KR20150014698A - Diagnostic apparatus and diagnostic method for refractories of coke oven - Google Patents
Diagnostic apparatus and diagnostic method for refractories of coke oven Download PDFInfo
- Publication number
- KR20150014698A KR20150014698A KR1020130090263A KR20130090263A KR20150014698A KR 20150014698 A KR20150014698 A KR 20150014698A KR 1020130090263 A KR1020130090263 A KR 1020130090263A KR 20130090263 A KR20130090263 A KR 20130090263A KR 20150014698 A KR20150014698 A KR 20150014698A
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- refractory
- electromagnetic wave
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- defect
- housing
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B41/00—Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/08—Detecting presence of flaws or irregularities
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Oil, Petroleum & Natural Gas (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Molecular Biology (AREA)
- Coke Industry (AREA)
Abstract
Description
The present invention relates to an apparatus for diagnosing a refractory of a carbonized chamber, and more particularly, to an apparatus for diagnosing a refractory of a carbonized chamber, And a refractory diagnosis apparatus.
Generally, COKES is a kind of coal charcoal that is used as a heat source and a reducing agent in a blast furnace, and is used as a means to secure ventilation, and is produced in a coke oven.
During the drying process of the bituminous coal during the manufacturing process of the coke, the hydrocarbons of the bituminous coal are pyrolyzed to form a deposit of CARBON, which reduces the internal volume of the carbonaceous chamber, makes it difficult to charge the coking oven, The function of the coke oven facility is degraded.
FIG. 1 is a schematic view showing a general coke oven operation process. As shown in FIG. 1, in a coke producing process, coal having cohesive nature is introduced into a
A large amount of coke oven gas (COG) is generated due to the action of the coal charged in the
At this time, the inside of the
In addition, when coal is charged into the
If the refractory is damaged, the COG is leaked through cracks such as cracks or the like and released to the atmosphere to cause air pollution, deteriorate the productivity and decrease the life of the coke oven (1) .
In addition, if breakage, deformation, or the like breakage occurs in the refractory, carbon is adhered to the breakage site, and the inside width of the carbonization chamber is narrowed.
Therefore, it is necessary to periodically diagnose the degree of damage and aging of the refractory provided in the carbonization chamber, and to maintain and repair it.
Conventionally, an apparatus and a method for diagnosing the state of a refractory by photographing the inner wall of a carbonization chamber or measuring the inner width of the carbonization chamber are described in detail in "Apparatus for diagnosing the inner wall of a heating furnace (Patent No. 10-2012-0113870) " and" Diagnostic Apparatus and Diagnostic Method (Patent Document 10-2005-00117474) ".
However, this diagnostic apparatus and method have a problem in that it is impossible to diagnose internal defects because only the surface of the refractory is observed by measuring the change in the nap width by measuring the distance between refractories installed on both sides of the refractory.
Further, when foreign substances such as carbon are adhered to the surface of the refractory, diagnosis is impossible and reliability of the refractory diagnosis result is low.
The present invention provides an apparatus and method for diagnosing a refractory of a carbonized-chamber refractory of a coke oven which can improve the reliability of diagnosis results of a refractory provided in a carbonized chamber.
The present invention also provides an apparatus and method for diagnosing carbonaceous refractory of a coke oven which is easy to maintain and repair by diagnosing the degree and position of internal defects as well as surface defects of the refractory.
The apparatus for diagnosing the refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention is capable of accurately diagnosing not only surface defects of a refractory of a carbonized chamber but also states of internal defects and refractories, The present invention relates to a diagnosing apparatus, comprising: a housing provided in a RAM provided in an extruded car; An electromagnetic wave transmitting / receiving unit which receives an electromagnetic wave reflected from the refractory of the carbonization chamber and receives the reflected electromagnetic wave; And a diagnostic unit that receives the electromagnetic wave received by the electromagnetic wave transmitting and receiving unit and diagnoses the state of the refractory based on the wavelength and the reflection time of the electromagnetic wave.
The electromagnetic wave transmitting and receiving unit includes an oscillating unit installed in the housing and generating an electromagnetic wave capable of penetrating into the refractory to simultaneously detect surface defects and internal defects of the refractory; A radiator for radiating electromagnetic waves generated from the oscillation unit to refractories provided on both side walls of the carbonization chamber; And a receiver for receiving the electromagnetic waves reflected from the boundary surface of the refractory.
According to an embodiment of the present invention, the outer surface of the electromagnetic wave transmitting and receiving unit is received in the casing so as to be spaced apart from the inner wall of the housing to form a gas flow path, and nitrogen A gas inlet hole is formed to penetrate the gas inlet hole so that gas can be supplied, a gas outlet hole is formed so that the gas supplied to the gas inlet hole can be discharged along the gas outlet, and the nitrogen gas discharged to the gas outlet hole is circulated And a cooling unit for supplying nitrogen gas to the gas inflow hole.
