KR20150031147A - Composite functional sheet - Google Patents
Composite functional sheet Download PDFInfo
- Publication number
- KR20150031147A KR20150031147A KR20130135876A KR20130135876A KR20150031147A KR 20150031147 A KR20150031147 A KR 20150031147A KR 20130135876 A KR20130135876 A KR 20130135876A KR 20130135876 A KR20130135876 A KR 20130135876A KR 20150031147 A KR20150031147 A KR 20150031147A
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- South Korea
- Prior art keywords
- sheet
- functional sheet
- heat
- pressure
- adhered
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0079—Electrostatic discharge protection, e.g. ESD treated surface for rapid dissipation of charges
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
Abstract
Description
The present invention relates to a multifunctional sheet, and more particularly to a multifunctional sheet which is thinned by a curing process in which a constant temperature and pressure are provided to improve functionality and adhere to an object.
In the case of a thermally conductive sheet or an electromagnetic wave absorber sheet which has no self-adhesive force in the past, a self-sticking double-sided adhesive tape (PSA) made of a thermoplastic polymer resin which is pressed and adhered to one surface of a heat- To thereby adhere the thermally conductive sheet or the electromagnetic wave absorber sheet to the circuit board (PCB).
When the thermally conductive sheet or the electromagnetic wave absorber sheet made of a thermoplastic polymer resin is adhered to a circuit board by using a double-sided adhesive tape having a self-adhesive force that is adhered by pressure, it is difficult to reliably adhere to the circuit board and adhere to the circuit board. There is a disadvantage that it is difficult to have a reliable adhesive force because the adhesive tape is melted by the high temperature provided when the circuit board is soldered. For example, when the printed circuit board is reflow soldered, the double-sided pressure-sensitive adhesive tape adhered thereto is deformed or peeled off by heat.
In addition, when the thermally conductive sheet or the electromagnetic wave absorber sheet is not reliably adhered to the circuit board, there is a disadvantage that the electrostatic capacity and the inductance value are changed and the electrical performance is not uniform and the performance is deteriorated.
Further, since the double-sided pressure-sensitive adhesive tape has self-adhesive force at room temperature, it is difficult to handle and there is a disadvantage that the workability of the manufacturing process is inconvenient.
In another conventional technique, a thermally conductive sheet or an electromagnetic wave absorber sheet having no self-adhesive force may be applied to a liquid thermosetting adhesive agent and cured to adhere to an object. In this case, however, it is difficult to continuously and uniformly supply the pressure.
Another conventional technique can bond a thermally conductive sheet or an electromagnetic wave absorber sheet having a self-adhesive force to an object. In this case, the electromagnetic wave absorbing powder or the thermally conductive powder contained in the polymer resin deteriorates the adhesive strength and is difficult to reliably adhere to and adhere, and the adhesive strength is lowered due to the heat provided at the time of soldering.
In addition, there is a disadvantage that the electromagnetic wave absorbing performance and the heat conduction performance are deteriorated when the above-described thermally conductive sheet or the electromagnetic wave absorber sheet is not pressed sufficiently by high temperature and high pressure.
In addition, in order to improve the heat conduction performance and the electromagnetic wave absorbing performance of the heat-conductive sheet or the electromagnetic wave absorber sheet described above, a large amount of magnetic powder or thermally conductive powder must be put in. In this case, the surface is not smooth, .
Accordingly, an object of the present invention is to provide a multi-functional sheet having heat resistance that can be reliably adhered to an object such as a circuit board by high temperature and high pressure.
Another object of the present invention is to provide a composite function sheet in which electric or thermal performance is uniformized and improved by high temperature and high pressure.
Another object of the present invention is to provide a multifunctional functional sheet in which the phenomenon that the surface is smooth and the powder is released when the friction occurs is reduced.
Another object of the present invention is to provide a multi-functional sheet having heat resistance capable of accommodating the soldering temperature at the time of soldering.
Another object of the present invention is to provide a multi-functional sheet which is not melted by heat under soldering conditions.
Another object of the present invention is to provide a composite functional sheet which is easy to handle at room temperature and is easy to work.
The above object is achieved by a thermosetting heat-resistant epoxy resin B-stage capable functional sheet having a soft magnetic powder or a thermally conductive ceramic powder for electromagnetic wave absorption and prevention of static electricity mixed by 70% or more by weight; And a B-stage capable adhesive sheet of thermosetting heat-resistant epoxy resin laminated on at least one surface of the functional sheet and adhered thereto, wherein the functional sheet and the adhesive sheet are in a solid state, and the functional sheet and the adhesive The sheet is cured by heat and pressure with a thickness of 30% or more thinned from the outside by predetermined temperature and pressure, and is completely bonded to each other to form a monolithic body. The monolith satisfies the temperature condition of soldering, Characterized in that the adhesive sheet of the single body is adhered to the opposing object by the curing and the other surface of the functional sheet is smooth and the functional sheet is thinned to improve the functionality Sheet.
