KR20130081452A - Electric heating device using thermal storage heating wire - Google Patents

Electric heating device using thermal storage heating wire Download PDF

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Publication number
KR20130081452A
KR20130081452A KR1020120002437A KR20120002437A KR20130081452A KR 20130081452 A KR20130081452 A KR 20130081452A KR 1020120002437 A KR1020120002437 A KR 1020120002437A KR 20120002437 A KR20120002437 A KR 20120002437A KR 20130081452 A KR20130081452 A KR 20130081452A
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KR
South Korea
Prior art keywords
electric heating
heating wire
thermal insulation
insulating
wire
Prior art date
Application number
KR1020120002437A
Other languages
Korean (ko)
Inventor
최홍현
Original Assignee
최홍현
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 최홍현 filed Critical 최홍현
Priority to KR1020120002437A priority Critical patent/KR20130081452A/en
Publication of KR20130081452A publication Critical patent/KR20130081452A/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/0252Domestic applications
    • H05B1/0275Heating of spaces, e.g. rooms, wardrobes
    • H05B1/0277Electric radiators
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/56Heating cables
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/004Heaters using a particular layout for the resistive material or resistive elements using zigzag layout

Abstract

PURPOSE: A heat retaining electric hot wire apparatus is provided to reduce power consumption by controlling electricity supply using a heat retaining characteristic of a heat retaining electric hot wire, thereby improving energy efficiency. CONSTITUTION: A heat retaining electric hot wire (20) is formed by inserting an electric heat generating wire (12) which is not coated into an insulating tube. An air heat retaining layer is formed inside the insulating tube. A temperature control device (40) controls electricity supply using a heat retaining characteristic of the heat retaining electric hot wire. The temperature control device is formed of a power saving switch (41) and a control circuit unit (42). A power supply device (50) supplies power to the heat retaining electric hot wire and the temperature control device.

Description

Insulating electric heating wire {Electric Heating Device using Thermal Storage Heating Wire}

The present invention relates to an electric heating device mounted on an electric mat, electric heater, and the like,

More particularly, the present invention relates to a heat insulating electric heating device having a heat storage function, and a heat insulating electric heating device configured by connecting a power supply device with a thermostat for controlling an electric supply by using the heat insulating properties of the heat insulating electric heating wire.

In general, electric heating devices used for electric mats include a general electric heating wire coated with an insulator, etc., a mat made of a thick insulating material, etc. It consists of a power supply.

In addition, the electric heating device for electric heating mainly uses a heating element using nichrome wire, carbon or ceramic heater as the electric heating wire.

The heating device by the electric heating wire in the prior art as described above has a problem that the thermal insulation effect is significantly lowered due to the rapid rise to high temperature by the electric supply and to the normal temperature by the electrical cutoff, and the insulation coated general heating wire to a high temperature It may deteriorate and burn slowly, may cause short circuit problems, and is vulnerable to direct external shocks.

In addition, in general heating wire, the actual heating temperature is reduced by 20% by coating, and the heating wire is severely different due to bending or placing an external object.

In addition, in a general electric stove, the electric heating element generates light as well as heat, and thus is less efficient than the heating element generated by pure heat, and the lifetime of the heating element is shortened due to high overheating and may cause problems in safety.

The present invention has been invented to solve the above problems, by inserting an uncoated electric heating wire instead of the insulation-coated general electric heating wire into the insulating tube to form an air insulating layer to form an insulating electric heating wire, heat generation in the electric heating wire And a temperature control device for causing the heat to accumulate in the air insulating layer and controlling the electricity supply for the duration of the accumulated heat.

In addition, in order to further improve the thermal insulation characteristics of the thermal insulation electric wire is characterized in that the insulating insulating oil layer filled with insulating oil in the air insulating layer in the insulating tube.

In addition, the heating element of the thermal insulation electric wire is built in a mat or pipe, or arranged in close contact on the heat reflector or hot water tank to configure the thermal insulation electric heating device.

According to the present invention, the thermal insulation electric heating device having a heat storage function and a thermostating device controlling a power supply using a thermal insulation property of the thermal insulation electric heating wire and a power supply device are connected to each other to configure the thermal electric heating device, thereby reducing energy consumption. Contribute to improvement and energy savings.

In addition, the heating wire of the insulation electric heating wire is a spiral wire that does not directly insulate the outer shell and does not deteriorate the shell or cause heat loss due to the outer shell. And it's safer electrically.

In addition, the electric thermal insulation heating element generates pure heat without generating light to minimize energy consumption, and the lifespan of the heating wire is semi-permanent at a safe temperature around 200 ° C.