Wherein the electromagnetic wave has a frequency in a range of 250 to 2,400 MHz. The apparatus for diagnosing carbonization chamber refractory of a coke oven.
The housing is formed of a ceramic material, and a heat insulating material is attached to an inner wall of the housing.
The diagnostic unit compares the wavelength and the reflection time of the electromagnetic wave transmitted from the electromagnetic wave transmitting and receiving unit with the wavelength and the reflection time of the reference electromagnetic wave inputted in advance and classifies the defect into the internal defect and the surface defect, .
The diagnostic unit may include: a signal amplifying unit amplifying a signal of an electromagnetic wave transmitted from the electromagnetic wave transmitting / receiving unit; A signal processing unit for removing noise in the electromagnetic wave amplified by the signal amplifying unit; And a data processor for receiving electromagnetic waves from which noises are removed from the signal processing unit and determining a defect of the refractory.
According to an embodiment of the present invention, the apparatus for diagnosing a refractory of a carbonized-chamber refractory of a coke oven receives defect information of the refractory from the diagnosis unit and outputs internal defects and surface defects differently according to the degree of defects. And outputs the output signal.
According to an embodiment of the present invention, there is provided a method of diagnosing a refractory of a carbonized chamber of a coke oven, comprising: injecting an electromagnetic wave having an impulse waveform into a refractory disposed on both sides of the refractory by being inserted into a carbonization chamber of a coke oven; And simultaneously diagnoses the surface defects and the internal defects of the refractory.
A method of diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention includes the steps of generating electromagnetic waves having a frequency in a range of 250 to 2,400 MHz so as to permeate into the refractory; Transmitting the electromagnetic wave generated in the process of generating the electromagnetic wave in the direction of the refractory; Receiving electromagnetic waves reflected from a boundary surface of the refractory; And comparing the reflection time and the wavelength of the received electromagnetic wave with a reference value to determine a defect of the refractory.
The step of determining the defect of the refractory includes: a signal processing step of amplifying the received electromagnetic wave and removing noise; And a refractory diagnosis step of comparing the reflection time and wavelength of the electromagnetic wave processed in the signal processing step with the reference value to determine the degree of defect and the defect occurrence position of the refractory.
A method of diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention includes dividing the refractory into a color difference according to a defect occurrence position of the refractory diagnosed in the refractory diagnosis step, And outputting the output signal.
According to the embodiment of the present invention, it is possible to accurately grasp not only the surface defects of refractories but also the position and degree of occurrence of internal defects by using electromagnetic waves that can permeate into the inside of the refractory.
Further, there is an effect of facilitating defect judgment by outputting color difference depending on the kind, position and degree of defect.
Further, it is possible to determine the position of the defect and to facilitate the maintenance and repair, and to easily determine the maintenance period and the repair method, thereby reducing the maintenance and repair cost and extending the life of the refractory.
1 is a schematic view showing a general coke oven operation process,
FIG. 2 is a view showing the installation of the apparatus for diagnosing carbonaceous refractory of a coke oven according to an embodiment of the present invention,
3 is a view for explaining an apparatus for diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention,
4 is a view showing refractories with internal defects and surface defects,
5 is a view showing a result of diagnosis of the refractory of FIG. 4 using the apparatus for diagnosing carbonaceous refractory of a coke oven, and FIG.
6 is a flowchart illustrating a method for diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments. For reference, the same numbers in this description refer to substantially the same elements and can be described with reference to the contents described in the other drawings under these rules, and the contents which are judged to be obvious to the person skilled in the art or repeated can be omitted.
FIG. 2 is a view showing the installation of the apparatus for diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention. FIG. 3 is a view for explaining an apparatus for diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention. to be.
2 to 3, the apparatus for diagnosing carbonaceous refractory of a coke oven according to an embodiment of the present invention includes a RAM (RAM) 11 which is drawn out from an
2, the
Preferably, the
The electromagnetic wave transmission and
The frequency of the electromagnetic wave generated in the
The
The apparatus for diagnosing the refractory of a carbonized chamber of a coke oven according to the present invention includes a cooling unit for circulating a nitrogen gas in the
The
At this time, the nitrogen gas may be replaced by an inert gas which is not reacted by the high temperature inside the
The
The
The apparatus for diagnosing carbonaceous refractory of a coke oven according to an embodiment of the present invention may further include a
FIG. 4 is a view showing refractories having internal defects and surface defects, and FIG. 5 is a view showing the results of diagnosis of the refractories shown in FIG. 4 using a carbonization chamber refractory diagnosis apparatus of a coke oven.
4 to 5, the
At this time, the
A method for diagnosing a refractory of a carbonized chamber of a coke oven using the coke guide according to an embodiment of the present invention will now be described with reference to the drawings.
6 is a flowchart illustrating a method for diagnosing a refractory of a carbonized chamber of a coke oven according to an embodiment of the present invention.
