form a transfer film having a structure in which a transparent carrier film layer, a transparent protective layer, a metal deposition layer, and an adhesive layer are sequentially laminated; And
And transferring the transparent carrier film layer to the base layer by peeling off the transparent carrier film layer from the transparent protective layer to manufacture a decorative sheet according to claim 1, ;
Wherein the decorative sheet is formed of a sheet material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130161078A KR20150073412A (en) | 2013-12-23 | 2013-12-23 | Decoration sheet and method for preparing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130161078A KR20150073412A (en) | 2013-12-23 | 2013-12-23 | Decoration sheet and method for preparing the same |
Publications (1)
Publication Number | Publication Date |
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KR20150073412A true KR20150073412A (en) | 2015-07-01 |
Family
ID=53786939
Family Applications (1)
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KR1020130161078A KR20150073412A (en) | 2013-12-23 | 2013-12-23 | Decoration sheet and method for preparing the same |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180041846A (en) * | 2016-10-17 | 2018-04-25 | (주)엘지하우시스 | manufacturing method of metallic decoration film and metallic decoration film |
KR20190046083A (en) * | 2017-10-25 | 2019-05-07 | (주)엘지하우시스 | Decoration sheet having excellent formability and method of producing the same |
KR102158172B1 (en) * | 2020-02-12 | 2020-09-22 | 주식회사 디에스피 | metal finishing panel and method for manufacturing the same |
CN115873287A (en) * | 2021-09-27 | 2023-03-31 | 金刚高丽化工玻璃制品公司 | Interior film |
-
2013
- 2013-12-23 KR KR1020130161078A patent/KR20150073412A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180041846A (en) * | 2016-10-17 | 2018-04-25 | (주)엘지하우시스 | manufacturing method of metallic decoration film and metallic decoration film |
KR20190046083A (en) * | 2017-10-25 | 2019-05-07 | (주)엘지하우시스 | Decoration sheet having excellent formability and method of producing the same |
KR102158172B1 (en) * | 2020-02-12 | 2020-09-22 | 주식회사 디에스피 | metal finishing panel and method for manufacturing the same |
CN115873287A (en) * | 2021-09-27 | 2023-03-31 | 金刚高丽化工玻璃制品公司 | Interior film |
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