1A is a perspective view of a conventional general electric heating wire
1B is a cross-sectional view of a conventional general electric heating wire
Figure 2a is a perspective view of the thermal insulation electric wire to which the technique of the present invention is applied
Figure 2b is a cross-sectional view of the thermal insulation electric wire to which the technique of the present invention is applied
3 is a circuit connection diagram of the present invention thermal insulation electric heating device
Figure 4 is a comparison of the thermal insulation properties of the thermal insulation electric wire to which the technique of the present invention is applied
5 is a temperature cycle characteristic diagram of the thermal insulation electric wire to which the technique of the present invention is applied
6A is a cross-sectional view of an insulating electric heating mat to which the technique of the present invention is applied.
Figure 6b is a cross-sectional view of the heat insulation electric heating stove heating element to which the technique of the present invention is applied.
Figure 6c is a cross-sectional view of the thermal insulation electric heating radiator heating element to which the technique of the present invention is applied
6D is a cross-sectional view of an insulating electric hot water heater to which the technique of the present invention is applied.

Hereinafter, the present invention will be described with reference to the accompanying drawings, FIGS. 1 to 6.

1A and 1B are perspective and sectional views of a general electric heating wire, and FIGS. 2A and 2B are a perspective view and a sectional view of an insulating electric heating wire to which the technique of the present invention is applied.

The general electric heating wire 10 is an insulating coating 11 by closely contacting the electric heating wire 12 with PVC or silicon, but the insulating electric heating wire 20 applied to the present invention uses the electric heating wire 12 as an insulating tube such as silicon or Teflon. Inserted into (22) to form an air insulating layer 21 in the insulating tube 22, the insulating coating is carried out.

3 is a circuit connection diagram of the thermal insulation electric heating apparatus of the present invention.

In the thermal insulation electric heating apparatus, the thermal insulation electrical heating wire 20 configured by inserting an uncoated electric heating wire 12 into the insulation tube 22 to form an air insulation layer 21 in the insulation tube 22 is provided. And the temperature control device 40 and the power supply device 50 to maintain the specified temperature by controlling the feeding time t1 and the disconnection time t2 by using the insulating property of the heating wire 20 and the insulating electric heating wire. I am doing it.

Temperature control device 40 is composed of a power saving switch 41 and the control circuit section 42, the control circuit section 42 detects the heat insulation electric heating wire and reaches the set rising point temperature (T21) power saving switch 41 ) Is maintained in the power cut mode, and the cycle of changing from the set falling point temperature T22 to the power feeding mode is repeated.

In this way, the detection of the rising point temperature T21 and the falling point temperature T22 of the thermal insulation electric heating wire 20 is performed by a duty rate set in advance by a temperature sensor or by a timer TIMER.

Figure 4 is a comparison of the thermal insulation properties of the thermal insulation electric wire to which the technique of the present invention is applied.

In the thermal insulation electric heating device of the present invention, the thermal insulation effect comparison chart by the presence or absence of insulating air layer and insulation oil injection. As shown in the figure, the temperature rises rapidly to a high temperature by feeding, and due to the temperature characteristic of rapidly descending to a normal temperature due to power failure, there is almost no thermal effect.

However, in the case of the thermal insulation electric heating wire 20, there is a thermal insulation effect due to the gentle power feeding temperature characteristics and the power dissipation temperature characteristics, such as the feeding characteristic diagram (C21) and the disconnection characteristic diagram (C22). In order to improve, it is possible to construct an insulating insulating oil layer filled with insulating oil in the air insulating layer 21 in the insulating tube 22.

In this way, the thermal insulation effect is best in the case of the insulation oil injection insulation electric heating wire 30 insulated with the insulating oil in the air insulation layer 21, the following is the case of the insulation electric heating wire 20 filled only with air and composed of only a simple heating wire In the case of the electric heating wire 10, there is almost no thermal effect.

5 is a case where the duty ratio is 50% as a temperature cycle characteristic of the thermal insulation electric wire to which the technique of the present invention is applied.

As shown in FIG. 5, the energy saving effect is largely set by the feeding time and the disconnection time to be kept warm.The smaller the duty ratio, which is the ratio of the feeding time t1 and the disconnection time t2, is, the higher the electric heating wire is. The gap between the point temperature T21 and the falling point temperature T22 is small, but the energy saving effect is reduced.

In addition, the temperature difference between the electric heating wire rising point and the falling point at the same duty rate is maximum in the general electric heating wire (10), the temperature difference is greatly reduced in the insulating electric heating wire (20), insulating oil injection insulating electric heating wire (30) In the case of the temperature difference is further reduced it can be seen that the warming effect is slightly better.

An average temperature T20 that is an average of the rising point temperature T21 and the falling point temperature T22 of the thermal insulation electric wire; and an average temperature that is an average of the rising point temperature T11 and the falling point temperature T12 of the general electric heating wire ( T10); and the thermal insulation effect in the thermal electric heating wire 20, and appears as an energy saving effect.

6A is a cross-sectional view of an insulating electric heating mat to which the technique of the present invention is applied.

It is a thermal insulation electric heating apparatus that is embedded in the thermal insulation mat 61 made of a thick thermal insulation material to enhance the thermal insulation effect applied to the present invention.