Preferably, the functional sheet and the adhesive sheet are adhered to each other by printing or casting a liquid heat-resistant epoxy resin corresponding to the functional sheet and the adhesive sheet on a counter sheet, followed by drying in a temperature lower than the preset temperature .
Preferably, the temperature of the drying step is about 100 占 폚, and the predetermined temperature may be about 200 占 폚.
Preferably, a heat-resistant polymer film or a metal foil satisfying the soldering temperature condition may be interposed between the functional sheet and the adhesive sheet or the other surface of the functional sheet.
Preferably, the soldering is reflow soldering with a solder cream.
Preferably, the preset temperature and pressure may be applied by iso-compression of an autoclave or a hot press.
Preferably, the object may be any of a flexible, semi-flexible and rigid printed circuit board, flat cable, or electronic component that serves to transmit or process electrical signals.
Preferably, the thickness of the multi-functional sheet may be 0.03 mm to 0.2 mm.
Preferably, the soft magnetic metal powder has a flake shape, and the ceramic powder may be spherical.
The above object is achieved by a thermosetting heat-resistant epoxy resin functional sheet having a soft magnetic powder or a thermally conductive ceramic powder for electromagnetic wave absorption and prevention of static electricity mixed in a ratio of 70% or more by weight; And a B-stage capable adhesive sheet of a thermosetting heat-resistant epoxy resin laminated on at least one surface of the functional sheet and adhered to the adhesive sheet, wherein the adhesive sheet is thinned by the preset temperature and pressure from the outside, And the other side of the functional sheet is smoothed and the adhesive sheet of the monolith is adhered to the opposed object by the curing by the preset temperature and pressure The present invention relates to a composite functional sheet.
The above object is also achieved by a thermosetting resin composition comprising a pair of thermosetting heat resistant epoxy resin B-stageable adhesive sheets; And a B-stage capable functional sheet of a heat-curable heat resistant epoxy resin interposed between and adhered to the adhesive sheet and having a soft magnetic powder or a thermally conductive ceramic powder for electromagnetic wave absorption or prevention of static electricity mixed by 70% or more by weight Wherein the functional sheet and the adhesive sheet are cured by heat and pressure while being thinned by 30% or more from a predetermined temperature and pressure from the outside, are completely bonded to each other to form a single body, the single body satisfies the temperature condition of soldering, Characterized in that the exposed surface of at least one of the adhesive sheets of the single body is thermally adhered to the opposed object by the curing by the preset temperature and pressure and the functional sheet is thinned As shown in Fig.
Preferably, the heat-resistant polymer film or the metal foil may be laminated and adhered to the exposed surface of the adhesive sheet not adhered to the object.
The above object is achieved by a heat-curable heat-resistant epoxy resin B-stage capable adhesive sheet; A heat-resistant polymer film or metal foil interposed between and adhered to the adhesive sheets; And a heat-curable heat-resistant epoxy resin having a soft magnetic powder or a thermally conductive ceramic powder for preventing electromagnetism or static electricity from being laminated and adhered on any one of the above-mentioned adhesive sheet and a B- Wherein the functional sheet and the adhesive sheet are cured by heat and pressure while being thinned by 30% or more from a predetermined temperature and pressure from the outside, and are completely bonded together to form a unitary body, and the unitary body satisfies the temperature condition of soldering The surface of the functional sheet is smoothed and the exposed surface of the heat-resistant polymer film or the adhesive sheet on which the metal foil is not laminated by the predetermined temperature and pressure is adhered to the opposed object by the curing , The functional sheet has a thinner thickness, Is improved by using the multi-functional sheet.
According to the above-described structure, the B-stageable adhesive sheet of a heat-curable heat-resistant epoxy resin having adhesiveness by heat and pressure and the B-stage capable adhesive sheet of electromagnetic wave absorbency, heat- Sheets can be stacked and used to adhere to and adhere to an object such as a printed circuit board reliably by high temperature and high pressure, and to have reliable thermal and electrical performance.
In addition, due to the high temperature and high pressure, the B-stage capable adhesive sheet and the B-stage capable functional sheet are thinned, resulting in uniform and improved thermal and electrical performance.
In addition, there is an advantage that the surface is smoothed by high temperature and high pressure, and the powder is dropped less when rubbed.
Further, since a heat-curable polymer having heat resistance is used, the soldering temperature can be satisfied at the time of soldering and is not melted by heat.
Further, since there is no self-adhesive force at room temperature, there is an advantage that it is easy to handle and the operation is convenient.
1 is a perspective view showing a multi-function sheet according to an embodiment of the present invention.