6, nitrogen gas is circulated in the
The microwave generated in the
At this time, the receiving
The
When the diagnosis of the refractory 20 is completed, the
Although the present invention has been described with reference to the preferred embodiments thereof, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as defined in the following claims. It can be understood that
1: Coke oven 10: Extruded tea
11: RAM 20: Refractory
21: surface defect 22: internal defect
30: Carbonization chamber 40: Charging car
100: housing 200: electromagnetic wave transmitting / receiving unit
210: oscillation unit 220:
230: Receiving unit 300: Diagnostic unit
400: monitoring unit 500: cooling unit
Claims (12)
An electromagnetic wave transmitting / receiving unit which receives an electromagnetic wave reflected from the refractory of the carbonization chamber and receives the reflected electromagnetic wave; And
And a diagnostic unit that receives the electromagnetic wave received by the electromagnetic wave transmitting and receiving unit and diagnoses the state of the refractory based on the wavelength and the reflection time of the electromagnetic wave.
The electromagnetic wave transmitting /
An oscillating unit installed in the housing and generating an electromagnetic wave capable of penetrating into the refractory to simultaneously detect surface defects and internal defects of the refractory;
A radiator for radiating electromagnetic waves generated from the oscillation unit to refractories provided on both side walls of the carbonization chamber; And
And a receiver for receiving the electromagnetic waves reflected at the interface between the refractory and the refractory.
Wherein the housing has a gas inlet hole formed therein for receiving nitrogen gas therein, the gas inlet hole being formed in the housing, the gas inlet hole being formed in the housing, A gas discharge hole is formed so that the gas supplied to the inlet hole can be discharged along the gas flow passage,
And a cooling unit circulating the nitrogen gas discharged to the gas discharging hole to supply the nitrogen gas to the gas inflow hole.
Wherein the electromagnetic wave has a frequency in the range of 250 to 2,400 MHz.
Wherein the housing is formed of a ceramic material, and a heat insulating material is attached to the inner wall of the housing.
The diagnostic unit may include:
Wherein the degree of the defect is determined by dividing the wavelength and the reflection time of the electromagnetic wave transmitted from the electromagnetic wave transmitting and receiving unit into the internal defect and the surface defect by comparing the wavelength and the reflection time of the electromagnetic wave received from the electromagnetic wave transmitting and receiving unit, Of the refractory.
The diagnostic unit may include:
A signal amplifying unit amplifying a signal of an electromagnetic wave transmitted from the electromagnetic wave transmitting / receiving unit;
A signal processing unit for removing noise in the electromagnetic wave amplified by the signal amplifying unit; And
And a data processing unit for receiving electromagnetic waves from which noises have been removed from the signal processing unit and determining a defect of the refractory.
And a monitoring unit that receives the defect information of the refractory from the diagnosis unit and outputs internal defects and surface defects differently depending on the degree of defects, Refractory diagnosis system.
Generating an electromagnetic wave having a frequency in a range of 250 to 2,400 MHz so as to permeate the refractory;
Transmitting the electromagnetic wave generated in the process of generating the electromagnetic wave in the direction of the refractory;
Receiving electromagnetic waves reflected from a boundary surface of the refractory; And
And comparing the reflection time and the wavelength of the received electromagnetic wave with a reference value to determine a defect of the refractory.
The process of determining the defect of the refractory may include:
A signal processing step of amplifying the received electromagnetic wave and removing noise; And
And a refractory diagnosis step of comparing the reflection time and the wavelength of the electromagnetic wave processed in the signal processing step with the reference value to determine the degree of defect and the defect occurrence position of the refractory.
And a monitoring step of sorting the refractory by a color difference according to a defect occurrence position of the refractory diagnosed in the refractory diagnosis step and outputting the classified color difference to a monitor according to the degree of defect of the refractory, .
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KR1020130090263A KR20150014698A (en) | 2013-07-30 | 2013-07-30 | Diagnostic apparatus and diagnostic method for refractories of coke oven |
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KR1020130090263A KR20150014698A (en) | 2013-07-30 | 2013-07-30 | Diagnostic apparatus and diagnostic method for refractories of coke oven |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170019176A (en) * | 2015-08-11 | 2017-02-21 | 주식회사 포스코 | Object Processing Facilites and Recovery Method for Refractories of the same |
KR101875151B1 (en) * | 2016-12-23 | 2018-07-06 | 주식회사 포스코 | Diagnostic apparatus and method for brick of chamber |
-
2013
- 2013-07-30 KR KR1020130090263A patent/KR20150014698A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170019176A (en) * | 2015-08-11 | 2017-02-21 | 주식회사 포스코 | Object Processing Facilites and Recovery Method for Refractories of the same |
KR101875151B1 (en) * | 2016-12-23 | 2018-07-06 | 주식회사 포스코 | Diagnostic apparatus and method for brick of chamber |
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