6B is a cross-sectional view of an insulating electric heating stove heating element to which the technique of the present invention is applied.

Insulating electric heating wire 20 is applied to the heat-insulating electric heating wire 20 is made of a heat-insulating electric heating wire stove by closely arranging the heat-resistant electric heating wire 20 applied to the disk or cylindrical heat reflecting plate 62, and when the insulating electric heating wire is mounted on the heat reflecting plate, As the reflecting plate becomes another heat source, the temperature rise can be more than 10% higher than the case where only the insulation electric heating wire is the heating element.

Figure 6c is a cross-sectional view of the thermal insulation electric heating radiator heating element to which the technique of the present invention is applied.

Insulated electric heating wire 20 applied to the present invention is built in a heating pipe 63 made of a material such as aluminum, iron, etc. is composed of a heat insulating electric heating radiator (RADIAITOR) is an insulating electric heating device to improve the heating effect.

6D is a cross-sectional view of an insulating electric hot water heater to which the technique of the present invention is applied.

Insulating electric heating wire 20 of the present invention is insulated close to the warming hot water tank 64 and arranged in a compact heat insulating electric heating water heater to improve the thermal insulation effect

10: general electric heating wire 11: insulation coating 12: electric heating wire
20: insulation electric heating wire 21: air insulation layer 22: insulation tube
30: insulation oil injection insulation electric heating wire
40: thermostat 41: power saving switch 42: control circuit section
50: power supply 61: heat insulating mat 62: heat reflector
63: heating pipe 64: thermal insulation hot tub
C11: General electric heating wire feeding characteristic C12: General electric heating wire disconnecting characteristic
C21: Thermal insulation electric heating wire disconnection characteristic C22: Thermal insulation electric heating wire disconnection characteristic
C31: insulating oil injection insulation electric heating wire feeding characteristics
C32: insulating oil injection insulation electric heating wire disconnection characteristics
T11: general electric heating wire rising point temperature T12: general electric heating wire falling point temperature
T21: thermal insulation electric heating point temperature T22: thermal insulation electric heating point temperature
T10: average temperature of general electric heating wire T20: average temperature of thermal electric heating wire
t1: Power feeding time of electric heating wire t2: Power cut time of electric heating wire
Feeding: Electricity Supply Disconnection: Shutdown

Claims (6)

In the electric heating device,
An insulating electric heating wire 20 configured to insert an uncoated electric heating wire 12 into the insulating tube 22 to form an air insulating layer 21 in the insulating tube 22;
A temperature regulating device 40 for controlling the electric supply by using the insulating property of the insulating electric heating wire 20; And insulated electric heating device, characterized in that configured to connect to the power supply device (50).
The method of claim 1,
An insulated electric heating device in which an air insulating layer (21) in an insulated tube (22) of an insulated electric heating wire is filled with insulating oil.
The method of claim 1,
Thermal insulation electric heating apparatus characterized in that the thermal insulation mat is built in the thermal insulation mat (61) to constitute a thermal mat.
The method of claim 1,
An insulated electric heating device, comprising: an insulated electric heating wire in a heating pipe (63) and configured as an insulated electric heating wire radiator.
The method of claim 1,
Thermal insulation electric heating apparatus characterized in that the thermal insulation electric heating wire is arranged in close contact with the heat reflecting plate 62 to constitute a thermal insulation electric heating stove.
The method of claim 1,
Thermal insulation electric heating apparatus characterized in that the thermal insulation electric heating wire is arranged in close contact with the thermal insulation hot water tank (64) to constitute a thermal insulation electric heating water heater.
KR1020120002437A 2012-01-09 2012-01-09 Electric heating device using thermal storage heating wire KR20130081452A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020120002437A KR20130081452A (en) 2012-01-09 2012-01-09 Electric heating device using thermal storage heating wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020120002437A KR20130081452A (en) 2012-01-09 2012-01-09 Electric heating device using thermal storage heating wire

Publications (1)

Publication Number Publication Date
KR20130081452A true KR20130081452A (en) 2013-07-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020120002437A KR20130081452A (en) 2012-01-09 2012-01-09 Electric heating device using thermal storage heating wire

Country Status (1)

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KR (1) KR20130081452A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108589625A (en) * 2018-07-03 2018-09-28 山东华宁电伴热科技有限公司 A kind of water surface lightweight insulated electro heat-insulation system
WO2020193915A1 (en) 2019-03-28 2020-10-01 Safran Aircraft Engines Deformable and formable heating mat

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108589625A (en) * 2018-07-03 2018-09-28 山东华宁电伴热科技有限公司 A kind of water surface lightweight insulated electro heat-insulation system
WO2020193915A1 (en) 2019-03-28 2020-10-01 Safran Aircraft Engines Deformable and formable heating mat
FR3094609A1 (en) * 2019-03-28 2020-10-02 Safran Aircraft Engines Deformable and conformable heated mat

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