Fig. 2 shows complete bonding of the composite sheet to the FPCB.
3 is a perspective view showing a multi-functional sheet according to another embodiment of the present invention.
4 (a) and 4 (b) are perspective views showing a multi-function sheet according to another embodiment of the present invention, respectively.
5 (a), 5 (b) and 5 (c) are perspective views showing a composite function sheet according to another embodiment of the present invention, respectively.
Hereinafter, a composite function sheet according to the present invention will be described in detail with reference to the accompanying drawings.
1 is a perspective view showing a
The multifunction
Here, the B-stageable type means that the diluent contained in the diluent is evaporated at a temperature and a time when the cross-linking due to the reaction between the epoxy resin and the curing agent does not start and is not sticky due to little self- It is sticky at a certain temperature and pressure (high temperature and high pressure) and can have adhesive property.
The thickness of the
The B-stageable
Therefore, the B-stage capable
As a result, since the thickness of the
For example, preferably, when the
As described above, the B-stageable
The B-stage-capable
In the process of manufacturing the B-stage capable
The B-stage-capable
On the other hand, in a variant, the B-stage capable
In this case, the B-stage capable
According to the configuration of the modification, the B-stage-
Hereinafter, a method of manufacturing and using the
Fig. 2 shows complete bonding of the composite sheet to the FPCB.
(Fe alloy or Ni alloy) or a thermally conductive ceramic powder (hereinafter referred to as " heat-curable ") on a thermosetting B-stageable
Here, the liquid thermosetting epoxy resin is prepared by casting in the state where a liquid diluent such as methyl ethyl ketone (MEK) or alcohol is mixed at a rate of about 40%, and is dried in such a degree that the diluent can evaporate, The diluent contained in the liquid thermosetting epoxy resin is dried to become a B-stage capable
At this time, since the previously prepared thermosetting B-stageable
On the other hand, in the opposite manufacturing process, a liquid thermosetting epoxy resin adhesive is printed or cast on a previously prepared heat-curable B-stage capable
As described above, the B-stage-
In this example, the
2, the multifunctional
As a result, the B-stage capable
At this time, since the multifunctional
In other words, the electrical or thermal performance is uniformed and improved at the same time by the close contact of the multifunction
In order to prevent the B-stage capable
In addition, the epoxy resin contained in the
According to such a principle, there is an advantage that the insulation resistance of the surface of the
The thermally curable B-stage capable
Here, the temperature and pressure provided in the autoclave or the hot press is higher than the temperature and pressure provided in the drying process when the B-stage capable
The B-stage capable
In the process described above, the B-stageable
Preferably, the thickness of the
In other words, the liquid thermosetting epoxy resin or the liquid silicone rubber is cast in a state in which a liquid diluent such as MEK or alcohol is mixed in an amount of about 40%, and the diluent is dried to form the B-stageable
In addition, the soldering performed at about 200 캜, particularly the reflow soldering condition, can be satisfied, and the thickness can be thinned by 30% or more based on the initial thickness during the above-described pressing process.
3 is a perspective view showing a
According to this embodiment, the multifunction
4 (a) and 4 (b) are perspective views showing a multi-function sheet 300 according to another embodiment of the present invention.
4A, the multifunctional functional sheet 300 includes a heat-
According to this structure, the mechanical strength is improved by the interposed
Instead of the heat
Preferably, the thickness of the heat-
4 (b), the multi-function sheet 300 includes a B-stage capable
With this configuration, the electrical insulation is reliably ensured and the mechanical strength is improved by the
If electrical insulation is not a problem, a metal foil can be used in place of the
5 (a), 5 (b) and 5 (c) are perspective views showing a composite function sheet according to another embodiment of the present invention, respectively.
5A, a heat-
The mechanical strength is increased by the heat
5B, a B-stage capable
The mechanical strength is increased by the heat
5C, a heat-
The mechanical strength is increased by the heat
According to the above embodiments, the B-stage capable adhesive sheet and the B-stage capable functional sheet laminated and adhered to the B-stage capable adhesive sheet are stacked or laminated on the functional sheet made of the heat- The use of the B-stage-capable adhesive sheet has the advantage that the adhesive layer is completely cured by the high temperature and high pressure provided thereafter, the thickness is thinned, the adhesive strength is improved, and the electrical or thermal performance is uniformly improved.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Accordingly, the scope of the present invention should not be construed as being limited to the embodiments described above, but should be construed in accordance with the following claims.
100, 200, 300: Multifunctional sheet
110, 210, 310, 312: B-stage capable adhesive sheet
120, 220, 320: B-stage capable adhesive sheet
230, 330: heat-resistant polymer film
Claims (14)
Stage capable adhesive sheet of a thermosetting heat-resistant epoxy resin laminated on at least one surface of the functional sheet and adhered thereto,
Wherein the functional sheet and the adhesive sheet are in a solid state,
The functional sheet and the adhesive sheet are cured by heat and pressure while being thinned by 30% or more from a predetermined temperature and pressure from the outside, and are completely bonded to each other to form a unitary body. The unitary body satisfies the temperature condition of soldering,
The adhesive sheet of the monolith is adhered to the opposed object by the curing by the predetermined temperature and pressure, the other surface of the functional sheet is smoothed,
And the functional sheet is improved in thickness by the thinning of the functional sheet.
The functional sheet and the adhesive sheet are adhered to each other by printing or casting a liquid heat-resistant epoxy resin corresponding to the functional sheet and the adhesive sheet on a counter sheet, Wherein the sheet is a multi-function sheet.
Wherein the temperature of the drying step is about 100 占 폚 and the predetermined temperature is about 200 占 폚.
Characterized in that a heat-resistant polymer film or a metal foil satisfying the soldering temperature condition is interposed between the functional sheet and the adhesive sheet or the other surface of the functional sheet.
Wherein the soldering is reflow soldering by a solder cream.
Characterized in that the preset temperature and pressure are applied by iso-compression of an autoclave or a hot press.
Characterized in that the object is any one of a flexible, semi-flexible and rigid printed circuit board, a flat cable, and an electronic component, which serves to transmit or process an electrical signal. .
Wherein the thickness of the multi-function sheet is 0.03 mm to 0.2 mm.
Wherein the soft magnetic metal powder has a flake shape and the ceramic powder has a spherical shape.
Stage capable adhesive sheet of a thermosetting heat-resistant epoxy resin laminated on at least one surface of the functional sheet and adhered thereto,
Wherein the adhesive sheet is cured by heat and pressure as the thickness of the adhesive sheet is reduced by the predetermined temperature and pressure from the outside and is completely bonded to the functional sheet to form a unitary body and the other side of the functional sheet is smooth,
And the adhesive sheet of the monolith is adhered to the opposed object by the curing by the preset temperature and pressure.
Stage functional sheet of a thermosetting heat-resistant epoxy resin having a soft magnetic powder or a thermally conductive ceramic powder interposed between and adhered between the adhesive sheets to prevent electromagnetic wave absorption and static electricity from being mixed in a ratio of 70% ,
Wherein the functional sheet and the adhesive sheet are cured by heat and pressure while being thinned by 30% or more from a predetermined temperature and pressure from the outside, are completely bonded to each other to form a unitary body, the unitary body satisfies the temperature condition of soldering,
The exposed surface of at least one of the adhesive sheets of the single body is thermally adhered to the opposed object by the curing by the predetermined temperature and pressure,
And the functional sheet is improved in thickness by the thinning of the functional sheet.
Wherein a heat-resistant polymer film or a metal foil is laminated and adhered to the exposed surface of the adhesive sheet not adhered to the object.
A heat-resistant polymer film or metal foil interposed between and adhered to the adhesive sheets; And
A B-stage capable functional sheet of a thermosetting heat resistant epoxy resin having a soft magnetic powder or a thermally conductive ceramic powder for electromagnetic wave absorption and prevention of static electricity, which is laminated and adhered on any one of the above adhesive sheets, Respectively,
Wherein the functional sheet and the adhesive sheet are cured by heat and pressure while being thinned by 30% or more from a preset temperature and pressure from the outside, and are completely bonded to each other to form a unitary body. The unitary body satisfies the temperature condition of soldering, The surface of the sheet is smoothed,
The exposed surface of the heat resistant polymer film or the adhesive sheet on which the metal foil is not laminated by the predetermined temperature and pressure is adhered to the opposed object by the curing,
And the functional sheet is improved in thickness by the thinning of the functional sheet.
A circuit board or a cable on which a circuit pattern is formed,
Wherein the composite function sheet is adhered to the circuit board or the cable by being adhered to the adhesive sheet of the composite function sheet by the high temperature and high pressure so that the unevenness due to the circuit pattern is formed on the adhesive sheet of the composite function sheet.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20130110303 | 2013-09-13 | ||
KR1020130110303 | 2013-09-13 |
Publications (1)
Publication Number | Publication Date |
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KR20150031147A true KR20150031147A (en) | 2015-03-23 |
Family
ID=53024916
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR20130135876A KR20150031147A (en) | 2013-09-13 | 2013-11-08 | Composite functional sheet |
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KR (1) | KR20150031147A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112235965A (en) * | 2019-07-15 | 2021-01-15 | 卓英社有限公司 | Heat-conducting elastic protection component for Harper |
-
2013
- 2013-11-08 KR KR20130135876A patent/KR20150031147A/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112235965A (en) * | 2019-07-15 | 2021-01-15 | 卓英社有限公司 | Heat-conducting elastic protection component for Harper |
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